CN107578201B - Logistics method for fault indicator detection - Google Patents
Logistics method for fault indicator detection Download PDFInfo
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- CN107578201B CN107578201B CN201710762116.2A CN201710762116A CN107578201B CN 107578201 B CN107578201 B CN 107578201B CN 201710762116 A CN201710762116 A CN 201710762116A CN 107578201 B CN107578201 B CN 107578201B
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- 238000001514 detection method Methods 0.000 title claims abstract description 28
- 238000000034 method Methods 0.000 title claims abstract description 14
- 230000007306 turnover Effects 0.000 claims abstract description 67
- 238000012795 verification Methods 0.000 claims abstract description 6
- 238000003860 storage Methods 0.000 claims description 23
- 238000007689 inspection Methods 0.000 claims description 13
- 238000005192 partition Methods 0.000 claims description 6
- 239000003086 colorant Substances 0.000 claims description 3
- 238000010992 reflux Methods 0.000 claims description 3
- 230000008901 benefit Effects 0.000 abstract description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 230000002349 favourable effect Effects 0.000 description 2
- 238000005304 joining Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000006855 networking Effects 0.000 description 1
- 238000005554 pickling Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Abstract
The invention relates to a logistics method for fault indicator detection, which comprises a turnover box, wherein a finger collecting unit and a finger collecting unit are arranged in the turnover box, and one finger collecting unit corresponds to three finger collecting units, and the logistics method sequentially comprises the following steps of unpacking, scanning codes, warehouse entry to be detected, warehouse exit verification, warehouse return and boxing, and has the advantages that: the detection method of unpacking and scanning codes, warehouse entry to be detected, warehouse exit verification, warehouse return and boxing is used for correspondingly forming a group of fault indicators of a detection logistics system for the three fault indicator collecting units and the fault indicator collecting unit, binding detection is used for the three fault indicator collecting units and the fault indicator collecting unit, when one of the fault indicator collecting units and the fault indicator collecting unit is unqualified in appearance detection, the whole display is unqualified, and if the whole display is qualified, the whole product display is qualified, so that a warehouse entry scanning program can be realized, the working efficiency is effectively improved, the labor intensity is reduced, and the production cost is reduced.
Description
Technical Field
The invention relates to a logistics method for fault indicator detection.
Background
The biggest advantage of modern warehouse commodity circulation is networking and intelligent, has the huge, the various problem of detection quantity, needs high-efficient reliable logistics system in joining in marriage net equipment and detects through the staff manual work when present joining in marriage net fault indicator detects to great influence work efficiency, and the accuracy of detection is low, and the process error rate is high, and working strength is big, needs many people to detect, needs spending a large amount of manpowers, material resources and financial resources.
Disclosure of Invention
The invention aims to solve the technical problems of high process error rate and low efficiency of the conventional fault indicator detection logistics system.
In order to solve the technical problems, the invention is realized by the following technical scheme: the logistics method for detecting the fault indicator comprises a turnover box, wherein a finger collecting unit and a finger collecting unit are arranged in the turnover box, and one finger collecting unit corresponds to three finger collecting units, and the logistics method sequentially comprises the following steps:
step one: unpacking and code scanning: unpacking the outer package box for appearance inspection, when one of the finger collecting units corresponds to three finger collecting units, the whole set of the outer package box is unqualified, when one finger collecting unit corresponds to three finger collecting units, the finger collecting units and the finger collecting units are subjected to code scanning one by one, and the turnover box after the code scanning is qualified is pulled to a warehouse for storage and waiting to be inspected;
step two: and (5) warehouse entry to be detected: the warehouse manager sends a warehouse-in task to be checked to a logistics member, the logistics member receives the warehouse-in task to be checked and then scans the two-dimension code of the turnover box processed in the step one through the APP code scanning handheld terminal, and automatically distributes storage positions in the goods shelves, the APP code scanning handheld terminal triggers the indication lamps corresponding to the storage positions on the goods shelves to be on, and the logistics member places the turnover box in the storage positions through a manual work or a stacker, if the placement is correct, the indication lamps are off, if the placement is incorrect, the software gives an alarm prompt, and the turnover box needs to be replaced;
step three: and (5) warehouse-out verification: the warehouse manager sends an inspection task to a logistics operator, and triggers a storage indicator light of a turnover box to be inspected to be on, the logistics operator conveys the turnover box to a roller conveying line to carry out stacking through a manual or stacking vehicle, if goods are taken out by mistake, an alarm prompt is given by software, goods are taken out again, the turnover box is placed on the roller line to carry out stacking after the goods are taken out, the collection units of the turnover box and the collection units of the turnover box are sequentially sent to an inspection station through stacking, two-dimension code check information of the collection units of the turnover box is scanned, then hanging list detection is carried out according to the sequence from left to right and from top to bottom, empty boxes are placed according to the sequence from left to right, inspected equipment is convenient to store, the collection units of the turnover box are placed according to A, B, C phases and corresponding colors after scanning the two-dimension code check information, after inspection is finished, when one of the collection units of the turnover box is failed, and the collection units of the turnover box are all processed according to the failure;
step four: returning to a warehouse: destacking the qualified turnover boxes in the third step and then refluxing the turnover boxes to a shelf;
step five: boxing: the warehouse manager issues a boxing task to a logistics operator, and triggers a storage indicator light on a goods shelf to be on, the logistics operator carries out the turnover box manually or by using a stacker, if the goods are taken correctly, the storage indicator light is off, if the goods are taken incorrectly, the software gives an alarm prompt, the goods are taken again, the turnover box is pulled to a boxing position by a trolley after being taken out, the three so-called acquisition units are put into a paper box, the three so-called acquisition units are scanned to be called a collecting unit, and the three so-called acquisition units are placed in the same paper box in a matched manner, so that boxing is completed.
Preferably, the turnover box comprises a first box body and a second box body, wherein a grid is arranged in the first box body, a partition plate is arranged in the second box body, a placing groove for placing the fault collecting unit is formed in the first box body by the grid, the placing grooves are distributed in three rows and four columns, the partition plate divides the second box body into a containing cavity for placing the fault collecting unit, the fault collecting unit in each row corresponds to one fault collecting unit, a first mark is arranged on the grid, a second mark corresponding to the first mark is arranged on the partition plate, the fault collecting unit corresponds to the fault collecting unit one by one, rapid acquisition of detection personnel is facilitated, error rate is reduced, detection efficiency is improved, messy detection of an overall product is not easy to occur, operation efficiency can be improved, and error rate is reduced.
Preferably, the first mark and the second mark both comprise digital marks and color marks, the digital marks and the color marks can be rapidly and accurately distinguished, the detection efficiency is improved, and the color marks can be improved for distinguishing when the digital marks are prevented from falling off.
In summary, the invention has the advantages that: 1. the detection method of unpacking and scanning codes, warehouse entry to be detected, warehouse exit verification, warehouse return and boxing is used for correspondingly forming a group of fault indicators of a detection logistics system for the three index collecting units and one index collecting unit, binding detection is used for the three index collecting units and the index collecting units, when one of the index collecting units and the index collecting units is unqualified in appearance detection, the whole display is unqualified, and if the whole display is qualified, the whole product display is qualified, so that a warehouse entry scanning program can be realized, the working efficiency is effectively improved, the labor intensity is reduced, and the production cost is reduced;
2. the unpacking appearance inspection of the step one can enable the unqualified appearance of the finger collecting unit and the finger collecting unit to be subjected to box returning treatment at the first time, and the overall detection efficiency can be improved;
3. the task to be checked is sent out in the warehouse, so that a logistics operator can be informed of receiving the task at the first time, code scanning processing on the turnover box can be rapidly realized, an indication lamp corresponding to a storage position is triggered to be on through an APP code scanning handheld terminal, rapid warehouse entry of the turnover box can be realized, automatic judgment can be carried out on the storage position placed in the turnover box, and the working efficiency of the logistics operator is improved;
4. the goods shelves can realize the unified placement of turnover case, can realize the quick deposit of turnover case, improve warehouse entry efficiency.
Detailed Description
The logistics method for detecting the fault indicator comprises a turnover box, wherein a finger collecting unit and a finger collecting unit are arranged in the turnover box, and one finger collecting unit corresponds to three finger collecting units, and the logistics method sequentially comprises the following steps:
step one: unpacking and code scanning: unpacking the outer package box for appearance inspection, when one of the finger collecting units corresponds to three finger collecting units, the whole set of the outer package box is unqualified, when one finger collecting unit corresponds to three finger collecting units, the finger collecting units and the finger collecting units are subjected to code scanning one by one, and the turnover box after the code scanning is qualified is pulled to a warehouse for storage and waiting to be inspected;
step two: and (5) warehouse entry to be detected: the warehouse manager sends a warehouse-in task to be checked to a logistics member, the logistics member receives the warehouse-in task to be checked and then scans the two-dimension code of the turnover box processed in the step one through the APP code scanning handheld terminal, and automatically distributes storage positions in the goods shelves, the APP code scanning handheld terminal triggers the indication lamps corresponding to the storage positions on the goods shelves to be on, and the logistics member places the turnover box in the storage positions through a manual work or a stacker, if the placement is correct, the indication lamps are off, if the placement is incorrect, the software gives an alarm prompt, and the turnover box needs to be replaced;
step three: and (5) warehouse-out verification: the warehouse manager sends an inspection task to a logistics operator, and triggers a storage indicator light of a turnover box to be inspected to be on, the logistics operator conveys the turnover box to a roller conveying line to carry out stacking through a manual or stacking vehicle, if goods are taken out by mistake, an alarm prompt is given by software, goods are taken out again, the turnover box is placed on the roller line to carry out stacking after the goods are taken out, the collection units of the turnover box and the collection units of the turnover box are sequentially sent to an inspection station through stacking, two-dimension code check information of the collection units of the turnover box is scanned, then hanging list detection is carried out according to the sequence from left to right and from top to bottom, empty boxes are placed according to the sequence from left to right, inspected equipment is convenient to store, the collection units of the turnover box are placed according to A, B, C phases and corresponding colors after scanning the two-dimension code check information, after inspection is finished, when one of the collection units of the turnover box is failed, and the collection units of the turnover box are all processed according to the failure;
step four: returning to a warehouse: destacking the qualified turnover boxes in the third step and then refluxing the turnover boxes to a shelf;
step five: boxing: the warehouse manager issues a boxing task to a logistics operator, and triggers a storage indicator light on a goods shelf to be on, the logistics operator carries out the turnover box manually or by using a stacker, if the goods are taken correctly, the storage indicator light is off, if the goods are taken incorrectly, the software gives an alarm prompt, the goods are taken again, the turnover box is pulled to a boxing position by a trolley after being taken out, the three so-called acquisition units are put into a paper box, the three so-called acquisition units are scanned to be called a collecting unit, and the three so-called acquisition units are placed in the same paper box in a matched manner, so that boxing is completed.
The goods shelves in step two of this embodiment adopt steel construction, realize that the goods shelves have sufficient intensity and stability, goods shelves surface pickling, phosphating, the plastic spraying handles, coating thickness is greater than 60 microns, the turnover case includes first box and second box, be equipped with the net in the first box, be equipped with the baffle in the second box, the net forms the standing groove of placing trouble collection unit in first box, and the standing groove is three rows four rows and distributes, the baffle separates into the holding chamber of placing so indicate collection unit with the second box, the so indicate collection unit in every three standing groove corresponds one so indicate collection unit, be equipped with first sign on the net, be equipped with the second sign that corresponds with first sign on the baffle, can realize so indicate collection unit and so indicate collection unit one-to-one, be favorable to detecting time detection personnel's quick acquisition, reduce the error rate, improve the efficiency of detecting, and be difficult for appearing the phenomenon of misplacement, be favorable to the detection of whole product, can improve the operating efficiency, reduce the error rate, first sign and second sign all include digital sign and colour sign, digital sign and colour mark can distinguish the colour accuracy when the digital sign is also improved and the colour is distinguished and can be distinguished and detected.
In addition to the above preferred embodiments, the present invention has other embodiments, and various changes and modifications may be made by those skilled in the art without departing from the spirit of the invention, which is defined in the appended claims.
Claims (3)
1. A method of logistics for fault indicator detection, characterized by: the device comprises a turnover box, wherein a finger collecting unit and a finger collecting unit are arranged in the turnover box, and one finger collecting unit corresponds to three finger collecting units, and the device sequentially comprises the following steps:
step one: unpacking and code scanning: unpacking the outer package box for appearance inspection, when one of the finger collecting units corresponds to three finger collecting units, the whole set of the outer package box is unqualified, when one finger collecting unit corresponds to three finger collecting units, the finger collecting units and the finger collecting units are subjected to code scanning one by one, and the turnover box after the code scanning is qualified is pulled to a warehouse for storage and waiting to be inspected;
step two: and (5) warehouse entry to be detected: the warehouse manager sends a warehouse-in task to be checked to a logistics member, the logistics member receives the warehouse-in task to be checked and then scans the two-dimension code of the turnover box processed in the step one through the APP code scanning handheld terminal, and automatically distributes storage positions in the goods shelves, the APP code scanning handheld terminal triggers the indication lamps corresponding to the storage positions on the goods shelves to be on, and the logistics member places the turnover box in the storage positions through a manual work or a stacker, if the placement is correct, the indication lamps are off, if the placement is incorrect, the software gives an alarm prompt, and the turnover box needs to be replaced;
step three: and (5) warehouse-out verification: the warehouse manager sends an inspection task to a logistics operator, and triggers a storage indicator light of a turnover box to be inspected to be on, the logistics operator conveys the turnover box to a roller conveying line to carry out stacking through a manual or stacking vehicle, if goods are taken out by mistake, an alarm prompt is given by software, goods are taken out again, the turnover box is placed on the roller line to carry out stacking after the goods are taken out, the collection units of the turnover box and the collection units of the turnover box are sequentially sent to an inspection station through stacking, two-dimension code check information of the collection units of the turnover box is scanned, then hanging list detection is carried out according to the sequence from left to right and from top to bottom, empty boxes are placed according to the sequence from left to right, inspected equipment is convenient to store, the collection units of the turnover box are placed according to A, B, C phases and corresponding colors after scanning the two-dimension code check information, after inspection is finished, when one of the collection units of the turnover box is failed, and the collection units of the turnover box are all processed according to the failure;
step four: returning to a warehouse: destacking the qualified turnover boxes in the third step and then refluxing the turnover boxes to a shelf;
step five: boxing: the warehouse manager issues a boxing task to a logistics operator, and triggers a storage indicator light on a goods shelf to be on, the logistics operator carries out the turnover box manually or by using a stacker, if the goods are taken correctly, the storage indicator light is off, if the goods are taken incorrectly, the software gives an alarm prompt, the goods are taken again, the turnover box is pulled to a boxing position by a trolley after being taken out, the three so-called acquisition units are put into a paper box, the three so-called acquisition units are scanned to be called a collecting unit, and the three so-called acquisition units are placed in the same paper box in a matched manner, so that boxing is completed.
2. A method of logistics for fault indicator detection as claimed in claim 1, wherein: the turnover box comprises a first box body and a second box body, wherein a grid is arranged in the first box body, a partition plate is arranged in the second box body, a placing groove for placing fault collecting units is formed in the first box body by the grid, the placing grooves are distributed in three rows and four columns, the partition plate divides the second box body into accommodating cavities for placing the fault collecting units, the fault collecting units in each row of three placing grooves correspond to one fault collecting unit, a first mark is arranged on the grid, and a second mark corresponding to the first mark is arranged on the partition plate.
3. A method of logistics for fault indicator detection as claimed in claim 2, wherein: the first and second indicia each include a numerical designation and a color designation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710762116.2A CN107578201B (en) | 2017-08-30 | 2017-08-30 | Logistics method for fault indicator detection |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710762116.2A CN107578201B (en) | 2017-08-30 | 2017-08-30 | Logistics method for fault indicator detection |
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| CN107578201A CN107578201A (en) | 2018-01-12 |
| CN107578201B true CN107578201B (en) | 2023-11-14 |
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| CN109544068A (en) | 2018-11-19 | 2019-03-29 | 炬星科技（深圳）有限公司 | Storage order sorting method based on robot |
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| JP2001048316A (en) * | 1999-08-17 | 2001-02-20 | Lion Corp | Warehouse managing device |
| CN104318423A (en) * | 2014-11-25 | 2015-01-28 | 广东工业大学 | Dynamic planning method and execution system for finished product warehouse entry progress |
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| CN106327112A (en) * | 2015-06-23 | 2017-01-11 | 宝山钢铁股份有限公司 | Inventory stack management method |
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2017
- 2017-08-30 CN CN201710762116.2A patent/CN107578201B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001048316A (en) * | 1999-08-17 | 2001-02-20 | Lion Corp | Warehouse managing device |
| CN104318423A (en) * | 2014-11-25 | 2015-01-28 | 广东工业大学 | Dynamic planning method and execution system for finished product warehouse entry progress |
| CN106327112A (en) * | 2015-06-23 | 2017-01-11 | 宝山钢铁股份有限公司 | Inventory stack management method |
| CN105005887A (en) * | 2015-08-20 | 2015-10-28 | 国网上海市电力公司 | Intelligent electricity metering warehouse management system |
| CN106203928A (en) * | 2016-07-28 | 2016-12-07 | 梧州市自动化技术研究开发院 | A kind of warehouse management system based on RFID technique |
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