CN104318423A - Dynamic planning method and execution system for finished product warehouse entry progress - Google Patents

Dynamic planning method and execution system for finished product warehouse entry progress Download PDF

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Publication number
CN104318423A
CN104318423A CN201410682217.5A CN201410682217A CN104318423A CN 104318423 A CN104318423 A CN 104318423A CN 201410682217 A CN201410682217 A CN 201410682217A CN 104318423 A CN104318423 A CN 104318423A
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China
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finished
warehouse
information
database server
real
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CN201410682217.5A
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CN104318423B (en
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屈挺
罗浩
王宗忠
黄国全
刘轩
吴强
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Guangdong University of Technology
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Guangdong University of Technology
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    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06QDATA PROCESSING SYSTEMS OR METHODS, SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q10/00Administration; Management
    • G06Q10/08Logistics, e.g. warehousing, loading, distribution or shipping; Inventory or stock management, e.g. order filling, procurement or balancing against orders
    • G06Q10/087Inventory or stock management, e.g. order filling, procurement, balancing against orders
    • GPHYSICS
    • G06COMPUTING; CALCULATING; COUNTING
    • G06QDATA PROCESSING SYSTEMS OR METHODS, SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES; SYSTEMS OR METHODS SPECIALLY ADAPTED FOR ADMINISTRATIVE, COMMERCIAL, FINANCIAL, MANAGERIAL, SUPERVISORY OR FORECASTING PURPOSES, NOT OTHERWISE PROVIDED FOR
    • G06Q50/00Systems or methods specially adapted for specific business sectors, e.g. utilities or tourism
    • G06Q50/28Logistics, e.g. warehousing, loading, distribution or shipping

Abstract

The invention provides a dynamic planning method and an execution system for the finished product warehouse entry progress. The problems that in the prior art, because the production progress is unknown, the warehouse entry task is undefined, warehouse entry planning is not intelligent, and the execution progress is not transparent in the process of finished product warehouse entry, manpower /material/resources are wasted severely, after production, logistics execution efficiency is low, and operation is not coordinative between execution steps are solved. The execution system for the finished product warehouse entry progress comprises an enterprise database server, a gateway, an off-line information collecting terminal, a real-time warehouse entry guiding terminal and a two-level optimization warehouse arrangement terminal, wherein the enterprise database server, the gateway, the off-line information collecting terminal, the real-time warehouse entry guiding terminal and the two-level optimization warehouse arrangement terminal are connected through enterprise local area networks. The finished product logistics management of effective linkage between the multiple steps is achieved, in this way, inventories are reduced, order delivery on time is guaranteed, and the dynamic planning method and the execution system can be widely suitable for managing all the steps, involved in finished product logistics, of finished product offline, transportation and warehouse entry and dynamically planning the warehouse entry progress.

Description

A kind of dynamic programming method of finished product warehouse-in flow process and executive system
Technical field
The present invention relates to warehousing management technical field, refer to dynamic programming method and the executive system of a kind of finished product warehouse-in flow process especially.
Background technology
Manufacturing enterprise of China, particularly area, Pearl River Delta manufacturing industry concentrate and land use expense can be in any more, use the storage mode of plane warehouse comparatively general as the finished room of manufacturing enterprise.The goods road arrangement of traditional plane finished room is still carried out in dependence artificial experience, has both wasted a large amount of manpowers, is difficult to again to ensure that goods road program results can realize out warehouse-in most effective, particularly when order is more.And the order of workshop production every day has certain uncertainty or randomness, and the actual production in workshop can not be carried out in strict accordance with the production schedule, the uncertainty of this warehouse-in order proposes huge challenge to warehouse-in flow layout, considerably increases the artificial difficulty arranging goods road.Therefore, by technology of Internet of things and informationization technology, real-time dynamic programming is carried out to warehouse-in flow process, there is theory significance and practical significance widely.
Finished product warehouse-in flow process is the important component part of logistics in postpartum, refers to that product is from the process being transported to the specific warehouse compartment warehouse after Workshop Production completes by logistics tool.Finished product warehouse-in flow process is the important step connecting workshop and finished room, plays an important role to promotion production efficiency.Because the production environment of reality and sales behavior all exist uncertainty, Workshop Production is made to there is random undulatory property, the finished product warehouse-in flow process causing enterprise current cannot know that the accurate information at current execution scene is (as warehouse inventory situation in time, order manufacturing schedule, finished product outbound, entry time and employee work state, the target warehouse compartment etc. of finished product), existing finished product logistics stock management mode is caused to there is following problem: (1) implementation is opaque: finished product rolls off the production line binding, warehouse-in Project Planning, the operation such as putaway verification cannot realize information Real-Time Sharing at links, (2) manufacturing schedule is unknowable: production progress cannot feed back to transporting forklift driver, storekeeper and other managerial personnel in time, (3) task of putting in storage is indefinite: can not according to customer demand, order size, Shipping Date etc. because of usually reasonably planning warehouse-in plan, (4) warehouse-in planning not intelligent: finished product warehouse-in plan can not Real-time Feedback to truck driver, extend finished product entry time.
The problems referred to above finally cause the manpower/material resources/serious waste of resources in finished product warehouse-in process, logistics in postpartum execution efficiency low, perform between link and operate the consequences such as inharmonious.Therefore be necessary to research and develop the dynamic programming method of a kind of new finished product warehouse-in flow process and executive system to make up above-mentioned defect.
Summary of the invention
The present invention proposes dynamic programming method and the executive system of a kind of finished product warehouse-in flow process, solve in prior art that manufacturing schedule is unknowable, warehouse-in task is indefinite owing to existing in finished product warehouse-in process, the not intelligent and opaque defect of implementation of warehouse-in planning, thus cause manpower/material resources/serious waste of resources, logistics in postpartum execution efficiency low and perform between link and operate inharmonic problem.The present invention is from the transparent management in finished product warehouse-in process and self-adaptation angle, achieve the finished product logistics management that too many levels effectively links, thus reduce the punctual delivery of stock and guarantee order, the dynamic programming of rolling off the production line from finished product, being transported to management and the warehouse-in flow process of putting each link in storage involved by finished product logistics can be widely used in.
Technical scheme of the present invention is achieved in that
The executive system of finished product warehouse-in flow process of the present invention comprises the enterprise database server, gateway, offline information acquisition terminal, real-time warehouse-in guiding terminal and the two-stage optimizing row storehouse terminal that are connected by intranet; Described enterprise database server is arranged on factory's Administrative Area, and it is passed on for completing the data receiver of whole finished product warehouse-in flow process real-time dynamic programming, process and task; Described gateway arranges real time data and the event of storehouse terminals from described offline information acquisition terminal, described real-time warehouse-in guiding terminal and described two pole optimizations for converging, cleaning; Described offline information acquisition terminal comprises finished product offline information acquisition terminal, finished product sells shares information acquisition terminal and finished product committee external information acquisition terminal, its for directly gathering each point that rolls off the production line, the finished product information of sell shares region and committee's exterior domain, and the one-dimension code comprising finished product information collected and pallet Quick Response Code are bound, in time the information of collection is sent to enterprise database server; Described real-time warehouse-in guiding terminal connects workshop and warehouse, and it is for providing the real-time warehouse-in plan of finished product and ensureing that finished product is put in storage in time; Described two-stage optimizing row storehouse terminal is used for distributing in storehouse of real-time monitoring product manufacturing schedule, delivery progress and finished product, and adjusts the warehouse compartment information of finished product.
Wherein, the information of described offline information acquisition terminal collection comprises: (1) operative employee's information; (2) finished product information, it comprises finished product model, weight, affiliated client and Shipping Date; (3) sales order information; (4) roll off the production line a little and pallet 2 D code information; (5) site problems feedback.
Wherein, described gateway is arranged on the perform region in workshop and warehouse, and it comprises the gateway that rolls off the production line, guiding gateway and row storehouse gateway.
Wherein, described offline information acquisition terminal comprises mixing barcode scanner, liquid crystal display, IO interface, radio network interface and the Schedule monitoring module that rolls off the production line, and described offline information acquisition terminal is connected with described enterprise database server by described radio network interface; Described mixing barcode scanner to roll off the production line order finished product information that finished product one-dimension code that point, warehouse sell shares region and warehouse committee exterior domain comprises and the tray information that pallet Quick Response Code comprises for gathering workshop, and it is also for binding and unbind the information of finished product one-dimension code and pallet Quick Response Code; Described liquid crystal display is used for operation display interface, consults sequence information and gather tray information; Described IO interface is provided with at least one, and it is for carrying out message exchange between enterprise database server; Described radio network interface, for realizing the real-time communication between enterprise database server, is uploaded image data information in real time, upgrades latest dynamic information and is downloaded warehouse-in guidance information; The described Schedule monitoring module that rolls off the production line is mated with described liquid crystal display, and described in roll off the production line Schedule monitoring module for monitoring site finished product roll off the production line progress, transmit collection in worksite information and send warehouse-in guidance information.
Wherein, described liquid crystal display is provided with touch-screen, and described touch-screen is used for finished product information and the binding of pallet Quick Response Code and unbind in postpartum.
Wherein, real-time warehouse-in guiding terminal comprises puts guiding module, the first liquid crystal display, an I/O control module, a WiFi wireless module and the first flash chip in real time in storage, and described real-time warehouse-in guiding terminal is connected with described enterprise database server by a described WiFi wireless module; Described real-time warehouse-in guiding module carries out correct logistics distribution for guiding fork truck, and the pallet collected according to described offline information acquisition terminal and finished product information are uploaded to enterprise database server after guiding gateway processes carries out real-time planning finished product warehouse-in plan; Described first liquid crystal display is responsible for for showing a roll off the production line tray number, the details of each pallet and finished room of each workshop the up-to-date task situation assigned, and it also for searching for the details of checking pallet, and carries out in-stockroom operation in warehouse; A described I/O control module be used for described enterprise database server real-time exchange information, upload truck driver in-stockroom operation record, upgrade pallet positional information and upload up-to-date information to enterprise database server; A described WiFi wireless module is used for and described enterprise database server and other terminal connecting communication, the database data information upgraded in time in enterprise database server; Described first flash chip is for gathering and preserving the employee information of truck driver.
Wherein, two-stage optimizing row storehouse terminal comprises two-stage optimizing row library module, the second liquid crystal display, the 2nd WiFi wireless module, the 2nd I/O control module and the second flash chip, and described two-stage optimizing row storehouse terminal is connected with described enterprise database server by described 2nd WiFi wireless module; Described two-stage optimizing row library module is used for carrying out real-time weight-normality to row storehouse result and draws, and it is also for the order to the not carrying out warehouse-in Project Planning downloaded from enterprise database server, manually planning finished product warehouse-in plan; Described second liquid crystal display is for showing each warehouse compartment real-time condition in warehouse, and the touch-screen of described second liquid crystal display is for gathering the identity information of employee's input; Described 2nd I/O control module is used for and enterprise database server real-time exchange information, and the inputting interface of described 2nd I/O control module is used for modifying to order tray number, adjusting and discharge warehouse compartment to warehouse compartment, and up-to-date information is uploaded to enterprise database server; Described 2nd WiFi wireless module is used for and described enterprise database server and other terminal connecting communication, upgrades the data message of enterprise database server and each terminal; Described second flash chip is for gathering and preserving identity information and the operation note of storekeeper.
Wherein, described enterprise database server also comprises finished product logistics plan unit and performs the on-the-spot storage unit of data, for monitoring the data and information that described offline information acquisition terminal, described real-time warehouse-in guiding terminal and described two-stage optimizing row storehouse terminal gather.
The dynamic programming method of finished product warehouse-in flow process of the present invention comprises the steps: that (S1) warehouse is planned: user downloads sales order to enterprise database server, and the sales order of download is distributed to each warehouse by row storehouse gateway by enterprise database server; (S2) two-stage warehouse compartment planning: in step (S1) the order in point warehouse carry out pre-planning; And real-time weight-normality is carried out to the row storehouse result of pre-planning draw; (S3) data of collection are sent to enterprise database server by data acquisition: login the Schedule monitoring module that rolls off the production line by offline information acquisition terminal; (S4) warehouse-in performs: fork lift operators logins and puts guiding module in storage in real time, obtain and download the plan of finished product warehouse-in, a little finished product being transported to the warehouse compartment of specifying warehouse from specifying workshop to roll off the production line, after confirmation, finished product being positioned over warehouse compartment, uploading into database data to described enterprise database server.
Wherein, step (S2) comprise the steps: (S21) by enterprise database server in step (S1) the order in point warehouse carry out pre-planning according to established rule; (S22) by the real-time information that offline information acquisition terminal acquisition order finished product rolls off the production line, by putting guiding terminal, the real-time warehouse compartment information of two-stage optimizing row's storehouse terminal feedback in real time in storage; (S23) enterprise's setting threshold value, and show that real-time warehouse compartment information puts the difference that flow plan arranges storehouse result in storage with just beginning to perform; (S24) compare the difference drawn in enterprise setting threshold value and step (S23), if this difference reaches enterprise's setting threshold value, then the row storehouse result of triggering enterprise database server to pre-planning is carried out real-time weight-normality and is drawn.
Wherein, step (S3) comprises the steps: that (S31) operating personnel login by the user profile that the touch-screen checking liquid crystal display collects the Schedule monitoring module that rolls off the production line, scanning finished product one-dimension code also downloads finished product information, the Quick Response Code of scanning pallet, input finished product quantity, complete finished product data acquisition, and the data of collection are sent to enterprise database server by radio network interface; (S32) when finished room finished product cannot meet delivery demand, the Schedule monitoring module that rolls off the production line is logined by finished product information acquisition terminal of selling shares, scanning finished product one-dimension code and pallet Quick Response Code, the finished product quantity of finished room is transferred in input, complete the operation of selling shares of finished product, and real time data is sent to enterprise database server by radio network interface; (S33) after the finished product of entrusting third company to produce to committee's exterior domain, user logins by finished product committee external information acquisition terminal the Schedule monitoring module that rolls off the production line, gather pallet and finished product binding data, real time data is sent to enterprise database server by radio network interface.
Wherein, step (S4) comprises the steps: that (S41) fork lift operators gathers user profile by the touch-screen input media of the first liquid crystal display, and information is checked to login accurately and put guiding module in storage in real time; (S42) by the touch-screen input media input warehouse compartment Quick Response Code of the first liquid crystal display, the plan of finished product warehouse-in is obtained; (S43) according to information instruction, some finished product being transported to the warehouse compartment of specifying warehouse from specifying workshop to roll off the production line, after confirmation, finished product being positioned over warehouse compartment, uploading into database data to enterprise database server.
Wherein, the warehouse-in finished product information in step (S42) comprises a roll off the production line position, finished product of finished product and sends to client belonging to target warehouse, finished product, target warehouse compartment and delivery availability.
Compared with prior art, the present invention has following beneficial effect:
(1) the present invention adopt one, Quick Response Code mixed mode, finished product and pallet are respectively using one-dimension code, Quick Response Code as identification label, and give each pallet, finished product, warehouse compartment and personnel's exclusive identification code, the coding of specification finished product, warehouse compartment and personnel, the convenient quick identification to different pallet, finished product and warehouse compartment, classified and stored, secondly use one, Quick Response Code reduce the cost of label.
(2) in the present invention, two-stage optimizing arranges the setting of library module, the real-time information of each terminal that can be pooled to by gateway according to enterprise database server carrys out the plan of dynamic conditioning finished product warehouse-in, reach " produce--logistics " effectively link, make the result of storehouse assignment according to the real-time condition dynamic conditioning produced, optimize the enforceability of warehouse compartment program results, improve the turnaround speed in warehouse, the final efficiency promoting whole production.
(3) offline information acquisition terminal, the terminal of warehouse-in guiding in real time, two-stage optimizing row storehouse terminal are disposed in roll off the production line in workshop point, region of selling shares, committee exterior domain, finished product logistics transportation fork truck and warehouse of the present invention, the finished product information taken that each terminal collects is to gateway, then realize rolling off the production line to from product having put the information Real-Time Sharing of links in storage by enterprise database server, make the data of collection have comprehensive, real-time and accuracy.
(4) fork truck being loaded with the terminal of warehouse-in guiding is in real time used in the present invention, the target location that each tray number that rolls off the production line of truck driver Real-time Obtaining, finished product are transported, quantity and transportation route, when putting in storage and get ready the goods, greatly reduce the time that truck driver finds finished product, improve the efficiency that fork truck performs, secondly warehouse-in guiding terminal be pooled to gateway information be uploaded to enterprise database server in time, decrease carrying fork truck route and fork truck usage quantity, improve the smoothness of logistics in workshop to warehouse and warehouse.
(5) the finished product logistics real-time information that in the present invention, the liquid crystal display of each terminal provides and visualization interface, the manufacturing schedule of real-time order, the binning state of finished product and deficient goods situation can be fed back to Workshop Production Management personnel, storekeeper and top managemenet, be convenient to workshop and correctly make production schedule adjustment, ensure the finished product that JIT production needs most.
(6) the present invention has made optimization to finished product warehouse-in flow process on the whole, not only relate to management process in warehouse, also relate to the feedback to Workshop Production, finished product rolls off the production line, put in storage, the transmission of real-time information between goods stock and outbound, whole storage process is made to produce the connected effect of " production--logistics ", greatly improve smoothness, agility, the flexibility of production and logistics, and warehouse turnaround speed, greatly reduce production logistics cost.
(7) present invention employs " walkthrough storehouse--arrange storehouse in real time " row storehouse is regular automatically in real time for two-stage iteration.
Accompanying drawing explanation
In order to be illustrated more clearly in the embodiment of the present invention or technical scheme of the prior art, be briefly described to the accompanying drawing used required in embodiment or description of the prior art below, apparently, accompanying drawing in the following describes is only some embodiments of the present invention, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the network structure of the executive system of finished product of the present invention warehouse-in flow process;
Fig. 2 is the structural representation of the executive system of finished product of the present invention warehouse-in flow process;
Fig. 3 is that " walkthrough storehouse--arrange storehouse in real time " of the present invention two-stage iteration arranges storehouse rule principle figure in real time automatically;
Fig. 4 is the dynamic programming method process flow diagram of finished product of the present invention warehouse-in flow process;
Fig. 5 is offline information acquisition terminal structural representation of the present invention;
Fig. 6 is real-time warehouse-in guiding terminal structure schematic diagram of the present invention;
Fig. 7 is two-stage optimizing of the present invention row storehouse terminal structure schematic diagram.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, be clearly and completely described the technical scheme in the embodiment of the present invention, obviously, described embodiment is only the present invention's part embodiment, instead of whole embodiments.Based on the embodiment in the present invention, those of ordinary skill in the art, not making the every other embodiment obtained under creative work prerequisite, belong to the scope of protection of the invention.
With reference to Fig. 1-7, the executive system of finished product warehouse-in flow process of the present invention comprises the enterprise database server, gateway, offline information acquisition terminal, real-time warehouse-in guiding terminal and the two-stage optimizing row storehouse terminal that are connected by intranet; Enterprise database server is arranged on factory's Administrative Area, and it is passed on for completing the data receiver of whole finished product warehouse-in flow process real-time dynamic programming, process and task; Described gateway arranges real time data and the event of storehouse terminals from described offline information acquisition terminal, described real-time warehouse-in guiding terminal and described two pole optimizations for collecting, cleaning, make between each terminal, and be interconnected between each terminal and enterprise database server and carry out effectively mutual; Offline information acquisition terminal comprises finished product offline information acquisition terminal, finished product sells shares information acquisition terminal and finished product committee external information acquisition terminal, its for directly gathering each point that rolls off the production line, the finished product information of sell shares region and committee's exterior domain, and the finished product information collected and two-dimentional pallet code are bound, in time the information of collection is sent to enterprise database server; Real-time warehouse-in guiding terminal connects workshop and warehouse, and it is for providing the real-time warehouse-in plan of finished product and ensureing that finished product is put in storage in time; Two-stage optimizing row storehouse terminal is used for distributing in storehouse of real-time monitoring product manufacturing schedule, delivery progress and finished product, and adjusts the warehouse compartment information of finished product.
Enterprise database server of the present invention is information, the data processing maincenter of the executive system of finished product warehouse-in flow process, puts the data receiver of the real-time dynamic programming of flow process, process and reception and registration task for completing whole finished product in storage.
The present invention put in storage in real time guiding terminal can be deployed in perform warehouse-in plan transporting forklift on, therefore truck driver can the target location of Real-time Obtaining finished product warehouse-in, quantity, client, Shipping Date and transportation route belonging to finished product; According to actual needs, also can be loaded in putting in storage in real time guiding terminal on miscellaneous equipment.Offline information acquisition terminal can be loaded in roll off the production line point, warehouse, workshop and to sell shares the region such as region, warehouse committee exterior domain.Two-stage optimizing row storehouse terminal disposition is at the Administrative Area of finished room.
Gateway is arranged on the perform region in workshop and warehouse, and it comprises the gateway that rolls off the production line, guiding gateway and row storehouse gateway.The present invention is the information taken hinge as on-the-spot internet of things equipment, gateway is divided into the gateway that rolls off the production line, guiding gateway and row storehouse gateway according to the data difference collected (data of offline information acquisition terminal, the terminal of warehouse-in guiding in real time, two-stage optimizing row's storehouse terminal three terminals), gateway mainly collects the information that each terminal collects, and carries out the process such as data filtering.
Wherein, the information of offline information acquisition terminal collection comprises: (1) operative employee's information, mainly comprises employee's user name and affiliated function; (2) finished product information, it comprises the information such as finished product model, weight, affiliated client, Shipping Date; (3) sales order information, mainly comprises Shipping Date, manufacturing schedule (or delivery progress) and the positional information of order in warehouse; (4) roll off the production line point, pallet 2 D code information; (5) site problems feedback.
Wherein, offline information acquisition terminal comprises mixing barcode scanner, liquid crystal display, IO interface, radio network interface and the Schedule monitoring module that rolls off the production line, and offline information acquisition terminal is connected with enterprise database server by radio network interface; Mixing barcode scanner comprises scanning engine, it gathers workshop by scanning engine and to roll off the production line the tray information that belonging to finished product that finished product one-dimension code that point, warehouse sell shares region and warehouse committee exterior domain comprises, sequence information and pallet Quick Response Code comprise, and it is also for binding and unbind the information of finished product one-dimension code and pallet Quick Response Code; Liquid crystal display is used for operation display interface, consults sequence information and gather worker's information, wherein, liquid crystal display is provided with touch-screen, touch-screen can bind package containing the one-dimension code of finished product information and pallet Quick Response Code, also can to the finished product unbind carrying out bindings; IO interface is provided with at least one, and it is for carrying out message exchange between enterprise database server, uploads in time, upgrades, downloads up-to-date finished product dynamic message, improves information visualization and precision degree; The quantity of IO interface of the present invention sets according to the actual requirements, can be one, two, three or other quantity; Radio network interface, by being connected with plant area each WiFi emitting antenna, realizes the real-time communication between enterprise database server, uploads image data information in real time, upgrades latest dynamic information and downloads warehouse-in guidance information; The Schedule monitoring module that rolls off the production line is mated with liquid crystal display, and roll off the production line Schedule monitoring module for monitoring site finished product roll off the production line progress, transmit collection in worksite information and send warehouse-in guidance information.Offline information acquisition terminal of the present invention according to the actual requirements, is also provided with other input medias such as touch-screen, button, keyboard.
Wherein, real-time warehouse-in guiding terminal comprises puts guiding module, the first liquid crystal display, an I/O control module, a WiFi wireless module and the first flash chip in real time in storage, and the terminal of warehouse-in guiding is in real time connected with enterprise database server by a WiFi wireless module; Real-time warehouse-in guiding module carries out correct logistics distribution for guiding fork truck, and the pallet collected according to offline information acquisition terminal and the real-time planning finished product warehouse-in plan of finished product information; First liquid crystal display is responsible for for showing a roll off the production line tray number, the details of each pallet and finished room of each workshop the up-to-date task situation assigned, which is provided with touch-screen, therefore its touch screen function is also for searching for the details of checking pallet, and carry out in-stockroom operation in warehouse, these details comprise target location etc.; One I/O control module be used for enterprise database server real-time exchange information, upload truck driver in-stockroom operation record, upgrade pallet positional information and upload up-to-date information to enterprise database server; One WiFi wireless module is used for and enterprise database server and other terminal connecting communication, the database data information of the enterprise database server that upgrades in time; First flash chip is for gathering and preserving the employee information of truck driver, and this employee information comprises employee name and affiliated function.
Preferably, the present invention puts guiding terminal in real time in storage can also arrange RFID rfid uint as required, and it is for gathering warehouse compartment information, carries out accurate in-stockroom operation by the warehouse-in plan checking warehouse-in guiding module in real time to finished product.
Wherein, two-stage optimizing row storehouse terminal comprises two-stage optimizing row library module, the second liquid crystal display, the 2nd WiFi wireless module, the 2nd I/O control module and the second flash chip, and two-stage optimizing row storehouse terminal is connected with enterprise database server by the 2nd WiFi wireless module; After the warehouse-in plan of enterprise database server pre-planning and the difference of warehouse actual conditions reach certain threshold value (this threshold value is that user sets according to actual conditions), two-stage optimizing row library module carries out real-time weight-normality to row storehouse result and draws, it is also for the order to the not carrying out warehouse-in Project Planning downloaded from enterprise database server, according to established rule, manually planning finished product warehouse-in plan; Second liquid crystal display is for showing each warehouse compartment real-time condition in warehouse, so that warehouse keeper manually plans warehouse-in plan, and the touch-screen of the second liquid crystal display is for gathering the identity information of employee's input, this identity information comprises name and the affiliated function of employee; 2nd I/O control module is used for and enterprise database server real-time exchange information, upload the up-to-date finished product warehouse-in plan of warehouse keeper's planning, more new order puts progress in storage in real time, and the inputting interface of the 2nd I/O control module is used for modifying to order tray number, adjusting and discharge warehouse compartment to warehouse compartment, and up-to-date information is uploaded to enterprise database server; 2nd WiFi wireless module is used for and enterprise database server and other terminal connecting communication, upgrades the data message of enterprise database server and each terminal; Second flash chip is for gathering and preserving identity information and the operation note of storekeeper.
Wherein, enterprise database server also comprises finished product logistics plan unit and performs the on-the-spot storage unit of data, the data gathered for effective monitoring offline information acquisition terminal, in real time warehouse-in guiding terminal and two-stage optimizing row storehouse terminal and information, dynamic programming is put in the intelligent finished product logistics of effectively interlock that realization " produces-storage " in storage; And any data imported in enterprise database server by each terminal can not arbitrarily be revised or delete without permission.
The step of offline information acquisition terminal image data of the present invention comprises: (1) operative employee inputs oneself user name and affiliated function logs in the acquisition module that rolls off the production line; (2) open mixing barcode scanner, gather the one-dimension code information of finished product and the 2 D code information of pallet by its mixing barcode scan engine; (3) click binding button finished product and pallet are bound, and the data of generation and operation note are uploaded to server after the gateway processes that rolls off the production line.Step (1) is in actual mechanical process, and each employee can set department by system default.Offline information acquisition terminal is for gathering user profile (name and affiliated function), finished product one-dimension code information and pallet 2 D code information, the information gathered and employee's operation note upload to enterprise database server by the gateway processes that rolls off the production line, and carry out warehouse-in plan pre-planning after enterprise database server receives data to the finished product rolled off the production line.
The concrete steps that the present invention puts guiding terminal realization warehouse-in procedure heading in real time in storage comprise: (1) input fork truck user person's information (name and affiliated function) logs in warehouse-in guiding module; (2) check each tray number rolled off the production line a little by the first liquid crystal display, before roll off the production line a little or sell shares region or the committee's exterior domain of then selecting tray number many, go picking; (3) by the pallet number of current the got pallet of the input through keyboard of the first liquid crystal display, then liquid crystal display can show the target warehouse compartment of this pallet, finished product Shipping Date and affiliated client; (4) data are uploaded to server by clicking library button after after palletized transport to target warehouse compartment by fork truck after guiding gateway processes.Real-time warehouse-in guiding terminal is for gathering user profile (name and affiliated function), warehouse compartment information and tray information, the real time data gathered uploads to enterprise database server by guiding gateway processes, and with enterprise database server before, the pre-planning that warehouse-in plan is carried out is compared, if difference exceedes certain threshold values between the two, will trigger server two-stage iteration in real time automatically arrange library facility warehouse-in plan is adjusted.
The concrete steps that two-stage optimizing row storehouse of the present invention terminal realizes optimizing row storehouse comprise: (1) storekeeper inputs user profile (name and affiliated function) and logins two-stage optimizing row library module; (2) Current warehouse each warehouse compartment total volume, current capacities and sequence information is gathered; (3) information gathered is uploaded onto the server after the gateway processes of row storehouse, and contrast with the warehouse-in plan of server pre-planning, if difference of them reaches certain value, will trigger server two-stage iteration in real time automatically arrange library facility warehouse-in plan is adjusted.Two-stage optimizing row storehouse terminal is used for gathering the data such as order contained by user profile (name and affiliated function), warehouse compartment capacity, warehouse compartment residual capacity, warehouse compartment, the real time data gathered uploads to enterprise database server by row storehouse gateway processes, and with enterprise database server before, the pre-planning that warehouse-in plan is carried out is compared, if difference exceedes certain threshold values between the two, will trigger server two-stage iteration in real time automatically arrange library facility warehouse-in plan is adjusted.
Present invention also offers the dynamic programming method of a kind of finished product warehouse-in flow process, it comprises the steps:
(S1) warehouse planning:
User gathers user profile by the touch-screen input media of described second liquid crystal display, and information is checked accurately and downloaded sales order, and these sales orders are distributed to each warehouse by row storehouse gateway according to established rule by described enterprise database server.Warehouse program operation also in the light of actual conditions manually can be adjusted by storekeeper.
(S2) two-stage warehouse compartment planning:
Enterprise database server first in step (S1) the order in point warehouse carry out pre-planning according to established rule; Then, the real-time warehouse compartment information that the order finished product real-time information of rolling off the production line obtained according to offline information acquisition terminal and described real-time warehouse-in guiding terminal and two-stage optimizing row storehouse terminal are fed back, if in real time warehouse compartment information is put in storage after difference that flow plan arranges storehouse result reaches certain threshold value (enterprise is self-defined according to actual conditions) with just beginning to perform, the triggering row storehouse result of enterprise database server to pre-planning is carried out real-time weight-normality draw, thus realize " walkthrough storehouse--arrange storehouse in real time " two-stage iteration and automatically arrange storehouse in real time.Warehouse compartment program operation also can be arranged library module by operating personnel by the two-stage optimizing that two-stage optimizing row storehouse terminal comprises and in the light of actual conditions manually be completed.
(S3) data acquisition:
Roll off the production line a little in workshop, operating personnel are connected with enterprise database server by radio network interface, then the user profile collected by the touch-screen checking liquid crystal display logins the Schedule monitoring module that rolls off the production line, scanning finished product one-dimension code also downloads finished product information, the Quick Response Code of scanning pallet, input finished product quantity, completes finished product data acquisition, and the data of collection is sent to described enterprise database server by radio network interface.
To sell shares in warehouse region, when finished room finished product cannot meet delivery demand, the Schedule monitoring module that rolls off the production line is logined by finished product information acquisition terminal of selling shares, scanning finished product one-dimension code and pallet Quick Response Code, the finished product quantity of finished room is transferred in input, complete the operation of selling shares of finished product, and these real time datas are sent to enterprise database server by radio network interface.
At warehouse committee exterior domain, after the finished product of entrusting third company to produce to committee's exterior domain, user logins by finished product committee external information acquisition terminal the Schedule monitoring module that rolls off the production line, gather pallet and finished product binding data, these real time datas are sent to enterprise database server by radio network interface.
(S4) warehouse-in performs:
Fork lift operators gathers user profile by the touch-screen input media of the first liquid crystal display, information is checked to login accurately and is put guiding module in storage in real time, enterprise database server is connected to by a WiFi wireless module, by the touch-screen input media input pallet Quick Response Code of described LCD MODULE, acquisition is downloaded into Kucheng's product information and (comprises finished product to roll off the production line a position, finished product need send to target warehouse and warehouse compartment), indicate according to information, a little finished product is transported to the warehouse compartment of specifying warehouse from specifying workshop to roll off the production line, after confirmation, finished product is positioned over warehouse compartment, upload into database data to enterprise database server.
Present invention employs " walkthrough storehouse--arrange storehouse in real time " row storehouse is regular automatically in real time for two-stage iteration, its way of realization is as follows:
1, pre-planning: enterprise database server obtains finished product warehouse-in task scheduling, carries out the pre-planning (warehouse-in planning) in duty cycle T, produces and just begin to perform warehouse-in flow plan to system;
2, revise planning: in task cycle T, enterprise's storehouse server gets offline information acquisition terminal, real-time warehouse-in guiding terminal, the real-time warehouse compartment information that two-stage optimizing row storehouse terminal collects, perform if just begun in the real-time warehouse compartment information obtained and 1 (this threshold value is that enterprise sets) after the threshold value that the difference of putting flow plan in storage reaches certain, just will begin to perform warehouse-in flow plan to enterprise database server amendment by gateway, and guide workshop investigation person's reasonable arrangement production schedule, instruct the plan of storekeeper's auxiliary adjustment warehouse-in, thus realize " walkthrough storehouse--time row storehouse " two-stage iteration and automatically arrange storehouse rule in real time.
The present invention is in actual mechanical process, and the concrete execution flow process of the executive system of finished product warehouse-in flow process is: prepare before (1) secundines flowable state planning system starts, it comprises: (11) at least specify inventory, fork truck and personnel, (12) basic data of step (11) being specified is sent to enterprise database server respectively by offline information acquisition terminal, the terminal of warehouse-in guiding in real time, two-stage optimizing row storehouse terminal, and this basic data comprises warehouse compartment name, warehouse compartment capacity, warehouse compartment residual capacity, fork truck numbering, employee name and affiliated function etc., (13) with one, Quick Response Code carries out unique encodings to involved finished product and pallet respectively, (2) executive system of finished product warehouse-in flow process is started, civilian is in two-stage optimizing row storehouse terminal input personal information, login and can optimize row's library module, click and download sales order, system starts that sales order is generated quantity-at-location and automatically distributes to opposite depot, and allocation result is stored in enterprise database server, (3) after completing the distribution depot of sales order, the warehouse keeper in each warehouse logins two-stage optimizing row library module by two-stage optimizing row storehouse terminal, according to the quantity-at-location distributed, warehouse keeper takes the mode of manually arranging storehouse or automatically arranging storehouse to be discharged on correct warehouse compartment by the order of warehouse-in plan on the same day, the warehouse compartment result of distribution is sent to enterprise database server simultaneously, (4) after completing warehouse compartment pre-planning, the person of rolling off the production line is rolled off the production line a little in workshop, warehouse sell shares region or warehouse committee exterior domain, respectively by finished product offline information acquisition terminal, finished product is sold shares information acquisition terminal, finished product committee external information acquisition terminal logins the Schedule monitoring module that rolls off the production line, scan finished product one-dimension code and pallet Quick Response Code respectively, and input finished product quantity, determine that binding finished product is in tray information, the finished product data of collection are sent to enterprise database server in real time by radio network interface, simultaneously, enterprise database server sends finished product transport to truck driver and reminds, data acquisition person is gathering first pallet Quick Response Code of order, enterprise database server just carries out warehouse-in pre-planning to finished product, (5) truck driver gathers fork truck person's user profile (comprising fork truck person's name and affiliated function) by real time warehouse-in guiding terminal, fork truck person's information check correct after login and put guiding module in storage in real time, obtain the plan of finished product warehouse-in, (6) truck driver is according to the guide of the first liquid crystal display, arrives roll off the production line point, warehouse, workshop and to sell shares region or warehouse committee exterior domain, gather the information on pallet Quick Response Code, (7) judge whether pallet is groceries pallet, if so, by palletized transport to goods-distributing area, warehouse personnel uses distribution of goods module to carry out distribution of goods to pallet, and finished product is put into correct warehouse compartment, if not, pallet is transported to the inventory of specifying, the present invention judges that whether pallet is the method for groceries pallet and is: just judge that this pallet is groceries pallet when a pallet occurring the goods of two orders.(8) after arriving the warehouse compartment of specifying warehouse, if specify warehouse compartment full, what the two-stage iteration triggering enterprise database server by the 2nd WiFi wireless module arranged that library facility adjusts fork truck top tray in real time automatically deposits warehouse compartment, if specify warehouse compartment less than, truck driver confirms warehouse-in position, finished product and warehouse compartment information are bound, completes warehouse-in; Data after warehouse-in are sent to enterprise database server.
The present invention considers the Schedule monitoring accuracy that rolls off the production line, warehouse-in plan guiding real-time, intelligent optimization row's storehouse rationality and adjustable, roll off the production line a little with workshop, transport operation personnel, data acquisition equipment, pallet card Quick Response Code, finished product one-dimension code, material, the multinomial key element such as warehouse compartment carries out real-time monitoring, by the management regulation of relative standard as qualified human users's specification, qualified Order creation specification, suitable equipment and instrument maintenance service specification, suitable row's library standard specifications etc. are as the fundamental of the executive system of finished product warehouse-in flow process, enterprise's finished product in postpartum logistics of making rational planning for is dynamic, improve control and monitoring of rolling off the production line, strengthen warehouse-in task accuracy, optimize row storehouse and perform intellectuality, increase the implementation transparency.
The foregoing is only preferred embodiment of the present invention, not in order to limit the present invention, within the spirit and principles in the present invention all, any amendment done, equivalent replacement, improvement etc., all should be included within protection scope of the present invention.

Claims (10)

1. an executive system for finished product warehouse-in flow process, is characterized in that, it comprises the enterprise database server, gateway, offline information acquisition terminal, real-time warehouse-in guiding terminal and the two-stage optimizing row storehouse terminal that are connected by intranet;
Described enterprise database server is arranged on factory's Administrative Area, and it is passed on for completing the data receiver of whole finished product warehouse-in flow process real-time dynamic programming, process and task;
Described gateway arranges real time data and the event of storehouse terminals from described offline information acquisition terminal, described real-time warehouse-in guiding terminal and described two pole optimizations for converging, cleaning; And described gateway is arranged on the perform region in workshop and warehouse, it comprises the gateway that rolls off the production line, guiding gateway and row storehouse gateway;
Described offline information acquisition terminal comprises finished product offline information acquisition terminal, finished product sells shares information acquisition terminal and finished product committee external information acquisition terminal, its for directly gathering each point that rolls off the production line, the finished product information of sell shares region and committee's exterior domain, and the finished product information collected and pallet Quick Response Code are bound, the information of collection is sent to enterprise database server after the gateway processes that rolls off the production line;
Described real-time warehouse-in guiding terminal connects workshop and warehouse, and it is for providing the real-time warehouse-in plan of finished product and ensureing that finished product is put in storage in time;
Described two-stage optimizing row storehouse terminal is used for distributing in storehouse of real-time monitoring product manufacturing schedule, delivery progress and finished product, and adjusts the warehouse compartment information of finished product.
2. the executive system of finished product warehouse-in flow process as claimed in claim 1, it is characterized in that, the information of described offline information acquisition terminal collection comprises: (1) operative employee's information; (2) finished product information, it comprises the information such as finished product model, weight, affiliated client and Shipping Date; (3) sales order information; (4) roll off the production line a little and pallet 2 D code information; (5) site problems feedback.
3. the executive system of finished product warehouse-in flow process as claimed in claim 2, it is characterized in that, described offline information acquisition terminal comprises mixing barcode scanner, liquid crystal display, IO interface, radio network interface and the Schedule monitoring module that rolls off the production line, and described offline information acquisition terminal is connected with described enterprise database server by described radio network interface;
Described mixing barcode scanner to roll off the production line order finished product information that finished product one-dimension code that point, warehouse sell shares region and warehouse committee exterior domain comprises and the tray information that pallet Quick Response Code comprises for gathering workshop, and it is also for binding the information of finished product one-dimension code and pallet Quick Response Code;
Described liquid crystal display is used for operation display interface, consults sequence information and gather tray information; And described liquid crystal display is provided with touch-screen, described touch-screen contains one-dimension code and the pallet Quick Response Code of finished product information for binding and remove bind package;
Described IO interface is provided with at least one, and it is for carrying out message exchange between enterprise database server;
Described radio network interface, for realizing the real-time communication between enterprise database server, is uploaded image data information in real time, upgrades latest dynamic information and is downloaded warehouse-in guidance information;
The described Schedule monitoring module that rolls off the production line is mated with described liquid crystal display, and described in roll off the production line Schedule monitoring module for monitoring site finished product roll off the production line progress, transmit collection in worksite information and send warehouse-in guidance information.
4. the executive system of finished product warehouse-in flow process as claimed in claim 3, it is characterized in that, real-time warehouse-in guiding terminal comprises puts guiding module, the first liquid crystal display, an I/O control module, a WiFi wireless module and the first flash chip in real time in storage, and described real-time warehouse-in guiding terminal is connected with described enterprise database server by a described WiFi wireless module;
Described real-time warehouse-in guiding module carries out correct logistics distribution for guiding fork truck, and the pallet collected according to described offline information acquisition terminal and the real-time planning finished product warehouse-in plan of finished product information;
Described first liquid crystal display is responsible for for showing a roll off the production line tray number, the details of each pallet and finished room of each workshop the up-to-date task situation assigned, and it also for searching for the details of checking pallet, and carries out in-stockroom operation in warehouse;
A described I/O control module be used for described enterprise database server real-time exchange information, upload truck driver in-stockroom operation record, upgrade pallet positional information and upload up-to-date information to enterprise database server;
A described WiFi wireless module is used for and described enterprise database server and other terminal connecting communication, the database data information upgraded in time in enterprise database server;
Described first flash chip is for gathering and preserving the employee information of truck driver.
5. the executive system of finished product warehouse-in flow process as claimed in claim 4, it is characterized in that, two-stage optimizing row storehouse terminal comprises two-stage optimizing row library module, the second liquid crystal display, the 2nd WiFi wireless module, the 2nd I/O control module and the second flash chip, and described two-stage optimizing row storehouse terminal is connected with described enterprise database server by described 2nd WiFi wireless module;
Described two-stage optimizing row library module is used for carrying out real-time weight-normality to row storehouse result and draws, and it is also for the order to the not carrying out warehouse-in Project Planning downloaded from enterprise database server, manually planning finished product warehouse-in plan;
Described second liquid crystal display is for showing each warehouse compartment real-time condition in warehouse, and the touch-screen of described second liquid crystal display is for gathering the identity information of employee's input;
Described 2nd I/O control module is used for and enterprise database server real-time exchange information, and the inputting interface of described 2nd I/O control module is used for modifying to order tray number, adjusting and discharge warehouse compartment to warehouse compartment, and up-to-date information is uploaded to enterprise database server;
Described 2nd WiFi wireless module is used for and described enterprise database server and other terminal connecting communication, upgrades the data message of enterprise database server and each terminal;
Described second flash chip is for gathering and preserving identity information and the operation note of storekeeper.
6. the executive system of the finished product warehouse-in flow process according to any one of claim 1-5, it is characterized in that, described enterprise database server also comprises finished product logistics plan unit and performs the on-the-spot storage unit of data, for monitoring the data and information that described offline information acquisition terminal, described real-time warehouse-in guiding terminal and described two-stage optimizing row storehouse terminal gather.
7. a dynamic programming method for finished product warehouse-in flow process, is characterized in that, comprise the steps:
(S1) warehouse planning: user downloads sales order to enterprise database server, the sales order of download is distributed to each warehouse by row storehouse gateway by enterprise database server;
(S2) two-stage warehouse compartment planning: in step (S1) the order in point warehouse carry out pre-planning; And real-time weight-normality is carried out to the row storehouse result of pre-planning draw;
(S3) data of collection are sent to enterprise database server by data acquisition: login the Schedule monitoring module that rolls off the production line by offline information acquisition terminal;
(S4) warehouse-in performs: fork lift operators logins and puts guiding module in storage in real time, obtain and download the plan of finished product warehouse-in, a little finished product being transported to the warehouse compartment of specifying warehouse from specifying workshop to roll off the production line, after confirmation, finished product being positioned over warehouse compartment, uploading into database data to described enterprise database server.
8. the dynamic programming method of finished product warehouse-in flow process as claimed in claim 7, it is characterized in that, step (S2) comprises the steps:
(S21) by enterprise database server in step (S1) the order in point warehouse carry out pre-planning according to established rule;
(S22) by the real-time information that offline information acquisition terminal acquisition order finished product rolls off the production line, by putting guiding terminal, the real-time warehouse compartment information of two-stage optimizing row's storehouse terminal feedback in real time in storage;
(S23) enterprise's setting threshold value, and show that real-time warehouse compartment information puts the difference that flow plan arranges storehouse result in storage with just beginning to perform;
(S24) compare the difference drawn in enterprise setting threshold value and step (S23), if this difference reaches enterprise's setting threshold value, then the row storehouse result of triggering enterprise database server to pre-planning is carried out real-time weight-normality and is drawn.
9. the dynamic programming method of finished product warehouse-in flow process as claimed in claim 8, it is characterized in that, step (S3) comprises the steps:
(S31) operating personnel login by checking the user profile that collects of mixing barcode scanner the Schedule monitoring module that rolls off the production line, scanning finished product one-dimension code also downloads finished product information, the Quick Response Code of scanning pallet, input finished product quantity, complete finished product data acquisition, and the data of collection are sent to enterprise database server by radio network interface;
(S32) when finished room finished product cannot meet delivery demand, the Schedule monitoring module that rolls off the production line is logined by finished product information acquisition terminal of selling shares, scanning finished product one-dimension code and pallet Quick Response Code, the finished product quantity of finished room is transferred in input, complete the operation of selling shares of finished product, and real time data is sent to enterprise database server by radio network interface;
(S33) after the finished product of entrusting third company to produce to committee's exterior domain, user logins by finished product committee external information acquisition terminal the Schedule monitoring module that rolls off the production line, gather pallet and finished product binding data, real time data is sent to enterprise database server by radio network interface.
10. the dynamic programming method of finished product warehouse-in flow process as claimed in claim 9, it is characterized in that, step (S4) comprises the steps:
(S41) fork lift operators gathers user profile by the touch-screen input media of the first liquid crystal display, and information is checked to login accurately and put guiding module in storage in real time;
(S42) by the touch-screen input media input pallet Quick Response Code of the first liquid crystal display, obtain and be downloaded into Kucheng's product information; Described warehouse-in finished product information comprises a roll off the production line position, finished product of finished product and sends to client belonging to target warehouse, finished product, target warehouse compartment and delivery availability;
(S43) according to information instruction, some finished product being transported to the warehouse compartment of specifying warehouse from specifying workshop to roll off the production line, after confirmation, finished product being positioned over warehouse compartment, uploading into database data to enterprise database server.
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