CN107599723A - Ceramic the parquets system and operating method of a kind of multipoint parallel - Google Patents

Ceramic the parquets system and operating method of a kind of multipoint parallel Download PDF

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Publication number
CN107599723A
CN107599723A CN201710804500.4A CN201710804500A CN107599723A CN 107599723 A CN107599723 A CN 107599723A CN 201710804500 A CN201710804500 A CN 201710804500A CN 107599723 A CN107599723 A CN 107599723A
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CN
China
Prior art keywords
parquets
ceramic
pallet
robot
spelled
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Pending
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CN201710804500.4A
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Chinese (zh)
Inventor
张�浩
朱海飞
黎奕辉
管贻生
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Guangdong University of Technology
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Guangdong University of Technology
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Publication date
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Priority to CN201710804500.4A priority Critical patent/CN107599723A/en
Publication of CN107599723A publication Critical patent/CN107599723A/en
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Abstract

The invention discloses ceramic the parquets system and operating method of a kind of multipoint parallel, including tray conveying system (1), robot system (4), turret systems (5) and blanking system (6);For the robot system (4) between the tray conveying system (1) and the turret systems (5), the blanking system (6) is located at the side of the turret systems (5).The tray conveying system (1) includes conveying line bracket (9), described conveying line bracket (9) upper end both sides are provided with High speed chain (3), the High speed chain (3) is provided with roller (8), the roller (8) is provided with pallet (33), pallet (33) is placed with ceramic tile, the industrial robot (12) is according to the ceramic tile of well cutting is spliced on turret systems (5) on certain strategy pickup pipeline, so as to form the pattern of different decorative patterns and pattern, effectively improve ceramic parquets operating efficiency and significantly mitigate the work load of worker.

Description

Ceramic the parquets system and operating method of a kind of multipoint parallel
Technical field
The present invention relates to ceramic parquets system and the parquets behaviour of ceramic parquets technical field, more particularly to a kind of multipoint parallel Make method.
Background technology
Water knife parquets is that common running water is pressurized to MPas up to a hundred using superhigh pressure technique, then straight by endoporus Footpath sprays to form high-speed jet in millimetre-sized jewel nozzles, and adding appropriate abrasive material, to come cutting tile, stone material, metal etc. all kinds of Raw material, then the ceramic tile of well cutting is combined into a variety of pattern modellings.Ceramic parquets at this stage is using artificial behaviour mostly Make, after lathe carries out cutting operation according to the image file of input, required ceramic tile is picked up on the ceramic tile of worker after dicing Piece is spliced on motherboard, and so as to form required ceramic parquets picture, shortcoming is that the integrated level of technique is not high, manual operation essence Degree, efficiency are low, and site work environment is severe, has larger infringement to worker's physical and mental health, and the parquets of in the market is automatic It is less to change equipment, so the present invention has the good market competitiveness.
The content of the invention
In view of the shortcomings of the prior art, the invention provides a kind of multipoint parallel ceramic tile parquets system, can substitute artificial Parquets operates, and saves the input of a large amount of labours, operating efficiency and accuracy are better than manual work.The present invention also provides a kind of more The parallel ceramic tile matching method of point, the automation mechanized operation of parquets can be preferably realized with reference to the system.
In order to realize above-mentioned technical proposal, a kind of ceramic parquets system of multipoint parallel, including tray conveying system (1), Robot system (4), turret systems (5) and blanking system (6);The robot system (4) is located at the tray conveying system (1) between the turret systems (5), the blanking system (6) is located at the side of the turret systems (5).
Further, the tray conveying system (1) includes conveying line bracket (9), described conveying line bracket (9) upper end two Side is provided with High speed chain (3), and the High speed chain (3) is provided with roller (8), and the roller (8) is provided with pallet (33).
Further, stop cylinder (7) and non-return component (11) are additionally provided with the conveying line bracket (9).
Further, the robot system (4) includes frames (14), and frames (14) upper end is provided with work Industry robot (12), the axle of the industrial robot (12) are provided with cup array (13).
Further, the turret systems (5) include rotating support (15), and the rotating support (15) is provided with four Individual rotating disk pedestal (17), pallet caging device (16) is installed on the rotating disk pedestal (17), the rotating disk pedestal (17) also connects It is connected to index dial (31), index dial (31) the connection motor (32).
Further, it is additionally provided with rotating disk frame (18) on the rotating support (15).
Further, described blanking system (6) includes angular contact ball bearing seat (22), the angular contact ball bearing seat (22) support baseboard (21) is connected with by linear bearing (23), the angular contact ball bearing seat (22) is provided with cylinder saddle (28), the cylinder saddle (28) is provided with cylinder (26), and the support baseboard (21) is provided with two side supporting plates (20), institute State lateral support plate (20) and be provided with expansion tightening wheel (27) and some synchronizing wheels (30), the expansion tightening wheel (27) and some synchronizing wheels (30) connected by timing belt (19), the expansion tightening wheel (27) is connected with motor.
Further, the lateral support plate (20) is provided with the expansion tightening wheel fixed plate for being used for supporting the expansion tightening wheel (27) (29), the lateral support plate (20) is connected by corner connector (25) with the support baseboard (21).
Further, the angular contact ball bearing seat (22) and the junction of the linear bearing (23) are provided with angular contact ball Bearing (24).
A kind of multistation ceramics matching method, comprises the following steps:
S1, feeding:The ceramic tile of well cutting is delivered to robot system by tray conveying system (1) together with ceramic tile pallet (33) (1) side;
S2, identification:Cameras capture supplied materials and image information to be spelled by robot system (4) side, and will figure As information transfer is handled to computer;
S3, parquets:Robot system (4) receives the image information after computer is handled, and draws corresponding cutting tile Piece, tile is spelled into position corresponding to ceramic tile to be spelled;
S4, rotation parquets:After having spelled one block of ceramic tile, turret systems (5) are rotated by 90 °, and S3 action are repeated, until having spelled Four blocks of ceramic tiles on turret systems (5);
S5, blanking:After the completion for the treatment of parquets operation, blanking system (6) receives signal, by the ceramic tile spelled together with pallet (33) Unload and conveyed toward next station.
The beneficial effects of the invention are as follows:
1st, multipoint parallel ceramic tile parquets system provided by the invention can replace it is artificial carry out parquets operation, by people from heavy Parquets work in free;
2nd, by controlling the rotary motion of index dial, it is possible to achieve four pallets carry out parquets operation, operating efficiency simultaneously It is high;
3rd, a kind of operating method for ceramic parquets that the present invention also provides, it is possible to achieve the automation mechanized operation of ceramic parquets.
Brief description of the drawings
Fig. 1 is the ceramic parquets system integral layout structural representation of multipoint parallel;
Fig. 2 is stop cylinder structural representation;
Fig. 3 is induction system structural representation;
Fig. 4 is robot system architecture's schematic diagram;
Fig. 5 is turret systems structural representation;
Fig. 6 blanking system structural representations;
Fig. 7 index dials and electric machine structure schematic diagram.
In figure:1st, tray conveying system;2nd, double-speed chain aluminium section bar;3rd, High speed chain;4th, robot system;5th, turntable system System;6th, blanking system;7th, stop cylinder;8th, roller;9th, line bracket is conveyed;10th, pin cup;11st, non-return component;12nd, industrial machine People;13rd, cup array;14th, robot support;15th, rotating support;16th, pallet caging device;17th, rotating disk pedestal;18th, turn Disk frame;19th, timing belt;20th, lateral support plate;21st, support baseboard;22nd, angular contact ball bearing seat;23rd, linear bearing;24、 Angular contact ball bearing;25th, corner connector;26th, cylinder;27th, expansion tightening wheel;28th, cylinder saddle;29th, expansion tightening wheel fixed plate;30th, it is synchronous Wheel;31st, index dial;32nd, motor;33rd, pallet.
Embodiment
Technical scheme is further illustrated with reference to specific embodiment.
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete Whole description, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.Ability The every other embodiment that domain ordinary person is obtained under the premise of creative work is not made, belong to the protection of the present invention Scope.
A kind of ceramic parquets system of multipoint parallel, including tray conveying system (1), robot system (4), turret systems And blanking system (6) (5);The robot system (4) be located at the tray conveying system (1) and the turret systems (5) it Between, the blanking system (6) is located at the side of the turret systems (5).Wherein, tray conveying system (1) realizes pallet (33) Transmission;The axle of the industrial robot (12) is provided with cup array (13), draws on pallet (33) well cutting Tile;Turret systems (5) rotating support (15) is rotated by 90 °, and is switched different pallet (33) and is carried out parquets operation;Wait to spell After the completion of flower operation, blanking system (6) receives signal, the ceramic tile spelled is unloaded together with pallet (33) and defeated toward next station Send, complete the operation of multipoint parallel ceramic tile parquets.
It should be noted that the tray conveying system (1) includes conveying line bracket (9), it is described to convey on line bracket (9) End both sides are provided with High speed chain (3), and the High speed chain (3) is provided with roller (8), and the roller (8) is provided with pallet (33); Stop cylinder (7) and non-return component (11) are additionally provided with the conveying line bracket (9).Wherein described line sending support (9) has For the pin cup of support, High speed chain (3) can be blocked continuing to run with the case that cylinder (7) is spacing in pallet (33), no Need to stop, after the completion of tile pickup, stop cylinder (7) declines, and pallet (33) enters clout and collects station, the conveying The both sides of line bracket (9) upper end are respectively provided with double-speed chain aluminium section bar groove, and well width size and pallet (33) width are in the same size, pallet (33) transmission of pallet (33) is realized under the guide effect of the side rails of High speed chain (3) two and under the driving of High speed chain (3), The stop cylinder (7) realizes the stopping of pallet (33) and spacing under control of the controller, and the non-return component (11) has single To current characteristic, so that pallet (33) can only move along High speed chain (3) traffic direction, and opposite direction retroversion is unable to, The good positioning and fixation realized, as shown in Figure 1, Figure 2 and Figure 3
It should be noted that as shown in figure 4, the robot system (4) includes frames (14), the frames (14) upper end is provided with industrial robot (12), and the axle of the industrial robot (12) is provided with cup array (13), can use and inhale The tile of well cutting, robot system (4) also include the vision system of auxiliary on pallet (33) for disk array (13) absorption System, specifically includes video camera and computer, cameras capture supplied materials and image information to be spelled, and image information is transferred into meter Calculation machine is handled, and tile is placed into corresponding to turret systems (5) on pallet (33) to be spelled under the auxiliary of visual information, Until having spelled a pallet (33), turret systems (5) are rotated by 90 °, and other pallet to be spelled (33) is turned into station to be spelled, Several actions more than repeating, can be so that the ceramic tile on four pallets (33) on turret systems (5) to be spelled completely, the vision system System can provide image information for robot, and auxiliary realizes parquets function.
It should be noted that as shown in figure 5, the turret systems (5) include rotating support (15), the rotation support Frame (15) is provided with four rotating disk pedestals (17), is provided with pallet caging device (16) on the rotating disk pedestal (17), described turn Disk pedestal (17) is also associated with index dial (31), index dial (31) the connection motor (32);On the rotating support (15) It is additionally provided with rotating disk frame (18).Described pallet caging device (16) is used for spacing, the rotation for rotating four pallets (33) Support frame (15) is spliced by aluminium section bar, and the pallet (33) to be spelled to four plays fixed and positioning action, the index dial (31) be dual input shaft four indexing index dials, input shaft side connection motor (32), the index dial primary structure is not one not Complete cam mechanism, cam, which rotates a circle, can drive the rotating support (15) of its connection to be rotated by 90 °, motor (32) rotated with moving cam so as to realize that the parquets to ceramic tile on different pallets (33) operates.
It should be noted that as shown in fig. 6, described blanking system (6) includes angular contact ball bearing seat (22), the angle Contact ball bearing seat (22) is connected with support baseboard (21) by linear bearing (23), is set on the angular contact ball bearing seat (22) There is cylinder saddle (28), the cylinder saddle (28) is provided with cylinder (26), and the support baseboard (21) is provided with two side branch Fagging (20), the lateral support plate (20) are provided with expansion tightening wheel (27) and some synchronizing wheels (30), the expansion tightening wheel (27) and Some synchronizing wheels (30) are connected by timing belt (19), and the expansion tightening wheel (27) is connected with motor;The lateral support plate (20) The expansion tightening wheel fixed plate (29) for being used for supporting the expansion tightening wheel (27) is provided with, the lateral support plate (20) passes through corner connector (25) it is connected with the support baseboard (21);The angular contact ball bearing seat (22) and the junction of the linear bearing (23) are set There is angular contact ball bearing (24).
Above one piece in the support baseboard (21), its four angles are provided with shoulder hole, are respectively embedded into a straight line Bearing (23), one piece of corner of lower section are also provided with shoulder hole, be respectively embedded into an angular contact ball bearing (24), for that will spell Tile separates from turret systems (5), is sent to following processing stations;When blanking system works, cylinder (26) is up Motion, drive the support baseboard (21) being connected with cylinder (26) up to move, be positioned above until timing belt (19) touches Pallet (33), stop the motion of cylinder, motor movement be connected with expansion tightening wheel (27), by the past subsequent work stations of pallet (33) afterwards Conveyed, after conveying, motor stops, and cylinder (26) returns to original position, waits turret systems (5) by next support Disk (33) is sent to the top of blanking system (6).
In running, each block of ceramic tile is equipped with corresponding pallet (33) and conveyed, its operating procedure It is as follows:
S1, feeding:The ceramic tile of well cutting is delivered to robot system (4) by double-speed chain pipeline together with ceramic tile pallet (33) Side;
S2, identification:Installed in pipeline close to robot side cameras capture to supplied materials and image information to be spelled, And image information is transferred to computer and handled;
S3, parquets:Robot receives the image information after computer is handled, and corresponding cutting tile piece is drawn, by porcelain Brick bat, spell position corresponding to ceramic tile to be spelled;
S5, after having spelled one block of ceramic tile, turret systems (5) are rotated by 90 °, repeat S3 action, until having spelled turret systems (5) 4 blocks of ceramic tiles on;
S6, blanking:After the completion for the treatment of parquets operation, blanking system (6) receives signal, by the ceramic tile spelled together with pallet (33) Unload and conveyed toward next station.
Described above is presently preferred embodiments of the present invention, but the present invention should not be limited to the embodiment and accompanying drawing institute is public The content opened, so every do not depart from the lower equivalent or modification completed of spirit disclosed in this invention, both fall within protection of the present invention Scope.

Claims (10)

  1. A kind of 1. ceramic parquets system of multipoint parallel, it is characterised in that:Including tray conveying system (1), robot system (4), turret systems (5) and blanking system (6);The robot system (4) is located at the tray conveying system (1) and described turn Between platform system (5), the blanking system (6) is located at the side of the turret systems (5).
  2. A kind of 2. ceramic parquets system of multipoint parallel according to claim 1, it is characterised in that:The pallet delivery system System (1) includes conveying line bracket (9), and described conveying line bracket (9) upper end both sides are provided with High speed chain (3), the High speed chain (3) roller (8) is provided with, the roller (8) is provided with pallet (33).
  3. A kind of 3. ceramic parquets system of multipoint parallel according to claim 2, it is characterised in that:The conveying line bracket (9) stop cylinder (7) and non-return component (11) are additionally provided with.
  4. A kind of 4. ceramic parquets system of multipoint parallel according to claim 1, it is characterised in that:The robot system (4) frames (14) are included, frames (14) upper end is provided with industrial robot (12), the industrial robot (12) Axle be provided with cup array (13).
  5. A kind of 5. ceramic parquets system of multipoint parallel according to claim 1, it is characterised in that:The turret systems (5) rotating support (15) is included, the rotating support (15) is provided with four rotating disk pedestals (17), the rotating disk pedestal (17) pallet caging device (16) is installed, the rotating disk pedestal (17) is also associated with index dial (31), the index dial on (31) motor (32) is connected.
  6. A kind of 6. ceramic parquets system of multipoint parallel according to claim 1, it is characterised in that:The rotating support (15) rotating disk frame (18) is additionally provided with.
  7. A kind of 7. ceramic parquets system of multipoint parallel according to claim 1, it is characterised in that:Described blanking system (6) angular contact ball bearing seat (22) is included, the angular contact ball bearing seat (22) is connected with support bottom by linear bearing (23) Plate (21), the angular contact ball bearing seat (22) are provided with cylinder saddle (28), and the cylinder saddle (28) is provided with cylinder (26), the support baseboard (21) is provided with two side supporting plates (20), and the lateral support plate (20) is provided with expansion tightening wheel (27) connected with some synchronizing wheels (30), the expansion tightening wheel (27) and some synchronizing wheels (30) by timing belt (19), it is described to rise Bearing up pulley (27) is connected with motor.
  8. A kind of 8. ceramic parquets system of multipoint parallel according to claim 7, it is characterised in that:The lateral support plate (20) the expansion tightening wheel fixed plate (29) for being used for supporting the expansion tightening wheel (27) is provided with, the lateral support plate (20) passes through corner connection Part (25) is connected with the support baseboard (21).
  9. A kind of 9. ceramic parquets system of multipoint parallel according to claim 7, it is characterised in that:The angular contact ball axle Bearing (22) and the junction of the linear bearing (23) are provided with angular contact ball bearing (24).
  10. A kind of 10. multistation ceramics matching method, it is characterised in that:Comprise the following steps:
    S1, feeding:The ceramic tile of well cutting is delivered to robot system (1) by tray conveying system (1) together with ceramic tile pallet (33) Side;
    S2, identification:Cameras capture supplied materials and image information to be spelled by robot system (4) side, and image is believed Breath is transferred to computer and handled;
    S3, parquets:Robot system (4) receives the image information after computer is handled, and draws corresponding cutting tile piece, will Tile spells position corresponding to ceramic tile to be spelled;
    S4, rotation parquets:After having spelled one block of ceramic tile, turret systems (5) are rotated by 90 °, and S3 action are repeated, until having spelled turntable Four blocks of ceramic tiles in system (5);
    S5, blanking:After the completion for the treatment of parquets operation, blanking system (6) receives signal, and the ceramic tile spelled is unloaded together with pallet (33) And conveyed toward next station.
CN201710804500.4A 2017-09-08 2017-09-08 Ceramic the parquets system and operating method of a kind of multipoint parallel Pending CN107599723A (en)

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CN201710804500.4A CN107599723A (en) 2017-09-08 2017-09-08 Ceramic the parquets system and operating method of a kind of multipoint parallel

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Application Number Priority Date Filing Date Title
CN201710804500.4A CN107599723A (en) 2017-09-08 2017-09-08 Ceramic the parquets system and operating method of a kind of multipoint parallel

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453869A (en) * 2018-02-26 2018-08-28 河源鹏翔智造科技股份有限公司 A kind of machine device
CN112374173A (en) * 2020-10-13 2021-02-19 科达制造股份有限公司 Automatic stacking device and method for large-plate ceramic tiles

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DE19514132A1 (en) * 1995-04-14 1996-10-17 Fraunhofer Ges Forschung Mosaic image generation procedure for e.g. building, design and handicraft industries
CN202193242U (en) * 2011-07-07 2012-04-18 东莞市腾宇龙机械科技有限公司 Improved full-automatic hot-stamping machine used for trademarks
CN102935760A (en) * 2012-12-06 2013-02-20 苏州一致电子制程有限公司 Multi-station automatic thermal transfer printer
CN105059896A (en) * 2015-08-28 2015-11-18 河南省海川电子玻璃有限公司 Lifting type belt plate fetching machine
CN105537068A (en) * 2015-12-15 2016-05-04 苏州博众精工科技有限公司 Transportation module
CN206360307U (en) * 2016-11-18 2017-07-28 佛山市三水汝达豪陶瓷机械有限公司 A kind of exterior wall tile automatic paving machine
CN207790140U (en) * 2017-09-08 2018-08-31 广东工业大学 A kind of ceramic parquets system of multipoint parallel

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19514132A1 (en) * 1995-04-14 1996-10-17 Fraunhofer Ges Forschung Mosaic image generation procedure for e.g. building, design and handicraft industries
CN202193242U (en) * 2011-07-07 2012-04-18 东莞市腾宇龙机械科技有限公司 Improved full-automatic hot-stamping machine used for trademarks
CN102935760A (en) * 2012-12-06 2013-02-20 苏州一致电子制程有限公司 Multi-station automatic thermal transfer printer
CN105059896A (en) * 2015-08-28 2015-11-18 河南省海川电子玻璃有限公司 Lifting type belt plate fetching machine
CN105537068A (en) * 2015-12-15 2016-05-04 苏州博众精工科技有限公司 Transportation module
CN206360307U (en) * 2016-11-18 2017-07-28 佛山市三水汝达豪陶瓷机械有限公司 A kind of exterior wall tile automatic paving machine
CN207790140U (en) * 2017-09-08 2018-08-31 广东工业大学 A kind of ceramic parquets system of multipoint parallel

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108453869A (en) * 2018-02-26 2018-08-28 河源鹏翔智造科技股份有限公司 A kind of machine device
CN112374173A (en) * 2020-10-13 2021-02-19 科达制造股份有限公司 Automatic stacking device and method for large-plate ceramic tiles

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