CN107553048A - A kind of top cover is reached the standard grade system and loading method - Google Patents
A kind of top cover is reached the standard grade system and loading method Download PDFInfo
- Publication number
- CN107553048A CN107553048A CN201610524579.0A CN201610524579A CN107553048A CN 107553048 A CN107553048 A CN 107553048A CN 201610524579 A CN201610524579 A CN 201610524579A CN 107553048 A CN107553048 A CN 107553048A
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- China
- Prior art keywords
- fixture
- top cover
- alignment table
- rotary shaft
- sliding alignment
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Abstract
Reached the standard grade system and loading method the present invention relates to a kind of top cover, top cover divides spelling to be integrated in by main weldering wiring, top cover spot welding is carried out using artificial, handling is to after sliding alignment table, after top cover piece uploading in place, fixture by closed line, it is artificial to press conveying button, arc stud welding station is slid onto, robot carries out stud welding, and transfer robot crawl top cover, which is carried, after the completion of welding navigates to total spelling；The positional stations of sliding alignment table are tetrahedral structure, and four kinds of different automobile types fixtures form space tetrahedral structure, and the vehicle of required production is switched to by the shake rotary shaft of operation handle, realize the flexibility of different automobile types.Beneficial effects of the present invention are：In the absence of human-computer interaction interface, security of system is high, manual identified, simple system, and reliability is high, can realize that the various of different platform is flexible.
Description
Technical field
The invention belongs to automobile manufacturing field, and in particular to a kind of top cover is reached the standard grade system and loading method.
Background technology
Current domestic main engine plants' top cover loading method is often transported to alignment table using artificial or robot and product is sent
Chain, robot crawl piece uploading；Or shifted onto by line using accurate bin, using removing with vision system or laser scanning system
Transport robot and carry piece uploading.These methods are exactly flexible too poor if it were not for cost is high, fault rate is high.
Also have at present using after the completion of human weld, top cover is hung into alignment table by line, robot crawl using suspender.Deposit
In following point：It is too high to spell platform height, alignment table transformation is difficult, and breaking down, maintenance is relatively difficult, and man-machine isolated area is too near, holds
Security incident easily occurs.
The content of the invention
The present invention proposes that a kind of top cover is reached the standard grade system and loading method, and in the absence of human-computer interaction interface, security of system is high,
Manual identified, simple system, reliability is high, can realize that the various of different platform is flexible.
The technical proposal of the invention is realized in this way：
A kind of top cover is reached the standard grade system, and total line both sides of spelling are provided with Auto-body Spot-welding machine people and sliding alignment table, the sliding pair
Top cover spot welding station is provided with before middle platform, transfer robot, the sliding are provided between the sliding alignment table and total spelling line
Alignment table is provided with arc stud welding robot away from total side for spelling line, and the sliding alignment table includes to move on stand is spelled
Bottom plate, the both sides that the bottom plate is located at length direction are provided with midfoot support and rotary shaft, and one end of the rotary shaft is connected with
For the operation handle for rotating rotary shaft, the support fixture that can be rotated with rotary shaft, institute are connected with the rotary shaft
The first fixture, the second fixture, the 3rd fixture and the 4th fixture included in support fixture to four kinds of different top cover positioning is stated, it is described
First fixture, second fixture, the 3rd fixture and the 4th fixture are connected to the border of the rotary shaft.
First fixture, second fixture, the 3rd fixture and the 4th fixture are connected to institute by axle sleeve
State in rotary shaft.
First fixture, second fixture, the 3rd fixture and the 4th fixture form tetrahedron element, should
Tetrahedron element is disassembled, i.e., described first fixture, second fixture, the 3rd fixture and the 4th fixture are equal
It is removably attachable on the axle sleeve.
The operation handle drives the switching between the rotary shaft and the different fixtures of support fixture rotation progress.
Further, it is provided with handgrip storage rack by the sliding alignment table.
A kind of top cover loading method based on said system, comprises the following steps：
1) top cover is maneuvered into sliding alignment table after the completion of top cover spot welding station carries out human weld, and sliding alignment table is cut
The fixture corresponding to the vehicle top cover is changed to, the fixture is closed, top cover is positioned；
2) alignment table is slid to be slid onto close to one end of arc stud welding robot, stud from close to one end of top cover spot welding station
Weld robot and carry out arc stud welding；
3) arc stud welding is completed, and arc stud welding robot provides signal, and welding is completed, and fixture is opened, transfer robot crawl top
Lid；
4) top cover piece uploading spells line to total, and sliding alignment table is returned to close to one end of top cover spot welding station, prepared next
Circulation.
If next circulation production is different automobile types top cover, the vehicle institute can be switched to by shake operation handle
Corresponding fixture, realize the flexible production of different automobile types.
Beneficial effects of the present invention are：
1st, alignment table is high in the absence of human-computer interaction interface, security of system to be sliding.
2nd, designed using low level, manual identified, simple system, reliability is high.
3rd, the positioning unit for sliding alignment table uses disassembled tetrahedron element, can realize a variety of cars of different platform
Type is flexible.
Brief description of the drawings
In order to illustrate more clearly about the embodiment of the present invention or technical scheme of the prior art, below will be to embodiment or existing
There is the required accompanying drawing used in technology description to be briefly described, it should be apparent that, drawings in the following description are only this
Some embodiments of invention, for those of ordinary skill in the art, on the premise of not paying creative work, can be with
Other accompanying drawings are obtained according to these accompanying drawings.
Fig. 1 is that top cover described in the embodiment of the present invention is reached the standard grade the structural representation of system；
Fig. 2 is the structural representation of the sliding alignment table described in the embodiment of the present invention；
Fig. 3 is the structural representation of the support fixture described in the embodiment of the present invention.
In figure：
1st, line is always spelled；2nd, Auto-body Spot-welding machine people；3rd, alignment table is slid；4th, top cover spot welding station；5th, transfer robot；6、
Arc stud welding robot；7th, bottom plate；8th, midfoot support；9th, rotary shaft；10th, operation handle；11st, support fixture；12nd, the first fixture；
13rd, the second fixture；14th, the 3rd fixture；15th, the 4th fixture；16th, axle sleeve；17th, handgrip storage rack.
Embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation describes, it is clear that described embodiment is only part of the embodiment of the present invention, rather than whole embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of creative work is not made
Embodiment, belong to the scope of protection of the invention.
As shown in Figure 1-2, the top cover described in the embodiment of the present invention is reached the standard grade system, and total both sides of line 1 of spelling are provided with Auto-body Spot-welding machine
Device people 2 and sliding alignment table 3, be provided with top cover spot welding station 4 before the sliding alignment table 3, the sliding alignment table 3 with it is described always
Transfer robot 5 is provided between spelling line 1, the sliding alignment table 3 is provided with arc stud welding robot away from total side for spelling line 1
6, the sliding alignment table 3 includes the bottom plate 7 that can be moved on stand is spelled, and the both sides that the bottom plate 7 is located at length direction are provided with
Midfoot support 8 and rotary shaft 9, one end of the rotary shaft 9 is connected with the operation handle 10 for rotating rotary shaft 9, described
The support fixture 11 that can be rotated with rotary shaft 9 is connected with rotary shaft 9, is included in the support fixture 11 to four kinds of differences
The first fixture 12, the second fixture 13, the 3rd fixture 14 and the 4th fixture 15 of top cover positioning, first fixture 12, described the
Two fixtures 13, the 3rd fixture 14 and the 4th fixture 15 are connected to the border of the rotary shaft 9；First fixture
12nd, second fixture 13, the 3rd fixture 14 and the 4th fixture 15 are connected to the rotary shaft 9 by axle sleeve 16
On；The dismountable connection of first fixture 12, second fixture 13, the 3rd fixture 14 and the 4th fixture 15
On the axle sleeve 16；The operation handle 10 drives the rotary shaft 9 and the support fixture 11 to rotate and carry out different fixtures
Between switching；The side of sliding alignment table 3 is provided with handgrip storage rack 17.
A kind of top cover loading method based on said system, comprises the following steps：
1) top cover is maneuvered into sliding alignment table 3, slides alignment table 3 after the completion of top cover spot welding station 4 carries out human weld
The fixture corresponding to the vehicle top cover is switched to, the fixture is closed, top cover is positioned；
2) alignment table 3 is slid to be slid onto close to one end of arc stud welding robot 6 from close to one end of top cover spot welding station 4,
Arc stud welding robot 6 carries out arc stud welding；
3) arc stud welding is completed, and arc stud welding robot 6 provides signal, and welding is completed, and fixture is opened, and transfer robot 5 captures
Top cover；
4) top cover piece uploading spells line 1 to total, and sliding alignment table 3 is returned to close to one end of top cover spot welding station 4, prepared next
Individual circulation.
If next circulation production is different automobile types top cover, the vehicle can be switched to by shake operation handle 10
Corresponding fixture, realize the flexible production of different automobile types.
Top cover divides spelling to be integrated in by main weldering wiring, and top cover spot welding, after handling to sliding alignment table, top cover are carried out using artificial
After piece uploading in place, fixture by closed line is artificial to press conveying button, is slid onto arc stud welding station, and robot carries out stud welding, weldering
Transfer robot crawl top cover, which is carried, after the completion of connecing navigates to total spelling.The flexibility of carrying can be cut by the handgrip storage rack by line
Vehicle handgrip is realized corresponding to changing, and handgrip stores switch area and stores support using bilayer.
The positional stations of sliding alignment table are tetrahedral structure, and four kinds of different automobile types fixtures form space tetrahedral structure,
The vehicle of required production is switched to by the shake rotary shaft of operation handle, and carries mechanical frock locating slot, ensures fixture essence
Degree., can be by switching to the entirety of top frock when tetrahedron can not meet flexibility requirements, the mode for retaining bottom plate is realized
It is flexible；Or tetrahedron positioning unit be it is disassembled, can be by changing the positioning in unit when flexibility is more than four kinds
Block is realized flexible.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
God any modification, equivalent substitution and improvements made etc., should be included in the scope of the protection with principle.
Claims (7)
- The system 1. a kind of top cover is reached the standard grade, it is characterised in that：Total line both sides of spelling are provided with Auto-body Spot-welding machine people and sliding alignment table, institute Top cover spot welding station is provided with before stating sliding alignment table, transfer robot is provided between the sliding alignment table and total spelling line, The sliding alignment table is provided with arc stud welding robot away from total side for spelling line, and the sliding alignment table includes that platform can be being spelled The bottom plate moved on frame, the both sides that the bottom plate is located at length direction are provided with midfoot support and rotary shaft, and the one of the rotary shaft End is connected with the operation handle for rotating rotary shaft, and the support that can be rotated with rotary shaft is connected with the rotary shaft Fixture, the support fixture is interior to include the first fixture to four kinds of different top covers positioning, the second fixture, the 3rd fixture and the 4th folder Tool, first fixture, second fixture, the 3rd fixture and the 4th fixture are connected to the week of the rotary shaft Circle.
- The system 2. top cover according to claim 1 is reached the standard grade, it is characterised in that：First fixture, second fixture, institute State the 3rd fixture and the 4th fixture is connected in the rotary shaft by axle sleeve.
- The system 3. top cover according to claim 2 is reached the standard grade, it is characterised in that：First fixture, second fixture, institute State the 3rd fixture and the 4th fixture and form tetrahedron element, the tetrahedron element be it is disassembled, i.e., described first fixture, Second fixture, the 3rd fixture and the 4th fixture are removably attachable on the axle sleeve.
- The system 4. top cover according to claim any one of 1-3 is reached the standard grade, it is characterised in that：Described in the operation handle drives Rotary shaft and support fixture rotation carry out the switching between different fixtures.
- The system 5. top cover according to claim 1 is reached the standard grade, it is characterised in that：Handgrip is provided with by the sliding alignment table to deposit Frame.
- 6. a kind of top cover loading method based on system described in claim 1, it is characterised in that comprise the following steps：1) top cover is maneuvered into sliding alignment table after the completion of top cover spot welding station carries out human weld, and sliding alignment table is switched to Fixture corresponding to the vehicle top cover, closes the fixture, top cover is positioned；2) alignment table is slid to be slid onto close to one end of arc stud welding robot, stud welding machine from close to one end of top cover spot welding station Device people carries out arc stud welding；3) arc stud welding is completed, and arc stud welding robot provides signal, and welding is completed, and fixture is opened, transfer robot crawl top cover；4) top cover piece uploading spells line to total, and sliding alignment table is returned to close to one end of top cover spot welding station, prepares next circulation.
- 7. top cover loading method according to claim 6, it is characterised in that：If next circulation production is different cars Type top cover, the fixture corresponding to the vehicle can be switched to by shake operation handle, realize the flexible production of different automobile types.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610524579.0A CN107553048A (en) | 2016-07-01 | 2016-07-01 | A kind of top cover is reached the standard grade system and loading method |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610524579.0A CN107553048A (en) | 2016-07-01 | 2016-07-01 | A kind of top cover is reached the standard grade system and loading method |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN107553048A true CN107553048A (en) | 2018-01-09 |
Family
ID=60972844
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610524579.0A Pending CN107553048A (en) | 2016-07-01 | 2016-07-01 | A kind of top cover is reached the standard grade system and loading method |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108946005A (en) * | 2018-05-31 | 2018-12-07 | 安徽扬子职业技术学院 | A kind of automatic flexible handling device carried for automobile top cover |
| CN109702421A (en) * | 2019-02-02 | 2019-05-03 | 宁波吉利汽车研究开发有限公司 | Go up and down adapter frame and automation clamp positioning device |
| CN110026322A (en) * | 2019-05-10 | 2019-07-19 | 江铃汽车股份有限公司 | A kind of automobile door cover mounting table and its application |
| CN115338497A (en) * | 2022-07-29 | 2022-11-15 | 中国第一汽车股份有限公司 | Multi-vehicle-type collinear top cover laser brazing device for trial production and welding method |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001063649A (en) * | 1999-08-27 | 2001-03-13 | Honda Motor Co Ltd | Vehicle body assembling device |
| CN202622615U (en) * | 2012-05-30 | 2012-12-26 | 郑州日产汽车有限公司 | Positioning switching system of car roof cover jig |
| CN102896453A (en) * | 2012-10-26 | 2013-01-30 | 安徽瑞祥工业有限公司 | Four-rotor flexible total assembly mechanism for automobile welding |
| CN203211949U (en) * | 2013-04-15 | 2013-09-25 | 上汽通用五菱汽车股份有限公司 | Automatic conveying centering device for top cover assembly of car |
| CN104400267A (en) * | 2014-11-06 | 2015-03-11 | 安徽江淮汽车股份有限公司 | Automobile engine compartment welding production line |
| CN204321445U (en) * | 2014-12-20 | 2015-05-13 | 济南东普机器制造有限公司 | There is the welding system of automatic loading/unloading function |
| CN204524677U (en) * | 2015-04-13 | 2015-08-05 | 安徽江淮汽车股份有限公司 | A kind of top cover alignment table |
| CN205834530U (en) * | 2016-07-01 | 2016-12-28 | 上汽通用五菱汽车股份有限公司 | Wire system on a kind of top cover |
-
2016
- 2016-07-01 CN CN201610524579.0A patent/CN107553048A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001063649A (en) * | 1999-08-27 | 2001-03-13 | Honda Motor Co Ltd | Vehicle body assembling device |
| CN202622615U (en) * | 2012-05-30 | 2012-12-26 | 郑州日产汽车有限公司 | Positioning switching system of car roof cover jig |
| CN102896453A (en) * | 2012-10-26 | 2013-01-30 | 安徽瑞祥工业有限公司 | Four-rotor flexible total assembly mechanism for automobile welding |
| CN203211949U (en) * | 2013-04-15 | 2013-09-25 | 上汽通用五菱汽车股份有限公司 | Automatic conveying centering device for top cover assembly of car |
| CN104400267A (en) * | 2014-11-06 | 2015-03-11 | 安徽江淮汽车股份有限公司 | Automobile engine compartment welding production line |
| CN204321445U (en) * | 2014-12-20 | 2015-05-13 | 济南东普机器制造有限公司 | There is the welding system of automatic loading/unloading function |
| CN204524677U (en) * | 2015-04-13 | 2015-08-05 | 安徽江淮汽车股份有限公司 | A kind of top cover alignment table |
| CN205834530U (en) * | 2016-07-01 | 2016-12-28 | 上汽通用五菱汽车股份有限公司 | Wire system on a kind of top cover |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108946005A (en) * | 2018-05-31 | 2018-12-07 | 安徽扬子职业技术学院 | A kind of automatic flexible handling device carried for automobile top cover |
| CN109702421A (en) * | 2019-02-02 | 2019-05-03 | 宁波吉利汽车研究开发有限公司 | Go up and down adapter frame and automation clamp positioning device |
| CN110026322A (en) * | 2019-05-10 | 2019-07-19 | 江铃汽车股份有限公司 | A kind of automobile door cover mounting table and its application |
| CN115338497A (en) * | 2022-07-29 | 2022-11-15 | 中国第一汽车股份有限公司 | Multi-vehicle-type collinear top cover laser brazing device for trial production and welding method |
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