CN105160724A - Dangerous-chemical-enterprise key device inspection system based on mobile phone APP - Google Patents
Dangerous-chemical-enterprise key device inspection system based on mobile phone APP Download PDFInfo
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- CN105160724A CN105160724A CN201510626562.1A CN201510626562A CN105160724A CN 105160724 A CN105160724 A CN 105160724A CN 201510626562 A CN201510626562 A CN 201510626562A CN 105160724 A CN105160724 A CN 105160724A
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Abstract
The invention relates to a dangerous-chemical-enterprise key device inspection system based on a mobile phone APP. The dangerous-chemical-enterprise key device inspection system comprises an inspection management background client terminal and the inspection person mobile phone APP, wherein information can be transmitted between the inspection management background client terminal and the inspection person mobile phone APP. The inspection management background client terminal guides an inspection person to carry out site inspecting through the inspection person mobile phone APP, inspection information is fed back to the inspection management background client terminal, and information of the inspection management background client terminal and information of the inspection person mobile phone APP are both stored in a database. The dangerous-chemical-enterprise key device inspection system has the advantages that the device inspection management technological level and the device fault diagnosis technological level of a dangerous chemical enterprise are greatly improved, the enterprise device maintaining level and the enterprise device management level are improved, the safety management level of the enterprise is improved, and the economic benefits and the social benefits of the enterprise are increased; various accidents are avoided or reduced, and safe and stable running of production is guaranteed; the application range is wide, the problem that parts and systems of the enterprise independently run is solved, data sharing is achieved, unified management is achieved, and the inspection process is fully monitored.
Description
Technical field
The present invention relates to the storage of a kind of hazardous chemical and patrol and examine field, particularly relate to a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP.
Background technology
The a large amount of inflammable, explosive, poisonous hazardous chemical of the many storages of petrochemical complex storage enterprise, once have an accident, very easily causes Domino effect, causes severe social influence and causality loss.In order to the point improving harmful influence storage enterprise key equipment patrols and examines validity, the reliability of work; remove a hidden danger in time; prevent trouble before it happens, the present invention patrols and examines the present situation of work according to harmful influence warehousing enterprise's point, has merged multiple advanced technology and has researched and developed one-stop total solution.
The mobile phone terminal that APP is housed can by equipment running status and equipment " run, drip, leak ", the status informations such as abnormal conditions and other instrument numerical quantities are recorded exactly, utilize management software to carry out statistical study to the information of patrolling and examining, the Predictive Maintenance and the fault pre-alarming that can be equipment lay the foundation.Personnel not only can be in time, and will to gather in time and upload process the parameters of a line operational outfit, its reliability of the historical record provided, efficiency, authenticity than register with inspect by random samples much higher.
Along with the development of internet, Internet of Things and mobile communication technology, equipment routing inspection and fault diagnosis early warning technology present the features such as intellectuality, integrated, networking, the following equipment routing inspection based on Multi net voting platform and expert knowledge library and fault diagnosis early warning system will build a huge and intelligent platform for science for the inspection management of enterprise's various kinds of equipment and fault diagnosis early warning, greatly can improve the maintenance and management level of business equipment, enterprise safety management level and economic and social benefits.
Summary of the invention
The technical problem to be solved in the present invention is: based on the problems referred to above; the invention provides a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP; object is that the point of raising storage chemical industry key equipment patrols and examines the validity and reliability of work; improve harmful influence enterprise key equipment inspection management and Diagnosis Technique level, for the equipment control of enterprise, safety management provide standardization, transparence, synthesization, scientific new concept.
The present invention solves the technical scheme that its technical matters adopts: a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP, comprising each other can the inspection management background client terminal that mutually transmits of information and patrol officer mobile phone A PP, inspection management background client terminal instructs patrol officer to adopt patrol officer mobile phone A PP to carry out scene and patrols and examines, and information feed back will be patrolled and examined to inspection management background client terminal, the information of inspection management background client terminal and patrol officer mobile phone A PP is all stored in database.
Further, between inspection management background client terminal and patrol officer mobile phone A PP by intranet or WIFI or off-line bi-directional transmission of information.Patrol officer mobile phone A PP and inspection management background client terminal, by WIFI wireless connections, can realize information bidirectional transmission between patrol officer mobile phone A PP and inspection management background client terminal; Patrol officer mobile phone A PP has off-line upload function concurrently, and mobile phone A PP first gets off the whole process record of patrolling and examining under emergency conditions, and get back to the place of WIFI signal after patrolling and examining end, mobile phone uploads patrol record from trend system.
Further, inspection management background client terminal hardware comprises server and monitoring host computer, and the minimum reference configuration of server is: double-core, 4G internal memory, dual power supply, 1T hard disk, 19 cun of liquid crystal displays.Inspection management background client terminal software comprises system management module, patrols and examines Basic Information Management module, inspection management module, equipment fault diagnosis and venture analysis module, patrol officer mobile phone A PP comprises on-the-spot polling module, act of violating regulations module, patrol and examine Basic Information Management and these two modules of inspection management are interrelated, separate between other modules.Patrol and examine the data basis that Basic Information Management module is inspection management module, patrol and examine Basic Information Management module together with inspection management module for equipment fault diagnosis and venture analysis module provide data supporting.
On-the-spot polling module, major experimental mobile phone A PP scans that Quick Response Code carries out patrolling and examining, takes pictures, data syn-chronization etc.
Act of violating regulations module, mainly exercises supervision and record to scene.Patrol and examine patrol officer's such as depositing of thing such as the act of violating regulations of discovery site work personnel or phenomenon equipment, dangerous material in process and there is act of violating regulations, take pictures by mobile phone A PP record and be uploaded to control center and peace ring portion in real time, as the foundation of safety education and punishment on contravention of regulation, improve the awareness of safety of site work personnel, reduce Unsafe behavior.
Further, system management module is the foundation of equipment essential information storehouse, equipment 2 D code information storehouse and user information database, mainly realize the functions such as system maintenance, code library management, data exporting, equipment information management, user management, comprise user management module, system setup module and data backup module.
User management module, functions such as mainly realizing the interpolation of login user, deletion, revise, browse; According to work role, distributing user identity, arranges username and password; Different rights can carry out the operation of different rights.
System setup module, mainly realizes the functions such as the setting of system-based information, system initialization; Information management carried out to enterprise's key equipment, facility information comprises device name, model, time of coming into operation, type, medium, main danger, patrol and examine parameter, position, Quick Response Code etc.
Data backup module, the backup of main fulfillment database and recovery.
Further, patrol and examine Basic Information Management module to comprise key equipment administration module, patrol officer's administration module, patrol and examine an administration module, patrol and examine route module, patrol and examine project management module, patrol and examine fault management module.
Key equipment administration module, mainly carries out information management to the key equipment needing to patrol and examine and device; Facility information comprises device name, model, time of coming into operation, type, medium, main danger, patrol and examine parameter, position, Quick Response Code etc., and this module mainly realizes the function such as interpolation, deletion, editor, inquiry, derivation of facility information.
Patrol officer's administration module, mainly carries out information management to all kinds of personnel patrolled and examined, and realizes the functions such as interpolation, deletion, amendment, inquiry, derivation.
Patrol and examine an administration module, mainly information management is carried out to the position of enterprise's Daily Round Check, mainly comprise and patrol and examine an item, position, the maintenance management of patrolling and examining type, patrolling and examining the information such as parameter, can realize adding, editor, delete, inquiry, location, generate the function such as Quick Response Code, derivation.
Patrolling and examining route module, mainly managing patrolling and examining route, can realizing according to examining to select generation to patrol and examine route, system realizes patrolling and examining Route Generation on geographic map, amendment etc.
Patrol and examine project management module, mainly manage the project of patrolling and examining, the needs that can realize according to patrolling and examining set the project of patrolling and examining, as projects such as pump, compressor, storage tanks.
Patrol and examine fault management module, mainly equipment failure is managed, can add according to experts database, also can be added voluntarily according to actual conditions by enterprise, realize the function such as interpolation, deletion, amendment of patrolling and examining fault.Patrol and examine fault management module and contain equipment failure expert knowledge library, equipment failure expert knowledge library comprises common equipment fault analysis and emergence treating method.
Further, inspection management module comprise patrol plan module, interim polling module, patrol and examine enquiry module, patrol and examine account module, act of violating regulations module.
Patrol plan module, mainly patrol plan or temporary scheduling are formulated to key equipment, every day or regular visit plan can be formulated as required, and can implementation of the plan be checked, specific implementation: select planning classification, time period, the frequency, route arrange patrol plan, send to relevant patrol officer simultaneously, also can by inspection management person according to reality, the self-defined patrol task (being interim polling module) that certain period circuit is set, patrol task is synchronized to patrol officer's mobile phone and task center immediately; Patrol task automatically can generate according to process of patrolling and examining and patrol and examine machine account; Patrol task can derive, print; Patrol task can according to patrol and examine a little and patrol officer chooses, each patrol and examine a little can arrange according to importance degree different patrol and examine attribute.
Patrol and examine account module, mainly to exercise supervision management to patrolling and examining implementation status, the function mainly comprised has: Daily Round Check machine account is browsed, patrol and examine that implementation status is browsed, patrol record inquiry (by people, by point, temporally etc.); Inspection management personnel check situation machine account that patrol task completes (in not starting, patrolling and examining, completing) by patrol task state, can remind, also can check the problem of patrolling and examining discovery to the personnel not completing patrol task; Patrol and examine job rating, according to system programming count patrol and examine operating personnel in required time, the fixed course situation that completes the work of patrolling and examining examines the work of patrolling and examining operating personnel.Patrol and examine statistical record can inquire about, derive;
Patrol and examine enquiry module, mainly the situation of patrolling and examining execution is exercised supervision management, major function has Daily Round Check account to browse, patrol and examine that implementation status is browsed, patrol record inquiry.
Act of violating regulations administration module, the behavior of operating against regulations of site work personnel found when mainly patrolling and examining key equipment is collected evidence, report, process etc.
Further, equipment fault diagnosis and venture analysis module comprise equipment fault diagnosis module, probability of malfunction statistical module, equipment Risk analysis module.
Equipment fault diagnosis module carries out equipment fault diagnosis qualitatively according to fault diagnosis knowledge base, the FAQs that Timeliness coverage equipment exists; Expert's aid decision making is carried out to common fault, and proposes corresponding disposal method; Be provided with fault early warning system simultaneously, mainly in conjunction with field device information, patrol and examine data management and the information such as Fault diagnosis expert knowledge base, early warning expert knowledge library, the running status of equipment is judged, predict device risk size, provide support for enterprise formulates effective plant maintenance plan.
Failure rate statistical module, mainly carries out equipment failure statistics according to the operation machine account of equipment, repair, analyzes most common failure and reason thereof, and shows with chart.
Equipment Risk analysis module, equipment failure venture analysis can be realized, mainly comprise fault type and impact analysis, risk Metrics analysis, hazardous chemical accident consequence analysis equivalent risk analytical approach are applied, plant area's dangerous material can be simulated and leak the accident such as fire, blast, diffusion caused.
Further, all modules all according to enterprise practical situation, can realize inquiry, interpolation, amendment, deletion, remarks, backup, export function.
By above-mentioned module integrated, set up the association of internal data flow, information flow, realize cross-platform key equipment and patrol and examine and fault diagnosis early warning.
Further, database comprise equipment library, Ren Yuanku, patrol and examine storehouse, shape library, model bank and form storehouse.The main data service of native system occurs in patrol officer, managerial personnel, patrols and examines point, patrols and examines between the data object such as route, equipment, and concrete data traffic flow is shown in Fig. 2.
Equipment library, comprises equipment library, logout storehouse, equipment maintenance record storehouse, equipment failure record storehouse, device location storehouse.
Personnel storehouse, includes the information such as personal information, post information, authority information.
Patrol and examine storehouse, include cautious storehouse, patrol and examine circuit, the content such as patrol plan, patrol record.
Shape library, comprises company and patrols and examines dot position information storehouse, company's prevailing scenario, installations and facilities picture library.
Model bank, includes patrol plan model, patrols and examines Statistic analysis models, equipment fault diagnosis model, equipment fault early-warning model, quantifying risk computation model.
Form storehouse, includes and all kinds ofly to report, assign and patrol and examine form storehouse, all kinds of basic document library reporting, assign.
Smart mobile phone has explosion prevention function, and mobile phone A PP has following functions:
(1) task receives and checks: according to patrol officer's identity automatic reception patrol task, and can check patrol task, route map etc.;
(2) work is patrolled and examined: can realize on-the-spot scan patrolling and examining a Quick Response Code, inputting and patrol and examine conclusion, take pictures, submit the functions such as synchronous to;
(3) site safety hidden danger reports: the potential safety hazard that can find scene the be taken pictures information reporting such as (comprising the information such as Unsafe behavior, the unsafe condition of thing and bad operating environment), explanation is to information platform.
To sum up, this cruising inspection system is divided into the part of inspection management background client terminal and the large independence of patrol officer mobile phone A PP two and transinformation, wherein, system management module contained in inspection management background client terminal, patrol and examine Basic Information Management module, inspection management module, equipment fault diagnosis and venture analysis module, these four modules can be divided into again three independently parts:
(1) system management module part: for the setting of Back ground Information and data backup, recovery;
(2) equipment fault diagnosis and venture analysis module section: according to the ruuning situation of field apparatus, fault expert knowledge library in the feature of bonding apparatus most common failure, database carries out fault diagnosis, and carries out venture analysis according to qualitative, quantitative venture analysis method to equipment;
(3) Basic Information Management module, inspection management module section is patrolled and examined, these two modules are mutually related, patrol and examine the basis that Basic Information Management module is inspection management module, belong to the part of systemic presupposition, for inspection management, patrol plan formulation provide data reference; Inspection management module is the embodiment of patrolling and examining Basic Information Management module, and under the information fed back at scene is stored in corresponding information management module catalogue, for later inspection management (patrol plan, patrol and examine inquiry, process violating the regulations etc.) provides reference.
Patrol officer mobile phone A PP is one and is convenient for carrying and relevant information is uploaded to the instrument assigned, and specifically comprises the situation that patrol task is assigned, scene is patrolled and examined and uploads.
This cruising inspection system adopts system of job responsibility, and according to work role, distributing user identity, arranges username and password, and different rights can carry out the operation of different rights.
The present invention is adopting and " is getting lines crossed to put, with tape face " design concept, use easy to operate portable and there is the smart mobile phone of explosion prevention function, by scanning all Back ground Informations and the fault of Quick Response Code equipment and device, the historical information of keeping in repair also provides corresponding solution, with locking equipment, calibration is accurate, determine region, fixed line, the new management mode of fix the number of workers carries out the establishment of standardization patrol task to equipment and assigns, point is patrolled and examined teams and groups and is substituted artificial paper pen by hand-held some inspection device and fill in a form, traditional routine inspection mode of the formula of setting the watch of listing, and intelligent acquisition and recording unit state, simultaneously, patrol officer is accurately located, achieve the real-time monitoring to patrol officer, stop false report, wrong report, improve patrol officer's sense of responsibility, the point improving storage key equipment patrols and examines the validity of work, reliability, prevent trouble before it happens.
The invention has the beneficial effects as follows:
(1) the present invention adopt explosion-proof type smart mobile phone stopped due to mobile phone produce potential safety hazard;
(2) the present invention will improve harmful influence business equipment inspection management and Diagnosis Technique level greatly, and its direct benefit is embodied in the maintenance and management level that greatly can improve business equipment, enterprise safety management level and economic and social benefits; Its indirect economic effect and social benefit are by by avoiding or reducing all kinds of accident, ensure that the safe and stable operation produced fully demonstrates;
(3) the present invention is applied widely, successfully solves the problem of enterprise's each several part, each system independent operating, achieves data sharing, achieve unified management, achieve the process of patrolling and examining and entirely monitor;
(4) the present invention is provided with equipment failure expert knowledge library, can provide corresponding solution and automatic evaluation risk class according to the operation conditions of equipment, achieves hidden danger Timeliness coverage and fault solves in real time.
Accompanying drawing explanation
Below in conjunction with accompanying drawing, the present invention is further described.
Fig. 1 is cruising inspection system structural framing figure;
Fig. 2 is cruising inspection system data traffic flow;
Fig. 3 is key equipment administration module process flow diagram;
Fig. 4 is patrol officer's administration module process flow diagram;
Fig. 5 patrols and examines an administration module process flow diagram;
Fig. 6 patrols and examines route block flow diagram;
Fig. 7 is patrol plan block flow diagram;
Fig. 8 is on-the-spot polling module process flow diagram;
Fig. 9 patrols and examines enquiry module process flow diagram;
Figure 10 is act of violating regulations administration module process flow diagram.
Embodiment
The invention will be further described in conjunction with specific embodiments now, and following examples are intended to the present invention instead of limitation of the invention further are described.
Embodiment
As shown in Figure 1, cruising inspection system is made up of inspection management background client terminal and patrol officer mobile phone A PP.
The concrete data traffic flow of cruising inspection system database is shown in that Fig. 2 shows, patrol plan is formulated by managerial personnel, and patrol plan is assigned to patrol officer, patrol plan includes the time (monitoring time) patrolled and examined a little and arrive and patrol and examine a little, patrol and examine a little and monitoring time form patrol and examine route; When patrol officer carries out venture analysis to equipment, equipment Risk analysis is recorded and other equipment routing inspection information record, jointly form patrol record by three, be responsible for supervision and check by managerial personnel.
Below the specific operation process of the key modules that cruising inspection system is commonly used:
Key equipment bookkeeping, as Fig. 3, opens mobile phone A PP, selects " equipment information management " → " selected record ", selects the need of renewal; If desired upgrade, selection " renewal " → " deletion " → carry out " error-checking ", if " error-checking " then successful operation, select " returning ", if not " error checking " then feeds back, selected record again; Upgrade if do not need, then select " interpolation " → " inquiry ", again verify, method is the same.
Patrol officer's bookkeeping, as Fig. 4, opens mobile phone A PP, selects " personnel information management " → " selected record ", selects the need of renewal; If desired upgrade, selection " renewal " → " deletion " → carry out " error-checking ", if " error-checking " then successful operation, select " returning ", if not " error checking " then feeds back, selected record again; Upgrade if do not need, then select " interpolation " → " inquiry ", again verify, method is the same.
Patrol and examine a bookkeeping, as Fig. 5, open mobile phone A PP, select " patrolling and examining dot information management " → " selected record ", select the need of renewal; If desired upgrade and then select " renewal " → " deletion " → " location " → " generation Quick Response Code ", carry out " error-checking ", if " error-checking " then successful operation, select " returning ", if not " error checking " then feeds back, selected record again; Upgrade if do not need, then select " interpolation " → " inquiry ", again verify, method is the same.
Patrol and examine route bookkeeping, as Fig. 6, open mobile phone A PP, select " patrolling and examining route management " → " circuit query ", select the need of renewal; If desired upgrade and then select " renewal " → " deletion ", if successful operation, select " returning ", if operate unsuccessful, then feed back, again carry out " circuit query "; Upgrade if do not need, then select " interpolation ", if successful operation, select " returning ", if operate unsuccessful, then feed back, again carry out " circuit query ".
Patrol plan bookkeeping, as Fig. 7, open mobile phone A PP, select " patrol plan management " → " selection classification ", select the need of interpolation Contingency plans, if do not need, " the selection frequency " → " select time section " → " route is patrolled and examined in selection " → " selecting patrol officer ", successful operation then " returns ", unsuccessful, feed back, get back to " classification " option.
Operation is patrolled and examined at scene, as Fig. 8, " open task " → " selecting cautious " → " scanning Quick Response Code " → " project is patrolled and examined in selection " → " result is patrolled and examined in selection " → " picture of taking pictures " → " data syn-chronization ", if successful operation, " returning ", operate this then feedback error information unsuccessful, get back to " selecting cautious " and restart.
Patrol and examine query manipulation, as Fig. 9, open mobile phone A PP, select " patrolling and examining searching and managing " → " patrol record inquiry ", query contents has patrol record account, patrols and examines execution account, patrols and examines query statistic, and successful operation then " returns ", operate unsuccessful, come back to " patrol record inquiry "
Act of violating regulations bookkeeping, as Figure 10, opens mobile phone A PP, and select " act of violating regulations management " → " act of violating regulations is browsed " → " inquiry " → " interpolation result ", successful operation then " returns ", operates unsuccessful, comes back to " act of violating regulations is browsed ".
Debugged by entirety, realize the slitless connection of system and user, improve man-machine interface, retain open window, guarantee system is normally run, and training user, meets user's requirement.
Claims (7)
1. the dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP, it is characterized in that: comprising each other can the inspection management background client terminal that mutually transmits of information and patrol officer mobile phone A PP, inspection management background client terminal instructs patrol officer to adopt patrol officer mobile phone A PP to carry out scene and patrols and examines, and information feed back will be patrolled and examined to inspection management background client terminal, the information of inspection management background client terminal and patrol officer mobile phone A PP is all stored in database.
2. a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP according to claim 1, is characterized in that: by intranet or WIFI or off-line bi-directional transmission of information between described inspection management background client terminal and patrol officer mobile phone A PP.
3. a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP according to claim 1, it is characterized in that: described inspection management background client terminal comprises system management module, patrol and examine Basic Information Management module, inspection management module, equipment fault diagnosis and venture analysis module, patrol officer mobile phone A PP comprises on-the-spot polling module, act of violating regulations module, patrol and examine the data basis that Basic Information Management module is inspection management module, patrol and examine Basic Information Management module together with inspection management module for equipment fault diagnosis and venture analysis module provide data supporting.
4. a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP according to claim 3, it is characterized in that: described system management module comprises user management module, system setup module and data backup module, patrol and examine Basic Information Management module and comprise key equipment administration module, patrol officer's administration module, patrol and examine an administration module, patrol and examine route module, patrol and examine project management module, patrol and examine fault management module, inspection management module comprises patrol plan module, interim polling module, patrol and examine enquiry module, patrol and examine account module, act of violating regulations administration module, equipment fault diagnosis and venture analysis module comprise equipment fault diagnosis module, probability of malfunction statistical module, equipment Risk analysis module.
5. a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP according to claim 4, is characterized in that: all modules all according to enterprise practical situation, can realize inquiry, interpolation, amendment, deletion, remarks, backup, export function.
6. a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP according to claim 4, it is characterized in that: described fault management module of patrolling and examining contains equipment failure expert knowledge library, and equipment failure expert knowledge library comprises common equipment fault analysis and emergence treating method.
7. a kind of dangerous chemical enterprise key equipment cruising inspection system based on mobile phone A PP according to claim 1, is characterized in that: described database comprises equipment library, Ren Yuanku, patrols and examines storehouse, shape library, model bank and form storehouse.
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| CN110189109A (en) * | 2019-06-05 | 2019-08-30 | 四川长虹电器股份有限公司 | Solution system based on engineering app management engineering |
| CN110443908A (en) * | 2019-07-04 | 2019-11-12 | 广州科易光电技术有限公司 | A kind of electric inspection process method and system based on unmanned plane |
| CN111092957A (en) * | 2019-12-25 | 2020-05-01 | 重庆科技学院 | Fire-fighting Internet of things system construction method |
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| CN111667252A (en) * | 2020-06-19 | 2020-09-15 | 山东佳华百川传媒有限公司 | Enterprise risk management and control platform system |
| CN112270474A (en) * | 2020-10-28 | 2021-01-26 | 贵阳铝镁设计研究院有限公司 | Based on aluminium oxide production facility management system |
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