CN205264418U - Wire cable -former - Google Patents

Wire cable -former Download PDF

Info

Publication number
CN205264418U
CN205264418U CN201520964831.0U CN201520964831U CN205264418U CN 205264418 U CN205264418 U CN 205264418U CN 201520964831 U CN201520964831 U CN 201520964831U CN 205264418 U CN205264418 U CN 205264418U
Authority
CN
China
Prior art keywords
wire
ultrasonic wave
pillar
controller
former
Prior art date
Application number
CN201520964831.0U
Other languages
Chinese (zh)
Inventor
何峰
孙正兵
何守莉
蔡元
吴启平
王启龙
Original Assignee
重庆市南方阻燃电线电缆有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 重庆市南方阻燃电线电缆有限公司 filed Critical 重庆市南方阻燃电线电缆有限公司
Priority to CN201520964831.0U priority Critical patent/CN205264418U/en
Application granted granted Critical
Publication of CN205264418U publication Critical patent/CN205264418U/en

Links

Abstract

The utility model discloses a wire cable -former, include the hollow shaft, move back and turn round mechanism, hurdle, circular drawing drum, laying plate, fundamental mode frame, creel stand, take -up reel and fault detection device, device fault detection device between creel stand and the take -up reel, the wire that the follow creel stand passed gets into in the fault detection device, the wire passes the fault detection device, the device is including detecting support, ultrasonic transmitting end, receiving terminal, comparator, controller and marking device, transmitting terminal transmission ultrasonic wave, the transmission ultrasonic wave that sees through behind the wire incides the ultrasonic wave receiving terminal, the comparator is connected with the receiving terminal and is sent high level signal to the controller, marking device prints on the wire and reminds the mark, the utility model discloses set up ultrasonic detector in the cable -former, carry out the fault point to wire and detect, can survey wire under the circumstances of not shutting down, it is radiationless to personnel, survey rate of accuracy height as a result, avoid artifical visual recognition, reduce the erroneous judgement, improve detection efficiency.

Description

A kind of wire cable-former

Technical field

The utility model relates to cable and wire manufacturing technology field, particularly a kind of cable-former of the checkout gear with electric wire breakpoint.

Background technology

Multiple conducting wires is called to stranding according to the process of the stranded formation pencil of the joint square of technological requirement or strand shape, realizes this techniqueEquipment is commonly referred to cable-former. Cable-former is the equipment that electric wire manufacturer is generally equipped with, and wherein, cable-former is divided into windlass typeCable-former and cage cable-former, the stranded part of cage cable-former by one or several in succession install auger form. But,The stranding efficiency of existing cable-former is lower, and the cable of formation of low quality is difficult to meet the demand in market; Need to be to producingWire electric wire carry out fault test or injury survey, prevent the loss that fault wire brings; If find not in time to process,Consequence is hardly imaginable. In the time of the production line (as wire production line) of continuous production operation, the copper cash that need to be wound around on reel,Need in the time of coiling or stringing, carry out trouble point detection to wire electric wire.

Therefore, need a kind of cable-former with the Non-Destructive Testing of breakdown of conducting wires point.

Utility model content

The purpose of this utility model is just to provide a kind of cable-former with the Non-Destructive Testing of breakdown of conducting wires point.

The purpose of this utility model is to realize by such technical scheme:

A kind of wire cable-former that the utility model provides, comprises hollow shaft, back-twisting mechanism, hurdle frame, circular draw drum, separated timePlate, main mould bases, creel stand, take-up reel and failure detector;

In described hollow shaft, back-twisting mechanism is set, in described hollow shaft, is provided with multiple hurdles frame, on described hurdle frame, circle is installed and putsDrum, the end of described hollow shaft is provided with distributor plate, and described distributor plate opposite side arranges main mould bases; Described creel stand is arranged at receiptsBefore drum; Between described creel stand and take-up reel, failure detector is set;

The wire passing from described creel stand enters failure detector;

Described failure detector is for detection of whether having trouble point through wire wherein;

Described failure detector comprises detection bearing, ultrasonic wave transmitting terminal, ultrasonic wave receiving terminal, comparator, controller and markShow device;

The incident ultrasonic wave of described ultrasonic wave transmitting terminal default energy of guiding line transmitting in the time that wire passes through to detect bearing;

The transmission ultrasonic wave that described incident ultrasonic wave sees through after wire incides ultrasonic wave receiving terminal;

Described ultrasonic wave receiving terminal, is positioned on the hyperacoustic transmission path of transmission, and the transmission ultrasonic energy receiving is converted intoCorresponding charge value;

The input of described comparator is connected and is used for receiving charge value with ultrasonic wave receiving terminal;

The output of described comparator is connected with controller for sending high level signal to controller;

Described marking device is connected with controller and is used for receiving high level signal and on wire, prints and remind mark.

Further, also comprise alarm, described alarm is connected with controller for sending in the time that controller receives high level signalAlarm signal.

Further, described detection bearing comprises the first pillar, the second pillar and anchor post;

Described the first pillar is corresponding with the second pillar to be arranged on anchor post; Described the first pillar is provided with groove; DescribedOn two pillars, be provided with the groove of the first pillar to corresponding groove, described groove is used for limiting lead location and makes wire positionIn between groove, pass through; Described ultrasonic wave transmitting terminal is arranged at the groove on the first pillar; Described ultrasonic wave receiving terminal is arranged atGroove on two pillars; Described comparator and controller are arranged on anchor post; Described marking device be arranged at the first pillar andGroove on the second pillar.

Owing to having adopted technique scheme, the utlity model has following advantage:

The utility model arranges supersonic detector in cable-former, and wire is carried out to trouble point detection, can be in non-stop-machine feelingsUnder condition, cable wire is surveyed, radiationless to personnel, result of detection accuracy rate is high, avoids artificial naked eyes identification, reduces mistakeSentence, improve detection efficiency.

Other advantages of the present utility model, target and feature will be set forth to a certain extent in the following description, andTo a certain extent, based on will be apparent to those skilled in the art to investigating below, or can be fromIn practice of the present utility model, instructed. Target of the present utility model and other advantages can be passed through description and right belowClaim is realized and is obtained.

Brief description of the drawings

Brief description of the drawings of the present utility model is as follows.

Fig. 1 is wire cable-former front view of the present utility model.

Fig. 2 is failure detector schematic diagram of the present utility model.

In figure: 1 for hollow shaft, 2 for back-twisting mechanism, 3 for hurdle frame, 4 for circular draw drum, 5 for distributor plate, 6 be main mould bases,7 is that creel stand, 8 is that take-up reel, 9 is failure detector;

11 for detect bearing, 12 be ultrasonic wave transmitting terminal, 13 for ultrasonic wave receiving terminal, 14 for comparator, 15 be controller,16 is that marking device, 17 is that alarm, 111 is that the first pillar, 112 is that the second pillar, 113 is that anchor post, 114 is groove.

Detailed description of the invention

Below in conjunction with drawings and Examples, the utility model is described in further detail.

As shown in the figure, a kind of wire cable-former that the present embodiment provides, comprises hollow shaft 1, back-twisting mechanism 2, hurdle frame 3, circleDraw drum 4, distributor plate 5, main mould bases 6, creel stand 7, take-up reel 8 and failure detector 9;

In described hollow shaft, back-twisting mechanism is set, in described hollow shaft, is provided with multiple hurdles frame, on described hurdle frame, circle is installed and putsDrum, the end of described hollow shaft is provided with distributor plate, and described distributor plate opposite side arranges main mould bases; Described creel stand is arranged at receiptsBefore drum; Between described creel stand and take-up reel, failure detector is set;

The wire passing from described creel stand enters failure detector;

Described failure detector is for detection of whether having trouble point through wire wherein;

Described failure detector 4 comprise detect bearing 11, ultrasonic wave transmitting terminal 12, ultrasonic wave receiving terminal 13, comparator 14,Controller 15 and marking device 16;

The incident ultrasonic wave of described ultrasonic wave transmitting terminal default energy of guiding line transmitting in the time that wire passes through to detect bearing,

The transmission ultrasonic wave that described incident ultrasonic wave sees through after wire incides ultrasonic wave receiving terminal;

Described ultrasonic wave receiving terminal, is positioned on the hyperacoustic transmission path of transmission, and the transmission ultrasonic energy receiving is converted intoCorresponding charge value;

Wherein, transmission ultrasonic energy is larger, transforms the charge value obtaining also larger;

The input reception of described comparator transforms the charge value the comparing electrical value value that obtain and whether is less than default charge value;

The charge value that described more intense output obtains in conversion sends high level signal to controller while being less than default charge value;

After described marking device receives high level signal, on wire, print and remind mark.

Also comprise alarm 17, described alarm is connected with controller for send alarm signal in the time that controller receives high level signalNumber.

Described detection bearing comprises the first pillar 111, the second pillar 112 and anchor post 113;

Described the first pillar is corresponding with the second pillar to be arranged on anchor post; Described the first pillar is provided with groove 114; InstituteState and on the second pillar, be provided with the groove of the first pillar to corresponding groove, described groove is used for limiting lead location and makes to leadLine is positioned between groove and passes through; Described ultrasonic wave transmitting terminal is arranged at the groove on the first pillar; Described ultrasonic wave receiving terminal arrangesGroove on the second pillar; Described comparator and controller are arranged on anchor post; Described marking device is arranged at firstGroove on post and the second pillar.

Comparator in the present embodiment and controller can adopt single-chip microcomputer or other microprocessors. Marking device can adopt automatic mark-onNote device respectively by a certain amount of outer surface that is ejected into the electric wire moving along a direction, adds colouring agent on electric wire outer surfaceMark, this automatic marking device comprises storage device, carries out painted for storing with colouring agent to the outer surface of said wiresFigure; Checkout gear, for detection of the translational speed of said wires; Injection apparatus, can be injecting coloring agent to above-mentioned electricityOn the outer surface of line; And control device, for according to the translational speed of the detected said wires of above-mentioned detection device, makeInjection apparatus according to above-mentioned figure injecting coloring agent to the outer surface of electric wire.

The cable-former that the present embodiment provides, is also provided with yarn packet header and traction wheel; In hollow shaft, be also provided with former and later two beckets,Between described becket, be provided with multiple hurdles frame, on described hurdle frame, circular draw drum be installed, the end of described hollow shaft is provided with separated timePlate, described distributor plate one side is provided with mould, yarn packet header, traction wheel, creel stand and take-up reel successively.

Described hurdle frame comprises front axle and rear axle, and described front axle is hollow-core construction, and described front axle is equipped with tooth handle or gear, and before describedThe diameter of axle is greater than the diameter of described rear axle. One side of described becket is provided with support roller. Described mould is arranged on main mould bases. InstituteState yarn packet header one side and be provided with yarn group. Described mould is arranged on taping head mould bases. Between described mould and described traction wheel, be also provided withMeter counter. The present embodiment is being provided with back-twisting mechanism in hollow shaft, makes cage in rotary course, and draw drum and hurdle frame are all the time allBe horizontal, avoid self torsion phenomenon of cable in stranded process, not only stranding efficiency is high, and the cable formingQuality also significantly improve, well met the demand in market.

Finally explanation, above embodiment is only unrestricted in order to the technical solution of the utility model to be described, although with reference to betterEmbodiment has been described in detail the utility model, and those of ordinary skill in the art should be appreciated that can be to the utility modelTechnical scheme modify or be equal to replacement, and do not depart from aim and the scope of the technical program, it all should be encompassed in thisIn the middle of the claim scope of utility model.

Claims (3)

1. a wire cable-former, comprises hollow shaft, back-twisting mechanism, hurdle frame, circular draw drum, distributor plate, main mould bases, rowCoil holder, take-up reel and failure detector;
In described hollow shaft, back-twisting mechanism is set, in described hollow shaft, is provided with multiple hurdles frame, on described hurdle frame, circle is installed and putsDrum, the end of described hollow shaft is provided with distributor plate, and described distributor plate opposite side arranges main mould bases; Described creel stand is arranged at receiptsBefore drum; Between described creel stand and take-up reel, failure detector is set;
The wire passing from described creel stand enters failure detector;
Described failure detector is for detection of whether having trouble point through wire wherein;
Described failure detector comprises detection bearing, ultrasonic wave transmitting terminal, ultrasonic wave receiving terminal, comparator, controller and markShow device;
The incident ultrasonic wave of described ultrasonic wave transmitting terminal default energy of guiding line transmitting in the time that wire passes through to detect bearing;
The transmission ultrasonic wave that described incident ultrasonic wave sees through after wire incides ultrasonic wave receiving terminal;
Described ultrasonic wave receiving terminal, is positioned on the hyperacoustic transmission path of transmission, and the transmission ultrasonic energy receiving is converted intoCorresponding charge value;
The input of described comparator is connected and is used for receiving charge value with ultrasonic wave receiving terminal;
The output of described comparator is connected with controller for sending high level signal to controller;
Described marking device is connected with controller and is used for receiving high level signal and on wire, prints and remind mark.
2. wire cable-former as claimed in claim 1, is characterized in that: also comprise alarm, described alarm and controllerConnect for send alarm signal in the time that controller receives high level signal.
3. wire cable-former as claimed in claim 1, is characterized in that: described detection bearing comprises the first pillar, secondPost and anchor post;
Described the first pillar is corresponding with the second pillar to be arranged on anchor post; Described the first pillar is provided with groove; DescribedOn two pillars, be provided with the groove of the first pillar to corresponding groove, described groove is used for limiting lead location and makes wire positionIn between groove, pass through; Described ultrasonic wave transmitting terminal is arranged at the groove on the first pillar; Described ultrasonic wave receiving terminal is arranged atGroove on two pillars; Described comparator and controller are arranged on anchor post; Described marking device be arranged at the first pillar andGroove on the second pillar.
CN201520964831.0U 2015-11-27 2015-11-27 Wire cable -former CN205264418U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201520964831.0U CN205264418U (en) 2015-11-27 2015-11-27 Wire cable -former

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201520964831.0U CN205264418U (en) 2015-11-27 2015-11-27 Wire cable -former

Publications (1)

Publication Number Publication Date
CN205264418U true CN205264418U (en) 2016-05-25

Family

ID=56005934

Family Applications (1)

Application Number Title Priority Date Filing Date
CN201520964831.0U CN205264418U (en) 2015-11-27 2015-11-27 Wire cable -former

Country Status (1)

Country Link
CN (1) CN205264418U (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107464638A (en) * 2017-08-31 2017-12-12 太仓市林源电线电缆有限公司 A kind of cable preparation method and its Preparation equipment that can return strand automatically
CN107644718A (en) * 2017-08-31 2018-01-30 太仓市林源电线电缆有限公司 A kind of automatic wire twisting machine that can return strand
WO2019056256A1 (en) * 2017-09-21 2019-03-28 太仓市林源电线电缆有限公司 Method for preparing cable capable of automatically back-stranding and preparation device thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107464638A (en) * 2017-08-31 2017-12-12 太仓市林源电线电缆有限公司 A kind of cable preparation method and its Preparation equipment that can return strand automatically
CN107644718A (en) * 2017-08-31 2018-01-30 太仓市林源电线电缆有限公司 A kind of automatic wire twisting machine that can return strand
CN107644718B (en) * 2017-08-31 2019-09-06 太仓市林源电线电缆有限公司 A kind of automatic wire twisting machine that can return strand
CN107464638B (en) * 2017-08-31 2019-09-24 太仓市林源电线电缆有限公司 A kind of cable preparation method that can return strand automatically and its Preparation equipment
WO2019056256A1 (en) * 2017-09-21 2019-03-28 太仓市林源电线电缆有限公司 Method for preparing cable capable of automatically back-stranding and preparation device thereof

Similar Documents

Publication Publication Date Title
CN203366855U (en) Wire harness roll production line and cable production line
CN104552946B (en) Detection device, three-dimensional printer and 3 D-printing method
CN100568035C (en) Make the method and apparatus of optical cable and the optical cable of making like this
US10128042B2 (en) Full-automatic network transformer winding machine
CN201638608U (en) Lot-size fixed length cable cutting machine
CN205076726U (en) Tower machine lifting hook height measurement system and have its tower machine
CN104528463B (en) A kind of drawing cable length accurate measurement method and isochronous controller
CN102646485B (en) On-line detection device for outer diameter of cable
CN203338872U (en) Vertical wire strander for HDMI (high-definition multimedia interface) wire cable
CN203450971U (en) Full-automatic cable reeling control device
CN103413618A (en) Vertical-type wire stranding machine of high-definition multimedia interface (HDMI) cables
CN202307353U (en) Wire twisting device
CN102623108B (en) Coaxial stranding machine
CN103508257A (en) Friction-free cable drum fixed type optical cable take-up machine
CN102877171B (en) Broken yarn detection device and broken yarn detection and grading early-warning system
CN203638868U (en) Pay-off rack, pay-off rack set and electric wire and cable production line
CN103241586A (en) Opened cable conveyor, transformation method and novel cable laying construction method
CN102411182A (en) Device for passively unwinding and filling water-blocking yarns in dry optical fiber loose tube and unwinding process used in same
CN203086064U (en) Tractive force monitor system for heavy cable laying
CN202178114U (en) Photoelectric compound cable former
CN103632774B (en) Adjustable tension pay-off rack
CN103367959A (en) Clamping device for cable-former
CN207293805U (en) Wire rod rewinder
CN103983901A (en) Online failure positioning method for ring main unit cable line
CN206069073U (en) A kind of cable winding system

Legal Events

Date Code Title Description
GR01 Patent grant
C14 Grant of patent or utility model
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20160525

Termination date: 20191127

CF01 Termination of patent right due to non-payment of annual fee