CN107583888A - Industrial automation cleaning product line - Google Patents

Industrial automation cleaning product line Download PDF

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Publication number
CN107583888A
CN107583888A CN201710989941.6A CN201710989941A CN107583888A CN 107583888 A CN107583888 A CN 107583888A CN 201710989941 A CN201710989941 A CN 201710989941A CN 107583888 A CN107583888 A CN 107583888A
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CN
China
Prior art keywords
manipulator
battery cover
cover board
pallet
feed bin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710989941.6A
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Chinese (zh)
Other versions
CN107583888B (en
Inventor
胡允达
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Wenzhou Polytechnic
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Wenzhou Polytechnic
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Publication date
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Priority to CN201710989941.6A priority Critical patent/CN107583888B/en
Publication of CN107583888A publication Critical patent/CN107583888A/en
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Publication of CN107583888B publication Critical patent/CN107583888B/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B1/00Cleaning by methods involving the use of tools
    • B08B1/20Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B08CLEANING
    • B08BCLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
    • B08B3/00Cleaning by methods involving the use or presence of liquid or steam
    • B08B3/02Cleaning by the force of jets or sprays
    • B08B3/022Cleaning travelling work
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B15/00Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form
    • F26B15/02Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle
    • F26B15/04Machines or apparatus for drying objects with progressive movement; Machines or apparatus with progressive movement for drying batches of material in compact form with movement in the whole or part of a circle in a horizontal plane

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Manipulator (AREA)
  • Sealing Battery Cases Or Jackets (AREA)
  • Primary Cells (AREA)
  • Secondary Cells (AREA)
  • Automatic Assembly (AREA)

Abstract

The present invention relates to industrial automation equipment, more specifically to a kind of automated machine cleaning equipment.Industrial automation cleaning product line, including frame, dynamic feed bin, manipulator, conveyer belt, hairbrush rod, purge chamber, drying chamber, guiding mechanism, the dynamic feed bin and manipulator are fixed on the both ends of the frame assembled by aluminium section bar, the conveyer belt is set between the dynamic feed bin, and the manipulator is located at the top of the dynamic feed bin;Hairbrush rod, purge chamber, drying chamber, guiding mechanism are disposed with along in the conveyer belt transmission direction.The present invention is applied to during machine-building, and automation cleaning treatment is realized to battery cover board;Industrial automation cleaning product line of the present invention realizes the unmanned cleaning treatment to battery cover board, and multiple tracks cleaning procedure complements each other, and ensure that Cleanliness quality.

Description

Industrial automation cleaning product line
Technical field
Present patent application is divisional application.The application number of original bill is:201610176572.4 the applying date is:2016 On March 16, in.The present invention relates to industrial automation equipment, more specifically to a kind of automated machine cleaning equipment.
Background technology
With the development of new-energy automobile, important accessory of the battery cover board as battery, in terms of the combination property of battery Play an important role.
The internal environment of battery is complicated electrochemical environment, and battery cover board will pass through cleaning treatment in the pre-assembly.Pass The cleaning treatment of system has artificial progress Manual-cleaning, and the quality of cleaning cannot be guaranteed, due to artificial disturbance, be also easy to cause Secondary pollution.
The content of the invention
Object of the present invention is to provide a kind of industrial automation cleaning product line, the utility model is applied to machinery and made During making, automation cleaning treatment is realized to battery cover board;Industrial automation cleaning product line of the present invention is realized to battery The unmanned cleaning treatment of cover plate, and multiple tracks cleaning procedure complements each other, and ensure that Cleanliness quality.
Industrial automation cleaning product line, including frame, dynamic feed bin, manipulator, conveyer belt, hairbrush rod, purge chamber, Drying chamber, guiding mechanism, the dynamic feed bin and manipulator are fixed on the both ends of the frame assembled by aluminium section bar, The conveyer belt is set between the dynamic feed bin, and the manipulator is located at the top of the dynamic feed bin;Along the conveyer belt Hairbrush rod, purge chamber, drying chamber, guiding mechanism are disposed with transmission direction;The quantity of the dynamic feed bin is two, It is respectively:Feeding bin, blanking bin, the quantity of the manipulator is two, is respectively:Feeding manipulator, blanking mechanical hand, it is described Feeding manipulator and the feeding bin match, and the blanking mechanical hand and the blanking bin match;Battery cover to be cleaned Plate is located in the feeding bin, and the battery cover board cleaned is located in the blanking bin.
Preferably, the dynamic feed bin includes:Base, locating rod, pallet, guide pin bushing, guide pillar, nut, screw mandrel, the base It is fixed in the frame, the pallet is fixed on the nut, and the guide pin bushing is fixed on the pallet, and the nut activity is even The screw mandrel placed vertically is connected to, the guide pillar is fixed on the base, the guide pillar and screw mandrel parallel arrangement;The screw mandrel One end be movably connected on screw rodb base, servomotor is fixed on the base, and the output shaft of the servomotor passes through timing belt Transmission mechanism is connected to one end of the screw mandrel, and the locating rod for limiting battery cover board position is located at the four of the pallet Week.
Preferably, the dynamic feed bin also include correlation laser sensor, upper limit level sensor, lower limit level sensor, Tablet, the correlation laser sensor are arranged in the upper limit bit positions that the pallet can reach, and the tablet is consolidated It is connected on the pallet, the upper limit bit positions that the upper limit sensor arrangement can reach in the tablet, under described Limit sensors are arranged in the lower limit bit positions that the tablet can reach.
Preferably, the manipulator includes:Horizontal sliding table, double-rod cylinder, vacuum cup, the horizontal sliding table is into horizontal cloth Put, the double-rod cylinder is connected on the slide unit of the horizontal sliding table, the direction of motion of the double-rod cylinder vertically with the water The direction of motion of somoothing board, in the connected vacuum cup of the piston-rod end of the double-rod cylinder.
Preferably, the purge chamber includes:Upper cover, lower cover, entrance is provided with the upper cover, the upper cover is positioned at described The top of conveyer belt, the lower cover are located at the bottom of the conveyer belt.
Compared with conventional art, industrial automation cleaning product line of the present invention has following positive role and beneficial effect:
Battery cover board of the present invention includes battery cover board to be cleaned and the battery cover board cleaned, without cleaning The battery cover board of processing is referred to as battery cover board to be cleaned, and the battery cover board by cleaning treatment is referred to as the battery cover cleaned Plate.
Battery cover board to be cleaned is located in the feeding bin, and the feeding manipulator is by battery cover board to be cleaned from institute State in feeding bin and crawl out, be transported on the conveyer belt.Battery cover board to be cleaned is moved to where the hairbrush rod Position, by the hairbrush rod treat cleaning battery cover board carry out first time cleaning treatment;Then battery cover to be cleaned Plate is moved to the purge chamber and carries out spray cleaning, and cleaning fluid is entered by the entrance, battery cover board to be cleaned is carried out high Spray process is pressed, cleaning fluid is reclaimed by lower cover, and filtration cycle is carried out to cleaning fluid by cleaning fluid circulatory system;Then treat clear Clean battery cover board is moved to the drying chamber and carries out drying and processing, and the temperature of the drying chamber is 150 degrees Celsius, is used In evaporation steam;The battery cover board cleaned after first time cleaning treatment, spray process, drying and processing is led described in reaching Into mechanism, the guiding mechanism is used for the position for correcting the battery cover board cleaned, to facilitate grabbing for the blanking mechanical hand Take.The blanking mechanical hand grabs the battery cover board cleaned from the guiding mechanism, is moved to the blanking bin In.
By three processing:First time cleaning treatment, spray process, drying and processing, sufficient cleaning treatment, it is ensured that cleaning The cleannes on the battery cover board surface crossed, the service life of battery can be improved.The dynamic feed bin, manipulator, conveyer belt, make Cleaning treatment can full-automatic, unmanned operation, improve production efficiency, reduce hand labor.
Into horizontally disposed, the double-rod cylinder is connected on the slide unit of the horizontal sliding table horizontal sliding table, described double The vertical direction of motion with the horizontal sliding table of the direction of motion of bar cylinder, it is connected in the piston-rod end of the double-rod cylinder true Suction disk.The stroke of the vertical direction of the vacuum cup is determined by the double-rod cylinder.In blanking, in order that the vacuum When sucker declines, battery cover board can be caught from the conveyer belt;In feeding, the vacuum cup puts down battery cover board When, smoothly battery cover board can be positioned on the conveyer belt.The conveyer belt is located at when the double-rod cylinder is stretched out Lower limit position, meanwhile, the correlation laser sensor and the conveyer belt are located at same level height or same In plane.
One end of the screw mandrel is movably connected on screw rodb base, and servomotor is fixed on the base, the servomotor Output shaft is connected to one end of the screw mandrel by synchronous belt drive mechanism.The pallet is fixed on the nut, the guide pin bushing The pallet is fixed on, the nut is movably connected on the screw mandrel placed vertically, and the guide pillar is fixed on the base, described to lead Post and screw mandrel parallel arrangement.The servomotor drives the screw mandrel to rotate by the synchronous belt drive mechanism, described Screw mandrel is movably connected in the nut, and the moment of torsion of the screw mandrel acts on the nut, drive the nut and with the spiral shell Central axial direction of the connected pallet of mother along the guide pillar moves up and down.
Battery cover board is located on the pallet, and the surrounding of the pallet sets the locating rod, and the locating rod is used to limit The position of battery cover board processed so that battery cover board can be fitly arranged on the pallet.
Correlation laser sensor is set on the dynamic feed bin, and the correlation laser sensor is arranged in the support The upper limit bit positions that disk can reach.When non-placing battery cover plate on the pallet, the correlation laser sensor is visited Shine the upper surface of the pallet.After placed a number of battery cover board on the pallet, the servomotor driving The pallet reduces height, makes the correlation laser sensor searchlighting to the upper surface of the battery cover board positioned at the top.
The correlation laser sensor is penetrated for the upper surface for ensureing to make the battery cover board positioned at the top and described pair Formula laser sensor be located at same level height, meanwhile, and the conveyer belt be located at same level highly.Electricity positioned at the top The upper surface of pond cover plate and the conveyer belt are located at same level height, facilitate the manipulator to capture electricity in sustained height Pond cover plate, it is ensured that the vacuum cup can be grabbed effectively every time.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of industrial automation cleaning product line of the present invention;
Fig. 2 is structural representation of the industrial automation cleaning product line of the present invention under another visual angle;
Fig. 3,4 be industrial automation cleaning product line of the present invention dynamic feed bin structural representation;
Fig. 5 is the structural representation of the manipulator of industrial automation cleaning product line of the present invention.
It is 1 frame, 2 feeding bins, 3 blanking bins, 4 feeding manipulators, 5 blanking mechanical hands, 6 conveyer belts, 7 hairbrush rods, 8 clear Chamber wash, 9 drying chambers, 10 guiding mechanisms, 11 bases, 12 locating rods, 13 pallets, 14 guide pin bushings, 15 guide pillars, 16 nuts, 17 screw mandrels, 18 correlation laser sensors, 19 synchronous belt drive mechanisms, 20 servomotors, 21 upper limit level sensors, 22 lower limit level sensors, 23 tablets, 24 horizontal sliding tables, 25 double-rod cylinders, 26 vacuum cups, 27 screw rodb bases.
Embodiment
The present invention is described in further detail below in conjunction with accompanying drawing, but does not form any limitation of the invention, Similar element numbers represent similar element in accompanying drawing.To be given birth to as described above, the invention provides a kind of industrial automation cleaning Producing line, for realizing the full-automatic cleaning treatment to battery cover board, to ensure the service life of battery.
Fig. 1 is the dimensional structure diagram of industrial automation cleaning product line of the present invention, and Fig. 2 is that industry of the invention is automatic Change structural representation of the cleaning product line under another visual angle, Fig. 3,4 are the dynamic of industrial automation cleaning product line of the present invention The structural representation of state feed bin, Fig. 5 are the structural representations of the manipulator of industrial automation cleaning product line of the present invention.
A kind of industrial automation cleaning product line, including frame 1, dynamic feed bin, manipulator, conveyer belt 6, hairbrush rod 7, Purge chamber 8, drying chamber 9, guiding mechanism 10, the dynamic feed bin and manipulator are fixed on the machine assembled by aluminium section bar The both ends of frame 1, set the conveyer belt 6 between the dynamic feed bin, and the manipulator is located at the top of the dynamic feed bin; Hairbrush rod 7, purge chamber 8, drying chamber 9, guiding mechanism 10 are disposed with along in the transmission direction of conveyer belt 6;It is described dynamic The quantity of state feed bin is two, is respectively:Feeding bin 2, blanking bin 3, the quantity of the manipulator is two, is respectively:Feeding Manipulator 4, blanking mechanical hand 5, the feeding manipulator 4 and the feeding bin 2 match, the blanking mechanical hand 5 and described Blanking bin 3 matches;Battery cover board to be cleaned is located in the feeding bin 2, and the battery cover board cleaned is located at the blanking In storehouse 3.
More specifically, the dynamic feed bin includes:Base 11, locating rod 12, pallet 13, guide pin bushing 14, guide pillar 15, nut 16th, screw mandrel 17, the base 11 are fixed in the frame 1, and the pallet 13 is fixed on the nut 16, the guide pin bushing 14 The pallet 13 is fixed on, the nut 16 is movably connected on the screw mandrel 17 placed vertically, and the guide pillar 15 is fixed on the bottom Seat 11, the guide pillar 15 and the screw mandrel 17 are arranged in parallel;One end of the screw mandrel 17 is movably connected on screw rodb base 27, servo Motor 20 is fixed on the base 11, and the output shaft of the servomotor 20 is connected to the silk by synchronous belt drive mechanism 19 One end of bar 17, the locating rod 12 for limiting battery cover board position are located at the surrounding of the pallet 13.
Passed more specifically, the dynamic feed bin also includes correlation laser sensor 18, upper limit level sensor 21, lower limit Sensor 22, tablet 23, the correlation laser sensor 18 are arranged in the upper limit position that the pallet 13 can reach Place, the tablet 23 are fixed on the pallet 13, and the upper limit level sensor 21 is arranged in the tablet 23 and can arrived The upper limit bit positions reached, the lower limit level sensor 22 are arranged in the lower limit bit positions that the tablet 23 can reach.
More specifically, the manipulator includes:Horizontal sliding table 24, double-rod cylinder 25, vacuum cup 26, the horizontal sliding table 24 into horizontally disposed, and the double-rod cylinder 25 is connected on the slide unit of the horizontal sliding table 24, the motion of the double-rod cylinder 25 The vertical direction of motion with the horizontal sliding table 24 in direction, it is connected vacuum cup in the piston-rod end of the double-rod cylinder 25 26。
More specifically, the purge chamber 8 includes:Upper cover 29, lower cover 30, entrance 28 is provided with the upper cover 29, it is described Upper cover 29 is located at the top of the conveyer belt 6, and the lower cover 30 is located at the bottom of the conveyer belt 6.
Below in conjunction with Fig. 1 to 5, the operation principle of industrial automation cleaning product line of the present invention and worked is further described Journey:
Battery cover board of the present invention includes battery cover board to be cleaned and the battery cover board cleaned, without cleaning The battery cover board of processing is referred to as battery cover board to be cleaned, and the battery cover board by cleaning treatment is referred to as the battery cover cleaned Plate.
Battery cover board to be cleaned is located in the feeding bin 2, the feeding manipulator 4 by battery cover board to be cleaned from Crawl out, be transported on the conveyer belt 6 in the feeding bin 2.The conveyer belt 6 is by battery cover board to be cleaned along arrow The 31 direction motions illustrated.The position that battery cover board to be cleaned is moved to where the hairbrush rod 7, by the brush body 7 pairs of son battery cover board to be cleaned carries out first time cleaning treatment;Then battery cover board to be cleaned is moved to the purge chamber 8 carry out spray cleaning, and cleaning fluid is entered by the entrance 28, and high-pressure spraying processing, cleaning are carried out to battery cover board to be cleaned Liquid is reclaimed by lower cover 30, and filtration cycle is carried out to cleaning fluid by cleaning fluid circulatory system;Then battery cover board to be cleaned It is moved to the drying chamber 9 and carries out drying and processing, the temperature of the drying chamber 9 is 150 degrees Celsius, for evaporating steam; The battery cover board cleaned after first time cleaning treatment, spray process, drying and processing is reached in the guiding mechanism 10, The guiding mechanism 10 is used for the position for correcting the battery cover board cleaned, to facilitate the crawl of the blanking mechanical hand 5.It is described Blanking mechanical hand 5 grabs the battery cover board cleaned from the guiding mechanism 10, is moved in the blanking bin 3.
By three processing:First time cleaning treatment, spray process, drying and processing, sufficient cleaning treatment, it is ensured that cleaning The cleannes on the battery cover board surface crossed, the service life of battery can be improved.The dynamic feed bin, manipulator, conveyer belt 6, Make it that cleaning treatment is full-automatic, unmanned operation, improve production efficiency, reduce hand labor.
Into horizontally disposed, the double-rod cylinder 25 is connected on the slide unit of the horizontal sliding table 24 horizontal sliding table 24, The vertical direction of motion with the horizontal sliding table 24 of the direction of motion of the double-rod cylinder 25, in the work of the double-rod cylinder 25 Stopper rod end is connected vacuum cup 26.The stroke of the vertical direction of the vacuum cup 26 is determined by the double-rod cylinder 25. During blanking, in order that during the decline of the vacuum cup 26, battery cover board can be caught from the conveyer belt 6;In feeding, institute When stating vacuum cup 26 and putting down battery cover board, smoothly battery cover board can be positioned on the conveyer belt 6.The conveyer belt 6 are located at the lower limit position when double-rod cylinder 25 is stretched out, meanwhile, the correlation laser sensor 18 and the transmission Band 6 is located in same level height or approximately the same plane.
One end of the screw mandrel 17 is movably connected on screw rodb base 27, and servomotor 20 is fixed on the base 11, described to watch The output shaft for taking motor 20 is connected to one end of the screw mandrel 17 by synchronous belt drive mechanism 19.The pallet 13 is fixed on institute Nut 16 is stated, the guide pin bushing 14 is fixed on the pallet 13, and the nut 16 is movably connected on the screw mandrel 17 placed vertically, institute State guide pillar 15 and be fixed on the base 11, the guide pillar 15 and the screw mandrel 17 are arranged in parallel.The servomotor 20 passes through institute Stating synchronous belt drive mechanism 19 drives the screw mandrel 17 to rotate, and the screw mandrel 17 is movably connected in the nut 16, the silk The moment of torsion of bar 17 acts on the nut 16, drives the nut 16 and the pallet 13 being connected with the nut 16 along described The central axial direction of guide pillar 15 moves up and down.
Battery cover board is located on the pallet 13, and the surrounding of the pallet 13 sets the locating rod 12, the locating rod 12 position for limiting battery cover board so that battery cover board can be fitly arranged on the pallet 13.
Correlation laser sensor 18 is set on the dynamic feed bin, and the correlation laser sensor 18 is arranged in institute State the upper limit bit positions that pallet 13 can reach.When non-placing battery cover plate on the pallet 13, the correlation laser The searchlighting of sensor 18 is to the upper surface of the pallet 13.After placed a number of battery cover board on the pallet 13, institute Stating servomotor 20 drives the pallet 13 to reduce height, makes the searchlighting of correlation laser sensor 18 to being located at the top Battery cover board upper surface.
The correlation laser sensor 18 is used to ensureing making positioned at the upper surface of battery cover board of the top and described right Penetrate formula laser sensor 18 be located at same level height, meanwhile, and the conveyer belt 6 be located at same level highly.Positioned at most upper The upper surface of the battery cover board of side and the conveyer belt 6 are located at same level height, facilitate the manipulator can be in same height Degree crawl battery cover board, it is ensured that the vacuum cup 26 can be grabbed effectively every time.
Finally it is pointed out that above example is only the more representational example of the present invention.It is clear that the invention is not restricted to Above-described embodiment, there can also be many deformations.Any letter that every technical spirit according to the present invention is made to above example Single modification, equivalent variations and modification, are considered as belonging to protection scope of the present invention.

Claims (3)

1. a kind of industrial automation cleaning product line, it is characterised in that composition is as follows:Including frame, dynamic feed bin, manipulator, biography Send band, hairbrush rod, purge chamber, drying chamber, guiding mechanism, the dynamic feed bin and manipulator be fixed on by aluminium section bar assembling and Into the frame both ends, the conveyer belt is set between the dynamic feed bin, and the manipulator is located at the dynamic material The top in storehouse;Hairbrush rod, purge chamber, drying chamber, guiding mechanism are disposed with along in the conveyer belt transmission direction;It is described The quantity of dynamic feed bin is two, is respectively:Feeding bin, blanking bin, the quantity of the manipulator is two, is respectively:Feeding Manipulator, blanking mechanical hand, the feeding manipulator and the feeding bin match, the blanking mechanical hand and the blanking bin Match;Battery cover board to be cleaned is located in the feeding bin, and the battery cover board cleaned is located in the blanking bin;
The dynamic feed bin includes:Base, locating rod, pallet, guide pin bushing, guide pillar, nut, screw mandrel, the base are fixed on described In frame, the pallet is fixed on the nut, and the guide pin bushing is fixed on the pallet, and the nut is movably connected on to be put vertically The screw mandrel put, the guide pillar are fixed on the base, the guide pillar and screw mandrel parallel arrangement;One end activity of the screw mandrel Screw rodb base is connected to, servomotor is fixed on the base, and the output shaft of the servomotor is connected by synchronous belt drive mechanism One end of the screw mandrel is connected to, the locating rod for limiting battery cover board position is located at the surrounding of the pallet;
The purge chamber includes:Upper cover, lower cover, entrance are provided with the upper cover, the upper cover is located at the upper of the conveyer belt Portion, the lower cover are located at the bottom of the conveyer belt.
2. industrial automation cleaning product line according to claim 2, it is characterised in that the dynamic feed bin also include pair Formula laser sensor, upper limit level sensor, lower limit level sensor, tablet are penetrated, the correlation laser sensor is arranged in institute The upper limit bit positions that pallet can reach are stated, the tablet is fixed on the pallet, the upper limit sensor arrangement In the upper limit bit positions that the tablet can reach, the lower limit sensor arrangement can reach in the tablet Lower limit bit positions.
3. industrial automation cleaning product line according to claim 1, it is characterised in that the manipulator includes:It is horizontal Slide unit, double-rod cylinder, vacuum cup, for the horizontal sliding table into horizontally disposed, the double-rod cylinder is connected to the horizontal sliding table Slide unit on, the direction of motion of the double-rod cylinder perpendicular to the horizontal sliding table the direction of motion, in the double-rod cylinder Piston-rod end is connected vacuum cup.
CN201710989941.6A 2016-03-16 2016-03-16 Industrial automatic cleaning production line Active CN107583888B (en)

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CN201610176572.4A CN105665317B (en) 2016-03-16 2016-03-16 High-cleanness battery cover board cleaning treatment full-automatic assembly line
CN201710989941.6A CN107583888B (en) 2016-03-16 2016-03-16 Industrial automatic cleaning production line

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Publication number Priority date Publication date Assignee Title
CN109174767A (en) * 2018-10-18 2019-01-11 温州大学苍南研究院 Waste and old vehicle shaft recycles environmental sanitation cleaning device
CN109807145A (en) * 2019-03-21 2019-05-28 绍兴福莱那机械有限公司 A kind of steel cylinder automatic flushing device
CN109807145B (en) * 2019-03-21 2024-04-09 绍兴恒研机电科技有限公司 Steel bottle self-cleaning device

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