CN1346721A - Automatic steel tile manufacturing machine - Google Patents
Automatic steel tile manufacturing machine Download PDFInfo
- Publication number
- CN1346721A CN1346721A CN 00129655 CN00129655A CN1346721A CN 1346721 A CN1346721 A CN 1346721A CN 00129655 CN00129655 CN 00129655 CN 00129655 A CN00129655 A CN 00129655A CN 1346721 A CN1346721 A CN 1346721A
- Authority
- CN
- China
- Prior art keywords
- wheels
- moulding
- polygonal
- tortuous
- roller
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Landscapes
- Forging (AREA)
Abstract
An automatic steel tile manufacturing machine is composed of a feeding unit, a rolling unit, a cold forging and cut-off unit, and a collector unit. Said rolling unit consists of a base, a shearing mechanism and several shaping roller sets, which include several sets of asymptotic upper and lower arc rollers and several sets of multi-angle bending upper and lower arc rollers.
Description
The invention belongs to the construction material manufacturing equipment, particularly a kind of automatic steel tile manufacturing machine.
For cooperating steel plate specification requirement when the calendering forming, need provide bigger flexible area as steel plate, cooperating the moulding degree of depth of each steel plate groove, reduce the calendering forming risk, the spreading roller of steel that uses watt or steel plate calendering forming machine all adopts the mode of gradual calendering forming to design at present.Yet, this calendering forming machine will be provided with 20 groups of spreading roller set at least, and these roller set are as the moulding gradually from shallow to deep of one group of groove with per five groups of roller set, it is the so-called progressive method of forming, after this progressive method of forming lies in each ditch Slot shaping, carry out next ditch Slot shaping again, to the last one group of ditch Slot shaping is promptly finished the moulding spreading of steel plate.In fact the calendering forming machine of this structure is the machinery that calendering forming wheel certainly adopts so far always, and its biggest advantage is that steel plate forming is difficult for producing deviation, though promptly for the most traditional, but the make-up machine that insures most.And that its maximum shortcoming is the entire length of machinery is oversize, is about 14～20m, and so, desire is formed one group of full automatic production equipment, and the factory building land used then will take too many cost, thereby cause the obstacle of founding the factory; Secondly, with gradual moulding, its forming process and moulding program are too much, make shaping speed slow; The 3rd, during moulding, the baking vanish face with steel plate places the top usually, and when the inner surface of steel plate after applying to the moulding of non-automaticization production equipment need be inserted heat-barrier material again, needing by two bit manipulation personnel was positive with the non-baking vanish face upset of steel plate earlier.Therefore, when the steel of one day moulding 30t of make-up machine weight, these two operating personnel promptly need move the steel plate of 30t weight the same day, and its muscle power expends greatly, and if having and cause collision accidentally, made steel plate deformed, can cause the production capacity loss again.
Known roller set is provided with spring between its upper and lower roller, to cooperate the elastic gap between upper and lower roller spreading steel plate.The shortcoming of this roller set is that the spring fatiguability makes it lose the function that keeps elastic gap between the upper and lower roller; Or can not form the function that keeps elastic gap very little because of the too little number of coils in space between upper and lower roller.
Moreover known gradual calendering forming machine rear end is provided with the multiple field punching mechanism earlier, and cutting mechanism is set again, to constitute forming machine.But as previously mentioned, during moulding, usually the baking vanish face with steel plate places the top, after automated production in the prologue, as inserts the foaming material, needs carry out rotary movement by two bit manipulation personnel to steel plate, and has a puzzlement that needs big factory building length equally.
The purpose of this invention is to provide a kind of manufacturing process, floor space is little, labour intensity is low automatic steel tile manufacturing machine of shortening.
The present invention includes discharge mechanism, rolling formation mechanism, cold-forge forming cutting mechanism and place the material bearing shelf at rear; Rolling formation mechanism comprises support, is arranged at cutting structure and the number shaping roller group used in support the place ahead; Number shaping roller group comprises some groups of asymptotic moulding wheels, some groups of polygonal tortuous moulding wheels and the wheels of finalizing the design; Each asymptotic briquetting roller group comprises the upper and lower roller with corresponding arc respectively, and makes the arc of some groups of asymptotic moulding wheels be asymptotic shape; Each polygonal tortuous briquetting roller group comprises the upper and lower roller with corresponding polygonal tortuous moulding arc respectively, and makes the polygonal tortuous moulding arc of some polygonal tortuous moulding wheels be from-shollow-to-deep shape; The typing wheels comprise having the upper and lower roller of organizing the identical arc of polygonal tortuous moulding arc of polygonal tortuous moulding wheels with last; The cold-forge forming cutting mechanism is arranged at the support rear.
Wherein:
All be provided with to keep the elastomer block of elastic gap between the upper and lower roller between the upper and lower roller of some groups of asymptotic moulding wheels, some groups of polygonal tortuous moulding wheels and the wheels of finalizing the design.
The end of number shaping roller group is provided with length meter; Length meter is arranged at the appropriate location of being fixed in the cross bar on the support, and it is provided with and the bottom roller of the wheels of finalizing the design pastes the runner that touches.
The cold-forge forming cutting mechanism comprises mould, be mounted on the mould and drive the mould action the mould oil hydraulic cylinder, be arranged at the cutting knife at mould rear and drive the cutting knife oil hydraulic cylinder of cutting knife.
Material bearing shelf comprises the base that is provided with track, through roller rolling frame and frame shift oil cylinder on the base track; Being pivoted on the frame wears fixing rotating shaft for plural bolster plate, and bolster plate beat oil hydraulic cylinder is fixedly arranged on the frame, and oil compression rod is connected with rotating shaft on being hubbed at frame with its pivot joint and the pivoted arm that is fixed in the rotating shaft respectively through two ends on it; The frame shift oil cylinder is arranged between base and the frame, and is connected with frame with oil compression rod.
Owing to the present invention includes discharge mechanism, rolling formation mechanism, cold-forge forming cutting mechanism and place the material bearing shelf at rear; Rolling formation mechanism comprises support, is arranged at support the place ahead cutting structure and number shaping roller group; Number shaping roller groups comprise that some groups are polygonal tortuous moulding wheels and the typing wheels that the upper and lower roller of the polygonal tortuous moulding arc of from-shollow-to-deep shape constitutes by having the asymptotic moulding wheels that are the upper and lower roller of asymptotic arc and constitute, some groups by having; The cold-forge forming cutting mechanism is arranged at the support rear.During moulding, the steel plate of coil of strip is in regular turn by the spreading of some groups of asymptotic moulding wheels, more than, be asymptotic arc on the compacted under roller with steel plate first degree of depth one-shot forming, to shorten flow process; Then in regular turn by the spreading of some groups of polygonal tortuous moulding wheels, more than, be the polygonal tortuous moulding arc of from-shollow-to-deep shape on the compacted under roller, with the quick calendering forming of steel plate; Then, the steel plate of calendering forming is by the upper and lower roller of typing wheels, the steel plate of calendering forming is really finalized the design, just can shorten the flow process of calendering forming significantly, both can really reduce taking the factory building cost, but expedite product shaping speed again not only shortens manufacturing process, and floor space is little, labour intensity is low, thereby reaches purpose of the present invention.
Fig. 1, for structural representation stereogram of the present invention.
Fig. 2, for the invention in rolling formation mechanism and cold-forge forming cutting mechanism structural representation stereogram.
Fig. 3, be J portion partial enlarged drawing among Fig. 2.
Fig. 4, be among Fig. 2 A to partial view (asymptotic briquetting roller).
Fig. 5, be among Fig. 2 B to partial view (asymptotic briquetting roller).
Fig. 6, be among Fig. 2 C to partial view (asymptotic briquetting roller).
Fig. 7, be K portion partial enlarged drawing among Fig. 2.
Fig. 8, be among Fig. 2 D to partial view (polygonal tortuous briquetting roller).
Fig. 9, be among Fig. 2 E to partial view (polygonal tortuous briquetting roller).
Figure 10, be among Fig. 2 F to partial view (polygonal tortuous briquetting roller).
Figure 11, be among Fig. 2 G to partial view (polygonal tortuous briquetting roller).
Figure 12, be among Fig. 2 H to partial view (polygonal tortuous briquetting roller).
Figure 13, be among Fig. 2 I to partial view (shaping wheel).
Figure 14, be among Fig. 7 L to view.
Figure 15, for cold-forge forming cutting mechanism structural representation side view of the present invention.
Figure 16, for material bearing shelf structural representation stereogram of the present invention.
Figure 17, be material bearing shelf action schematic diagram of the present invention.
Figure 18, for material bearing shelf bearing material side view of the state of the present invention.
Figure 19, for material bearing shelf blowing side view of the state of the present invention.
Below in conjunction with accompanying drawing the present invention is further elaborated.
As shown in Figure 1, the present invention includes discharge mechanism 1, rolling formation mechanism 2, cold-forge forming cutting mechanism 3 and material bearing shelf 4.
Discharge mechanism 1 is in order to putting coil of strip 10, and the steel plate 11 that makes coil of strip 10 with the baking vanish face below mode enter rolling formation mechanism 2.
As shown in Figure 2, count shaping roller group 24 and comprise 244,245,246,247,248 and one groups of typings of 241,242,243, five groups of polygonal tortuous moulding wheels of three groups of asymptotic moulding wheels wheels 249.
As shown in Figure 4, first group of asymptotic moulding wheels 241 comprises the upper and lower roller 2411,2412 with corresponding first arc 2410.
As shown in Figure 5, second group of asymptotic moulding wheels 242 comprises the upper and lower roller 2421,2422 that has corresponding first arc 2410 and be positioned at second arc 2420 of first arc, 2410 both sides.
As shown in Figure 6, the 3rd group of asymptotic moulding wheels 243 comprise having corresponding first arc 2410, be positioned at second arc 2420 of first arc, 2410 both sides and be positioned at the upper and lower roller 2431,2432 of outermost the 3rd arc 2430.The arc that is each asymptotic moulding wheels 241,242,243 is asymptotic shape.
As shown in Figure 8, first group of polygonal tortuous moulding wheels 244 comprises the upper and lower roller 2441,2442 with corresponding first polygonal tortuous moulding arc 2440.
As shown in Figure 9, second group of polygonal tortuous moulding wheels 245 comprises the upper and lower roller 2451,2452 with corresponding second polygonal tortuous moulding arc 2450.
As shown in figure 10, the 3rd group of polygonal tortuous moulding wheels 246 comprise the upper and lower roller 2461,2462 with the corresponding the 3rd polygonal tortuous moulding arc 2460.
As shown in figure 11, the 4th group of polygonal tortuous moulding wheels 247 comprise the upper and lower roller 2471,2472 with the corresponding the 4th polygonal tortuous moulding arc 2470.
As shown in figure 12, the 5th group of polygonal tortuous moulding wheels 248 comprise the upper and lower roller 2481,2482 with the corresponding the 5th polygonal tortuous moulding arc 2480.
And make first, second, third and fourth, five polygonal tortuous moulding arcs 2440,2450,2460,2470,2480 are corresponding and be and from-shallow-to-deep deepen shape gradually.
As shown in figure 13, typing wheels 249 comprise have corresponding and with the upper and lower roller 2491,2492 of the 5th polygonal tortuous moulding arc 2480 identical arcs 2490 of the 5th group of polygonal tortuous moulding wheels 248.
As Fig. 2, shown in Figure 3, between the upper and lower roller 2411 and 1412 of each roller set 241,242,243,244,245,246,247,248,249, between 2421 and 2422, between 2431 and 2432, between 2441 and 2442,2451 and 2452, between 2461 and 2462, between 2471 and 2472, between 2481 and 2482 and all be provided with elastomer block 22 between 2491 and 2492.Replace springs by elastomer block 22, keep between the upper and lower roller 2411 of upper and lower roller and 1412, reach between 2421 and 2422, between 2431 and 2432, between 2441 and 2442,2451 and 2452, between 2461 and 2462, between 2471 and 2472, between 2481 and 2482 the elastic gap between 2491 and 2492 to reach.
As Fig. 2, Fig. 7, shown in Figure 14, length meter 23 is arranged at the end of several shaping roller groups 24, and it is fixed in the appropriate location of the cross bar of being located on the support 21 230, and length meter 23 is provided with and the bottom roller 2492 of the wheels 249 of finalizing the design pastes the runner 231 that touches.
As Fig. 2, shown in Figure 15, cold-forge forming cutting mechanism 3 is arranged at support 21 rears.It comprises mould 30, is mounted on the mould 30 and drives the mould oil hydraulic cylinder 32 of mould 30 action, the cutting knife oil hydraulic cylinder 34 that is arranged at the cutting knife 33 at mould 30 rears and drives cutting knife 33 through oil compression rod 31.
As Figure 16, Figure 17, Figure 18, shown in Figure 19, frame 44 and frame shift oil cylinder 43 that material bearing shelf 4 comprises the base 40 that is provided with track 400, rolls on base 40 tracks 400 through roller 42.
Be pivoted on the frame 44 and wear fixing rotating shaft 450 for plural bolster plate 45, bolster plate beat oil hydraulic cylinder 46 is fixedly arranged on the frame 44, oil compression rod 460 is connected with rotating shaft 450 on being hubbed at frame 44 with its pivot joint and the pivoted arm that is fixed in the rotating shaft 450 respectively through two ends on it, flexible by oil compression rod 460, make bolster plate 45 make upper and lower beat through pivoted arm and rotating shaft 450, in type steel watt is positioned over earlier on the bolster plate 45, and falls then.
Frame shift oil cylinder 43 is arranged between base 40 and the frame 44, and is connected with frame 44 with oil compression rod 430.
During moulding, the steel plate 11 of coil of strip 10 can be by three groups of asymptotic moulding wheels 241,242,243 with steel plate 11 first degree of depth one-shot formings, to shorten flow process in regular turn by three groups of asymptotic moulding wheels 241,242,243 spreadings; Then in regular turn by fourth, fifth, six, seven, eight group of polygonal tortuous moulding wheels 244,245,246,247,248 spreading, by corresponding on five groups of polygonal tortuous moulding wheels 244,245,246,247,248 and be first, second, third and fourth that deepen shape gradually, five polygonal tortuous moulding arcs 2440,2450,2460,2470,2480, can be fast with steel plate 11 calendering formings; Then, the steel plate of calendering forming is really finalized the design the steel plate of calendering forming by the upper and lower roller 2491,2492 of typing wheels 249, can not change with the radian that keeps moulding on it.So, just can shorten the flow process of calendering forming significantly, both can really reduce taking the factory building cost, but expedite product shaping speed again.Length meter 23 drives runner 231 with the bottom roller 2492 by typing wheels 249 and predicts moulding length, and drive that cold-forge forming mechanism 3 cuts as spacing or cold forging strikes out the action of steel watt shape, promptly drive moulds 30 liftings through oil compression rod 31 by mould oil hydraulic cylinder 32; Cutting knife oil hydraulic cylinder 34 watt carries out spacing severing operation through the steel that oil compression rod 340 drives 33 pairs of moulding of cutting knife, with the in type steel watt cut-out that is positioned on the material bearing shelf 4 bolster plates 45, by frame shift oil cylinder 43 frame 44 is moved backward relative to base 40, and make bolster plate 45 downward biases moving again, the steel of cut-out watt is fallen down, cause the puzzlement of damage by the steel in the only moulding of being shifted elsewhere for garrison duty after the frame 44 watt with watt being collided mutually by the steel of severing.
The present invention places the below with the baking vanish face of steel plate 11, if this steel plate 11 need be received in heat insulation material, all can make its moulding simultaneously as the heat insulation material of OPP, the heat insulation material of PU etc., and steel plate 11 need not overturn.
The present invention has following characteristics:
1, rolling formation mechanism adopts the prone mode moulding of steel plate baking vanish.
2, the shaping roller of rolling formation mechanism is divided into progressive briquetting roller, polygonal tortuous briquetting roller and typing Wheel utilizes earlier the one-shot forming of steel plate forming radian; Again through polygonal tortuous briquetting roller moulding; Last fully moulding Rear recycling locating wheel is finalized the design, and namely finishes the initial calendering forming of steel plate.
3, rolling formation mechanism respectively organize roller, all be provided with elastomer block between its upper and lower roller, by elasticity Piece keeps elastic gap between upper and lower roller, to cooperate each stage moulding demand of steel plate, makes steel plate even reach Simultaneously moulding, also enough flexible areas of tool of many grooves once.
4, be provided with length meter in last group briquetting roller side, use measuring moulding length, with in good time severing.
5, be provided with the cold-forge forming cutting mechanism, so that the steel plate of original shaping is made steel with the cold forging impact style Watt shape is carried out spacing severing operation again.
6, be provided with the material bearing shelf of placing molded steel watt, and can move suitable length in good time outward, to prevent moulding In the steel watt collision of steel watt and severing.
Claims (5)
1, a kind of automatic steel tile manufacturing machine, it comprises discharge mechanism, rolling formation mechanism, cold-forge forming cutting mechanism and places the material bearing shelf at rear; Rolling formation mechanism comprises support, is arranged at the cutting structure and the number shaping roller group in support the place ahead; The cold-forge forming cutting mechanism is arranged at the support rear; It is characterized in that described several shaping roller group comprises some groups of asymptotic moulding wheels, some groups of polygonal tortuous moulding wheels and the wheels of finalizing the design; Each asymptotic briquetting roller group comprises the upper and lower roller with corresponding arc respectively, and makes the arc of some groups of asymptotic moulding wheels be asymptotic shape; Each polygonal tortuous briquetting roller group comprises the upper and lower roller with corresponding polygonal tortuous moulding arc respectively, and makes the polygonal tortuous moulding arc of some polygonal tortuous moulding wheels be from-shollow-to-deep shape; The typing wheels comprise having the upper and lower roller of organizing the identical arc of polygonal tortuous moulding arc of polygonal tortuous moulding wheels with last.
2, automatic steel tile manufacturing machine according to claim 1 is characterized in that all being provided with to keep the elastomer block of elastic gap between the upper and lower roller between the upper and lower roller of described some groups of asymptotic moulding wheels, some groups of polygonal tortuous moulding wheels and typing wheels.
3, automatic steel tile manufacturing machine according to claim 1 is characterized in that the end of described several shaping roller groups is provided with length meter; Length meter is arranged at the appropriate location of being fixed in the cross bar on the support, and it is provided with and the bottom roller of the wheels of finalizing the design pastes the runner that touches.
4, automatic steel tile manufacturing machine according to claim 1, it is characterized in that described cold-forge forming cutting mechanism comprise mould, be mounted on the mould and drive mould action the mould oil hydraulic cylinder, be arranged at the cutting knife at mould rear and drive the cutting knife oil hydraulic cylinder of cutting knife.
5, automatic steel tile manufacturing machine according to claim 1, it is characterized in that described material bearing shelf comprise the base that is provided with track, through roller rolling frame and frame shift oil cylinder on the base track; Being pivoted on the frame wears fixing rotating shaft for plural bolster plate, and bolster plate beat oil hydraulic cylinder is fixedly arranged on the frame, and oil compression rod is connected with rotating shaft on being hubbed at frame with its pivot joint and the pivoted arm that is fixed in the rotating shaft respectively through two ends on it; The frame shift oil cylinder is arranged between base and the frame, and is connected with frame with oil compression rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00129655 CN1123408C (en) | 2000-10-09 | 2000-10-09 | Automatic steel tile manufacturing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 00129655 CN1123408C (en) | 2000-10-09 | 2000-10-09 | Automatic steel tile manufacturing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN1346721A true CN1346721A (en) | 2002-05-01 |
| CN1123408C CN1123408C (en) | 2003-10-08 |
Family
ID=4593650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 00129655 Expired - Fee Related CN1123408C (en) | 2000-10-09 | 2000-10-09 | Automatic steel tile manufacturing machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN1123408C (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817779A (en) * | 2014-03-03 | 2014-05-28 | 杭州诺源铜艺装饰有限公司 | Full-automatic cornice machine |
| CN107520330A (en) * | 2017-09-27 | 2017-12-29 | 新乡天丰机械制造有限公司 | A kind of color steel glazed tiles and its production equipment |
-
2000
- 2000-10-09 CN CN 00129655 patent/CN1123408C/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103817779A (en) * | 2014-03-03 | 2014-05-28 | 杭州诺源铜艺装饰有限公司 | Full-automatic cornice machine |
| CN107520330A (en) * | 2017-09-27 | 2017-12-29 | 新乡天丰机械制造有限公司 | A kind of color steel glazed tiles and its production equipment |
| CN107520330B (en) * | 2017-09-27 | 2024-05-24 | 新乡天丰机械制造有限公司 | Colored steel glazed tile and production equipment thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1123408C (en) | 2003-10-08 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN102310130B (en) | Bending mold for front cover lock pin of SUV (sport utility vehicle) | |
| CN201596714U (en) | Novel bending mould | |
| CN202162272U (en) | Mould for processing W-shaped elastic bar of passenger special line | |
| CN110640050A (en) | Flat copper wire bending forming device | |
| CN211135160U (en) | Automobile parts stamping die | |
| CN1123408C (en) | Automatic steel tile manufacturing machine | |
| CN205309038U (en) | Lockpin stamping device | |
| CN201105309Y (en) | Mould for hammering creeper tread | |
| CN102716948A (en) | U-shaped section steel bending and molding device and molding method utilizing same | |
| CN106180381A (en) | Progressive die for stamping parts of automobile | |
| CN201168741Y (en) | Idler pulley mould for metal plate dentiform member moulding | |
| CN219253840U (en) | U-shaped part forming and punching die | |
| CN111804808A (en) | Multistage machine-shaping equipment of curtain connecting piece | |
| CN215745822U (en) | Automatic punching machine tool for punching and polishing holes of steel plate quickly | |
| JP4293702B2 (en) | Sheet metal processing method | |
| CN2917360Y (en) | Fastener | |
| CN202621653U (en) | Bending forming device for U-shaped profile steel | |
| CN211276040U (en) | Steel pipe chamfer cold press forming device | |
| CN206392637U (en) | A kind of lathe side sketch plate Bending Mould | |
| CN212792457U (en) | Adjustable welding wire forming machine | |
| CN213001954U (en) | Plate bending machine | |
| CN2595486Y (en) | Hardware mold for longitudinal and transverse impact forming | |
| CN112893570A (en) | Blank holder machine is used in steel construction I-steel production and processing | |
| CN111438252A (en) | Automobile longitudinal beam forming die | |
| CN209439310U (en) | Side shaping large size sliding block wedge mechanism |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C06 | Publication | ||
| PB01 | Publication | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C19 | Lapse of patent right due to non-payment of the annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |