CN113296454A - Copper management system is carried to intelligence - Google Patents
Copper management system is carried to intelligence Download PDFInfo
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- CN113296454A CN113296454A CN202011643529.7A CN202011643529A CN113296454A CN 113296454 A CN113296454 A CN 113296454A CN 202011643529 A CN202011643529 A CN 202011643529A CN 113296454 A CN113296454 A CN 113296454A
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- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
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Abstract
The invention discloses an intelligent copper extraction management system which is characterized by comprising an equipment positioning management module, an equipment state monitoring module, an equipment fault early warning module, an equipment maintenance module, an equipment data analysis module, an equipment data application module, a personnel positioning management module, an after-sales management module and a central management module. The system can monitor the operation and repair condition of equipment in each link more comprehensively, and returns the monitoring information to the central management module in real time, so that uniform allocation and configuration are carried out, and the transportation and configuration efficiency is improved.
Description
Technical Field
The invention relates to the technical field of copper extraction management, in particular to an intelligent copper extraction management system.
Background
In the production of circuit boards, etching is a ubiquitous process, which mainly means removing unnecessary metal copper on the circuit boards, generally, etching of the circuit boards is a chemical etching process, and the etching solution after etching contains high-concentration copper ions and other chemical substances.
The etching of circuit board divides alkaline etching and acid etching, but two kinds of etching back liquid all contain a large amount of copper ions, must extract copper through the electrolysis process, in the etching solution recovery electrolysis process, positive and negative pole piece usually with copper bar (square copper) meet, connect positive and negative pole piece with copper bar (square copper) and conduct electricity, but in the electrolytic circuit, the copper bar temperature that connects in the electrolysis technology can rise, under the condition that positive negative pole short circuit appears, the copper bar can produce a large amount of heats, the temperature sharply rises, thus there is the potential safety hazard, in order to eliminate this hidden danger, improve the on-the-spot production safety, usually need monitor the temperature, however, current temperature monitoring mode all has certain monitoring limitation: the most original method is manual monitoring, which requires workers to monitor constantly, which is unrealistic and high in monitoring cost, so that how to effectively detect the change of the running state of the instrument becomes a very important problem in the electrolytic production process.
However, the above prior art has drawbacks: the related management and monitoring are still thin, namely the management level is not comprehensive enough, which can lead to the situation that the goods in the copper extracting process cannot be monitored in a more comprehensive angle, and the monitoring information is returned to the central management module in real time to carry out uniform allocation and configuration, so that the transportation and configuration efficiency is still low.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an intelligent copper extraction management system, which comprises an equipment positioning management module, an equipment state monitoring module, an equipment fault early warning module, an equipment maintenance module, an equipment data analysis module, an equipment data application module, a personnel positioning management module, an after-sales management module and a central management module;
the equipment positioning management module is used for acquiring equipment behavior information of equipment entering position, equipment leaving position and equipment transposition and sending the equipment behavior information to the central management module;
the personnel positioning management module is used for acquiring personnel behavior information of personnel entering positions, personnel leaving positions and personnel transposition and sending the personnel behavior information to the central management module;
the equipment fault early warning management module is used for acquiring fault information of equipment and providing early warning information;
the equipment maintenance management module is used for acquiring maintenance information and maintenance information of the equipment and sending maintenance requirements;
the equipment data analysis and application module is used for analyzing the data acquired by the equipment and forming judgment and instructions;
the equipment state monitoring module is used for acquiring the running state of the equipment in each link;
the after-sale management module is used for outputting a repair record, order dispatching information and maintenance flow guide information for the customer;
the central management module is used for acquiring the information of the equipment in each module and the information of the personnel in the personnel positioning management module, analyzing and processing related information and sending an equipment management operation instruction;
the central management module is respectively connected with the equipment positioning management module, the equipment state monitoring module, the equipment fault early warning module, the equipment maintenance module, the equipment data analysis module, the equipment data application module and the personnel positioning management module.
As a further improvement of the embodiment of the present invention, the device status monitoring module obtains the running status of the device, including online, offline, unbound, and alarm; the unbound definition is that the device is not bound with the central management module; the equipment state monitoring module is connected with a sensor, and the sensor comprises a liquid level meter and a pumping pressure sensor.
As a further improvement of the embodiment of the present invention, the device status monitoring module includes an alarm unit, which is used to obtain information of the device operating status, alarm the occurrence of abnormal information, and feed back the information to the central management module.
As a further improvement of the embodiment of the present invention, the device fault early warning management module includes an early warning unit, configured to continuously obtain fault information during the operation of the device and send an early warning signal, which is fed back to the central management module;
the early warning information is received through sending by a computer end and receiving by a WeChat or a short message of a mobile phone end.
As a further improvement of the embodiment of the present invention, the device location management module includes an in-library sensing unit and an out-library sensing unit, and the in-library sensing unit and the out-library sensing unit are connected.
As a further improvement of the embodiment of the present invention, the in-warehouse sensing unit and the out-warehouse sensing unit are infrared sensors or gravity sensors; the number of the infrared sensors is two or more.
As a further improvement of the embodiment of the present invention, the equipment maintenance management module includes a repair reporting unit and an order sending unit, where the order sending unit is used to send repair reporting information collected by the repair reporting unit to maintenance personnel, and the maintenance personnel feeds back order receiving information to the equipment maintenance management module after receiving an order.
As a further improvement of the embodiment of the present invention, the personnel location management module includes a GPRS mobile location system.
As a further improvement of the embodiment of the invention, the system further comprises a historical data storage module used for storing the information of the running state.
As a further improvement of the embodiment of the present invention, the device status monitoring module further includes a device video monitoring camera for acquiring and recording real-time video information.
Compared with the prior art, the invention has the beneficial effects that:
1. the intelligent copper extraction management system is a platform for comprehensive management of the whole life cycle of equipment, which is dedicated to the configuration of industrial equipment, equipment management, equipment monitoring, fault early warning, equipment maintenance, equipment data analysis and application. The method is matched with a hardware gateway product for use, and aims to make an automation software product of copper equipment in the time of interconnection; monitoring information is returned to the central management module in real time, unified allocation and configuration are carried out, and the transportation and configuration efficiency is improved;
2. the alarm unit can monitor the information abnormity of other units in time and feed back the information abnormity to the central management module, so as to achieve the effect of monitoring in time and in real time, thereby effectively improving the monitoring efficiency and monitoring speed of related systems.
The foregoing description is only an overview of the technical solutions of the present invention, and in order to make the technical means of the present invention more clearly understood, the present invention may be implemented in accordance with the content of the description, and in order to make the above and other objects, features, and advantages of the present invention more clearly understood, the following preferred embodiments are described in detail with reference to the accompanying drawings.
Drawings
FIG. 1 is a schematic structural diagram of an intelligent copper extraction management system according to the present invention;
fig. 2 is a schematic view of a user interface of an intelligent copper extraction management system according to the present invention.
Detailed Description
To further illustrate the technical means and effects of the present invention adopted to achieve the predetermined objects, the following detailed description of the embodiments, structures, features and effects according to the present invention with reference to the accompanying drawings and preferred embodiments is as follows:
the invention provides an intelligent copper extraction management system, which comprises an equipment positioning management module, an equipment state monitoring module, an equipment fault early warning module, an equipment maintenance module, an equipment data analysis module, an equipment data application module, a personnel positioning management module, an after-sales management module and a central management module, wherein the equipment positioning management module, the equipment state monitoring module, the equipment fault early warning module, the equipment maintenance module, the equipment data analysis module, the equipment data application module, the personnel positioning management module and the after-sales management module are arranged in the equipment;
the device positioning management module is used for acquiring device behavior information of device entering, device leaving and device transposition and sending the device behavior information to the central management module;
the personnel positioning management module is used for acquiring personnel behavior information of personnel entering positions, personnel leaving positions and personnel transposition and sending the personnel behavior information to the central management module;
the equipment fault early warning management module is used for acquiring fault information of equipment and providing early warning information;
the equipment maintenance management module is used for acquiring maintenance information and maintenance information of the equipment and sending maintenance requirements;
the device data analysis and application module is used for analyzing the data acquired by the device and forming judgment and instructions;
the equipment state monitoring module is used for acquiring the running state of the equipment in each link;
the after-sale management module is used for outputting a repair record, order dispatching information and maintenance flow guide information for the client;
the central management module is used for acquiring the information of the equipment in each module and the information of the personnel in the personnel positioning management module, analyzing and processing related information and sending an equipment management operation instruction;
the central management module is respectively connected with the equipment positioning management module, the equipment state monitoring module, the equipment fault early warning module, the equipment maintenance module, the equipment data analysis module, the equipment data application module and the personnel positioning management module.
Specifically, the equipment state monitoring module acquires the running state of the equipment, including online, offline, unbound and alarming; the unbound definition is that the device is not bound with the central management module; the equipment state monitoring module is connected with a sensor, and the sensor comprises a liquid level meter and a pumping pressure sensor.
Further, the equipment state monitoring module comprises an alarm unit, and is used for acquiring the information of the running state of the equipment, alarming the abnormal information and feeding back the information to the central management module.
Furthermore, the equipment fault early warning management module comprises an early warning unit which is used for continuously acquiring fault information in the running process of the equipment and sending out early warning signals to be fed back to the central management module;
the early warning information is received through sending by a computer end and receiving by a WeChat or a short message of a mobile phone end.
In the embodiment of the invention, the equipment positioning management module comprises an in-library sensing unit and an out-library sensing unit, wherein the in-library sensing unit is connected with the out-library sensing unit.
The in-warehouse sensing unit and the out-warehouse sensing unit are infrared sensors or gravity sensors; the number of the infrared sensors is two or more. In the case of the library, the inside and outside of the library are defined relative to the device placement position.
Furthermore, the equipment maintenance management module comprises a repair reporting unit and a dispatching unit, wherein the dispatching unit is used for sending repair reporting information collected by the repair reporting unit to maintenance personnel, and the maintenance personnel feeds back order receiving information to the equipment maintenance management module after receiving orders.
In particular, the personnel location management module comprises a GPRS mobile location system.
The embodiment of the invention also comprises a historical data storage module which is used for storing the information of the running state.
The embodiment of the invention also comprises an equipment state monitoring module and an equipment video monitoring camera which is used for acquiring and recording real-time video information, and as shown in figure 2, the acquired image information and the equipment running state information can be seen on a user operation interface.
Compared with the prior art, the invention has the beneficial effects that:
1. the intelligent copper extraction management system is a platform for comprehensive management of the whole life cycle of equipment, which is dedicated to the configuration of industrial equipment, equipment management, equipment monitoring, fault early warning, equipment maintenance, equipment data analysis and application; the method is matched with a hardware gateway product for use, and aims to make an automation software product of copper equipment in the time of interconnection; monitoring information is returned to the central management module in real time, unified allocation and configuration are carried out, and the transportation and configuration efficiency is improved;
2. the alarm unit can monitor the information abnormity of other units in time and feed back the information abnormity to the central management module, so as to achieve the effect of monitoring in time and in real time, thereby effectively improving the monitoring efficiency and monitoring speed of related systems.
As described in the previous embodiments, there are many methods for the above-mentioned warning analysis, and the above-mentioned warning analysis method is only one of them. Other analysis methods, such as neural network algorithm, etc., can also achieve the purpose of achieving the above technical effect.
In a further preferred embodiment, when the early warning unit analyzes that no suitable transportation route can be provided, the analysis result is also fed back to the central management module, and the manager selects a suitable transportation route according to the feedback result, or makes other corresponding transportation strategies, or transportation modes, etc.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.
Claims (10)
1. An intelligent copper extraction management system is characterized by comprising an equipment positioning management module, an equipment state monitoring module, an equipment fault early warning module, an equipment maintenance module, an equipment data analysis module, an equipment data application module, a personnel positioning management module, an after-sale management module and a central management module;
the equipment positioning management module is used for acquiring equipment behavior information of equipment entering position, equipment leaving position and equipment transposition and sending the equipment behavior information to the central management module;
the personnel positioning management module is used for acquiring personnel behavior information of personnel entering positions, personnel leaving positions and personnel transposition and sending the personnel behavior information to the central management module;
the equipment fault early warning management module is used for acquiring fault information of equipment and providing early warning information;
the equipment maintenance management module is used for acquiring maintenance information and maintenance information of the equipment and sending maintenance requirements;
the equipment data analysis and application module is used for analyzing the data acquired by the equipment and forming judgment and instructions;
the equipment state monitoring module is used for acquiring the running state of the equipment in each link;
the after-sale management module is used for outputting a repair record, order dispatching information and maintenance flow guide information for the customer;
the central management module is used for acquiring the information of the equipment in each module and the information of the personnel in the personnel positioning management module, analyzing and processing related information and sending an equipment management operation instruction;
the central management module is respectively connected with the equipment positioning management module, the equipment state monitoring module, the equipment fault early warning module, the equipment maintenance module, the equipment data analysis module, the equipment data application module and the personnel positioning management module.
2. The intelligent copper extraction management system according to claim 1, wherein the equipment state monitoring module obtains the operation state of the equipment including online, offline, unbound and alarming; the unbound definition is that the device is not bound with the central management module; the equipment state monitoring module is connected with a sensor, and the sensor comprises a liquid level meter and a pumping pressure sensor.
3. The intelligent copper extraction management system according to claim 1, wherein the equipment state monitoring module comprises an alarm unit for acquiring information of the equipment operation state, alarming the occurrence of abnormal information, and feeding back the information to the central management module.
4. The intelligent copper extraction management system according to claim 1, wherein the equipment fault early warning management module comprises an early warning unit, and is used for continuously acquiring fault information in the operation process of equipment, sending out an early warning signal and feeding back the early warning signal to the central management module;
the early warning information is received through sending by a computer end and receiving by a WeChat or a short message of a mobile phone end.
5. The intelligent copper extraction management system according to claim 1, wherein the equipment positioning management module comprises an in-warehouse sensing unit and an out-warehouse sensing unit, and the in-warehouse sensing unit and the out-warehouse sensing unit are connected.
6. The intelligent copper extraction management system according to claim 5, wherein the in-warehouse sensing unit and the out-warehouse sensing unit are infrared sensors or gravity sensors; the number of the infrared sensors is two or more.
7. The intelligent copper extraction management system of claim 6, wherein the equipment maintenance management module comprises a repair reporting unit and an order sending unit, wherein the order sending unit is used for sending repair reporting information collected by the repair reporting unit to maintenance personnel, and the maintenance personnel feeds back order receiving information to the equipment maintenance management module after receiving an order.
8. The intelligent copper extraction management system according to claim 1, wherein the personnel location management module comprises a GPRS mobile location system.
9. The intelligent copper extraction management system according to claim 1, further comprising a historical data storage module for storing information on the operating status.
10. The intelligent copper extraction management system according to claim 1, wherein the equipment status monitoring module further comprises an equipment video monitoring camera for collecting and recording real-time video information.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011643529.7A CN113296454A (en) | 2020-12-30 | 2020-12-30 | Copper management system is carried to intelligence |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011643529.7A CN113296454A (en) | 2020-12-30 | 2020-12-30 | Copper management system is carried to intelligence |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101225532A (en) * | 2007-10-31 | 2008-07-23 | 北京华深中色科技发展有限公司 | Power supply safety on-line monitoring system for electrolytic aluminum production |
| CN102156447A (en) * | 2010-12-03 | 2011-08-17 | 中冶南方工程技术有限公司 | Basic automation-based plant-level equipment management and alarming system and method |
| CN107545310A (en) * | 2016-06-23 | 2018-01-05 | 沈阳铝镁设计研究院有限公司 | A kind of equipment management system of the electrolysis multi-function crane based on public cloud |
| CN108446774A (en) * | 2018-03-09 | 2018-08-24 | 上海宏信设备工程有限公司 | A kind of device intelligence management system |
| CN111178795A (en) * | 2019-12-18 | 2020-05-19 | 云南云铝润鑫铝业有限公司 | Accurate management system and method for aluminum electrolysis warehouse |
-
2020
- 2020-12-30 CN CN202011643529.7A patent/CN113296454A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101225532A (en) * | 2007-10-31 | 2008-07-23 | 北京华深中色科技发展有限公司 | Power supply safety on-line monitoring system for electrolytic aluminum production |
| CN102156447A (en) * | 2010-12-03 | 2011-08-17 | 中冶南方工程技术有限公司 | Basic automation-based plant-level equipment management and alarming system and method |
| CN107545310A (en) * | 2016-06-23 | 2018-01-05 | 沈阳铝镁设计研究院有限公司 | A kind of equipment management system of the electrolysis multi-function crane based on public cloud |
| CN108446774A (en) * | 2018-03-09 | 2018-08-24 | 上海宏信设备工程有限公司 | A kind of device intelligence management system |
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