CN107598521B - Lighting equipment wire orthotic devices containing spiral pay-off - Google Patents
Lighting equipment wire orthotic devices containing spiral pay-off Download PDFInfo
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- CN107598521B CN107598521B CN201711001430.5A CN201711001430A CN107598521B CN 107598521 B CN107598521 B CN 107598521B CN 201711001430 A CN201711001430 A CN 201711001430A CN 107598521 B CN107598521 B CN 107598521B
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- 238000012937 correction Methods 0.000 claims abstract description 11
- 230000001174 ascending effect Effects 0.000 claims abstract 2
- 238000005096 rolling process Methods 0.000 claims description 16
- 230000000087 stabilizing effect Effects 0.000 claims description 11
- 239000013013 elastic material Substances 0.000 claims description 5
- 238000009434 installation Methods 0.000 claims 2
- 239000000463 material Substances 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 6
- 230000005540 biological transmission Effects 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000012545 processing Methods 0.000 abstract description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 abstract 1
- 235000017491 Bambusa tulda Nutrition 0.000 abstract 1
- 241001330002 Bambuseae Species 0.000 abstract 1
- 235000015334 Phyllostachys viridis Nutrition 0.000 abstract 1
- 239000011425 bamboo Substances 0.000 abstract 1
- 230000003139 buffering effect Effects 0.000 description 5
- 230000000903 blocking effect Effects 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009499 grossing Methods 0.000 description 2
- 241001465382 Physalis alkekengi Species 0.000 description 1
- 239000000853 adhesive Substances 0.000 description 1
- 230000001070 adhesive effect Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000000712 assembly Effects 0.000 description 1
- 238000000429 assembly Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000005282 brightening Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
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Abstract
The invention relates to the field of manufacturing and processing of lighting equipment, in particular to a wire correction device for lighting equipment comprising spiral feeding. The method is realized by the following technical scheme: the utility model provides a lighting apparatus wire orthotic devices including spiral pay-off, contains the host computer, still contains the mount pad, connects the mount pad with the spliced pole of host computer still contains the spiral pay-off that is used for placing and carries the bulb, carries spiral pay-off to contain vibrations base, is spiral ascending spiral support, rotates and connects a rotatory section of thick bamboo on the vibrations base, through the export with the output way that spiral support connects. The invention aims to provide a wire correcting device of lighting equipment with spiral feeding, which can automatically realize the transmission, clamping and loosening of components, automatically correct wires, increase the automation degree of a logistics process, improve the production efficiency and ensure that the bulbs are placed orderly by the spiral feeding device for placing the bulbs.
Description
Technical Field
The invention relates to the field of manufacturing and processing of lighting equipment, in particular to a wire correction device for lighting equipment comprising spiral feeding.
Background
With the development of technology and the expansion of industrial scale, the industrial scale of lighting equipment has been gradually expanding in recent years, and the lighting equipment is widely applied to industries such as urban lighting, landscape brightening and the like.
During the process of the lighting device, it is necessary to carry out logistical transport of the components of the lighting device. The traditional industry often relies on workers to manually acquire components on a conveyor belt, and assemble the various components of the lighting apparatus,
on the one hand, the operation has high labor cost and low efficiency, and on the other hand, the error rate is high, and the yield is adversely affected to a certain extent.
In addition, in the link of lamps and lanterns preparation, after the lamp plate pressure board, the wire still has the untidy phenomenon of buckling, influences the follow-up operation.
On the other hand, in the link of part processing and assembly, the bulb needs to be assembled for the assembly, the bulb stacking in the prior step is messy, workers manually pick up the bulbs, besides the speed is low, the bulb stacking mode is easy to scratch or damage the surfaces of the bulbs, and the product quality is affected.
Disclosure of Invention
The invention aims to provide a wire correcting device of lighting equipment with spiral feeding, which can automatically realize the transmission, clamping and loosening of components, automatically correct wires, increase the automation degree of a logistics process, improve the production efficiency and ensure that the bulbs are placed orderly by the spiral feeding device for placing the bulbs.
The technical aim of the invention is realized by the following technical scheme: the utility model provides a lighting apparatus wire orthotic devices including spiral pay-off, includes the host computer, still includes the mount pad, connects mount pad and the spliced pole of host computer, the host computer includes the carrier ring and connects the carrier ring side and extends in the horizontal direction's guide wing, set up the sliding tray on the guide wing; the wire straightening device comprises a guide bracket, a first articulated arm, a second articulated arm and a wire stabilizing fork, wherein the guide bracket is connected with a vertical moving part and can be lifted in the vertical direction, the first articulated arm is articulated with the guide bracket, the second articulated arm is articulated with the first articulated arm, and the wire stabilizing fork is arranged at the tail end of the second articulated arm. The device also comprises a spiral feeding device for placing and conveying bulbs, wherein the conveying spiral feeding device comprises a vibration base, a spiral support which is spirally lifted, a rotary cylinder which is rotationally connected to the vibration base, and an output channel which is connected with the spiral support through an outlet.
Preferably, the output channel is provided with a bulb sensor and a baffle column for preventing the bulb from going forward.
Preferably, the second articulated arm is further provided with a sensor for detecting the position of the wire.
Preferably, the fixing device comprises a moving arm moving in the horizontal direction and an arc holding hand arranged at the tail end of the moving arm and having an arc shape, wherein the height position of the arc holding hand is lower than that of the wire stabilizing fork.
As the preferable mode of the invention, the number of the guide wings and the number of the interference hands are three, and the guide wings and the interference hands are uniformly distributed on the bearing ring in a circumferential array.
Preferably, the main table is rotatably connected to the connection post.
In the present invention, the abutting hand is provided with an engaging portion which is engaged with and slides on the guide fin.
In actual use, the articles are transferred to the main station via a third party component, which may be transported on logistics equipment, such as a conveyor belt, or other conventional transmission component driven by a gear chain. When the component is transferred to the upper part of the main table, the abutting hands slide on the sliding grooves, specifically, the abutting hands slide in a plurality of directions far away from each other, then, after the component is put down, the abutting hands slide again, and the sliding directions face the directions close to each other to fix the component.
The supporting contact hand can be obliquely arranged, and gradually approaches to the central axis of the bearing ring in the horizontal direction along the vertical direction along the direction away from the mounting seat.
When the parts are transferred, namely, the parts fall onto the main table, the correction operation of the lead on the lamp is started, specifically, the fixing device is operated first, the moving arm is moved, so that the two circular arcs are held tightly by hands to be folded, and the lead is clamped. The movement locus of the movement arm may be in a horizontal direction.
After clamping, the wire stroking device is controlled to operate, the first articulated arm and the second articulated arm move in the horizontal direction as well, the two wire stabilizing forks are controlled to clamp the wire, the clamped position is above the position where the circular arc clasps the hand to clamp the wire, then the guide bracket ascends under the driving of the vertical moving piece, and the wire stabilizing forks complete the vertical correction action on the guide.
In the case, the vertical moving part can be a combination of guide rail sliding blocks, an air cylinder, a telescopic column and other parts, the first articulated arm, the second articulated arm and the driving part of the moving arm can also adopt conventional driving parts such as the air cylinder, and in operation, when the sensor senses the distance between the sensor and a wire, the wire stroking device can be controlled to slow down or stop, so that the wire is prevented from being cut.
In the subsequent process, the bulb and the components mentioned above are required to be assembled and fixed, the spiral feeding device is placed, the vibration base slightly vibrates, and the bulb slightly vibrates to the spiral support and collides with the wall of the rotating cylinder. Then, the rotary cylinder rotates to drive a plurality of bulbs to move on the spiral support, and the whole spiral support ascends spirally and is led to the outlet. The bulbs enter the output channel through the outlet under the action of the rotary drum and advance along the output channel in a driving mode that rollers or a conveying belt are arranged on the output channel.
The output channel can be provided with a plurality of bulb inductors, when the blockage occurs or the assembly speed cannot keep up, the situation can be detected in real time, and the pause is sent out or the feeding speed of the spiral feeding device is slowed down, and the baffle post is stretched out for blocking.
Preferably, the buffer component and the rolling component are arranged on the contact arm.
Preferably, the buffer assembly comprises an elastic column made of elastic material and connected with the contact hand, a connecting ball connected to the elastic column, and a clamp and a block sleeved on the connecting ball and capable of rotating on the connecting ball.
Preferably, the card and block are tapered in cross section away from the interference hand.
When the contact hand is proximate to a component, the component is referred to herein generally as a lighting device, such as a light fixture housing, and particularly a bulb-type light fixture housing where the housing is relatively fragile. The contact hand is required to have better friction adhesion on the one hand and avoid slipping.
In this technical scheme, on the one hand, the elasticity post possesses elasticity, can provide the one-level buffering when contacting with the part, and is the buffering of vertical direction. The buckling block can rotate on the connecting ball, and the rotation direction is vertical and horizontal, so that buffering is further improved.
The surface area of the side of the card and the block, which is contacted with the component, is increased, so that the friction force and the adhesive force of the card and the block to the component are increased.
Preferably, the rolling assembly comprises an elastic seat made of elastic material, a guide rail arranged on the elastic seat and a collision wheel arranged on the guide rail, wherein the collision wheel rotates according to the self wheel center.
On the other hand, in part, due to numerical control errors or the difference in size and shape of the parts, the contact arm needs to be displaced to some extent, that is, slid, when contacting the parts. At this time, a rolling assembly is required, the elastic seat also provides a part of elastic buffer, and the abutting wheel provides a proper rolling effect so that flexible displacement occurs when the abutting wheel contacts with the component, and damage to the component is avoided.
Preferably, the four buffer assemblies are arranged at four corners of the rolling assembly.
In summary, the invention has the following beneficial effects:
1. the main platform can bear the lighting equipment for transportation.
2. The abutting hands are obliquely arranged and can slide, so that the component is clamped.
3. The buffer component and the rolling component flexibly touch and flexibly slide the component to protect the component.
4. The fixing device can fix the lead of the lamp.
5. The wire smoothing device can move in the vertical direction so as to finish the vertical wire smoothing action on the wires.
6. The spiral feeding device can orderly place and convey bulbs.
Description of the drawings:
FIG. 1 is a schematic diagram of example 1;
FIG. 2 is a schematic view of a wire stroking apparatus and a fixing apparatus;
FIG. 3 is a schematic view of the mounting block, the connection post, the main stage and the contact arm;
FIG. 4 is a schematic view of a rolling assembly and a cushioning assembly on a clash hand;
fig. 5 is a schematic view of a screw feeder.
In the figure:
1. the device comprises a mounting seat, 2, a connecting column, 3, a main table, 31, a bearing ring, 32, a guide wing, 33, a sliding groove, 4, a pushing hand, 41, a clamping part, 5, a rolling component, 51, an elastic seat, 52, a guide rail, 53, a pushing wheel, 6, a buffer component, 61, an elastic column, 62, a connecting ball, 63, a clamping and blocking block, 7, a wire pushing device, 71, a vertical moving piece, 72, a guide bracket, 73, a first hinge arm, 74, a second hinge arm, 75, an inductor, 76, a wire stabilizing fork, 8, a fixing device, 81, a moving arm, 82, a circular arc holding hand, 9, a spiral feeding device, 91, a vibration base, 92, a rotating cylinder, 93, a spiral bracket, 94, an outlet, 95, an output channel, 96, a bulb inductor, 97 and a blocking column.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
The present embodiment is only for explanation of the present invention and is not to be construed as limiting the present invention, and modifications to the present embodiment, which may not creatively contribute to the present invention as required by those skilled in the art after reading the present specification, are all protected by patent laws within the scope of claims of the present invention.
In embodiment 1, as shown in fig. 3 and 4, a main table 3 comprises a mounting seat 1, a connecting column 2 connecting the mounting seat 1 and the main table 3, the main table 3 comprises a bearing ring 31 and a guide fin 32 connected to the side end of the bearing ring 31 and extending in the horizontal direction, and a sliding groove 33 is formed in the guide fin 32; and also includes a contact hand 4 sliding in the sliding groove 33. The number of the guide fins 32 and the number of the abutting hands 4 are three, and the guide fins and the abutting hands are uniformly distributed on the bearing ring 31 in a circumferential array. The main table 3 is rotatably connected to the connecting column 2. The contact arm 4 is provided with an engaging portion 41 which is engaged with and slid on the guide fin 32.
In actual use, the articles are transferred to the main station 3 by means of a third party component, and the main station 3 may be transported on logistics equipment, such as a conveyor belt, or other conventional transmission means driven by a gear chain. When the components are transferred to the upper side of the main table 3, the contact arms 4 slide on the sliding grooves 33, specifically, the contact arms 4 slide in a direction away from each other, and then, after the components are put down, the contact arms 4 slide again in a direction toward each other, fixing the components.
The contact arm 4 may be inclined, and gradually approaches the central axis of the carrier ring 31 in the horizontal direction in a vertical direction away from the mount 1.
The contact arm 4 is provided with a buffer component 6 and a rolling component 5. The buffer assembly 6 comprises an elastic column 61 made of elastic material and connected with the contact hand 4, a connecting ball 62 connected with the elastic column 61, and a clamp and a block 63 sleeved on the connecting ball 62 and capable of rotating on the connecting ball 62. The card and block 63 gradually increases in cross section in a direction away from the abutment arm 4.
When the contact hand 4 is proximate to a component, the component is referred to herein generally as a lighting device, such as a light fixture housing, and particularly a bulb-type light fixture housing where the housing is relatively fragile. The contact arm 4 needs to have better friction adhesion on one hand to avoid slipping.
In this embodiment, on the one hand, the elastic column 61 has elasticity, and can provide primary buffering when contacting with the component, and is buffering in the vertical direction. The snap-in block 63 can rotate on the connecting ball 62, which rotation direction is vertical and horizontal, further increasing the damping.
While the surface area of the card and block 63 on the side in contact with the component increases, increasing the actual friction and adhesion to the component.
The rolling assembly 5 comprises an elastic seat 51 made of elastic materials, a guide rail 52 arranged on the elastic seat 51 and a collision wheel 53 arranged on the guide rail 52, wherein the collision wheel 53 rotates according to the self wheel center.
On the other hand, in part, due to numerical control errors or the difference in size and shape of the parts, the contact hand 4 needs to be displaced to some extent, that is, slid, when contacting the parts. At this time, the rolling assembly 5 is required, the elastic seat 51 also provides a part of elastic buffer, and the abutting wheel 53 provides a proper rolling effect so as to flexibly displace when contacting with the component, thereby avoiding damage to the component.
The four buffer components 6 are arranged at four corners of the rolling component 5.
As shown in fig. 1 and 2, the wire straightening device 7 further comprises a fixing device 8 for fixing the component wires and a wire straightening device 7 capable of moving in the vertical direction, wherein the wire straightening device 7 comprises a guide bracket 72 connected with a vertical moving piece 71 and capable of lifting in the vertical direction, a first articulated arm 73 articulated with the guide bracket 72, a second articulated arm 74 articulated with the first articulated arm 73 and a wire stabilizing fork 76 arranged at the tail end of the second articulated arm 74.
The second articulated arm 74 is also provided with a sensor 75 for detecting the position of the wire.
The fixing device 8 includes a moving arm 81 moving in the horizontal direction and an arc clasping hand 82 having an arc shape provided at the end of the moving arm 81, and the height position of the arc clasping hand 82 is lower than the height position of the wire stabilizing fork 76. After the components have been transferred, i.e. have fallen onto the main table 3, the corrective action of the wires on the lamp is started, specifically by first operating the fixing means 8, moving the moving arm 81 so that the two circular-arc clasping hands 82 are drawn in, clamping the wires. The movement locus of the movement arm 81 may be in the horizontal direction.
After clamping, the wire stroking device 7 is controlled to operate, the first articulated arm 73 and the second articulated arm 74 move in the horizontal direction as well, the two wire stabilizing forks 76 are controlled to clamp the wires, the clamped positions are above the positions where the circular arc holding hands 82 clamp the wires, then the guide support 72 is lifted under the driving of the vertical 71 moving piece 71, and the wire stabilizing forks 76 finish the vertical correction action on the guide.
In this case, the vertical moving member 71 may be a combination of guide rail sliders, an air cylinder, a telescopic column, and other components, and the driving components of the first hinge arm 73, the second hinge arm 74, and the moving arm 81 may also be conventional driving components such as an air cylinder, so that when the sensor 75 senses the distance from the wire, the wire stroking device 7 can be controlled to slow down or stop, and the wire is prevented from being cut.
As shown in fig. 4, the bulb feeding device 9 for placing and conveying bulbs is further included, and the feeding device 9 includes a vibration base 91, a spiral support 93 spirally rising, a rotary drum 92 rotatably connected to the vibration base 91, and an output passage 95 connected to the spiral support 93 through an outlet 94. The output channel 95 is provided with a bulb sensor 96 and a stopper 97 for preventing the bulb from going forward.
In the subsequent process, the bulb needs to be assembled and fixed with the above-mentioned components, the screw feeding device 9 is placed, the vibration base 91 slightly vibrates, and the bulb slightly vibrates to the screw bracket 93 and collides with the wall of the rotary cylinder 92. Subsequently, the rotating cylinder 92 rotates to drive the bulbs to move on the screw support 93, and the whole screw support 93 is spirally lifted until reaching the outlet 94. The bulbs enter the output channel 95 through the outlet 94 under the action of the rotating drum 92 and advance along the output channel 95 in a manner such that rollers or a conveyor belt are provided on the output channel 95.
The output channel 95 may be provided with a plurality of bulb sensors 96, which may detect the situation in real time when a jam occurs or the assembly speed is not kept up, and pause or slow down the feeding speed of the screw feeder 9, and extend out of the stopper 97 to block.
Claims (7)
1. The utility model provides a lighting apparatus wire orthotic devices including spiral pay-off, contains host computer (3), its characterized in that: the novel lifting device comprises a main table (3), and is characterized by further comprising an installation seat (1), a connecting column (2) for connecting the installation seat (1) and the main table (3), wherein the main table (3) comprises a bearing ring (31) and a guide fin (32) which is connected to the side end of the bearing ring (31) and extends in the horizontal direction, and a sliding groove (33) is formed in the guide fin (32); the device also comprises a supporting feeler (4) sliding in the sliding groove (33), a fixing device (8) for fixing a component wire and a wire-stroking device (7) capable of moving in the vertical direction, wherein the wire-stroking device (7) comprises a guide bracket (72) connected with a vertical moving piece (71) and capable of lifting in the vertical direction, a first hinging arm (73) hinged with the guide bracket (72), a second hinging arm (74) hinged with the first hinging arm (73) and a wire-stabilizing fork (76) arranged at the tail end of the second hinging arm (74), the device also comprises a spiral feeding device (9) for placing and conveying a bulb, the device also comprises a vibration base (91), a spiral bracket (93) capable of ascending in a spiral manner, a rotary cylinder (92) connected on the vibration base (91) in a rotating manner, an output channel (95) connected with the spiral bracket (93) through an outlet (94), a buffer component (6) and a rolling component (5) are arranged on the supporting feeler (4), the buffer component (6) comprises an elastic block (62) connected with the elastic block (62) and a material capable of being connected with the elastic column (62) on the elastic column (61) and the elastic column (62) in a connection, the card and the piece (63) are kept away from according to support feeler (4) direction, and the cross section increases gradually, rolling subassembly (5) contain elasticity seat (51) made by elastic material, establish guide rail (52) on elasticity seat (51) and establish conflict wheel (53) on guide rail (52), conflict wheel (53) are rotated according to self center of wheel, buffer unit (6) are four, arrange rolling subassembly (5) four corners position.
2. A lighting device wire correction apparatus comprising a spiral feed as defined in claim 1, wherein: the output channel (95) is provided with a bulb sensor (96) and a baffle column (97) for preventing the bulb from going forward continuously.
3. A lighting device wire correction apparatus comprising a spiral feed as defined in claim 1, wherein: the second articulated arm (74) is also provided with an inductor (75) for detecting the position of the lead.
4. A lighting device wire correction apparatus comprising a spiral feed as defined in claim 1, wherein: the fixing device (8) comprises a moving arm (81) moving in the horizontal direction and an arc holding hand (82) arranged at the tail end of the moving arm (81) and in an arc shape, and the height position of the arc holding hand (82) is lower than that of the wire stabilizing fork (76).
5. A lighting device wire correction apparatus comprising a spiral feed as defined in claim 1, wherein: the number of the guide fins (32) and the abutting hands (4) is three, and the guide fins and the abutting hands are uniformly distributed on the bearing ring (31) in a circumferential array.
6. A lighting device wire correction apparatus comprising a spiral feed as defined in claim 1, wherein: the main table (3) is rotatably connected to the connecting column (2).
7. A lighting device wire correction apparatus comprising a spiral feed as defined in claim 1, wherein: the abutting hand (4) is provided with an engaging part (41) which is engaged and slides on the guide wing (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711001430.5A CN107598521B (en) | 2017-10-24 | 2017-10-24 | Lighting equipment wire orthotic devices containing spiral pay-off |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711001430.5A CN107598521B (en) | 2017-10-24 | 2017-10-24 | Lighting equipment wire orthotic devices containing spiral pay-off |
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| Publication Number | Publication Date |
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| CN107598521A CN107598521A (en) | 2018-01-19 |
| CN107598521B true CN107598521B (en) | 2024-03-29 |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108413269B (en) * | 2018-03-14 | 2019-10-15 | 连云港奇晴光电照明有限公司 | System for the processing of LED energy-saving lamp |
| CN114654231A (en) * | 2022-03-31 | 2022-06-24 | 赖权忠 | Explosion-proof lamp tube assembling equipment for correcting protective net |
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| CN203521873U (en) * | 2013-09-03 | 2014-04-02 | 何文斌 | Electric wire automatically stripping device |
| CN103727119A (en) * | 2013-12-20 | 2014-04-16 | 吴江市俊成精密机械有限公司 | Rotating shaft correction device |
| CN103746266A (en) * | 2013-12-26 | 2014-04-23 | 昆山福易雅自动化科技有限公司 | Prepressing mechanism of connector assembling equipment |
| CN104401640A (en) * | 2014-10-20 | 2015-03-11 | 山东钢铁股份有限公司 | Steel plate conveying roller way of straightening machine |
| CN105817913A (en) * | 2016-04-01 | 2016-08-03 | 台州格航冠机械制造有限公司 | Clamp special for bevel gear |
| CN105967001A (en) * | 2016-06-14 | 2016-09-28 | 国网山东省电力公司经济技术研究院 | Power cable repair maintenance vehicle |
| CN106112317A (en) * | 2016-07-01 | 2016-11-16 | 佛山电器照明股份有限公司 | A kind of LED lamp tube automatic production line |
| CN205891944U (en) * | 2016-07-02 | 2017-01-18 | 云南恒星饲料有限责任公司 | Sterilizing equipment is carried to spiral forage grass |
| CN206531016U (en) * | 2017-02-08 | 2017-09-29 | 罗销 | A kind of lamp socket switch for being easy to load and unload |
| CN107196235A (en) * | 2017-07-20 | 2017-09-22 | 长沙理工大学 | Transmission line wire repairing Winder, robot and conducting wire mending operational method |
| CN207464602U (en) * | 2017-10-24 | 2018-06-08 | 浙江昊光电子科技有限公司 | A kind of lighting apparatus conducting wire apparatus for correcting comprising screw feeding |
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