CN107644718A - A kind of automatic wire twisting machine that can return strand - Google Patents
A kind of automatic wire twisting machine that can return strand Download PDFInfo
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- CN107644718A CN107644718A CN201710772594.1A CN201710772594A CN107644718A CN 107644718 A CN107644718 A CN 107644718A CN 201710772594 A CN201710772594 A CN 201710772594A CN 107644718 A CN107644718 A CN 107644718A
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- pulling back
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Abstract
The invention discloses a kind of automatic wire twisting machine that can return strand, including：Frame, power shaft, separated time rotating disk, separated time bin, zygonema capstan winch, bus bin, time strand controlling organization and product cable；Some through holes are provided with described separated time rotating disk, tensioning retracting mechanism is provided with the through hole；The tensioning retracting mechanism includes tensioning wheel, wheel of pulling back, axle of pulling back, electromagnet and motor of pulling back, the tensioning wheel is arranged in separated time rotating disk through hole, the tensioning wheel side is provided with wheel of pulling back, the wheel of pulling back is centrally through key and axis connection of pulling back, electromagnet is provided with the axle of pulling back, the electromagnet is connected with axle of pulling back by bearing, and the axle of pulling back is connected by belt with motor output end of pulling back.It can be detected in real time during twisted wire to production process, and return strand error correction automatically, improve the quality of finished product cable, reduce defective products rate, and so as to reduce the time of secondary operation, deflecting improves production quantity.
Description
Technical field
The invention belongs to wire manufacturing device field, more particularly to a kind of automatic wire twisting machine that can return strand.
Background technology
Wire twisting machine is a kind of twisted plant equipment that can be widely used in all kinds of soft/hard conductor lines, makes more single branch conductors
One is twisted into, reaches the technological requirement of wire rod.Wire twisting machine can be generally divided into single twist cabling machine, pair twister, high speed according to twisted wire mode
Wire twisting machine, untwisting machine, cage stranding machine, frame work wire twisting machine, tube-type line strander and disc type wire twisting machine etc..
With the development of automatic technology, increasing field is automated replacement, and wire twisting machine is similarly in this way, automatic
The accuracy of change technology, old-fashioned manpower production is overwhelmingly defeated the advantages that agility.Therefore, in order to optimize wire twisting machine
Production efficiency, the quality of production of wire twisting machine is improved, it is essential that the automatic improving and error correcting capability of twisted pair wire machine, which improve,.
Present wire twisting machine, it is primarily present following problem：
1st, present wire twisting machine does not possess the detectability to product cable mostly, can not be real to product cable in process of production
Detected when real, can only be detected after the completion of whole cable produces, waste of time, product quality can not be ensured.
2nd, present wire twisting machine does not possess mostly returns strand ability to product cable, can not carry out error correction to cable, can only
Whole cable is subjected to twisted wire again, lost time.
The content of the invention
Goal of the invention：In order to overcome the above insufficient, it is an object of the invention to provide a kind of automatic wire twisting machine that can return strand,
It can be detected in real time during twisted wire to production process, and return strand error correction automatically, improve the quality of finished product cable,
Reduce defective products rate, so as to reduce the time of secondary operation, deflecting improves production quantity.
Technical scheme：To achieve these goals, the invention provides a kind of automatic wire twisting machine that can return strand, including：
Frame, power shaft, separated time rotating disk, separated time bin, zygonema capstan winch, bus bin, time strand controlling organization and product cable, it is described
Power shaft is provided with frame, the power shaft is connected by bearing with frame, and separated time is provided with the power shaft
Rotating disk, the separated time rotating disk side are provided with separated time bin, and described frame one end is provided with zygonema capstan winch, the zygonema capstan winch one
Side is provided with bus bin, and the product cable is initially deposited in separated time bin, sequentially passes through separated time rotating disk, zygonema capstan winch,
Finally deposit in bus bin；Some through holes are provided with described separated time rotating disk, being provided with tensioning in the through hole pulls back
Mechanism, described through hole one end are provided with guide wheel.
The setting of heretofore described guide wheel, the friction being effectively reduced between cable and separated time rotating disk, avoids line
The abrasion of cable.
Heretofore described tensioning retracting mechanism includes tensioning wheel, wheel of pulling back, axle of pulling back, electromagnet and motor of pulling back,
The tensioning wheel is arranged in separated time rotating disk through hole, and the tensioning wheel side is provided with wheel of pulling back, it is described pull back wheel centrally through
Key and axis connection of pulling back, are provided with electromagnet, the electromagnet is connected with axle of pulling back by bearing, described time on the axle of pulling back
Pulling shaft is connected by belt with motor output end of pulling back.
The setting of heretofore described tensioning retracting mechanism, can realize that cable returns the function of twisting so that the quality of product
It is improved.
Heretofore described tensioning wheel each two is one group, is oppositely arranged, and applies pressure to product cable.
The setting of tensioning wheel in the present invention, effectively product cable can be stretched, improve the quality of product.
Heretofore described zygonema capstan winch one end sets live conductor cylinder, and the line ball cylinder valve is connected with switch.
The setting of heretofore described line ball cylinder, product cable can be effectively compressed, solve cable head and be difficult to send
The problem of entering in zygonema capstan winch.
Heretofore described zygonema capstan winch is provided at both ends with away wheel, described to walk to take turns the feeding motor company with providing power
Connect.
It is heretofore described walk wheel setting, the power of discharging is provided for wire twisting machine.
It is provided with heretofore described separated time rotating disk and collects frame for collapse product cable.
The heretofore described setting for collecting frame, reduces the frictional force between product cable and zygonema capstan winch, reduces
The abrasion of product cable.
The heretofore described strand controlling organization that returns includes speed probe and PLC, and the speed probe is set
It is placed on guide wheel, the PLC connects speed probe, motor power circuit of pulling back, electromagnet power supply line by wire
Road and feeding motor power circuit, the PLC are arranged in frame.
The setting of heretofore described time strand controlling organization, it collects rotary speed information by speed probe, and utilizes PLC
Sensor control wire twisting machine, which returns, to be twisted, and is realized automatic detection, the function of automatic error-correcting, can directly be carried in process of production
The quality of high product, reduce the defective products rate of product.
Heretofore described bus bin central shaft is connected by speed-changing gear box with feeding motor output end.
The setting of heretofore described bus bin, power is provided for bus bin, the drawbacks of eliminating artificial rewinding.
Heretofore described separated time bin point has several small bins, the small bin quantity and separated time rotating disk via count
Measure identical.
The setting of heretofore described separated time bin so that each cable can be separated, avoids cable from mutually winding.
A kind of heretofore described automatic wire twisting machine that can return strand, which returns, twists control method, including：Described PLC controls
The guide wheel rotary speed information that device is collected into according to speed probe, the reversion of zygonema capstan winch is controlled when rotating speed is inconsistent, and controlled
System tensioning retracting mechanism is pulled back product cable；Step 1：Speed probe records guide wheel rotating speed, passes information to PLC controls
Device；Step 2：Whether PLC contrasts the speed revolution value that each speed probe is collected consistent, unanimously then wait-for-response；Step
Three：PLC contrast speed revolution value result is inconsistent, PLC response, sends control signal, control PLC controller
The timer carried starts timing；The circuit of control tensioning retracting mechanism is connected, and making to pull back to take turns compresses product cable and returned
Motive force；The feeding motor power circuit of control signal control simultaneously is reversely connected, and is fed motor reversal, is realized back strand；Step 4：
PLC internal timer reaches the timing node that operating personnel pre-enter, and PLC sends control signal again,
Tensioning retracting mechanism power supply, and reversion feeding motor again are disconnected, realizes normal twisted wire.
Heretofore described returning twists control method, and it collects rotary speed information by speed probe, and is sensed using PLC
Device control wire twisting machine, which returns, to be twisted, and is realized automatic detection, the function of automatic error-correcting, can directly be improved production in process of production
The quality of product, reduce the defective products rate of product.
A kind of heretofore described automatic wire twisting machine method of work that can return strand, including：Pass through the rotation of power shaft
Turn to drive separated time turntable rotation, reach the purpose of twisted wire；Step 1：Operating personnel, which pass through the product cable in separated time bin, to be divided
Line rotating disk, it is placed under line ball cylinder；Step 2：Switch is opened, line ball cylinder pushes, product cable is compressed；Step 3：Open
Power supply, separated time rotating disk start to rotate with separated time bin, and zygonema capstan winch starts to send out product cable；Step 4：Return strand controlling organization
Pinpoint the problems, separated time rotating disk, separated time bin, zygonema capstan winch and the reversion of bus bin, product cable, which returns, to be twisted, again twisted wire.
Heretofore described method of work, its twisted pair wire machine have carried out significantly automatic improving, are replaced with machinery
Manpower, operating personnel are transformed to overseer from actual operator, alleviate the work pressure of worker.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
1st, heretofore described a kind of automatic wire twisting machine that can return strand, it collects rotary speed information by speed probe, and
Returned and twisted using PLC sensors control wire twisting machine, realize automatic detection, the function of automatic error-correcting, can be in production process
In directly improve the quality of product, reduce the defective products rate of product.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
Fig. 2 is the structural representation of present invention tensioning retracting mechanism；
In figure：Frame -1, power shaft -2, separated time rotating disk -3, collect frame -31, separated time bin -4, zygonema capstan winch -5, line ball gas
Cylinder -51, switch -52, walk wheel -53, feeding motor -54, bus bin -6, tensioning retracting mechanism -7, tensioning wheel -71, wheel of pulling back -
72nd, pull back axle -73, electromagnet -74, motor -75 of pulling back, guide wheel -8, speed probe -9, PLC -10, product cable -
11。
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment 1
A kind of automatic wire twisting machine that can return strand as shown in Figure 1, it is characterised in that：Including：Frame 1, power shaft 2, separated time
Rotating disk 3, separated time bin 4, zygonema capstan winch 5, bus bin 6, strand controlling organization and product cable 11 are returned, set in the frame 1
Dynamic rotating shaft 2, the power shaft 2 are connected by bearing with frame 1, and separated time rotating disk 3 is provided with the power shaft 2,
The side of separated time rotating disk 3 is provided with separated time bin 4, and described one end of frame 1 is provided with zygonema capstan winch 5, the zygonema capstan winch 5 one
Side is provided with bus bin 6, and the product cable 11 is initially deposited in separated time bin 4, sequentially passes through separated time rotating disk 3, zygonema
Capstan winch 5, finally deposit in bus bin 6；Some through holes are provided with described separated time rotating disk 3, are provided with the through hole
Retracting mechanism 7 is tensioned, described through hole one end is provided with guide wheel 8.
Tensioning retracting mechanism 7 described in the present embodiment includes tensioning wheel 71, wheel 72 of pulling back, axle 73 of pulling back, electromagnet 74
With motor 75 of pulling back, the tensioning wheel 71 is arranged in the through hole of separated time rotating disk 3, and the side of tensioning wheel 71 is provided with wheel of pulling back
72, the wheel 72 of pulling back is connected centrally through key with axle 73 of pulling back, and electromagnet 74, the electromagnetism are provided with the axle 73 of pulling back
Iron 74 is connected with axle 73 of pulling back by bearing, and the axle 73 of pulling back is connected by belt with the output end of motor 75 of pulling back.
The each two of tensioning wheel 71 described in the present embodiment is one group, is oppositely arranged, and applies pressure to product cable 11.
One end of zygonema capstan winch 5 described in the present embodiment sets live conductor cylinder 51, the valve of line ball cylinder 51 connection
There is switch 52.
Zygonema capstan winch 5 described in the present embodiment is provided at both ends with away wheel 53, described to walk to take turns 53 feedings with providing power
Motor 54 connects.
It is provided with separated time rotating disk 3 described in the present embodiment and collects frame 31 for collapse product cable 11.
The strand controlling organization that returns described in the present embodiment includes speed probe 9 and PLC 10, the revolution speed sensing
Device 9 is arranged on guide wheel 8, and the PLC 10 connects speed probe 9, the pull back power circuit of motor 75, electricity by wire
The power circuit of magnet 74 and the feeding power circuit of motor 54, the PLC 10 are arranged in frame 1.
The central shaft of bus bin 6 described in the present embodiment is connected by speed-changing gear box with the feeding output end of motor 54.
Separated time bin 4 described in the present embodiment, which divides, several small bins, and the small bin quantity is logical with separated time rotating disk 3
Hole number is identical.
Embodiment 2
A kind of automatic wire twisting machine that can return strand as shown in Figure 2, it is characterised in that：Including：Frame 1, power shaft 2, separated time
Rotating disk 3, separated time bin 4, zygonema capstan winch 5, bus bin 6, strand controlling organization and product cable 11 are returned, set in the frame 1
Dynamic rotating shaft 2, the power shaft 2 are connected by bearing with frame 1, and separated time rotating disk 3 is provided with the power shaft 2,
The side of separated time rotating disk 3 is provided with separated time bin 4, and described one end of frame 1 is provided with zygonema capstan winch 5, the zygonema capstan winch 5 one
Side is provided with bus bin 6, and the product cable 11 is initially deposited in separated time bin 4, sequentially passes through separated time rotating disk 3, zygonema
Capstan winch 5, finally deposit in bus bin 6；Some through holes are provided with described separated time rotating disk 3, are provided with the through hole
Retracting mechanism 7 is tensioned, described through hole one end is provided with guide wheel 8.
Tensioning retracting mechanism described in the present embodiment includes tensioning wheel 71, wheel 72 of pulling back, axle 73 of pulling back, the and of electromagnet 74
To pull back motor 75, the tensioning wheel 71 is arranged in the through hole of separated time rotating disk 3, and the side of tensioning wheel 71 is provided with wheel 72 of pulling back,
The wheel 72 of pulling back is connected centrally through key with axle 73 of pulling back, and electromagnet 74, the electromagnet are provided with the axle 73 of pulling back
74 are connected with axle 73 of pulling back by bearing, and the axle 73 of pulling back is connected by belt with the output end of motor 75 of pulling back.
The strand controlling organization that returns described in the present embodiment includes speed probe 9 and PLC 10, the revolution speed sensing
Device 9 is arranged on guide wheel 8, and the PLC 10 connects speed probe 9, the pull back power circuit of motor 75, electricity by wire
The power circuit of magnet 74 and the feeding power circuit of motor 54, the PLC 10 are arranged in frame 1.
A kind of automatic wire twisting machine that can return strand described in the present embodiment, which returns, twists control method, including：Described PLC controls
The rotary speed information of guide wheel 8 that device 10 processed is collected into according to speed probe 9, control zygonema capstan winch 5 anti-when rotating speed is inconsistent
Turn, and control tensioning retracting mechanism 7 to pull back product cable；Step 1：Speed probe 9 records the rotating speed of guide wheel 8, passes the information on
To PLC 10；Step 2：Whether the speed revolution value that PLC 10 contrasts each collection of speed probe 9 is consistent, unanimously
Then wait-for-response；Step 3：PLC 10 contrasts speed revolution value result to be inconsistent, and PLC 10 responds, and sends control
Signal processed, the timer that control PLC controller 10 carries start timing；The circuit of control tensioning retracting mechanism 7 is connected, and makes to pull back
The compression product of wheel 72 cable 11 simultaneously obtains power of pulling back；The feeding power circuit of motor 54 of control signal control simultaneously is reversely connected,
Feeding motor 54 inverts, and realizes back strand；Step 4：The internal timer of PLC 10 reaches the when that operating personnel pre-enter
Intermediate node, PLC 10 send control signal again, disconnect the tensioning power supply of retracting mechanism 7, and reversion feeding motor again
54, realize normal twisted wire.
Embodiment 3
A kind of automatic wire twisting machine that can return strand as shown in Figure 1, it is characterised in that：Including：Frame 1, power shaft 2, separated time
Rotating disk 3, separated time bin 4, zygonema capstan winch 5, bus bin 6, strand controlling organization and product cable 11 are returned, set in the frame 1
Dynamic rotating shaft 2, the power shaft 2 are connected by bearing with frame 1, and separated time rotating disk 3 is provided with the power shaft 2,
The side of separated time rotating disk 3 is provided with separated time bin 4, and described one end of frame 1 is provided with zygonema capstan winch 5, the zygonema capstan winch 5 one
Side is provided with bus bin 6, and the product cable 11 is initially deposited in separated time bin 4, sequentially passes through separated time rotating disk 3, zygonema
Capstan winch 5, finally deposit in bus bin 6；Some through holes are provided with described separated time rotating disk 3, are provided with the through hole
Retracting mechanism 7 is tensioned, described through hole one end is provided with guide wheel 8.
The strand controlling organization that returns described in the present embodiment includes speed probe 9 and PLC 10, the revolution speed sensing
Device 9 is arranged on guide wheel 8, and the PLC 10 connects speed probe 9, the pull back power circuit of motor 75, electricity by wire
The power circuit of magnet 74 and the feeding power circuit of motor 54, the PLC 10 are arranged in frame 1.
A kind of automatic wire twisting machine method of work that can return strand described in the present embodiment, including：Pass through power shaft 2
Rotation drives separated time rotating disk 3 to rotate, and reaches the purpose of twisted wire；Step 1：Operating personnel wear the product cable in separated time bin 4
Separated time rotating disk 3 is crossed, is placed under line ball cylinder 51；Step 2：Switch 52 is opened, line ball cylinder 51 is pushed, and product cable 11 is pressed
Tightly；Step 3：Power-on, separated time rotating disk 3 start to rotate with separated time bin 4, and zygonema capstan winch 5 starts to send out product cable 11；
Step 4：Return strand controlling organization to pinpoint the problems, separated time rotating disk 3, separated time bin 4, zygonema capstan winch 5 and bus bin 6 invert, product
Cable 11 returns strand, again twisted wire.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (9)
- A kind of 1. automatic wire twisting machine that can return strand, it is characterised in that：Including：Frame（1）, power shaft（2）, separated time rotating disk （3）, separated time bin（4）, zygonema capstan winch（5）, bus bin（6）, return strand controlling organization and product cable（11）, the frame （1）On be provided with power shaft（2）, the power shaft（2）Pass through bearing and frame（1）Connection, the power shaft（2）On It is provided with separated time rotating disk（3）, the separated time rotating disk（3）Side is provided with separated time bin（4）, the frame（1）One end is provided with Zygonema capstan winch（5）, the zygonema capstan winch（5）Side is provided with bus bin（6）, the product cable（11）It is initial to deposit in point Strands frame（4）In, sequentially pass through separated time rotating disk（3）, zygonema capstan winch（5）, finally deposit in bus bin（6）In；Described separated time rotating disk（3）On be provided with some through holes, tensioning retracting mechanism is provided with the through hole（7）, it is described logical Hole one end is provided with guide wheel（8）.
- A kind of 2. automatic wire twisting machine that can return strand according to claim 1, it is characterised in that：Described tensioning is pulled back machine Structure（7）Including tensioning wheel（71）, wheel of pulling back（72）, axle of pulling back（73）, electromagnet（74）With motor of pulling back（75）, the tensioning wheel （71）It is arranged at separated time rotating disk（3）In through hole, the tensioning wheel（71）Side is provided with wheel of pulling back（72）, the wheel of pulling back（72） Centrally through key and axle of pulling back（73）Connection, the axle of pulling back（73）On be provided with electromagnet（74）, the electromagnet（74）With Pull back axle（73）Connected by bearing, the axle of pulling back（73）Pass through belt and motor of pulling back（75）Output end connects.
- A kind of 3. automatic wire twisting machine that can return strand according to claim 2, it is characterised in that：Described tensioning wheel（71） Each two is one group, is oppositely arranged, to product cable（11）Apply pressure.
- A kind of 4. automatic wire twisting machine that can return strand according to claim 1, it is characterised in that：Described zygonema capstan winch （5）One end sets live conductor cylinder（51）, the line ball cylinder（51）Valve is connected with switch（52）.
- A kind of 5. automatic wire twisting machine that can return strand according to claim 1, it is characterised in that：Described zygonema capstan winch （5）It is provided at both ends with away wheel（53）, it is described to walk to take turns（53）Feeding motor with providing power（54）Connection.
- A kind of 6. automatic wire twisting machine that can return strand according to claim 1, it is characterised in that：Described separated time rotating disk （3）On be provided with for collapsing product cable（11）Collect frame（31）.
- A kind of 7. automatic wire twisting machine that can return strand according to claim 2 or 5, it is characterised in that：Described returning twists control Mechanism processed includes speed probe（9）And PLC（10）, the speed probe（9）It is arranged at guide wheel（8）On, it is described PLC（10）Speed probe is connected by wire（9）, motor of pulling back（75）Power circuit, electromagnet（74）Power line Road and feeding motor（54）Power circuit, the PLC（10）It is arranged at frame（1）On.
- A kind of 8. automatic wire twisting machine that can return strand according to claim 1 or 5, it is characterised in that：Described total strands Frame（6）Central shaft passes through speed-changing gear box and feeding motor（54）Output end connects.
- A kind of 9. automatic wire twisting machine that can return strand according to claim 1, it is characterised in that：Described separated time bin （4）Dividing has several small bins, the small bin quantity and separated time rotating disk（3）Number of openings is identical.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710772594.1A CN107644718B (en) | 2017-08-31 | 2017-08-31 | A kind of automatic wire twisting machine that can return strand |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710772594.1A CN107644718B (en) | 2017-08-31 | 2017-08-31 | A kind of automatic wire twisting machine that can return strand |
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| Publication Number | Publication Date |
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| CN107644718A true CN107644718A (en) | 2018-01-30 |
| CN107644718B CN107644718B (en) | 2019-09-06 |
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ID=61110189
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710772594.1A Active CN107644718B (en) | 2017-08-31 | 2017-08-31 | A kind of automatic wire twisting machine that can return strand |
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| CN107464638A (en) * | 2017-08-31 | 2017-12-12 | 太仓市林源电线电缆有限公司 | A kind of cable preparation method and its Preparation equipment that can return strand automatically |
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| WO2019056256A1 (en) * | 2017-09-21 | 2019-03-28 | 太仓市林源电线电缆有限公司 | Method for preparing cable capable of automatically back-stranding and preparation device thereof |
| CN114384654A (en) * | 2021-12-24 | 2022-04-22 | 瑞尔通(苏州)医疗科技有限公司 | Automatic stranding equipment for energy transmission optical fibers |
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| CN114384654A (en) * | 2021-12-24 | 2022-04-22 | 瑞尔通(苏州)医疗科技有限公司 | Automatic stranding equipment for energy transmission optical fibers |
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| Publication number | Publication date |
|---|---|
| CN107644718B (en) | 2019-09-06 |
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