CN107545310A - A kind of equipment management system of the electrolysis multi-function crane based on public cloud - Google Patents
A kind of equipment management system of the electrolysis multi-function crane based on public cloud Download PDFInfo
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- CN107545310A CN107545310A CN201610473347.7A CN201610473347A CN107545310A CN 107545310 A CN107545310 A CN 107545310A CN 201610473347 A CN201610473347 A CN 201610473347A CN 107545310 A CN107545310 A CN 107545310A
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Abstract
The present invention discloses a kind of equipment management system of the electrolysis multi-function crane based on public cloud, system includes following framework, house keeper PTM APP, high in the clouds management computer, operator's network, publicly-owned Cloud Server, overhead traveling crane producer and professed machine fault diagnosis company composition in Field Force's smart mobile phone.Field Force is managed using special mobile phone house keeper PTM APP to electrolysis multi-function crane, and for data message typing, lookup, statistics is checked, problem is seeked advice from.Using publicly-owned Cloud Server, the house keeper PTM APP at multiple Aluminum Electrolysis Productions scene is connected together, the comparative analysis of data can be carried out afterwards.This management system can collect all multifunction cranes from the information for the whole life cycle for being designed into maintenance and repair, there is provided to staff, has statistical analysis, has access at any time, can also instruct daily maintenance and repair.
Description
Technical field
The present invention relates to a kind of management system, more particularly to a kind of equipment pipe of the electrolysis multi-function crane based on public cloud
Reason system.
Background technology
Electrolysis multi-function crane is the visual plant during Aluminum Electrolysis Production, in addition to electrolytic cell overhauls, change poles, is gone out
The regular job of the electrolytic cells such as aluminium, addition aluminum oxide is required for the cooperation of electrolysis multi-function crane to complete.
In present electrolytic aluminium factory, each factory runs simultaneously with more electrolysis multi-function cranes, and these are electrolysed more work(
The maintenance and repair process of energy overhead traveling crane lacks a kind of information-based supplementary means of easy modernization to assist.Designing institute was designing
Data and information in journey are also seldom included into during the operation maintenance of daily electrolysis multi-function crane.
Many electrolytic aluminium factories are to processes such as the breakdown repair of overhead traveling crane, scheduled overhaul, daily inspections without electronic note
Record, is so also both unfavorable for searching data, data can not be analyzed.
Also there are some electrolytic aluminium factories although having built management information system, this have however the disadvantage that using upper not clever enough
Living, the additions and deletions that user of service can only complete data before computer change and looked into, rather than any time can log in any place
Oneself desired related data is searched in system typing, and needs extra progress is certain to do using this management information system
Public networking, investment is big, construction period length.In terms of the content of information, due to lacking the calculating data in design process, letter
Breath and data are not also comprehensive.
In addition, traditional way to manage, either manual labour statement or implementation management information system, information lack entirely
Face property, and only it is taken from our factory.Due to not grasping the running situation of other factory's electrolysis multi-function cranes, administrative staff can not lead to
Cross the problem of management that our factory's electrolysis multi-function crane is found out in horizontal comparative analysis.
The content of the invention
A kind of equipment control of the electrolysis multi-function crane based on public cloud is provided to solve the above-mentioned technical problem present invention
System.Purpose is to provide a kind of easily information system management means to improve the managerial skills of electrolysis multi-function crane.
The technical solution adopted by the present invention is：
A kind of equipment management system of the electrolysis multi-function crane based on public cloud, system include following framework, live people
Member smart mobile phone in house keeper PTM APP, high in the clouds management computer, operator's network, publicly-owned Cloud Server, overhead traveling crane producer and
Professed machine fault diagnosis company forms.
Field Force is managed using special mobile phone house keeper PTM APP to electrolysis multi-function crane, for data message
Typing, lookup, statistics is checked, problem is seeked advice from.
Using publicly-owned Cloud Server, the house keeper PTM APP at multiple Aluminum Electrolysis Productions scene is connected together, Zhi Houke
Carry out the comparative analysis of data.
Publicly-owned Cloud Server is as information transmission and the maincenter of storage, by carrier network, by the PTM of Field Force
House keeper APP, producer and specialty machine diagnostic company connect into an entirety.
PTM management APP has comprehensive setting function, including the parameter such as the style to system, personal identification number, prompting cycle is entered
Row is set.
There is PTM management APP PTM to safeguard prompting function, before being included in defined time arrival, in a manner of PUSH message
Notify user of service expire electrolysis multi-function crane is lubricated, overhauled, spare unit part change, look into insulation and track inspection.
There is PTM management APP PTM to safeguard writing function, is included in and electrolysis multi-function crane is lubricated, examines
Repair, spare unit part change, look into insulation, track inspection after recorded.
PTM management APP has distributed diagnosis function, including carries out an inspection and set and an inspection process is recorded.
PTM management APP has supplier and expert supports function, including is proposed by network to supplier or relevant expert
Problem simultaneously receives answer, and expert carries out specially inspection and set, and field personnel carries out specially inspection record.
PTM management APP has a data statistics function, including operation troubles time to electrolysis multi-function crane, failure time
Number, monthly number of stoppages trend is counted, and is showed with curve form.
High in the clouds management system for computer sets function.
High in the clouds management computer has a unit operation statistical function, including each electrolysis in the range of statistical management is multi-functional
Mean down time of overhead traveling crane, mean failure rate recovery time, average operating time etc..
High in the clouds management computer has failure comparative analysis function, including is analyzed by big data, and it is more to find out each electrolysis
The multiple reason of function overhead traveling crane failure, management opinion is formed, be pushed to PTM management APP ends.
High in the clouds management computer has point inspection analytic function, including comprehensive point inspection record, is looked for by big data comparative analysis
Go out the equipment deficiency point often occurred, by data statistics, sum up the average life of all parts.
High in the clouds management computer there is unit operation writing function, including record each electrolysis multi-function crane point inspection,
Maintenance, maintenance, add and change oil, survey the data such as insulation.
It is an advantage of the invention that：
This management system can converge all multifunction cranes from the information for the whole life cycle for being designed into maintenance and repair
Always, there is provided to staff, there is statistical analysis, have access at any time, daily maintenance and repair can also be instructed.
Brief description of the drawings
Fig. 1 is house keeper PTM APP structured flowcharts of the present invention.
Fig. 2 is the structured flowchart of management computer management software in high in the clouds of the present invention.
Fig. 3 is the system construction drawing of the present invention.
Embodiment
With reference to Figure of description and embodiment, the present invention is further described.
This management system structure is described as follows：
1. electrolysis multi-function crane management and attendant install house keeper PTM APP on smart mobile phone and (are electrolysed multi-functional day
Car manages APP), examined by this house keeper's PTM APP typings information, reception push task and to overhead traveling crane producer and professional machinery
Disconnected company obtains related service.
2. when electrolysis multi-function crane need be lubricated, overhaul according to the time of setting, part replacement, measurement insulation
And during track inspection, in house keeper PTM APP meeting automatic push message to the mobile phone of related personnel, remind them on schedule to day
Car is safeguarded accordingly.
3. overhead traveling crane attendant is overhauled to overhead traveling crane, breakdown maintenance, lubrication, part replacement, insulation check, track inspection
It can be recorded after looking into by the house keeper PTM APP.Without paper record, administrative staff are facilitated to have access at any time.
4. administrative staff can carry out the setting of an inspection route and project by the house keeper PTM APP, point inspection person can be by this
House keeper PTM APP receiving points examine task, and carry out typing to an inspection result after task in accordance with the instructions carries out an inspection, click on and send
Afterwards, point inspection result will be sent to Cloud Server, convenient to be had access at any time by house keeper PTM APP.
5., can be by the APP to overhead traveling crane when field service personnel can not solve the failure of electrolysis multi-function crane appearance
Producer or the overhead traveling crane repair company of specialty carry out on-line consulting.The personnel of producer or professional overhead traveling crane repair company can also be electrolysis
Multifunction crane Field Force sets specially inspection route and task, and Field Force receives the task that mobile phone house keeper PTM APP push comes
Carry out specially examining simultaneously logging data on request afterwards, the failure of overhead traveling crane is carried out far using these special inspection data for producer or professional
The judgement of journey.
6. the APP is recorded by the breakdown repair of electrolysis multi-function crane, programming count goes out each electrolysis multi-function crane
Failure logging, including：Month failure logging and total failare record, count that the number to break down at which position is more to wait letter
Breath.Can be with the operation duration of programming count overhead traveling crane, disorderly closedown duration etc., to assess the operational efficiency of overhead traveling crane.
House keeper PTM APP with lower module as shown in figure 1, by being formed：
1. system is set：Function is whole house keeper PTM APP setting interface herein, includes the download pipe of offline map bag
Reason, look ＆ feel setting etc..
House keeper 2.PTM APP, which is safeguarded, to be set：It is herein some maintenance parameters of setting house keeper PTM APP, such as：Lubrication interval,
All kinds of time between overhauls(TBO)s, replacement cycle etc. of each spare unit part.
3. individual center：Function is the individual functions such as personal identification number modification, all kinds of reminder times, message accepting method herein
Setting.
4. message is checked：Function is to check, retrieve the message sent by cloud into my mobile phone herein.
5. maintenance is reminded：Function is to show setting of needing to be overhauled in the range of reminder time in the form of a list herein
It is standby, implement maintenance to remind user of service to formulate maintenance solution in time.
6. lubrication is reminded：Function is to show the lubrication for needing to be lubricated in the range of reminder time in the form of a list herein
Point.
Reminded 7. spare unit part is changed：Function needs to be changed in the form of a list to show in the range of reminder time herein
Overhead traveling crane standby redundancy.
8. insulation measurement is reminded：Function carries out insulation measurement for prompting user to overhead traveling crane herein.
9. track inspection is reminded：Function carries out track inspection for prompting user to overhead traveling crane herein.
10. breakdown repair records：After function is each breakdown repair herein, repairing director is to whole failure and rushes to repair
Cheng Jinhang is recorded.
11. a point inspection is set：Function is distributed diagnosis personnel to a route for inspection herein, point is cautious, point inspection standard, point inspection are negative
Blame people and carry out typing setting.
12. point inspection record：Function carries out an inspection for point inspection person according to an inspection setting herein, carries out an inspection result herein afterwards
Typing.
13. problem is seeked advice from：Herein function be live overhead traveling crane user of service when running into insurmountable problem, can be by problem
In this typing and it is sent to producer or relevant expert.
14. supplier and expert opinion：Function is that the problem of producer or overhead traveling crane relevant expert are to from scene is carried out herein
Answer, and it is sent to Field Force.
15. specially inspection is set：Function is that producer or overhead traveling crane relevant expert formulate task and included herein：Specially inspection route, specially it is cautious,
Special inspection standard etc., and it is sent to live overhead traveling crane user of service.
16. specially inspection record：Function is live overhead traveling crane maintainer herein, is specially examined according to special inspection task, and by result
Typing is submitted.
House keeper's 17.PTM APP fault statistics：Function shows the failure time of each overhead traveling crane for statistics in the form of a list herein
The parameter such as number, failure length, average maintenance duration, mean failure rate duration.
18. total failare counts：Function is statistics overhead traveling crane total failare number herein, and shows the generation time of each trouble point
Number, and the average overhead traveling crane number of stoppages in whole industry and the average frequency of each trouble point can be shown.
19. month fault statistics：Function is shows the number of stoppages of each overhead traveling crane at each month herein, and opens up in graph form
It is existing.
High in the clouds manages computer as shown in Fig. 2 by being formed with lower module：
1. unit operation counts：Function is the mean failure rate of each electrolysis multi-function crane in the range of statistical management herein
Time, mean failure rate recovery time, average operating time etc..
2. failure comparative analysis：Function finds out each electrolysis multi-function crane failure to be analyzed by big data herein
Multiple reason, management opinion is formed, is pushed to mobile phone house keeper PTM APP ends.
3. point inspection analysis：Function is comprehensive point inspection record herein, and the equipment often occurred is found out by big data comparative analysis
Defect point, by data statistics, sum up the average life of all parts.
4. unit operation records：The point inspection of each electrolysis multi-function crane is recorded, repairs, overhaul plus change oil, surveying insulation etc.
Data.
The new architecture is as shown in Figure 3.The electrolysis multi-function crane maintenance management personnel of more electrolytic aluminium factories pass through fortune
The network done business, download information is uploaded using house keeper PTM APP, producer and mechanical expert by pipe band network to proposing the problem of
Carry out answer and and guide special inspection.Full detail is uploaded in certain publicly-owned Cloud Server by the network of operator.
The advantages of invention is：Almost can be by by way of informationization without any investment for electrolytic aluminium factory
Electrolysis multi-function crane is managed, can easily inquire about, upload, seek advice from whenever and wherever possible using related personnel after the present invention
Close all information of our factory's Inner electrolysis multifunction crane.The present invention is automatically reminded to related maintenance maintenance people by house keeper PTM APP
Member, the maintenance works such as corresponding maintenance are then carried out, can effectively avoid missing inspection, not change the generation of the situations such as lubrication on schedule.PTM
House keeper APP is operated on the smart mobile phone of electrolysis multi-function crane related management operations staff, installation, is safeguarded and using all very square
Just.The present invention has brought the mechanical fault diagnosis company for being electrolysed multi-functional producer and specialty into the pipe of electrolysis multi-function crane
In reason system, the theory of real crew's management and maintenance is realized.
Claims (15)
- A kind of 1. equipment management system of the electrolysis multi-function crane based on public cloud, it is characterised in that：System includes such as undercarriage Structure, house keeper PTM APP, high in the clouds management computer in Field Force's smart mobile phone, operator's network, publicly-owned Cloud Server, day Man of depot and professed machine fault diagnosis company composition.
- 2. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：Field Force is managed using special mobile phone house keeper PTM APP to electrolysis multi-function crane, is recorded for data message Enter, search, count check, problem consulting.
- 3. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：Using publicly-owned Cloud Server, the house keeper PTM APP at multiple Aluminum Electrolysis Productions scene is connected together, can be carried out afterwards The comparative analysis of data.
- 4. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：Publicly-owned Cloud Server, by carrier network, the PTM of Field Force is managed as information transmission and the maincenter of storage Family APP, producer and specialty machine diagnostic company connect into an entirety.
- 5. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：PTM management APP has comprehensive setting function, including the parameter such as the style to system, personal identification number, prompting cycle is carried out Set.
- 6. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：There is PTM management APP PTM to safeguard prompting function, before being included in defined time arrival, be led in a manner of PUSH message Know user of service expire electrolysis multi-function crane is lubricated, overhauled, spare unit part change, look into insulation and track inspection.
- 7. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：There is PTM management APP PTM to safeguard writing function, is included in and electrolysis multi-function crane is lubricated, overhaul, be standby The replacing of product part, recorded after looking into insulation, track inspection.
- 8. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：PTM management APP has distributed diagnosis function, including carries out an inspection and set and an inspection process is recorded.
- 9. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：PTM management APP has supplier and expert supports function, including proposes to ask to supplier or relevant expert by network Inscribe and receive answer, expert carries out specially inspection and set, and field personnel carries out specially inspection record.
- 10. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：PTM management APP has a data statistics function, including the operation troubles time to electrolysis multi-function crane, the number of stoppages, Monthly number of stoppages trend is counted, and is showed with curve form.
- 11. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：High in the clouds management system for computer sets function.
- 12. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：High in the clouds management computer has unit operation statistical function, including the multi-functional day of each electrolysis in the range of statistical management Mean down time of car, mean failure rate recovery time, average operating time etc..
- 13. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：High in the clouds management computer has failure comparative analysis function, including is analyzed by big data, and it is multi-functional to find out each electrolysis The multiple reason of overhead traveling crane failure, management opinion is formed, be pushed to PTM management APP ends.
- 14. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：High in the clouds management computer has point inspection analytic function, including comprehensive point inspection record, is found out often by big data comparative analysis The equipment deficiency point of generation, by data statistics, sum up the average life of all parts.
- 15. a kind of equipment management system of electrolysis multi-function crane based on public cloud according to claim 1, its feature It is：High in the clouds management computer has unit operation writing function, including records the point inspection of each electrolysis multi-function crane, dimension Repair, overhaul plus changing oil, surveying the data such as insulation.
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| CN201610473347.7A CN107545310A (en) | 2016-06-23 | 2016-06-23 | A kind of equipment management system of the electrolysis multi-function crane based on public cloud |
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| CN201610473347.7A CN107545310A (en) | 2016-06-23 | 2016-06-23 | A kind of equipment management system of the electrolysis multi-function crane based on public cloud |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108646654A (en) * | 2018-04-28 | 2018-10-12 | 佛山市雅洁源科技股份有限公司 | Maintaining method, system on a kind of intelligence water purifier line |
| CN112306007A (en) * | 2019-07-31 | 2021-02-02 | 沈阳铝镁设计研究院有限公司 | Electrolytic workshop electrolysis multifunctional unit management and scheduling system and scheduling method |
| CN113296454A (en) * | 2020-12-30 | 2021-08-24 | 江苏净拓环保科技有限公司 | Copper management system is carried to intelligence |
| CN114401314A (en) * | 2021-12-30 | 2022-04-26 | 苏州中科先进技术研究院有限公司 | Data information commanding and scheduling method and system based on Internet |
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| CN108646654A (en) * | 2018-04-28 | 2018-10-12 | 佛山市雅洁源科技股份有限公司 | Maintaining method, system on a kind of intelligence water purifier line |
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| CN112306007A (en) * | 2019-07-31 | 2021-02-02 | 沈阳铝镁设计研究院有限公司 | Electrolytic workshop electrolysis multifunctional unit management and scheduling system and scheduling method |
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Application publication date: 20180105 |