CN109378129B - Horizontal winding belting all-in-one - Google Patents
Horizontal winding belting all-in-one Download PDFInfo
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- CN109378129B CN109378129B CN201811459814.6A CN201811459814A CN109378129B CN 109378129 B CN109378129 B CN 109378129B CN 201811459814 A CN201811459814 A CN 201811459814A CN 109378129 B CN109378129 B CN 109378129B
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- 238000004804 winding Methods 0.000 title claims abstract description 91
- 238000010438 heat treatment Methods 0.000 claims abstract description 29
- 230000005540 biological transmission Effects 0.000 claims description 26
- 239000006247 magnetic powder Substances 0.000 claims description 6
- 230000000149 penetrating effect Effects 0.000 claims description 5
- 238000000034 method Methods 0.000 abstract description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 229920000742 Cotton Polymers 0.000 description 3
- 241001589086 Bellapiscis medius Species 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000006249 magnetic particle Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0016—Apparatus or processes specially adapted for manufacturing conductors or cables for heat treatment
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0036—Details
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Manufacturing Of Electric Cables (AREA)
- Ropes Or Cables (AREA)
Abstract
The invention relates to the technical field of wire and cable production equipment, in particular to a horizontal winding taping integrated machine which comprises a machine base, wherein the machine base is sequentially provided with a untwisting machine, a horizontal winding machine, a pre-twisting machine, a double-head horizontal taping machine, an infrared oven and a drawing single twisting machine; the untwisting machine is used for carrying out first tape winding on the wires; the horizontal winding machine is used for carrying out second belt wrapping and winding on the wire rod wound by the untwisting machine; the pre-twisting machine is used for rotating the wire rod passing through the horizontal winding machine; the double-head horizontal taping machine is used for carrying out third taping winding on the wire rod passing through the pre-twisting machine; the infrared oven is used for heating the double-head horizontal taping machine so as to heat-shrink the third taping; the drawing single strander is used for collecting wires passing through the external oven. The horizontal type winding and taping integrated machine can simultaneously wind various taping on one line, improves the armouring efficiency of the wire rod, and improves the controllability of the wire rod in the taping winding process and the quality of the wire rod.
Description
Technical Field
The invention relates to the technical field of wire and cable production equipment, in particular to a horizontal winding and taping integrated machine.
Background
The competition between enterprises is quite strong, the number of layers of the wrapping tape required by the wire is increased along with the continuous improvement of the product performance requirement of the market, the early multi-layer tape is carried out step by step, the required number of layers of the wrapping tape can be achieved only by reversing the shaft and then wrapping when the first layer of the tape is wrapped and then the second layer of the tape is wrapped, and uncontrollability and destructiveness of the wire are increased in the process.
Disclosure of Invention
The invention provides a horizontal type tape winding and taping integrated machine which can simultaneously wind various taping on wires, improve the controllability of the wires in the taping winding process and improve the quality of the wires.
In order to solve the technical problems, the invention adopts the following technical scheme:
the horizontal winding and taping integrated machine comprises a machine base, wherein the machine base is sequentially provided with a untwisting machine, a horizontal winding machine, a pre-twisting machine, a double-head horizontal taping machine, an infrared oven and a drawing single-strand machine; the untwisting machine is used for carrying out first tape winding on the wires; the horizontal winding machine is used for winding a second wrapping band on the wire rod wound by the untwisting machine; the pre-twisting machine is used for rotating wires passing through the horizontal winding machine; the double-head horizontal taping machine is used for carrying out third taping winding on the wire rod passing through the pre-twisting machine; the infrared oven is used for heating the double-head horizontal taping machine so as to heat-shrink the third taping; the drawing single strander is used for collecting wires passing through the external oven.
Further, the untwisting machine comprises a first wire pipe which is rotatably supported on the machine base and used for the wire to pass through, and a first driving mechanism which is arranged on the machine base and used for driving the first wire pipe to rotate, wherein the first wire pipe is sequentially sleeved with a tension pipe, a tape wrapping spindle and a first tape reel; the tension tube and the belting main shaft are in transmission connection with the same first clutch device; the first belt disc is sequentially provided with a first guide wheel and a second guide wheel for the first belting to pass through, and the wire rod penetrating end of the first wire tube is provided with a third guide wheel.
Further, the first driving mechanism comprises a first motor arranged on the base, a first driving wheel arranged on an output shaft of the first motor, a first driven wheel arranged on the first wire pipe and a first belt sleeved between the first driving wheel and the first driven wheel.
Further, the first clutch device is in corresponding transmission connection with the tension tube and the tape spindle through a first transmission belt and a second transmission belt respectively, and the first clutch device is a magnetic powder clutch or a hysteresis clutch.
Further, a first guide wheel and a second guide wheel are sequentially arranged on the first tape reel, the horizontal winding machine comprises a second wire tube which is rotatably supported on the machine base and used for a wire rod to pass through, and a second driving mechanism used for driving the second wire tube to rotate, the second wire tube is provided with a rotary table, a plurality of second tape reels used for winding a second tape reel are rotatably supported on the rotary table, the second tape reels are distributed in an annular array, and each second tape reel is in transmission connection with a second clutch device; the second wire tube is close to one end that the wire rod was worn out and has been cup jointed the guide sleeve, guide sleeve axial is provided with and is used for guiding second packet of area to twine in a plurality of fourth guide pulleys of wire rod, a plurality of fourth guide pulleys and a plurality of second teps reel one-to-one.
Further, the pretwisting machine comprises a stranded wire seat rotatably supported on the machine base and a third driving mechanism for driving the stranded wire seat to rotate, a plurality of stranded wire wheels for tightening wires are rotatably supported on the stranded wire seat, and the rotating shafts of the stranded wire wheels are perpendicular to the rotating shafts of the stranded wire seat.
Further, the double-head horizontal taping machine comprises a third wire pipe which is rotatably carried on the stand and used for threading wires, and a fourth driving mechanism which is arranged on the stand and used for driving the third wire pipe to rotate; the third line pipe is sequentially sleeved with a clutch pipe and a wrapping wheel, the clutch pipe is connected with a third clutch device in a transmission mode, and the wrapping wheel is sequentially provided with a fifth guide wheel and a sixth guide wheel for a third wrapping belt to pass through.
Further, the infrared oven is provided with a heating area for heating the wire rod, the infrared oven is slidably arranged on the base, and the base is provided with a fifth driving mechanism for driving the infrared oven to slide so that the wire rod is located in the heating area or far away from the heating area.
Further, draw single hank machine including rotate bear in the frame and be used for supplying the wire rod to wear to establish fourth spool and locate the frame and be used for driving fourth spool pivoted sixth actuating mechanism, the one end of fourth spool is equipped with the tension mechanism that is used for adjusting wire rod tension, the one end that keeps away from tension mechanism of fourth spool is equipped with the take-up mechanism that is used for taking up the wire rod.
Further, the tension mechanism comprises a first wire guide wheel and a second wire guide wheel which are rotatably supported on the base and are positioned at one side of the fourth wire guide pipe close to the infrared oven, and two wire guide plates rotatably supported on one end of the fourth wire guide pipe close to the infrared oven, and the two wire guide plates are respectively in transmission connection with a fourth clutch device; the wire winding mechanism comprises a wire winding disc which is rotatably supported on the base and is positioned on one side of the fourth wire tube far away from the infrared oven, a seventh driving mechanism for driving the wire winding disc to rotate and a fifth clutch device for adjusting wire winding tension of the driving disc, and the wire winding disc is used for winding wires penetrating out of the fourth wire tube.
The invention has the beneficial effects that: the method comprises the steps that a machine base is sequentially provided with a untwisting machine, a horizontal winding machine, a pre-twisting machine, a double-head horizontal taping machine, an infrared oven and a drawing single-strand machine, wires to be wound are wound through the untwisting machine to form first taping, then enter the horizontal winding machine to form second taping, then enter the pre-twisting machine to increase torque for transmission of the wires among the machines, then enter the double-head horizontal taping machine to form third taping, then enter the infrared oven to heat so that the third taping is tightly wrapped on the outer side of the wires, and finally all the wires after taping are wound enter the drawing single-strand machine to be collected; this horizontal winding band all-in-one can carry out the winding of multiple band to a line simultaneously, and the back twister can twine the reinforcing wire such as cotton wire, and horizontal winding machine can twine shielding wire such as copper wire, and double-end horizontal band machine can twine plastic protection line, has improved the armouring efficiency of wire rod on the one hand, and on the other hand can avoid the uncontrollable of wire rod in the multi-step armouring in-process, improves the quality of wire rod winding multiple band, and the wire rod is difficult for the fracture when winding multiple band.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments or the description of the prior art will be briefly described below, it being obvious that the drawings in the following description are only some embodiments of the present invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of the structure of the untwisting machine of the present invention;
FIG. 3 is a schematic view of the structure of the horizontal winding machine of the present invention;
FIG. 4 is a schematic diagram of the pre-twisting machine according to the present invention;
FIG. 5 is a schematic structural view of the double-head horizontal taping machine of the present invention;
FIG. 6 is a schematic view of an infrared oven according to the present invention;
FIG. 7 is a schematic view of the structure of the drawing machine of the present invention.
Reference numerals illustrate: 100. a base; 110. a slide rail; 200. a untwisting machine; 210. a first conduit; 220. a first driving mechanism; 221. a first motor; 222. a first belt; 230. a tension tube; 240. a taping spindle; 250. a first reel; 251. the first guide wheel; 252. the second guide wheel; 253. a third guide wheel; 260. a first clutch device; 261. a first belt; 262. a second belt; 300. a horizontal winding machine; 310. a second line pipe; 320. a second driving mechanism; 330. a turntable; 340. a second reel; 350. a second clutch device; 360. a guide sleeve; 361. a fourth guide wheel; 400. a pre-twisting machine; 410. a third driving mechanism; 420. a stranded wire seat; 421. a first rotating wheel; 422. a second rotating wheel; 423. a carrying plate; 424. a first capstan; 425. a second wire twisting wheel; 426. a third wire twisting wheel; 427. a load block; 430. a through hole; 500. double-end horizontal taping machine; 510. a third wiring pipe; 520. a fourth driving mechanism; 530. a clutch tube; 540. a belt wheel; 541. a fifth guide wheel; 542. a sixth guide wheel; 550. a third clutch device; 560. winding a tube; 561. a bar-shaped hole; 600. an infrared oven; 610. a heating zone; 611. an infrared heating tube; 612. a heating channel; 613. removing the channel; 620. a fifth driving mechanism; 630. a heat insulating plate; 640. a temperature measurement probe; 650. an electric control box; 651. a control panel; 700. a single stranding machine is led; 710. a fourth conduit; 720. a sixth driving mechanism; 731. a first wire guide wheel; 732. a second wire guide wheel; 741. a wire disc; 742. a fourth clutch device; 750. a take-up reel; 751. a seventh driving mechanism; 752. a fifth clutch device; 753. and a third wire guide wheel.
Detailed Description
The invention will be further described with reference to examples and drawings, to which reference is made, but which are not intended to limit the scope of the invention.
As shown in fig. 1, the horizontal type winding and taping integrated machine provided by the invention comprises a machine base 100, wherein the machine base 100 is sequentially provided with a untwisting machine 200, a horizontal winding machine 300, a pre-twisting machine 400, a double-head horizontal taping machine 500, an infrared oven 600 and a drawing single-twisting machine 700; the untwisting machine 200 is used for carrying out first tape winding on the wires; the horizontal type winding machine 300 is used for performing second ribbon wrapping and winding on the wire wound by the untwisting machine 200; the pre-twisting machine 400 is used to rotate the wire passing through the horizontal winding machine 300; the double-head horizontal taping machine 500 is used for performing third taping winding on the wire passing through the pre-twisting machine 400; the infrared oven 600 is used for heating the double-head horizontal taping machine 500 to heat-shrink the third taping; the pick up stranding machine 700 is used to collect wire passing through an external oven.
During specific work, the wire to be wound is wound by the first tape through the untwisting machine 200, then enters the horizontal winding machine 300 to wind the second tape, then enters the pre-twisting machine 400 to increase torque for transmission of the wire between the machines, then enters the double-head horizontal taping machine 500 to wind the third tape, then enters the infrared oven 600 to heat to enable the third tape to be subjected to heat shrinkage molding so as to be tightly wrapped on the outer side of the wire, and finally enters the drawing single twisting machine 700 to be collected after all the tape is wound. This horizontal winding belting all-in-one can carry out the winding of multiple belting to a line simultaneously, and the back twister 200 can twine the stiffening wire such as cotton thread, and horizontal coiler 300 can twine shielding wire such as copper wire, and horizontal belting machine 500 of double-end can twine the plastic protection line, has improved the armouring efficiency of wire rod on the one hand, and on the other hand can avoid the uncontrollable of wire rod in the multistep armouring in-process, improves the quality of wire rod winding multiple belting, and the wire rod is difficult for the fracture when winding multiple belting.
As shown in fig. 1 and 2, the untwisting machine 200 includes a first yarn tube 210 rotatably supported on the stand 100 and used for threading a wire, and a first driving mechanism 220 disposed on the stand 100 and used for driving the first yarn tube 210 to rotate, wherein the first yarn tube 210 is sequentially sleeved with a tension tube 230, a tape spindle 240, and a first tape disc 250, the tension tube 230 and the tape spindle 240 are in transmission connection with the same first clutch device 260, and the first tape disc 250 is detachably connected with the tape spindle 240. Here, the first strap 250 is sleeved on the strap spindle 240 and fixed by bolts. Specifically, the wire rod passes through the first wire passing tube 210, the first tape winding on the first tape reel 250 is used for winding the wire rod, the tension tube 230 and the tape spindle 240 are in transmission connection with the same first clutch device 260, so that the tension for winding the first tape can be adjusted, and the winding quality is improved.
Preferably, the first driving mechanism 220 includes a first motor 221 disposed on the base 100, a first driving wheel (not shown) disposed on an output shaft of the first motor 221, a first driven wheel (not shown) disposed on the first conduit 210, and a first belt 222 sleeved between the first driving wheel and the first driven wheel. Specifically, the belt transmission is stable and can buffer, compared with the motor which directly drives the through shaft to rotate, the wire breakage during the rotation start of the through shaft can be avoided.
Preferably, the first clutch device 260 is in corresponding transmission connection with the tension tube 230 and the belt spindle 240 through a first transmission belt 261 and a second transmission belt 262 respectively, and the first clutch device 260 is a magnetic powder clutch or a hysteresis clutch. In particular operation, the first clutch device 260 may simultaneously adjust the rotational speed of the tension tube 230 and the strap spindle 240, thereby adjusting the tension of the wound first strap.
Preferably, the first reel 250 is sequentially provided with a first guide wheel 251 and a second guide wheel 252, and the wire passing end of the first wire passing tube 210 is provided with a third guide wheel 253. The first tape on the first wire coil is guided to be wound on the wire rod by the first guide pulley 251, the second guide pulley 252 and the third guide pulley 253.
As shown in fig. 1 and 3, the horizontal winding machine 300 includes a second wire pipe 310 rotatably supported on the stand 100 and used for the wire to pass through, and a second driving mechanism 320 disposed on the stand 100 and used for driving the second wire pipe 310 to rotate, where the second driving mechanism 320 is the same as the first driving mechanism 220, and will not be described again. The second wire pipe 310 is provided with a turntable 330, and a plurality of second belt discs 340 distributed in an annular array are rotatably carried on the turntable 330, and each second belt disc 340 is in transmission connection with a second clutch device 350, wherein the second clutch device 350 is a magnetic powder clutch or a hysteresis clutch. The plurality of second tape reels 340 are uniformly arranged on the turntable 330 in the axial direction, and revolution speeds of the plurality of second tape reels 340 are equal, so that tension of the second tape reels 340 released is similar, the tension of each tape reel is ensured to be consistent, winding torque is stabilized during winding, and winding quality is improved.
Preferably, the second wire tube 310 is sleeved with a guide sleeve 360 near one end of the wire, where the guide sleeve 360 is axially provided with a plurality of fourth guide wheels 361, and the fourth guide wheels 361 are in one-to-one correspondence with the second tape reels 340, so that knotting between the second tape reels can be avoided.
As shown in fig. 1 and 4, the pre-twisting machine 400 includes a wire twisting seat 420 rotatably supported on the machine base 100 and a third driving mechanism 410 for driving the wire twisting seat 420 to rotate, wherein a first wire twisting wheel 424, a second wire twisting wheel 425 and a third wire twisting wheel 426 for tightening wires are rotatably supported on the wire twisting seat 420, and rotation axes of the first wire twisting wheel 424, the second wire twisting wheel 425 and the third wire twisting wheel 426 are perpendicular to rotation axes of the wire twisting seat 420. Specifically, the third driving mechanism 410 is the same as the first driving mechanism 220, and will not be described in detail. The wire twisting seat 420 includes two first rotating wheels 421 and second rotating wheels 422 rotatably mounted on the machine base 100, the first rotating wheels 421 and the second rotating wheels 422 are arranged in parallel, through holes 430 through which wires pass are respectively formed in the first rotating wheels 421 and the second rotating wheels 422, a bearing plate 423 is fixed between the first rotating wheels 421 and the second rotating wheels 422, and the bearing plate 423 coaxially rotates along with the first rotating wheels 421 and the second rotating wheels 422. The bearing plate 423 is respectively connected with a first stranded wire wheel 424, a second stranded wire wheel 425 and a third stranded wire wheel 426 in a rotating way, and the rotation axes of the first stranded wire wheel 424, the second stranded wire wheel 425 and the third stranded wire wheel 426 are perpendicular to the rotation axis of the rotating wheel. The wire passes through the first rotating wheel 421 and sequentially winds the first stranding wheel 424, the second stranding wheel 425 and the third stranding wheel 426, and finally passes out from the second rotating wheel 422, so that the stranding speed and direction of the pre-twisting machine 400 are consistent with the stranding speed and direction of the untwisting machine 200 and the drawing single twisting machine 700, and the wire stranding force of the central part can be prevented from being insufficient when the machine runs.
Preferably, in order to improve the twisting force of the pre-twisting machine 400, the diameters of the first twisting wheel 424, the second twisting wheel 425 and the third twisting wheel 426 are different, and the rotation axes of the first twisting wheel 424, the second twisting wheel 425 and the third twisting wheel 426 are separated from the rotation axis of the bearing plate 423, so that when the bearing plate 423 rotates, the twisting force of the pre-twisting machine 400 can be improved by arranging the centripetal force obtained by the first twisting wheel 424, the second twisting wheel 425 and the third twisting wheel 426 to be larger than the centripetal force obtained by the rotation axes of the first twisting wheel 424, the second twisting wheel 425 and the third twisting wheel 426 to be coincident with the rotation axis of the bearing plate 423. One side of the bearing plate 423 far away from the first stranded wire wheel 424, the second stranded wire wheel 425 and the third stranded wire wheel 426 is fixed with a load block 427, so that the condition that the two sides of the bearing plate 423 in the width direction are accepted unevenly during rotation can be avoided, and the first rotating wheel 421 and the second rotating wheel 422 are damaged.
As shown in fig. 1 and 5, the double-head horizontal taping machine 500 includes a third wire pipe 510 rotatably supported on the stand 100 and used for threading wires, and a fourth driving mechanism 520 provided on the stand 100 and used for driving the third wire pipe 510 to rotate; the third line pipe 510 is sequentially sleeved with a clutch pipe 530 and a taping wheel 540, the clutch pipe 530 is in transmission connection with a third clutch device 550, and the taping wheel 540 is sequentially provided with a fifth guide wheel 541 and a sixth guide wheel 542 for the third taping to pass through. Specifically, the fourth driving mechanism 520 is the same as the first driving mechanism 220, and will not be described again. The third clutch device 550 here is a magnetic particle clutch or a hysteresis clutch. The fifth and sixth guide pulleys 541 and 542 may guide the third belt on the belt pulley 540 to the wire passing out of the third wire tube 510 for winding.
Preferably, the outlet end of the third line pipe 510 is provided with a winding pipe 560, and the sidewall of the winding pipe 560 is provided with a bar-shaped hole 561 along the axial direction thereof. During specific work, the wire rod passes from winding pipe 560, and the third package takes through fifth guide pulley 541 and sixth guide pulley 542 and gets into winding pipe 560 from bar hole 561 and twines to the wire rod, and the inner wall of winding pipe 560 can compress tightly the third package when winding the third package takes on the one hand, avoids producing the bubble on the wire rod, and on the other hand the edge in bar hole 561 can level the third package and take, produces the fold when avoiding the third package to twine, makes the winding layer produce the bubble, influences winding quality.
Preferably, since the third taping tape has a large width, only one taping wheel 540 for winding the third taping tape can be installed, and two double-head horizontal taping machines 500 are provided in order not to affect the continuity of winding the third taping tape.
As shown in fig. 1 and 6, the infrared oven 600 is provided with a heating zone 610 for heating the wire, the infrared oven 600 is slidably disposed on the base 100, and the base 100 is provided with a fifth driving mechanism 620 for driving the infrared oven 600 to slide so that the wire is located in the heating zone 610 or away from the heating zone 610. Specifically, the infrared oven 600 is provided with a heating channel 612 along a length direction through which a wire passes, and a plurality of infrared heating tubes 611 are uniformly arranged around the heating channel 612 in an axial direction to form a heating zone 610. The infrared oven 600 is provided with a removal passage 613 for the wire removal heating passage 612 in the width direction. The base 100 is provided with a sliding rail 110 along the width direction of the infrared oven 600, the infrared oven 600 is slidably connected with the sliding rail 110, and the fifth driving mechanism 620 is an air cylinder, and the air cylinder can drive the infrared oven 600 to slide, so that the wire in the heating channel 612 is separated from the heating zone 610 along the removing channel. The third wrapping band belongs to a heat shrinkage material, is locked by heating, and in order to prevent the same section of wire from being heated, the infrared oven 600 can move back and forth under the driving of a cylinder to intermittently heat the wire, and the cylinder is controlled to move by a PLC (programmable logic controller) control electromagnetic valve.
Preferably, the bottom of the infrared oven 600 is provided with a heat insulation plate 630, which can prevent the infrared oven 600 from burning out the base 100 for a long time. The infrared oven 600 is filled with heat-insulating cotton (not shown) to avoid heat from rapidly escaping from the heating zone 610, which helps to save electrical energy.
Preferably, the infrared heating tube 611 is provided with a temperature probe 640, which is beneficial to detecting the temperature of the wire. The base 100 is further provided with an electric cabinet 650 for controlling the infrared oven 600, and the electric cabinet 650 is provided with a control panel 651, so that the operation of workers can be facilitated.
As shown in fig. 1 and 7, the drawing unit 700 includes a fourth wire pipe 710 rotatably supported on the base 100 and used for passing a wire therethrough, and a sixth driving mechanism 720 disposed on the base 100 and used for driving the fourth wire pipe 710 to rotate, wherein the sixth driving mechanism 720 is the same as the first driving mechanism 220, and will not be described again. One end of the fourth wire pipe 710 is provided with a tension mechanism for adjusting the tension of the wire, and one end of the fourth wire pipe 710 far away from the tension mechanism is provided with a wire winding mechanism for winding the wire. The tension mechanism can adjust the tension of the wires during transmission, and the wire winding mechanism can wind the wires which are wound by the wrapping tape.
Preferably, the tension mechanism comprises a first wire wheel 731 and a second wire wheel 732 rotatably supported on the base 100 and located on one side of the fourth wire pipe 710 near the infrared oven 600, and two wire discs 741 rotatably supported on one end of the fourth wire pipe 710 near the infrared oven 600, wherein the two wire discs 741 are respectively connected with a fourth clutch device 742 in a driving manner, and the fourth clutch device 742 is a magnetic powder clutch or a hysteresis clutch. In particular operation, the wire passes around the first wire wheel 731, then sequentially around the two wire reels 741, and finally around the second wire wheel 732 into the fourth wire pipe 710, where the first wire wheel 731 and the second wire wheel 732 are used for wire steering, and the two wire reels 741 adjust the tightness of the wire during transmission via the fourth clutch device 742.
Preferably, the winding mechanism includes a winding drum 750 rotatably supported on the base 100 and located at a side of the fourth wire tube 710 far from the infrared oven 600, a seventh driving mechanism 751 for driving the winding drum 750 to rotate, and a fifth clutch device 752 for adjusting winding tension of the driving drum, wherein the fifth clutch device 752 is a magnetic powder clutch or a hysteresis clutch, the seventh driving mechanism 751 is the same as the first driving mechanism 220, and details are not repeated, and the winding drum 750 is used for winding wires threaded out of the fourth wire tube 710 by hands. Here, the fourth wire pipe 710 is further provided with a third wire guide wheel 753 for guiding the wire around the take-up reel 750.
The foregoing embodiments are preferred embodiments of the present invention, and in addition, the present invention may be implemented in other ways, and any obvious substitution is within the scope of the present invention without departing from the concept of the present invention.
Claims (7)
1. The utility model provides a horizontal winding belting all-in-one, includes frame, its characterized in that: the machine base is sequentially provided with a untwisting machine, a horizontal winding machine, a pre-twisting machine, a double-head horizontal taping machine, an infrared oven and a drawing single-twisting machine; the untwisting machine is used for carrying out first tape winding on the wires; the horizontal winding machine is used for winding a second wrapping band on the wire rod wound by the untwisting machine; the pre-twisting machine is used for rotating wires passing through the horizontal winding machine; the double-head horizontal taping machine is used for carrying out third taping winding on the wire rod passing through the pre-twisting machine; the infrared oven is used for heating the double-head horizontal taping machine so as to heat-shrink the third taping; the drawing single strander is used for collecting wires passing through the external oven; the drawing single strander comprises a fourth wire pipe which is rotatably supported on the base and used for the wire to pass through, and a sixth driving mechanism which is arranged on the base and used for driving the fourth wire pipe to rotate, wherein one end of the fourth wire pipe is provided with a tension mechanism for adjusting the tension of the wire, and one end of the fourth wire pipe far away from the tension mechanism is provided with a wire winding mechanism for winding the wire; the tension mechanism comprises a first wire guide wheel and a second wire guide wheel which are rotatably supported on the base and are positioned on one side of the fourth wire guide pipe close to the infrared oven, and two wire guide plates rotatably supported on one end of the fourth wire guide pipe close to the infrared oven, and the two wire guide plates are respectively in transmission connection with a fourth clutch device; the wire collecting mechanism comprises a wire collecting disc rotatably supported on the base and positioned at one side of the fourth wire tube far away from the infrared oven, a seventh driving mechanism for driving the wire collecting disc to rotate and a fifth clutch device for adjusting wire collecting tension of the driving disc, and the wire collecting disc is used for winding wires penetrating out of the fourth wire tube; the infrared oven is provided with a heating zone for heating wires, the infrared oven is slidably arranged on the base, and the base is provided with a fifth driving mechanism for driving the infrared oven to slide so that the wires are located in the heating zone or far away from the heating zone.
2. The horizontal wrapping tape all-in-one machine according to claim 1, wherein: the untwisting machine comprises a first wire pipe which is rotatably carried on the machine base and used for wires to pass through, and a first driving mechanism which is arranged on the machine base and used for driving the first wire pipe to rotate, wherein the first wire pipe is sequentially sleeved with a tension pipe, a tape wrapping spindle and a first tape reel; the tension tube and the belting main shaft are in transmission connection with the same first clutch device; the first belt disc is sequentially provided with a first guide wheel and a second guide wheel for the first belting to pass through, and the wire rod penetrating end of the first wire tube is provided with a third guide wheel.
3. The horizontal wrapping tape all-in-one machine according to claim 2, wherein: the first driving mechanism comprises a first motor arranged on the base, a first driving wheel arranged on an output shaft of the first motor, a first driven wheel arranged on the first wire pipe and a first belt sleeved between the first driving wheel and the first driven wheel.
4. The horizontal wrapping tape all-in-one machine according to claim 2, wherein: the first clutch device is in corresponding transmission connection with the tension tube and the belting main shaft through a first transmission belt and a second transmission belt respectively, and is a magnetic powder clutch or a hysteresis clutch.
5. The horizontal wrapping tape all-in-one machine according to claim 1, wherein: the horizontal winding machine comprises a second wire tube and a second driving mechanism, wherein the second wire tube is rotatably supported on the machine base and used for penetrating wires, the second driving mechanism is used for driving the second wire tube to rotate, the second wire tube is provided with a rotary table, a plurality of second tape reels used for winding second wrapping tape are rotatably supported on the rotary table, the second tape reels are distributed in an annular array, and each second tape reel is in transmission connection with a second clutch device; the second wire tube is close to one end that the wire rod was worn out and has been cup jointed the guide sleeve, guide sleeve axial is provided with and is used for guiding second packet of area to twine in a plurality of fourth guide pulleys of wire rod, a plurality of fourth guide pulleys and a plurality of second teps reel one-to-one.
6. The horizontal wrapping tape all-in-one machine according to claim 1, wherein: the pretwisting machine comprises a stranded wire seat rotatably supported on the machine base and a third driving mechanism for driving the stranded wire seat to rotate, wherein a plurality of stranded wire wheels for tightening wires are rotatably supported on the stranded wire seat, and the rotating shafts of the stranded wire wheels are perpendicular to the rotating shafts of the stranded wire seat.
7. The horizontal wrapping tape all-in-one machine according to claim 1, wherein: the double-head horizontal taping machine comprises a third wire pipe which is rotatably carried on the machine base and used for threading wires, and a fourth driving mechanism which is arranged on the machine base and used for driving the third wire pipe to rotate; the third line pipe is sequentially sleeved with a clutch pipe and a wrapping wheel, the clutch pipe is connected with a third clutch device in a transmission mode, and the wrapping wheel is sequentially provided with a fifth guide wheel and a sixth guide wheel for a third wrapping belt to pass through.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811459814.6A CN109378129B (en) | 2018-11-30 | 2018-11-30 | Horizontal winding belting all-in-one |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811459814.6A CN109378129B (en) | 2018-11-30 | 2018-11-30 | Horizontal winding belting all-in-one |
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| CN109378129A CN109378129A (en) | 2019-02-22 |
| CN109378129B true CN109378129B (en) | 2024-02-13 |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110844660A (en) * | 2019-11-08 | 2020-02-28 | 东莞市新杰电工机械有限公司 | Novel horizontal power belting machine band structure |
| CN112382444B (en) * | 2021-01-07 | 2021-04-06 | 江西太平洋电缆集团有限公司 | Wrapping system of cable insulating layer and using method |
| CN112863775B (en) * | 2021-01-13 | 2022-07-19 | 江西新吉电缆有限公司 | Halogen-free low-smoke flame-retardant B1-grade power cable |
| CN112722989A (en) * | 2021-01-19 | 2021-04-30 | 东莞市腾顺电工设备有限公司 | Horizontal back-twist machine |
| CN114038627B (en) * | 2021-11-03 | 2023-11-17 | 欧耐特线缆集团有限公司 | Multilayer fireproof high-voltage cable wrapping production equipment and method |
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Address after: Room 103, No.3, Cunsheng Road, Shatian Town, Dongguan City, Guangdong Province 523000 Applicant after: DONGGUAN QINGFENG ELECTRIC MACHINERY Co.,Ltd. Address before: 523000 Industrial Zone, Baisha four village, Humen Town, Guangdong, Dongguan Applicant before: DONGGUAN QINGFENG ELECTRIC MACHINERY Co.,Ltd. |
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