CN107520330B - Colored steel glazed tile and production equipment thereof - Google Patents
Colored steel glazed tile and production equipment thereof Download PDFInfo
- Publication number
- CN107520330B CN107520330B CN201710893014.4A CN201710893014A CN107520330B CN 107520330 B CN107520330 B CN 107520330B CN 201710893014 A CN201710893014 A CN 201710893014A CN 107520330 B CN107520330 B CN 107520330B
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- shearing
- die
- connecting plate
- pressing
- pressing die
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 33
- 239000010959 steel Substances 0.000 title claims abstract description 33
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 15
- 238000003825 pressing Methods 0.000 claims description 154
- 238000010008 shearing Methods 0.000 claims description 127
- 230000006835 compression Effects 0.000 claims description 60
- 238000007906 compression Methods 0.000 claims description 60
- 238000005520 cutting process Methods 0.000 claims description 18
- 230000000149 penetrating effect Effects 0.000 claims description 18
- 230000007306 turnover Effects 0.000 claims description 7
- 230000007246 mechanism Effects 0.000 claims description 4
- 230000001360 synchronised effect Effects 0.000 claims description 3
- 238000000748 compression moulding Methods 0.000 claims description 2
- 238000007599 discharging Methods 0.000 claims description 2
- 210000001161 mammalian embryo Anatomy 0.000 claims description 2
- 230000009471 action Effects 0.000 description 8
- 238000009434 installation Methods 0.000 description 8
- 230000001105 regulatory effect Effects 0.000 description 8
- 238000005056 compaction Methods 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 230000000875 corresponding effect Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D35/00—Combined processes according to or processes combined with methods covered by groups B21D1/00 - B21D31/00
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D22/00—Shaping without cutting, by stamping, spinning, or deep-drawing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/02—Punching blanks or articles with or without obtaining scrap; Notching
- B21D28/14—Dies
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D37/00—Tools as parts of machines covered by this subclass
- B21D37/10—Die sets; Pillar guides
-
- E—FIXED CONSTRUCTIONS
- E04—BUILDING
- E04D—ROOF COVERINGS; SKY-LIGHTS; GUTTERS; ROOF-WORKING TOOLS
- E04D3/00—Roof covering by making use of flat or curved slabs or stiff sheets
- E04D3/24—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like
- E04D3/30—Roof covering by making use of flat or curved slabs or stiff sheets with special cross-section, e.g. with corrugations on both sides, with ribs, flanges, or the like of metal
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Moulds, Cores, Or Mandrels (AREA)
- Shearing Machines (AREA)
Abstract
The invention discloses a color steel glazed tile and production equipment thereof, wherein a plurality of tile ridges are arranged on a glazed tile body of the color steel glazed tile along the length direction of the glazed tile body, a wavy notch end is arranged at the front end of the glazed tile body, the notch end is folded into a lower folded edge which is inclined downwards relative to the glazed tile body, the cross section of the lower folded edge is wavy, an upper folded edge which is inclined upwards relative to the glazed tile body is arranged at the tail end of the glazed tile body, the cross section of the upper folded edge is wavy, and a lapping tile body parallel to the glazed tile body is arranged at the other end of the upper folded edge.
Description
Technical Field
The invention belongs to the technical field of colored steel glazed tiles, and particularly relates to a colored steel glazed tile and production equipment thereof.
Background
The end of the color steel glazed tile for building the factory roof is a neat end, and the whole production is required according to the roof area of the factory when the factory is built, so that the pitch of the produced color steel glazed tile is more, the length of the section bar is long, and the production, the transportation and the installation are very inconvenient.
Disclosure of Invention
The invention aims to provide the color steel glazed tile which has reasonable structure and convenient installation and can be freely lapped.
The second purpose of the invention is to provide a production device of the colored steel glazed tile.
In order to achieve the above object, the technical scheme of the present invention is as follows: the utility model provides a various steel glazed tiles which characterized in that: the glazed tile body is provided with a plurality of tile ridges along the length direction of the glazed tile body, the front end of the glazed tile body is provided with a wavy notch end, the notch end is turned over to form a lower hem inclined downwards relative to the glazed tile body, the cross section of the lower hem is wavy, the tail end of the glazed tile body is provided with an upper hem inclined upwards relative to the glazed tile body, the cross section of the upper hem is wavy, and the other end of the upper hem is provided with a lapped tile body parallel to the glazed tile body.
The utility model provides a production facility of various steel glazed tiles, includes shearing profiling equipment and sets up in the left power make-up machine that is used for the compression molding of shearing profiling equipment and carries the glazed tiles slab embryo that has the tile ridge, its characterized in that: the shearing and profiling equipment comprises an upper supporting frame, a base, a connecting frame and a pressing and cutting integrated die, wherein an upright post which is arranged on the base through a round nut and a locking nut is arranged on the base, the top of the upright post is fixed on the upper supporting frame through the round nut and the locking nut, a profiling hydraulic cylinder is arranged on the upper supporting frame, the connecting frame is arranged between the upper supporting frame and the base, the connecting frame comprises an upper connecting plate and a lower connecting plate, the upper connecting plate is connected with the lower connecting plate through a connecting rib plate, the end parts of the upper connecting plate and the lower connecting plate are respectively connected with the upright post through guide sleeves, the profiling hydraulic cylinder is connected with the upper surface of the upper supporting frame through bolts, the upper surface of the upper connecting plate is provided with the shearing hydraulic cylinder, the pressing and cutting integrated die is arranged below the lower connecting plate, and the pressing and cutting integrated die comprises: a shearing upper cutter, a compression upper die and a compression upper die which are sequentially arranged along the conveying direction of the power forming machine from left to right, and a shearing lower cutter, a compression lower die and a compression lower die which are respectively arranged below and respectively matched with the shearing upper cutter, the compression upper die and the compression upper die;
The upper surface of the shearing upper knife is fixedly connected with the bottom of a piston rod of the shearing hydraulic cylinder, which penetrates through the upper connecting plate and the lower connecting plate respectively, through bolts, the lower surface of the shearing upper knife is provided with an upper wavy through groove which is matched with the shape of the tile ridge and penetrates from one side surface of the shearing upper knife to the other side surface, and the left end part of the upper surface of the shearing upper knife is provided with an upper wavy cutting groove which penetrates through to the lower surface of the shearing upper knife and is used for cutting a wavy notch end;
The lower wavy grooving which penetrates to the lower surface of the shearing lower cutter for cutting a wavy incision end and is matched with the upper wavy grooving mutually is arranged under the upper wavy grooving;
The upper pressing die is arranged below the lower connecting plate but is not in contact with the connecting plate, the upper pressing die is arranged on the right side of the shearing upper cutter, the left side surface of the upper pressing die is attached to the right side surface of the shearing upper cutter, the lower surface of the upper pressing die is provided with an upper wavy pressing groove matched with the shape of a tile ridge and penetrating from one side surface of the upper pressing die to the other side surface of the upper pressing die, the right end part of the upper surface of the upper pressing die is provided with a wavy upper guide groove penetrating to the lower surface of the upper pressing die for guiding, the top of the upper pressing die is provided with a spring mounting hole and a bolt hole matched with a connecting bolt, the bolt head of the connecting bolt is arranged in a large hole of a step hole of the upper connecting plate, a screw rod of the connecting bolt is sleeved in an equal-height sleeve arranged in the step hole of the upper connecting plate, the equal-height sleeve penetrates through the through hole on the lower connecting plate and extends to the upper surface of the upper pressing die, the tail end of the screw rod of the connecting bolt is fixedly connected with the bolt hole of the upper pressing die, so that the connecting bolt can move up and down in the equal-height sleeve, one end of the spring is arranged at the bottom of the spring mounting hole, and the other end of the spring is extended out of the spring mounting hole;
The upper pressing die is arranged on the right side of the upper pressing die, the upper surface of the upper pressing die is fixedly connected with the lower surface of the lower connecting plate through bolts, the lower surface of the upper pressing die is provided with an upper wavy pressing groove matched with the shape of a ridge and penetrating from one side surface of the upper pressing die to the other side surface of the upper pressing die, the left end part of the upper surface of the upper pressing die is provided with an upper pressing guide groove penetrating to the lower surface of the upper pressing die and being used for being attached to the upper guide groove, and an upper pressing slope for pressing out a lower folded edge and the turnover angle of the lower folded edge is arranged at the junction of the upper wavy pressing groove and the upper pressing guide groove;
the lower pressing die is arranged on the upper surface of the base, a lower wave-shaped pressing groove matched with the ridge shape and penetrating from one side surface of the lower pressing die to the other side surface is formed in the upper surface of the lower pressing die, the lower pressing die is arranged right below the upper pressing die, the left side surface of the upper pressing die is flush with the left side surface of the lower pressing die, a lower wave-shaped guide groove penetrating to the lower surface of the lower pressing die is formed in the right side end part of the upper surface of the lower pressing die, and a lower wave-shaped pressing groove and a lower guide groove which are right below an upper pressing slope are matched with the upper pressing slope are formed in the junction of the lower wave-shaped pressing groove and the lower guide groove so as to press out a lower hem and a turnover angle of the lower hem;
The left end of the upper surface of the compression lower die is provided with a corrugated lower compression guide groove which penetrates through the lower surface of the compression lower die and is matched with the lower guide groove, the bottom of the lower compression inclined cape is flush with the bottom of the lower corrugated compression groove, and a discharging through hole is arranged on the base right below a gap between the shearing lower cutter and the compression lower die.
Further, be provided with ball guide pillar guide pin bushing structure on the link, ball guide pillar guide pin bushing structure respectively with upper and lower connecting plate direction cooperation, lower connecting plate lower surface is provided with the connecting block, the intersection of the bottom surface on the right side of the piston rod of shearing pneumatic cylinder and side surface is provided with the breach, connecting block upper surface one end is connected with the guide pillar in the ball guide pillar guide pin bushing mechanism that passes lower connecting plate, the other end passes the bottom surface of the piston rod of upper connecting plate and lower connecting plate on with shearing pneumatic cylinder and is connected through the bolt, shearing upper knife sets up in the connecting block lower surface, shearing upper knife one side is provided with the regulating block, shearing upper knife left side surface laminating is connected with the side surface of regulating block through the bolt, the regulating block opposite side is provided with the locating piece, the upper surface and the side surface of locating piece are provided with the through-hole respectively, the through-hole of upper surface of locating piece is connected with the connecting block through the bolt, the through-hole of locating piece side surface is connected with the regulating block through the bolt.
Further, the shearing lower cutter is arranged on the upper surface of the base in an adjustable mode, a cutter adjusting device is arranged on the surface of the base on the left side of the shearing lower cutter and comprises a lower adjusting block and a lower positioning block, through holes are formed in the upper surface and the side surface of the lower positioning block respectively, the through holes in the upper surface of the lower positioning block are fixedly connected with the base through bolts, the through holes in the side surface of the lower positioning block are connected with one side surface of the adjusting block through bolts, and the left side surface of the shearing upper cutter is attached to the other side surface of the lower adjusting block and connected with the lower adjusting block through bolts.
Further, the lower surface of the lower connecting plate is provided with a positioning key groove, the positioning key is fixed in the positioning key groove through a bolt, and the left side surface of the positioning key is attached to the right side surface of the profiling upper die.
Further, the profiling hydraulic cylinder is symmetrically arranged at two ends of the upper support frame, a synchronous feeding device is arranged between the upper support frame and the upper connecting plate and comprises a bearing seat, a connecting shaft, a gear and a rack, the bearing seat is symmetrically arranged on the lower surface of the upper support frame, two ends of the connecting shaft are matched and connected with bearings in the bearing seat, the gear is symmetrically arranged on the connecting shaft, and the rack is symmetrically arranged on the upper surface of the upper connecting plate and is respectively matched and connected with the gear.
The color steel glazed tile has the advantages of simple structure, flexible collocation and convenient installation, and can ensure that the upper folded edge of one plate is lapped on the lower folded edge of the other plate during installation, and the installation of a factory building roof is completed through the lap joint of the color steel glazed tile.
The equipment for producing the colored steel glazed tile has the following advantages:
1. the device mainly comprises a shearing action, a compacting action and a profiling action, and each part can independently complete the corresponding action without interference.
2. The equipment is provided with the profiling hydraulic cylinder and the shearing hydraulic cylinder, the profiling hydraulic cylinder is arranged on the upper bracket, the shearing hydraulic cylinder not only meets the downward stroke of the profiling upper die, but also ensures that the upper shearing cutter cannot hurt the glazed tile body when descending, and the profiling and shearing actions can be separated through the structure of the two cylinders.
3. The equipment has the advantages that the profiling and blanking shearing are integrated, the profiling shearing mode of profiling and shearing separation in the past is changed, all cutters in the profiling and cutting integrated die are compact in structure and reasonable in arrangement, and the set positioning blocks and the cutter adjusting device can adjust the assembly debugging precision of all the cutters.
Drawings
FIG. 1 is a schematic view of a prior art color steel glazed tile;
FIG. 2 is a schematic structural view of the color steel glazed tile of the present invention;
FIG. 3 is a schematic illustration of an unfurled color steel glazed tile of the present invention;
FIG. 4 is a front view of an apparatus for producing colored steel glazed tiles;
FIG. 5 is a side view of an apparatus for producing colored steel glazed tiles;
FIG. 6 is a front view of the shear upper blade;
FIG. 7 is a cross-sectional view A-A of FIG. 6;
FIG. 8 is a top view of the shear upper knife;
FIG. 9 is a front view of the shear blade;
FIG. 10 is a sectional view B-B of FIG. 9;
FIG. 11 is a top view of the shear lower knife;
Fig. 12 is a front view of the pressing upper die;
FIG. 13 is a cross-sectional view of C-C of FIG. 12;
FIG. 14 is a top view of the compression top die;
FIG. 15 is a front view of a profiling upper die;
FIG. 16 is a cross-sectional view of D-D of FIG. 15;
FIG. 17 is a top view of the profiling upper die;
Fig. 18 is a front view of the pressing lower die;
FIG. 19 is a cross-sectional view of E-E of FIG. 18;
FIG. 20 is a top view of the compression lower die;
FIG. 21 is a front view of a profiling lower die;
FIG. 22 is a cross-sectional view of E-E of FIG. 21;
Fig. 23 is a top view of the profiling lower die.
Description of the drawings: 1. the glazed tile body, 2, the tile ridge, 3, the notch end, 4, the lower hem, 5, the upper hem, 6, the overlapping tile body, 7, the upper supporting frame, 8, the upright post, 9, the base, 10, the profiling hydraulic cylinder, 11, the upper connecting plate, 12, the lower connecting plate, 13, the connecting rib plate, 14, the guide sleeve, 15, the shearing hydraulic cylinder, 16, the shearing upper knife, 17, the shearing lower knife, 18, the upper compaction die, 19, the lower compaction die, 20, the upper profiling die, 21, the lower profiling die, 22, the upper wavy through groove, 23, the upper wavy slot, 24, the lower wavy through groove, 25, the lower wavy slot, 26, the upper wavy pressing groove, 27 and the upper guide groove, 28, spring mounting holes, 29, step holes, 30, contour sleeves, 31, upper wavy profiled grooves, 32, upper profiled guide grooves, 33, upper profiled slopes, 34, lower wavy profiled grooves, 35, lower guide grooves, 36, lower profiled slopes, 37, lower wavy profiled grooves, 38, lower profiled guide grooves, 39, discharge through holes, 40, roller guide post and guide sleeve mechanisms, 41, connecting blocks, 42, notches, 43, guide posts, 44, adjusting blocks, 45, positioning blocks, 46, lower adjusting blocks, 47, lower positioning blocks, 48, positioning keys, 49, bearing seats, 50, connecting shafts, 51, gears, 52 and racks.
Detailed Description
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The technical scheme of the color steel glazed tile is described by combining with the attached drawings 1-3, a plurality of tile ridges 2 are arranged on the glazed tile body 1 along the length direction of the glazed tile body, a wavy notch end 3 is arranged at the front end of the glazed tile body, the notch end is turned over to form a lower folded edge 4 which is inclined downwards relative to the glazed tile body, the cross section of the lower folded edge is wavy, an upper folded edge 5 which is inclined upwards relative to the glazed tile body is arranged at the tail end of the glazed tile body, the cross section of the upper folded edge is wavy, a lapping tile body 6 which is parallel to the glazed tile body is arranged at the other end of the upper folded edge, when the color steel glazed tile is installed, the lower folded edge of one color steel glazed tile can be lapped on the upper folded edge of another color steel glazed tile, and each color steel glazed tile can be lapped freely and combined, so that the color steel glazed tile is convenient to transport and install.
The technical proposal of the production equipment of the color steel glazed tile of the invention is described in detail with the accompanying figures 4-23, the production equipment of the color steel glazed tile comprises a shearing and profiling equipment and a power forming machine which is arranged at the left side of the shearing and profiling equipment and is used for press forming and conveying the glazed tile slab blank with the tile ridge, the shearing and profiling equipment comprises an upper supporting frame 7, a base 9, a connecting frame and a pressing and cutting integrated die,
The base is provided with a column 8 which is arranged on the base through a round nut and a locking nut, the top of the column is fixed on an upper supporting frame through the round nut and the locking nut, the upper supporting frame is provided with a profiling hydraulic cylinder 10, a connecting frame is arranged between the upper supporting frame and the base, the connecting frame comprises an upper connecting plate 11 and a lower connecting plate 12, the upper connecting plate is connected with the lower connecting plate through a connecting rib plate 13, the end parts of the upper connecting plate and the lower connecting plate are respectively connected with the column through a guide sleeve 14 in a guiding way, the connecting frame is provided with a guide sleeve, the guide sleeve and the column cooperate to play a guiding role when the connecting frame moves up and down, the profiling hydraulic cylinder is connected with the upper surface of the upper supporting frame through a bolt, the upper surface of the upper connecting plate is provided with a shearing hydraulic cylinder 15, and the pressing and cutting integrated die is arranged below the lower connecting plate and comprises: a shearing upper cutter 16, a compression upper die 18 and a compression upper die 20 which are sequentially arranged along the conveying direction of the power forming machine from left to right, and a shearing lower cutter 17, a compression lower die 19 and a compression lower die 21 which are respectively arranged below and respectively matched with the shearing upper cutter, the compression upper die and the compression upper die; the upper surface of the shearing upper knife is fixedly connected with the bottom of a piston rod of the shearing hydraulic cylinder, which passes through the upper connecting plate and the lower connecting plate respectively, through bolts, the lower surface of the shearing upper knife is provided with an upper wavy through groove 22 which is matched with the shape of the tile ridge and penetrates from one side surface of the shearing upper knife to the other side surface, and the left end part of the upper surface of the shearing upper knife is provided with an upper wavy cutting groove 23 which penetrates to the lower surface of the shearing upper knife and is used for cutting a wavy notch end; the shearing cutter is fixed on the upper surface of the base, the upper surface of the shearing cutter is provided with a lower wavy through groove 24 which is matched with the shape of the tile ridge and penetrates from one side surface to the other side surface of the shearing cutter, the right end part of the upper surface of the shearing cutter is provided with a lower wavy grooving 25 which penetrates to the lower surface of the shearing cutter for cutting a wavy incision end and is matched with the upper wavy grooving, and the lower wavy grooving is arranged right below the upper wavy grooving; the upper pressing die is arranged below the lower connecting plate but is not contacted with the connecting plate, the upper pressing die is arranged on the right side of the upper shearing cutter, the left side surface of the upper pressing die is attached to the right side surface of the upper shearing cutter, the lower surface of the upper pressing die is provided with an upper wavy pressing groove 26 which is matched with the shape of a tile ridge and penetrates from one side surface of the upper pressing die to the other side surface of the upper pressing die, the right end part of the upper surface of the upper pressing die is provided with a wavy upper guide groove 27 which penetrates to the lower surface of the upper pressing die and is used for guiding, the top of the upper pressing die is provided with a spring mounting hole 28 and a bolt hole matched with a connecting bolt, the bolt head of the connecting bolt is arranged in a large hole of a step hole 29 of the upper connecting plate, the screw rod of the connecting bolt is sleeved in a contour sleeve 30 arranged in a step hole of the upper connecting plate, the contour sleeve penetrates through a through hole on the lower connecting plate and extends to the upper surface of the compression upper die, the tail end of the screw rod of the connecting bolt is fixedly connected with a bolt hole of the compression upper die, so that the connecting bolt can move up and down in the contour sleeve, a spring is arranged in a spring mounting hole, one end of the spring is arranged at the bottom of the spring mounting hole, and the other end of the spring extends out of the spring mounting hole; the upper pressing die is arranged on the right side of the upper pressing die, the upper surface of the upper pressing die is fixedly connected with the lower surface of the lower connecting plate through bolts, the lower surface of the upper pressing die is provided with an upper wavy pressing groove 31 which is matched with the shape of a ridge and penetrates from one side surface of the upper pressing die to the other side surface of the upper pressing die, the left end part of the upper surface of the upper pressing die is provided with an upper pressing guide groove 32 which penetrates to the lower surface of the upper pressing die and is used for being attached to the upper guide groove, and the junction of the upper wavy pressing groove and the upper pressing guide groove is provided with an upper pressing slope 33 for pressing out a lower folded edge and a turnover angle of the lower folded edge; the lower pressing die is arranged on the upper surface of the base, a lower wave-shaped pressing groove 34 which is matched with the outline of the tile ridge and penetrates through the surface of one side of the lower pressing die to the surface of the other side of the lower pressing die, the lower pressing die is arranged right below the upper pressing die, the left surface of the upper pressing die is flush with the left surface of the lower pressing die, a lower wave-shaped guide groove 35 which penetrates through the lower surface of the lower pressing die is arranged at the right end part of the upper surface of the lower pressing die, and a lower wave-shaped slope 36 which is matched with the upper pressing slope and used for pressing out the lower folded edge and the turnover angle of the lower folded edge is arranged at the intersection of the lower wave-shaped pressing groove and the lower guide groove; the compression lower die is fixedly arranged on the upper surface of the base on the right side of the compression lower die through bolts, the side surface of the compression lower die is fixedly connected with the side surface of the compression lower die through bolts, the upper surface of the compression lower die is provided with a lower wavy compression groove 37 matched with the profile of a tile ridge and penetrating from one side surface of the compression lower die to the other side surface, the left end part of the upper surface of the compression lower die is provided with a wavy lower compression guide groove 38 matched with the lower guide groove and penetrating to the lower surface of the compression lower die, the bottom of the lower compression inclined cape is flush with the bottom of the lower wavy compression groove, and a discharge through hole 39 is formed in the base right below a gap between the shearing lower cutter and the compression lower die.
When the equipment shearing integral die is installed, the distance between the bottom of the pressing upper die and the base is ensured to be larger than the distance between the pressing upper die and the base when the equipment is in an inactive state, the distance between the bottom of the pressing upper die and the base is smaller than the distance between the bottom of the shearing upper knife and the base, the upper surface of the shearing lower knife and the upper surface of the pressing lower die are mutually parallel, in the production of the colored steel glazed tile, a power forming machine which is arranged at the left side of the shearing pressing equipment and is used for pressing and conveying glazed tile slab blanks with tile ridges conveys the pressed glazed tile slab blanks into the shearing integral die, when the front end part of the glazed tile slab blank reaches the position right below the pressing upper die, the pressing hydraulic cylinder starts to work, the piston rod on the profiling hydraulic cylinder drives the connecting frame to integrally move downwards, so that the compacting upper die arranged at the lower part of the lower connecting plate moves downwards, the glazed tile plate blank is compacted between the compacting upper die and the compacting lower die, at the moment, the piston rod of the shearing hydraulic cylinder drives the shearing upper knife to move downwards, the compacting lower die, the shearing lower knife and the shearing upper knife jointly complete shearing, the glazed tile plate blank is cut off, the glazed tile plate blank between the compacting upper die and the compacting lower die is separated from the whole glazed tile plate blank on the shearing lower knife, at the moment, the cut end part of the whole glazed tile plate blank is cut into a wavy notch end, waste materials cut under the shearing upper knife are discharged from a discharge through hole arranged on the base right under a gap between the shearing lower knife and the compacting lower die, after shearing, the piston rod on the compression hydraulic cylinder and the piston rod of the shearing hydraulic cylinder are lifted, the whole glazed tile plate blank continues to feed, when the end part of the whole glazed tile plate blank is fed under an upper compression slope which is arranged at the junction of an upper wavy compression groove and an upper compression guide groove and is used for extruding the turnover angle of a lower folding edge, the piston rod of the compression hydraulic cylinder is driven to move downwards, when the compression upper die and the compression lower die compress the whole tile plate blank, the piston rod of the compression hydraulic cylinder continues to move downwards, at the moment, a connecting spring is arranged in a spring mounting hole and is in a compression state, at the same time, a connecting bolt moves upwards in a contour sleeve, at the moment, the compression upper die continues to move downwards, the lower folding edge of the lower folding edge is pressed by the lower wave-shaped pressing groove arranged at the junction of the upper pressing slope and the lower guiding groove and matched with the upper pressing slope for pressing the folding angle of the lower folding edge, after the lower folding edge is pressed and formed, the piston rod of the pressing hydraulic cylinder is lifted, at the moment, the pressing upper die is reset by the tension of the spring, the whole glazed tile plate blank is continuously fed, after a certain distance is fed, the piston rod of the pressing hydraulic cylinder is driven to move downwards, the pressing upper die and the pressing lower die continuously move downwards to press the whole glazed tile plate blank, the piston rod of the pressing hydraulic cylinder moves to the position when the pressing lower die and the pressing upper die mutually press the whole glazed tile plate blank, the upper pressing slope and the lower pressing slope are interacted to press an upper folded edge of the glazed tile body, a piston rod of a shearing hydraulic cylinder moves downwards while pressing the upper folded edge of the glazed tile body, a shearing upper knife moves downwards, under the shearing action of the shearing upper knife and the shearing lower knife, the whole glazed tile plate blank is sheared, the glazed tile plate blank pressed with the upper folded edge is separated from the whole plate blank, the glazed tile plate blank between the right end part of the upper folded edge and the shearing upper knife forms a lapped tile body of the glazed tile body, thus the press forming of the whole glazed tile is completed, and the plate blank waste of the glazed tile body under the shearing action of the shearing upper knife and the shearing lower knife is discharged from a discharge through hole arranged on a base right below a gap between the shearing lower knife and the pressing lower die, meanwhile, the end part of the whole glazed tile plate blank conveyed by the forming machine is pressed into a wavy notch end, and the movement process is repeated to finish the production of the next glazed tile.
When the piston rod of the shearing hydraulic cylinder drives the shearing upper knife to move downwards, the shearing upper knife possibly deviates from the original position, a ball guide post guide sleeve structure 40 is arranged on the connecting frame, the ball guide post guide sleeve structure is respectively matched with the upper connecting plate and the lower connecting plate in a guiding way, a connecting block 41 is arranged on the lower surface of the lower connecting plate, a notch 42 is arranged at the intersection of the bottom surface of the right side of the piston rod of the shearing hydraulic cylinder and the side surface, one end of the upper surface of the connecting block is connected with a guide post 43 in the ball guide post guide sleeve mechanism penetrating through the lower connecting plate, preferably, the guide post can be embedded into the connecting block in a transitional fit way, the other end of the connecting block is connected with the bottom surface of the piston rod penetrating through the upper connecting plate and the lower connecting plate on the shearing hydraulic cylinder through bolts, the shearing upper knife is arranged on the lower surface of the connecting block, and the position of the shearing upper knife does not deviate when moving up and down through the guiding action of the guide post, meanwhile, one end of the connecting block is stressed more uniformly through the action of the guide post and the piston rod of the shearing hydraulic cylinder, the connecting spring is arranged on the connecting block because of the narrower width of the upper pressing die, in order to set aside the installation position for the connecting spring and reduce the contact area of the piston rod, a notch is arranged at the junction of the bottom surface on the right side of the piston rod of the shearing hydraulic cylinder and the side surface, one side of the shearing upper knife is provided with an adjusting block 44, the left side surface of the shearing upper knife is attached to the side surface of the adjusting block and is connected with the side surface of the adjusting block through a bolt, the other side of the adjusting block is provided with a positioning block 45, the upper surface and the side surface of the positioning block are respectively provided with a through hole, the through hole on the upper surface of the positioning block is connected with the connecting block through a bolt, and the through hole on the side surface of the positioning block can enable the shearing upper knife to transversely move on the connecting block, the position of shearing up-knife is adjusted, shearing down-knife adjustable sets up in the base upper surface, shearing down-knife left base surface is provided with the tool setting device, the tool setting device includes lower regulating block 46 and lower locating piece 47, lower locating piece's upper surface and side surface are provided with the through-hole respectively, lower locating piece upper surface's through-hole passes through bolt and base fixed connection, lower locating piece's side surface's through-hole passes through the bolt and is connected with regulating block one side surface, shearing up-knife's left side surface laminating is in lower regulating block's opposite side surface and is connected with lower regulating block through the bolt, can effectually adjust shearing down-knife relative position on the base.
The lower surface of the lower connecting plate is provided with a positioning key groove, the positioning key 48 is fixed in the positioning key groove through a bolt, the left side surface of the positioning key is attached to the right side surface of the profiling upper die, so that the profiling upper die is positioned conveniently during installation, the positions of all parts between the shearing integrated dies are more accurate, and the installation is more convenient; the compression hydraulic cylinder is symmetrically arranged at two ends of the upper supporting frame, a synchronous feeding device is arranged between the upper supporting frame and the upper connecting plate and comprises a bearing seat 49, a connecting shaft 50, a gear 51 and a rack 52, the bearing seat is symmetrically arranged on the lower surface of the upper supporting frame, two ends of the connecting shaft are connected with bearings in the bearing seat in a matched manner, the gear is symmetrically arranged on the connecting shaft, the rack is symmetrically arranged on the upper surface of the upper connecting plate and is respectively connected with the gears in a matched manner, when a piston rod of the compression hydraulic cylinder drives the upper connecting plate to move up and down, the two ends of the upper connecting plate in the length direction are fed more uniformly through the movement of the gear on the rack, the two ends of a part on the shearing integral die in the length direction are fed more uniformly, and the pressing quality of the color steel glazed tile is ensured.
While the basic principles of the invention have been shown and described, there are various changes and modifications to the invention, which fall within the scope of the invention as hereinafter claimed, without departing from the spirit and scope of the invention.
Claims (3)
1. The utility model provides a production facility of various steel glazed tiles, includes shearing profiling equipment and sets up in the left power make-up machine that is used for the compression molding of shearing profiling equipment and carries the glazed tiles slab embryo that has the tile ridge, its characterized in that: the glazed tile comprises a glazed tile body, a corrugated notch end, a lower folded edge, an upper folded edge, a corrugated upper folded edge and a lapped tile body, wherein the glazed tile body is provided with a plurality of tile ridges along the length direction of the glazed tile body; the shearing and profiling equipment comprises an upper supporting frame, a base, a connecting frame and a pressing and cutting integrated die, wherein an upright post which is arranged on the base through a round nut and a locking nut is arranged on the base, the top of the upright post is fixed on the upper supporting frame through the round nut and the locking nut, a profiling hydraulic cylinder is arranged on the upper supporting frame, the connecting frame is arranged between the upper supporting frame and the base, the connecting frame comprises an upper connecting plate and a lower connecting plate, the upper connecting plate is connected with the lower connecting plate through a connecting rib plate, the end parts of the upper connecting plate and the lower connecting plate are respectively connected with the upright post through guide sleeves, the profiling hydraulic cylinder is connected with the upper surface of the upper supporting frame through bolts, the upper surface of the upper connecting plate is provided with the shearing hydraulic cylinder, the pressing and cutting integrated die is arranged below the lower connecting plate, and the pressing and cutting integrated die comprises: a shearing upper cutter, a compression upper die and a compression upper die which are sequentially arranged along the conveying direction from left to right of the power forming machine, a shearing lower cutter, a compression lower die and a compression lower die which are respectively arranged below the shearing upper cutter, the compression upper die and respectively matched with the shearing upper cutter, the compression upper die and the compression upper die,
The upper surface of the shearing upper knife is fixedly connected with the bottom of a piston rod of the shearing hydraulic cylinder, which penetrates through the upper connecting plate and the lower connecting plate respectively, through bolts, the lower surface of the shearing upper knife is provided with an upper wavy through groove which is matched with the shape of the tile ridge and penetrates from one side surface of the shearing upper knife to the other side surface, and the left end part of the upper surface of the shearing upper knife is provided with an upper wavy cutting groove which penetrates through to the lower surface of the shearing upper knife and is used for cutting a wavy notch end;
The lower wavy grooving which penetrates to the lower surface of the shearing lower cutter for cutting a wavy incision end and is matched with the upper wavy grooving mutually is arranged under the upper wavy grooving;
The upper pressing die is arranged below the lower connecting plate but is not in contact with the connecting plate, the upper pressing die is arranged on the right side of the shearing upper cutter, the left side surface of the upper pressing die is attached to the right side surface of the shearing upper cutter, the lower surface of the upper pressing die is provided with an upper wavy pressing groove matched with the shape of a tile ridge and penetrating from one side surface of the upper pressing die to the other side surface of the upper pressing die, the right end part of the upper surface of the upper pressing die is provided with a wavy upper guide groove penetrating to the lower surface of the upper pressing die for guiding, the top of the upper pressing die is provided with a spring mounting hole and a bolt hole matched with a connecting bolt, the bolt head of the connecting bolt is arranged in a large hole of a step hole of the upper connecting plate, a screw rod of the connecting bolt is sleeved in an equal-height sleeve arranged in the step hole of the upper connecting plate, the equal-height sleeve penetrates through the through hole on the lower connecting plate and extends to the upper surface of the upper pressing die, the tail end of the screw rod of the connecting bolt is fixedly connected with the bolt hole of the upper pressing die, so that the connecting bolt can move up and down in the equal-height sleeve, one end of the spring is arranged at the bottom of the spring mounting hole, and the other end of the spring is extended out of the spring mounting hole;
The upper pressing die is arranged on the right side of the upper pressing die, the upper surface of the upper pressing die is fixedly connected with the lower surface of the lower connecting plate through bolts, the lower surface of the upper pressing die is provided with an upper wavy pressing groove matched with the shape of a ridge and penetrating from one side surface of the upper pressing die to the other side surface of the upper pressing die, the left end part of the upper surface of the upper pressing die is provided with an upper pressing guide groove penetrating to the lower surface of the upper pressing die and being used for being attached to the upper guide groove, and an upper pressing slope for pressing out a lower folded edge and the turnover angle of the lower folded edge is arranged at the junction of the upper wavy pressing groove and the upper pressing guide groove;
the lower pressing die is arranged on the upper surface of the base, a lower wave-shaped pressing groove matched with the ridge shape and penetrating from one side surface of the lower pressing die to the other side surface is formed in the upper surface of the lower pressing die, the lower pressing die is arranged right below the upper pressing die, the left side surface of the upper pressing die is flush with the left side surface of the lower pressing die, a lower wave-shaped guide groove penetrating to the lower surface of the lower pressing die is formed in the right side end part of the upper surface of the lower pressing die, and a lower wave-shaped pressing groove and a lower guide groove which are right below an upper pressing slope are matched with the upper pressing slope are formed in the junction of the lower wave-shaped pressing groove and the lower guide groove so as to press out a lower hem and a turnover angle of the lower hem;
The left end part of the upper surface of the compression lower die is provided with a wavy lower compression guide groove which penetrates through the lower surface of the compression lower die and is matched with the lower guide groove, the bottom of the lower compression inclined cape is flush with the bottom of the lower wavy compression groove, and a discharging through hole is arranged on the base right below a gap between the shearing lower cutter and the compression lower die; the connecting frame is provided with a ball guide pillar and guide sleeve structure which is respectively matched with an upper connecting plate and a lower connecting plate in a guiding way, the lower surface of the lower connecting plate is provided with a connecting block, a notch is formed at the junction of the bottom surface and the side surface of the right side of a piston rod of the shearing hydraulic cylinder, one end of the upper surface of the connecting block is connected with a guide pillar in the ball guide pillar and guide sleeve mechanism penetrating through the lower connecting plate, the other end of the upper surface of the connecting block is connected with the bottom surface of the piston rod penetrating through the upper connecting plate and the lower connecting plate on the shearing hydraulic cylinder through a bolt, a shearing upper cutter is arranged on the lower surface of the connecting block, one side of the shearing upper cutter is provided with an adjusting block, the left side surface of the shearing upper cutter is attached to the side surface of the adjusting block and is connected with the side surface of the adjusting block through a bolt, the upper surface of the adjusting block and the side surface of the adjusting block are respectively provided with a through hole, the through hole of the upper surface of the positioning block is connected with the connecting block through the bolt; the shearing cutter is arranged on the upper surface of the base in an adjustable mode, a cutter adjusting device is arranged on the surface of the base on the left side of the shearing cutter, the cutter adjusting device comprises a lower adjusting block and a lower positioning block, through holes are formed in the upper surface and the side surface of the lower positioning block respectively, the through holes in the upper surface of the lower positioning block are fixedly connected with the base through bolts, the through holes in the side surface of the lower positioning block are connected with one side surface of the adjusting block through bolts, and the left side surface of the shearing cutter is attached to the other side surface of the lower adjusting block and connected with the lower adjusting block through bolts.
2. The production equipment of the colored steel glazed tile according to claim 1, wherein: the lower surface of the lower connecting plate is provided with a positioning key groove, the positioning key is fixed in the positioning key groove through a bolt, and the left side surface of the positioning key is attached to the right side surface of the profiling upper die.
3. The production equipment of the color steel glazed tile according to claim 1, wherein the profiling hydraulic cylinders are symmetrically arranged at two ends of the upper support frame, a synchronous feeding device is arranged between the upper support frame and the upper connecting plate and comprises bearing seats, connecting shafts, gears and racks, the bearing seats are symmetrically arranged on the lower surface of the upper support frame, two ends of the connecting shafts are connected with bearings in the bearing seats in a matched manner, the gears are symmetrically arranged on the connecting shafts, and the racks are symmetrically arranged on the upper surface of the upper connecting plate and are respectively connected with the gears in a matched manner.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710893014.4A CN107520330B (en) | 2017-09-27 | 2017-09-27 | Colored steel glazed tile and production equipment thereof |
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| CN201710893014.4A CN107520330B (en) | 2017-09-27 | 2017-09-27 | Colored steel glazed tile and production equipment thereof |
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| CN107520330B true CN107520330B (en) | 2024-05-24 |
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| CN112064897B (en) * | 2020-09-19 | 2022-05-24 | 张承林 | Antique glazed tile and processing method and system thereof |
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