CN107644719A - A kind of wire twisting machine monitored in real time and its monitoring method - Google Patents
A kind of wire twisting machine monitored in real time and its monitoring method Download PDFInfo
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- CN107644719A CN107644719A CN201710774231.1A CN201710774231A CN107644719A CN 107644719 A CN107644719 A CN 107644719A CN 201710774231 A CN201710774231 A CN 201710774231A CN 107644719 A CN107644719 A CN 107644719A
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- twisting machine
- wire twisting
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- bin
- laser sensor
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Abstract
The invention discloses a kind of wire twisting machine monitored in real time, it is characterised in that：Including：Frame, power shaft, separated time rotating disk, separated time bin, zygonema capstan winch, bus bin and real-time monitor control mechanism, described real-time monitor control mechanism includes being used for the first laser sensor for detecting bin clout, for judging whether to lack the photoelectric sensor expected, for detecting the second laser sensor of the cable depth of parallelism, for detecting the speed probe of cable feeding speed, PLC and display, the first laser sensor is arranged on separated time bin, the photoelectric sensor is arranged in separated time rotating disk through hole, the second laser sensor, which is arranged at, to be collected on frame, the speed probe is arranged on guide wheel.It can monitor wire twisting machine in real time, provide the state of wire twisting machine to operating personnel in time so that operating personnel know the problem of wire twisting machine and timely processing in time, reduce the accident rate of wire twisting machine.
Description
Technical field
The invention belongs to wire manufacturing device field, more particularly to a kind of wire twisting machine monitored in real time and its monitoring method.
Background technology
Wire twisting machine is a kind of twisted plant equipment that can be widely used in all kinds of soft/hard conductor lines, makes more single branch conductors
One is twisted into, reaches the technological requirement of wire rod.Wire twisting machine can be generally divided into single twist cabling machine, pair twister, high speed according to twisted wire mode
Wire twisting machine, untwisting machine, cage stranding machine, frame work wire twisting machine, tube-type line strander and disc type wire twisting machine etc..
With the development of automatic technology, increasing field is automated replacement, and wire twisting machine is similarly in this way, automatic
The accuracy of change technology, old-fashioned manpower production is overwhelmingly defeated the advantages that agility.Therefore, in order to optimize wire twisting machine
Production efficiency, the quality of production of wire twisting machine is improved, it is essential that the automatic improving and error correcting capability of twisted pair wire machine, which improve,.
Present wire twisting machine, it is primarily present following problem：
1st, present wire twisting machine does not possess the function of monitoring in real time mostly, and no normal direction operating personnel provide the state of wire twisting machine, behaviour
Make the problem of personnel do not know wire twisting machine in time by mistake.
The content of the invention
Goal of the invention：In order to overcome the above insufficient, it is an object of the invention to provide a kind of wire twisting machine monitored in real time and its
Monitoring method, it can monitor wire twisting machine in real time, provide the state of wire twisting machine to operating personnel in time so that operating personnel are timely
The problem of knowing wire twisting machine and timely processing, reduce the accident rate of wire twisting machine.
Technical scheme：To achieve these goals, the invention provides a kind of wire twisting machine monitored in real time, its feature to exist
In：Including：Frame, power shaft, separated time rotating disk, separated time bin, zygonema capstan winch, bus bin and real-time monitor control mechanism, it is described
Power shaft is provided with frame, the power shaft is connected by bearing with frame, and separated time is provided with the power shaft
Rotating disk, the separated time rotating disk side are provided with separated time bin, and described frame one end is provided with zygonema capstan winch, the zygonema capstan winch one
Side is provided with bus bin；Some through holes are provided with described separated time rotating disk, tensioning wheel is provided with the through hole, separated time turns
Disk side, which is provided with, collects frame, and described through hole one end is provided with guide wheel.
The setting of heretofore described guide wheel, the friction being effectively reduced between cable and separated time rotating disk, avoids line
The abrasion of cable.
Heretofore described real-time monitor control mechanism includes being used to detect the first laser sensor of bin clout, for sentencing
It is disconnected whether to lack the photoelectric sensor expected, the second laser sensor for detecting the cable depth of parallelism, for detecting cable feeding speed
Speed probe, PLC and the display of degree, the first laser sensor are arranged on separated time bin, the photoelectricity
Sensor is arranged in separated time rotating disk through hole, and the second laser sensor, which is arranged at, to be collected on frame, and the speed probe is set
It is placed on guide wheel, the PLC connects first laser sensor, photoelectric sensor, second laser sensor and shown respectively
Show device, the PLC and display are arranged on the vacant lot of wire twisting machine one side.
The setting of heretofore described controlling organization, it can monitor wire twisting machine in real time, provide strand to operating personnel in time
The state of line machine so that operating personnel know the problem of wire twisting machine and timely processing in time, reduce the accident rate of wire twisting machine.
Heretofore described PLC and display is arranged on the platform for facilitating operating personnel to control.
The setting of heretofore described platform, operating personnel can be facilitated to work, avoid personnel overworked.
Heretofore described tensioning wheel each two is one group, is oppositely arranged, and applies pressure to product cable.
The setting of tensioning wheel in the present invention, effectively product cable can be stretched, improve the quality of product.
Heretofore described separated time bin point has several small bins, the small bin quantity and separated time rotating disk via count
Measure identical.
The setting of heretofore described separated time bin so that each cable can be separated, avoids cable from mutually winding.
Heretofore described zygonema capstan winch one end sets live conductor cylinder, and the line ball cylinder valve is connected with switch.
The setting of heretofore described line ball cylinder, product cable can be effectively compressed, solve cable head and be difficult to send
The problem of entering in zygonema capstan winch.
Heretofore described zygonema capstan winch is provided at both ends with away wheel, described to walk to take turns the feeding motor company with providing power
Connect.
It is heretofore described walk wheel setting, the power of discharging is provided for wire twisting machine.
A kind of heretofore described wire twisting machine control method monitored in real time, including：Described first laser sensor
For correlation laser sensor, PLC calculates remaining doses by the laser area blocked by cable；Described photoelectricity
Sensor is correlation photoelectric sensor, and PLC judges whether cable uses sky by the way that whether sensor light is blocked；
Described second laser sensor is similarly correlation laser sensor, and PLC is projected by cable because blocking laser
The shape gone out calculates the depth of parallelism of cable；Described speed probe is provided by collecting the rotating speed of guide wheel for PLC
Calculate the data of cable feed speed.
A kind of heretofore described wire twisting machine control method monitored in real time, including：Described PLC is to display
The data that are calculated of device output, including remaining doses, whether fracture, the cable depth of parallelism and each cable feed speed.
Heretofore described method of work, its twisted pair wire machine have carried out significantly automatic improving, are replaced with machinery
Manpower, operating personnel are transformed to overseer from actual operator, alleviate the work pressure of worker.
Above-mentioned technical proposal can be seen that the present invention and have the advantages that：
1st, heretofore described a kind of wire twisting machine monitored in real time, it can monitor strand in real time by the setting of controlling organization
Line machine, the state of wire twisting machine is provided to operating personnel in time so that operating personnel are known the problem of wire twisting machine and located in time in time
Reason, reduce the accident rate of wire twisting machine.
2nd, heretofore described a kind of wire twisting machine monitored in real time, it collects rotary speed information by speed probe, and
Returned and twisted using PLC sensors control wire twisting machine, realize automatic detection, the function of automatic error-correcting, can be in production process
In directly improve the quality of product, reduce the defective products rate of product.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the present invention；
In figure：Frame 1, power shaft 2, separated time rotating disk 3, tensioning wheel 31, collect frame 32, guide wheel 33, separated time bin 4, zygonema twist
Disk 5, bus bin 6, first laser sensor 7, photoelectric sensor 8, second laser sensor 9, speed probe 10, PLC controls
Device 11 processed, display 12.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment, the present invention is furture elucidated.
Embodiment 1
A kind of wire twisting machine monitored in real time as shown in Figure 1, it is characterised in that：Including：Frame 1, power shaft 2, separated time rotating disk
3rd, separated time bin 4, zygonema capstan winch 5, bus bin 6 and real-time monitor control mechanism, power shaft 2 is provided with the frame 1, it is described
Power shaft 2 is connected by bearing with frame 1, and separated time rotating disk 3, the side of separated time rotating disk 3 are provided with the power shaft 2
Separated time bin 4 is provided with, described one end of frame 1 is provided with zygonema capstan winch 5, and the side of zygonema capstan winch 5 is provided with bus bin
6；
Some through holes are provided with described separated time rotating disk 3, tensioning wheel 31 is provided with the through hole, the side of separated time rotating disk 3 is set
It is equipped with and collects frame 32, described through hole one end is provided with guide wheel 33.
Real-time monitor control mechanism described in the present embodiment includes being used for first laser sensor 7, the use for detecting bin clout
In judge whether lack material photoelectric sensor 8, the second laser sensor 9 for detecting the cable depth of parallelism, for detecting cable
Speed probe 10, PLC 11 and the display 12 of feeding speed, the first laser sensor 7 are arranged at separated time material
On frame 4, the photoelectric sensor 8 is arranged in the through hole of separated time rotating disk 3, and the second laser sensor 9, which is arranged at, to be collected on frame,
The speed probe 10 is arranged on guide wheel 33, and the PLC 11 connects first laser sensor 7, photoelectric transfer respectively
Sensor 8, second laser sensor 9 and display 12, the PLC 11 and display 12 are arranged at the sky of wire twisting machine one side
On the ground.
PLC 11 and display 12 described in the present embodiment are arranged on the platform for facilitating operating personnel to control.
The each two of tensioning wheel 71 described in the present embodiment is one group, is oppositely arranged, and applies pressure to product cable 11.
Separated time bin 4 described in the present embodiment, which divides, several small bins, and the small bin quantity is logical with separated time rotating disk 3
Hole number is identical.
One end of zygonema capstan winch 5 described in the present embodiment sets live conductor cylinder 51, the valve of line ball cylinder 51 connection
There is switch 52.
Zygonema capstan winch 5 described in the present embodiment is provided at both ends with away wheel 53, described to walk to take turns 53 feedings with providing power
Motor 54 connects.
A kind of wire twisting machine control method monitored in real time described in the present embodiment, including：Described first laser sensing
Device 7 is correlation laser sensor, and PLC 11 calculates remaining doses by the laser area blocked by cable；It is described
Photoelectric sensor 8 be correlation photoelectric sensor, PLC 11 judges cable by the way that whether sensor light is blocked
Whether sky is used；Described second laser sensor 9 is similarly correlation laser sensor, and PLC 11 is by cable because hiding
Gear laser and the shape that is projected out calculate the depth of parallelism of cable；Described speed probe 10 is by collecting turning for guide wheel 33
Speed, the data for calculating cable feed speed are provided for PLC 11.
A kind of wire twisting machine control method monitored in real time described in the present embodiment, including：Described PLC 11 to
Display 12 exports the data that are calculated, including remaining doses, whether fracture, the cable depth of parallelism and each cable feed speed.
Described above is only the preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art
For member, under the premise without departing from the principles of the invention, some improvement can also be made, these improvement also should be regarded as the present invention's
Protection domain.
Claims (9)
- A kind of 1. wire twisting machine monitored in real time, it is characterised in that：Including：Frame（1）, power shaft（2）, separated time rotating disk（3）, point Strands frame（4）, zygonema capstan winch（5）, bus bin（6）With real-time monitor control mechanism, the frame（1）On be provided with power shaft （2）, the power shaft（2）Pass through bearing and frame（1）Connection, the power shaft（2）On be provided with separated time rotating disk（3）, The separated time rotating disk（3）Side is provided with separated time bin（4）, the frame（1）One end is provided with zygonema capstan winch（5）, the conjunction Line capstan winch（5）Side is provided with bus bin（6）；Described separated time rotating disk（3）On be provided with some through holes, be provided with tensioning wheel in the through hole（31）, separated time rotating disk（3） Side, which is provided with, collects frame（32）, described through hole one end is provided with guide wheel（33）.
- A kind of 2. wire twisting machine monitored in real time according to claim 1, it is characterised in that：Described real-time monitor control mechanism bag Include the first laser sensor for detecting bin clout（7）, for judge whether lack material photoelectric sensor（8）, for examining The second laser sensor of the survey line cable depth of parallelism（9）, speed probe for detecting cable feeding speed（10）, PLC control Device（11）And display（12）, the first laser sensor（7）It is arranged at separated time bin（4）On, the photoelectric sensor（8） It is arranged at separated time rotating disk（3）In through hole, the second laser sensor（9）It is arranged at and collects on frame, the speed probe （10）It is arranged at guide wheel（33）On, the PLC（11）First laser sensor is connected respectively（7）, photoelectric sensor （8）, second laser sensor（9）And display（12）, the PLC（11）And display（12）It is arranged at wire twisting machine one On other vacant lot.
- A kind of 3. wire twisting machine monitored in real time according to claim 2, it is characterised in that：Described PLC（11） And display（12）It is arranged on the platform for facilitating operating personnel to control.
- A kind of 4. wire twisting machine monitored in real time according to claim 1, it is characterised in that：Described tensioning wheel（71）Every two Individual is one group, is oppositely arranged, to product cable（11）Apply pressure.
- A kind of 5. wire twisting machine monitored in real time according to claim 1, it is characterised in that：Described separated time bin（4）Point There are several small bins, the small bin quantity and separated time rotating disk（3）Number of openings is identical.
- A kind of 6. wire twisting machine monitored in real time according to claim 1, it is characterised in that：Described zygonema capstan winch（5）One End sets live conductor cylinder（51）, the line ball cylinder（51）Valve is connected with switch（52）.
- A kind of 7. wire twisting machine monitored in real time according to claim 1, it is characterised in that：Described zygonema capstan winch（5）Two End is provided with away wheel（53）, it is described to walk to take turns（53）Feeding motor with providing power（54）Connection.
- A kind of 8. wire twisting machine control method monitored in real time according to claim 1, it is characterised in that：Described first swashs Optical sensor（7）For correlation laser sensor, PLC（11）Residue is calculated by the laser area blocked by cable Doses；Described photoelectric sensor（8）For correlation photoelectric sensor, PLC（11）By sensor light whether by Block to judge whether cable uses sky；Described second laser sensor（9）It is similarly correlation laser sensor, PLC controls Device（11）The depth of parallelism of cable is calculated because blocking laser and the shape being projected out by cable；Described speed probe（10） By collecting guide wheel（33）Rotating speed, be PLC（11）The data for calculating cable feed speed are provided.
- A kind of 9. wire twisting machine control method monitored in real time according to claim 1, it is characterised in that：Described PLC controls Device processed（11）To display（12）Export the data that are calculated, including remaining doses, whether fracture, the cable depth of parallelism and each line Cable feed speed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710774231.1A CN107644719A (en) | 2017-08-31 | 2017-08-31 | A kind of wire twisting machine monitored in real time and its monitoring method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710774231.1A CN107644719A (en) | 2017-08-31 | 2017-08-31 | A kind of wire twisting machine monitored in real time and its monitoring method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107644719A true CN107644719A (en) | 2018-01-30 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710774231.1A Pending CN107644719A (en) | 2017-08-31 | 2017-08-31 | A kind of wire twisting machine monitored in real time and its monitoring method |
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| Country | Link |
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| CN (1) | CN107644719A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113756385A (en) * | 2021-09-14 | 2021-12-07 | 北京三一智造科技有限公司 | Winch follow-up control method |
| CN117079895A (en) * | 2023-10-16 | 2023-11-17 | 天津广运电缆有限公司 | Adjustable stranding machine for cable production |
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| CN201812579U (en) * | 2010-10-22 | 2011-04-27 | 瑞鑫集团（福州）实业有限公司 | Wire twisting machine with pre-twist wheel |
| CN202957079U (en) * | 2012-11-05 | 2013-05-29 | 无锡华能电缆有限公司 | Overturn-resistant heterotype wire stranding and branching device |
| CN205680547U (en) * | 2016-05-24 | 2016-11-09 | 中山展晖电子设备有限公司 | A kind of wire twisting machine |
| CN106197584A (en) * | 2016-08-10 | 2016-12-07 | 江苏大学 | A kind of apparatus for measuring cereal flow based on laser opposite-radiation sensor array and method |
| CN107086088A (en) * | 2017-06-15 | 2017-08-22 | 山东中船线缆股份有限公司 | A kind of cable for ship production stranded wire apparatus for automatically controlling rotating speed |
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2017
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Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201812579U (en) * | 2010-10-22 | 2011-04-27 | 瑞鑫集团（福州）实业有限公司 | Wire twisting machine with pre-twist wheel |
| CN202957079U (en) * | 2012-11-05 | 2013-05-29 | 无锡华能电缆有限公司 | Overturn-resistant heterotype wire stranding and branching device |
| CN205680547U (en) * | 2016-05-24 | 2016-11-09 | 中山展晖电子设备有限公司 | A kind of wire twisting machine |
| CN106197584A (en) * | 2016-08-10 | 2016-12-07 | 江苏大学 | A kind of apparatus for measuring cereal flow based on laser opposite-radiation sensor array and method |
| CN107086088A (en) * | 2017-06-15 | 2017-08-22 | 山东中船线缆股份有限公司 | A kind of cable for ship production stranded wire apparatus for automatically controlling rotating speed |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113756385A (en) * | 2021-09-14 | 2021-12-07 | 北京三一智造科技有限公司 | Winch follow-up control method |
| CN117079895A (en) * | 2023-10-16 | 2023-11-17 | 天津广运电缆有限公司 | Adjustable stranding machine for cable production |
| CN117079895B (en) * | 2023-10-16 | 2023-12-12 | 天津广运电缆有限公司 | Adjustable stranding machine for cable production |
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Application publication date: 20180130 |