Automatic material taking and stamping method
Technical Field
The invention relates to the field of automatic material taking and stamping, in particular to an automatic material taking and stamping method.
Background
The punching machine is driven by the motor to move the sliding block up and down to drive the drawing die to form the steel plate, along with the development of the industry, more and more importance is placed on the production efficiency, the traditional punching is realized by taking materials by workers and placing the materials on a punching table to complete punching, then the materials are taken for punching, the whole process needs the continuous replacement operation of the workers to be completed, the working efficiency is low, the safety of the workers cannot be guaranteed, and certain dangerousness is realized.
Disclosure of Invention
The invention aims to provide an automatic material taking and stamping method to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: an automatic material taking and stamping method comprises a stamping machine, a controller, an automatic material discharging box, a material taking device and a collecting device, wherein a supporting table is arranged on one side of a machine body of the stamping machine, a stamping column is arranged on the supporting table, the upper end of the stamping column is arranged in a stamping sleeve on the upper end surface of the supporting table, a driving device in the stamping sleeve is connected with a motor arranged in the machine body, a stamping hammer is arranged on the lower end surface of the stamping column, a stamping die is arranged at the lower end of the stamping hammer, the stamping die is arranged on a stamping table of the machine body, the automatic material discharging box is arranged on the right side of the stamping table, the collecting device is arranged on the left side of the stamping table, the material taking device for automatically taking materials is arranged at the front end of the stamping table, the material taking device comprises a manipulator and a supporting frame, the supporting frame comprises a cross beam and an upright column, and the lower end of the upright column is in, the utility model discloses a punching press, including stand, sensor, punching hammer, spout, mechanical box and circular telegram magnet, the up end of stand is improved level and is equipped with the crossbeam perpendicularly, the up end of crossbeam is equipped with the sensor, the sensor with the setting is alignd to the punching press hammer, the inboard of crossbeam is equipped with the spout, the both ends of spout all are equipped with the stopper, be equipped with the manipulator on the spout, the manipulator comprises slide bar, mechanical box and circular telegram magnet, one side of slide bar be equipped with spout complex slider, the upper end of slide bar is equipped with the motor, the opposite side of slide bar is equipped with mechanical box, the lower extreme of.
Preferably, the automatic material discharging box is composed of a material box for containing materials, a waiting table and a push plate for pushing out the materials, the waiting table is fixedly connected with the stamping table, the edge of the end face of the waiting table is provided with a material blocking table, one side of the waiting table is provided with the material box, the material box is provided with a discharge port in one side connected with the waiting table, the other side of the material box is provided with a sliding table, the sliding table is provided with a sliding groove, the sliding groove is vertically provided with a push rod, one side of the push rod is horizontally and vertically provided with the push plate, one side of the push plate is arranged in a push hole in one side of the material box, a push motor is arranged in the sliding table, and the push motor is connected with the push rod.
Preferably, the collection device comprises a slide and a collection box, the slide is fixedly connected with the machine body by 30 degrees, and the other side of the slide is provided with the collection box.
Preferably, one side of the machine body is provided with a controller, the controller is connected with the punching machine, the automatic material discharging box and the manipulator, and the controller consists of a display and a control key.
Preferably, the number of the mechanical arms is 2, one mechanical arm is arranged on one side close to the automatic material discharging box, and the other mechanical arm is arranged on one side close to the collecting device.
Preferably, the width of the discharge port is larger than one material width and smaller than two material widths, and the thickness of the push plate is the same as the width of one material.
Compared with the prior art, the invention has the beneficial effects that:
1. this automatic get material stamping equipment, the support frame comprises crossbeam and stand, and the lower extreme of stand passes through telescoping device and fuselage sliding connection, has guaranteed the motion space of manipulator, has prevented that manipulator and punching machine from colliding, and the up end of stand is improved level and is equipped with the crossbeam perpendicularly, and the up end of crossbeam is equipped with the sensor, detects manipulator and punching machine motion position through the sensor, gives the controller with the signal transmission, has guaranteed the regularity of machine operation.
2. This get material stamping equipment automatically, the manipulator comprises slide bar, machinery box and circular telegram magnet, one side of slide bar be equipped with spout complex slider, the upper end of slide bar is equipped with the motor, the opposite side of slide bar is equipped with machinery box, the lower extreme of machinery box is equipped with the circular telegram magnet that is used for snatching the material, magnet circular telegram when snatching the material has magnetism, electroless non-magnetic when not snatching, has prevented the emergence of mistake grabbing the phenomenon, through motor drive, has accomplished the automation of getting the material, has saved the manpower, has improved the security.
3. This get material stamping equipment voluntarily, automatic play magazine is by the material box that is used for holding the material, wait for the platform and be used for releasing the push pedal of material and constitute, and the edge of waiting for bench face is equipped with keeps off the material platform, has guaranteed the accuracy that the position was placed to the material, and the opposite side of material box is equipped with the slip table, is equipped with the push pedal on the slip table, and through the control of controller, the automatic ejection of compact process of accomplishing of push pedal has improved work efficiency.
4. This automatic material stamping equipment of getting, the quantity of manipulator is 2, and one manipulator is located and is close to the one side of automatic play magazine, accomplishes the automatic material of getting and places the process, and another manipulator locates the one side that is close to collection device, and after the punching press was accomplished, the manipulator was automatic to get and is put in collecting box, and whole process is full automation, has improved efficiency, has increased the security.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic structural view of an automatic discharging box according to the present invention;
FIG. 4 is a schematic view of a support frame according to the present invention;
FIG. 5 is a schematic structural view of a manipulator according to the present invention;
in the drawings, 1-a press; 101-a fuselage; 102-a support table; 103-a ram hammer; 104-a stamping die; 105-a telescopic device; 2-a controller; 201-display screen; 202-control keys; 3, automatically discharging the material box; 301-material box; 302-a waiting station; 303-a slipway; 304-a push plate; 4-a material taking device; 401-a beam; 402-a sensor; 403-upright post; 5-a collecting device; 501-a slideway; 502-a collection cassette; 6-a manipulator; 601-a motor; 602-a mechanical box; 603-a current-carrying magnet; 604-sliding bar.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an automatic material taking and stamping method of this embodiment is composed of a stamping machine 1, a controller 2, an automatic material discharging box 3, a material taking device 4, and a collecting device 5, wherein a supporting table 102 is disposed on one side of a machine body 101 of the stamping machine 1, a stamping column is disposed on the supporting table 102, an upper end of the stamping column is disposed in a stamping sleeve on an upper end surface of the supporting table 102, a driving device in the stamping sleeve is connected to a motor disposed inside the machine body 101, a stamping hammer 103 is disposed on a lower end surface of the stamping column, a stamping die 104 is disposed at a lower end of the stamping hammer 103, the stamping die 104 is disposed on a stamping table of the machine body 101, the automatic material discharging box 3 is disposed on a right side of the stamping table, the collecting device 5 is disposed on a left side of the stamping table, the material taking device 4 for automatic material taking is disposed at a front end of the stamping table, the material taking device 4 is composed of a mechanical arm 6 and a support frame, the support frame is composed of a cross beam 401 and a vertical column 403, the lower end of the vertical column 403 is connected with the machine body 101 in a sliding mode through a telescopic device 105, the cross beam 401 is horizontally and vertically arranged on the upper end face of the vertical column 403, a sensor 402 is arranged on the upper end face of the cross beam 401, the sensor 402 is aligned with the stamping hammer 103, a sliding groove is formed in the inner side of the sensor, limiting blocks are arranged at two ends of the sliding groove, the mechanical arm 6 is arranged on the sliding groove, the mechanical arm 6 is composed of a sliding rod 604, a mechanical box 602 and an electrified magnet 603, one side of the sliding rod 604 is provided with a sliding block matched with the sliding groove, a motor 601 is arranged at the upper end of the sliding rod 604, the mechanical box 602 is arranged on the other side of the.
In this embodiment, automatic go out magazine 3 comprises material box 301, the push pedal 304 that waits for platform 302 and be used for releasing the material that is used for holding the material, wait for platform 302 with punching press platform fixed connection, the edge of waiting for bench end face is equipped with keeps off the material platform, one side of waiting for the platform is equipped with material box 301, material box 301 with one side of waiting for the platform to connect is equipped with the discharge gate, the opposite side of material box 301 is equipped with slip table 303, be equipped with the sliding tray on the slip table 303, be equipped with the push rod on the sliding tray perpendicularly, one side level of push rod is equipped with push pedal 304 perpendicularly, one side of push pedal 304 is located in the push away downthehole of material box 301 one side, be equipped with push motor in the slip table 303, push motor with the push rod is connected.
In this embodiment, the collecting device 5 is composed of a slide 501 and a collecting box 502, the slide 501 is fixedly connected with the body 101 at an angle of 30 degrees, and the collecting box 502 is arranged on the other side of the slide 501.
In this embodiment, a controller 2 is disposed on one side of the machine body 101, the controller 2 is connected to the punch 1, the automatic material discharging box 3 and the robot 6, and the controller 2 is composed of a display 201 and control keys 202.
In the present embodiment, the number of the manipulators 6 is 2, one manipulator 6 is arranged at a side close to the automatic discharging box 3, and the other manipulator 6 is arranged at a side close to the collecting device 5.
In this embodiment, the width of the discharge hole is greater than one material width and less than two material widths, and the thickness of the push plate 304 is the same as the width of one material.
The working principle is as follows: put the material in material box 301, set up the quantity of punching press work piece through controller 2, under controller 2's control, push pedal 304 with the material from material box 301 in push away waiting on the platform 302, release one at every time, then manipulator 6 snatchs the material and puts on the punching press platform, after accomplishing the punching press process, another manipulator 6 snatchs the work piece and puts the work piece in collecting box 502. This automatic get material stamping equipment, the support frame comprises crossbeam 401 and stand 403, telescoping device 105 and fuselage 101 sliding connection are passed through to the lower extreme of stand 403, the motion space of manipulator 6 has been guaranteed, manipulator 6 has been prevented from colliding with punching machine 1, the level is equipped with crossbeam 401 perpendicularly on the up end of stand 403, the up end of crossbeam 401 is equipped with sensor 402, detect manipulator 6 and punching machine 1 motion position through sensor 402, give controller 2 with the signal transmission, the strip nature of machine operation has been guaranteed. This automatic get material stamping equipment, manipulator 6 comprise slide bar 604, mechanical box 602 and circular telegram magnet 603, one side of slide bar 604 be equipped with spout complex slider, the upper end of slide bar 604 is equipped with the motor, the opposite side of slide bar 604 is equipped with mechanical box 602, the lower extreme of mechanical box 602 is equipped with circular telegram magnet 603 that is used for snatching the material, magnet circular telegram has magnetism when snatching the material, electroless no magnetism does not have when not snatching, the emergence of the phenomenon of grabbing by mistake has been prevented, through the drive of motor 601, the automation of getting the material has been accomplished, the manpower is saved, the security has been improved. This automatic get material stamping equipment, automatic play magazine 3 is by the material box 301 that is used for holding the material, wait for platform 302 and the push pedal 304 that is used for releasing the material to constitute, the edge of waiting for platform 302 up end is equipped with keeps off the material platform, the accuracy of material placement position has been guaranteed, the opposite side of material box 301 is equipped with slip table 303, be equipped with push pedal 304 on the slip table 303, control through the controller, the automatic ejection of compact process that accomplishes of push pedal 304, work efficiency has been improved, this automatic get material stamping equipment, the quantity of manipulator 6 is 2, one manipulator 6 locates the one side that is close to automatic play magazine 3, accomplish the automatic material placement process of getting, another manipulator 6 locates the one side that is close to collection device 5, after the punching press is accomplished, manipulator 6 is automatic gets the material and puts in collection box 502, the whole process is complete automation, efficiency is improved, and safety.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.