CN209792388U

CN209792388U - shingle nail machine-shaping equipment

Info

Publication number: CN209792388U
Application number: CN201822117985.2U
Authority: CN
Inventors: 吴维慧
Original assignee: Shandong Xintai Energy Saving Polytron Technologies Inc
Current assignee: Shandong Xintai Energy Saving Polytron Technologies Inc
Priority date: 2018-12-17
Filing date: 2018-12-17
Publication date: 2019-12-17
Anticipated expiration: 2028-12-17

Abstract

The utility model discloses a shingle nail machine-shaping equipment, it includes from going to the decoiler, the school flat conveyor that sets gradually after, cuts the make-up machine and cut off the make-up machine, and the decoiler is equipped with the levelling roller that can level panel on spreading the steel band of lapping into banding panel and the school flat conveyor, cut the make-up machine and include die-cut frame, the both sides of die-cut frame are connected with respectively and can cut two sides of panel and form the die-cut mechanism of breach portion at the panel side, still be equipped with the extrusion mechanism that can form two sides of panel the portion of bending in the die-cut frame, cut off the make-up machine and including cutting off the frame, cut off the frame and be equipped with the die-cut panel breach portion and make progress or fold down the forming mechanism that cuts off the both sides that will cut off after cutting off from the middle of breach portion. The utility model discloses can the continuous production four sides set up the metal decorating board of the portion of bending or/and kink, have production quality and the high advantage effect of labor efficiency.

Description

Shingle nail machine-shaping equipment

Technical Field

The utility model relates to a shingle nail machine-shaping equipment.

Background

The outer surface of the existing vacuum heat insulation decorative plate is hung with marble plates, metal plates and other structures, so that the firm installation strength of the vacuum heat insulation decorative plate can be improved, and the attractive appearance of the vacuum heat insulation decorative plate is improved. The applicant provides a vacuum heat insulation decorative plate, the structure of which is disclosed in the patent application with the patent application number of 2018209280656, the metal decorative plate is manufactured by adopting the following process, mechanical equipment is adopted to press or stamp the cut metal plate, the edge part of the metal plate is provided with bending parts, at least two opposite bending parts are provided with wing plates extending outwards, the width size of the two opposite bending parts with the wing plates has the width difference with the fixed size, the width of the two wing plates which are arranged in parallel with the outer surface of the aluminum plate and are oppositely arranged is the same, bolt penetrating holes are punched on the wing plates, and the metal decorative plate is manufactured.

Disclosure of Invention

The to-be-solved first technical problem of the utility model is to provide a shingle nail machine-shaping equipment adopts above-mentioned shingle nail machine-shaping equipment, can the continuous production wall panel, the foretell metal decorative board of continuous production promptly to improve labor efficiency, also improve processingquality.

In order to solve the technical problem, the utility model provides a wall panel processing and forming device with the following structure, the structure is characterized by comprising an uncoiler, a leveling conveyor, a cutting forming machine and a cutting forming machine which are sequentially arranged from front to back, wherein the uncoiler uncoils coiled steel strips into strip-shaped plates, the leveling conveyor is provided with leveling rollers capable of leveling the plates, the cutting forming machine comprises a punching machine frame, two sides of the punching machine frame are respectively connected with a punching mechanism which can cut two side edges of a plate and form a gap part on the side edge of the plate, the punching machine frame is also provided with an extrusion forming mechanism which can form bending parts on two side edges of the plate, the cutting and forming machine comprises a cutting rack, and the cutting rack is provided with a cutting and forming mechanism which can die cut the gap part of the plate, and can bend the two cut edges upwards or downwards to form a bent part after cutting from the middle of the gap part.

Die-cut mechanism is including connecting the die-cut lower mould in die-cut frame, and die-cut lower mould has the upper surface and is located the upper surface outside and the heavy groove that sinks of downward concave yield, is connected with in the die-cut frame by cutting hydro-cylinder driven die-cut last mould, and the bottom surface of die-cut last mould is equipped with downward bulge, can cut with the lower boss that sinks the groove cooperation for the outside of lower surface and the lower surface that can laminate with the upper surface.

The punching mechanism further comprises a punching frame, the punching frame is longitudinally connected to the punching frame in a sliding mode, the punching lower die and the punching upper die are connected to the punching frame, and a sliding driving mechanism which drives the punching frame to slide forwards and backwards and is the same as the plate conveying speed is arranged on the punching frame.

Extrusion mechanism is including corresponding a plurality of shaping roller sets of connecting in die-cut frame both sides and linkage, and every shaping roller set includes roller on a shaping lower roll and the shaping, and wherein roller is rotated by power conveying mechanism power drive on a plurality of shaping lower rolls or a plurality of shaping, and the outside portion that roller was gone up in shaping lower roll and the shaping is provided with the side of extrusion portion and panel and forms through the extrusion of a plurality of shaping lower rolls and shaping roller the portion of bending.

At least one side part of the punching rack is connected with a transverse sliding frame capable of sliding transversely, the punching mechanism and the forming roller group on one side are connected onto the transverse sliding frame, and a transverse driving mechanism for driving the transverse sliding frame to slide transversely along the punching rack is arranged on the punching rack.

The cutting and forming mechanism comprises a lower sliding seat and an upper sliding seat which are connected to the cutting frame in a sliding mode and are arranged oppositely, a driving oil cylinder which drives the lower sliding seat and the upper sliding seat to slide vertically along the frame is arranged on the cutting frame respectively, an upper die base which corresponds to the lower die base is arranged on the lower sliding seat and on the upper sliding seat, two vertically-arranged flanging lower dies which are arranged at intervals are arranged on the lower die base, an upper cutting die which stretches out downwards and is located above the middle of the two flanging lower dies is arranged on the upper die base, and an upper flanging die which is located on two sides of the upper cutting die and is matched with the flanging lower dies to enable the cutting end of the plate to be bent upwards to form.

The cutting machine is characterized in that a supporting plate frame is arranged on the cutting machine frame, a vertical guide post is arranged on the supporting plate frame, the lower sliding seat and the upper sliding seat are connected to the guide post through sliding sleeves respectively, and the lower surface of the lower sliding seat and the upper surface of the upper sliding seat are connected with elastic posts respectively.

The leveling conveyor comprises a leveling frame, wherein a feeding roller set and a discharging roller set are correspondingly arranged in the front of and behind the leveling frame, the feeding roller set comprises two feeding rollers which are oppositely arranged from top to bottom, the discharging roller set comprises two discharging rollers which are oppositely arranged from top to bottom, the leveling frame is also provided with a leveling roller set which is positioned between the feeding roller set and the discharging roller set, and the leveling roller set comprises a plurality of leveling rollers which are transversely arranged and are in S-shaped arrangement.

After adopting above-mentioned structure, expand the panel of lapping through the decoiler and form panel, through the levelling of levelling conveyer again, the breach that a plurality of intervals set up is die-cut with two sides of panel to the cutting make-up machine, form the breach portion of panel, rethread extrusion mechanism extrudes the hem with two sides of panel, form the portion of bending, the width behind the whole kink expansion state is the same with the width of breach portion, cut off from the centre of breach portion through cutting off the make-up machine, two edges that make the cutting off when cutting off upwards buckle and form the kink, can form the kink in the place ahead of a back panel and the kink in the rear of a preceding panel simultaneously when cutting off promptly. It can be seen from the above description that the metal decorative plate described in the background art can be continuously produced without single stamping, thereby ensuring the production quality and greatly improving the labor efficiency.

To sum up, the utility model discloses can the continuous production four sides set up the metal decorating board of the portion of bending or/and kink, have production quality and the high advantage effect of labor efficiency.

Drawings

The following detailed description of embodiments of the present invention is provided with reference to the accompanying drawings:

FIG. 1 is a sectional view of a metal trim panel;

FIG. 2 is a schematic structural view taken along line A-A of FIG. 1;

FIG. 3 is a schematic flow chart of the continuous production realized by the device of the utility model;

fig. 4 is a schematic view of an embodiment of the present invention;

FIG. 5 is a schematic view of the die cutting mechanism of the embodiment of FIG. 4;

FIG. 6 is a schematic diagram of the configuration of the upper and lower die cut dies of the FIG. 4 embodiment in cooperation with each other;

FIG. 7 is a schematic view of the structure in the direction B of FIG. 4;

FIG. 8 is a schematic structural view of the cutting and forming mechanism in the embodiment of FIG. 4;

FIG. 9 is a schematic view of the mating structure of the upper die holder and the lower die holder.

Detailed Description

referring to fig. 1, 2 and 3, the applicant proposed a metal decorative plate applied to a vacuum heat insulation decorative plate, so that as an integral exterior wall decoration and heat insulation material, the metal decorative plate is convenient and firm to fix and mount, and is convenient to spray and color-draw. This metal decorative board includes plate body 50, plate body 50 has the recess, a be used for holding the adiabatic heated board of vacuum, two relative edges of plate body 50 are provided with kink 51, be equipped with bending portion 52 on two relative edges in addition, kink 51 encloses into above-mentioned recess with bending portion 52 jointly, the kink is for erecting the limit with panel integrated into one piece, bending portion has perpendicular limit with panel integrated into one piece and from erecting the pterygoid lamina of outside extension of limit tip, set up the bolt hole on the pterygoid lamina, the bolt of wearing the dress on through the bolt hole fixes whole adiabatic heated board of vacuum on the outer wall of building. At present, the metal decorative plate is manufactured by adopting the following process, mechanical equipment is adopted to press or stamp the cut metal plate, so that the edge part of the metal plate is provided with a bending part and a bending part, the width of the bending part and the bending part is difficult to ensure by the stamping forming, and the metal decorative plate needs to be manufactured singly, so that the labor efficiency is low and the forming quality is poor. Referring to fig. 3, the present applicant provides a continuous production process, which includes unfolding a coiled steel strip to form a strip-shaped plate 60, punching a plurality of gap portions 61 arranged at intervals on two sides of the plate by using a special device, extruding and folding the two sides of the plate by using a special extrusion molding device (such as a rolling mill) to form the bent portions, cutting the plate along a center line X of the gap portions by using the special device, and simultaneously bending the two sides of the cut portion upwards by using an extrusion die to form the bent portions.

referring to fig. 4, in order to realize the above process, the present invention provides a special processing apparatus, which is an embodiment of a wall panel processing and forming apparatus, and includes an uncoiler 1, a leveling conveyor 2, a cutting and forming machine 3 and a cutting and forming machine 4, which are sequentially arranged from front to back, wherein the uncoiler, the leveling conveyor, the cutting and forming machine and the cutting and forming machine 4 can be arranged on a common frame, or can be arranged on a frame separately, the uncoiler 1 uncoils a coiled steel belt into a strip-shaped plate, and leveling rollers are arranged on the leveling conveyor 2 and can level the plate, the cutting and forming machine 3 includes a punching frame 31, two sides of the punching frame 31 are respectively connected with a punching and cutting mechanism capable of cutting two side edges of the plate and forming a notch at the side edge of the plate, an extrusion forming mechanism capable of forming a bent portion at two side edges of the plate is further arranged on the punching frame 31, the cutting and forming machine 4 includes a cutting frame 41, the cutting frame 41 is provided with a cutting and forming mechanism capable of punching the notch portion of the sheet material, bending the cut both sides upward or downward after cutting from the middle of the notch portion to form a bent portion, the broken line in fig. 4 is an unfolded sheet material, and the sheet material can be formed into the metal decorative sheet by the above mechanisms.

the above-described devices will be described in detail with reference to the accompanying drawings.

Referring to fig. 4, the uncoiler 1 includes an uncoiling frame and a reel installed on the uncoiling frame, the reel is used for installing coiled strip-shaped profiles (including color steel tile strips, steel strips, etc.), the reel can rotate freely, or an automatic uncoiling structure driven by a motor to rotate a rotating shaft can be adopted, and a specific structure thereof is prior art and is not described in detail herein. The leveling conveyor 2 comprises a leveling frame 21, a feeding roller set and a discharging roller set are correspondingly arranged in the front and the back of the leveling frame 21, the feeding roller set comprises two feeding rollers 22 which are oppositely arranged up and down, the discharging roller set comprises two discharging rollers 23 which are oppositely arranged up and down, the leveling frame 21 is also provided with a leveling roller set which is positioned between the feeding roller set and the discharging roller set, the leveling roller set comprises a plurality of leveling rollers 24 which are transversely arranged in an S shape, the upper leveling rollers 24 are positioned on the leveling frame 21 and are vertically connected on the leveling frame 21 through bearing seats in a sliding manner, the upper and the lower positions of the bearing seats can be adjusted, and then the upper and the lower gaps between the leveling rollers are adjusted, so that the leveling is carried out, and the specific leveling process is not repeated in detail.

Referring to fig. 4 to 7, the punching mechanism includes a punching lower die 32 connected to the punching frame 31, the punching lower die 32 has an upper surface and a lower sunken groove 33 located outside the upper surface and recessed downward, the punching frame 31 is connected with a punching upper die 34 driven by a cutting cylinder, a lower boss 35 protruding downward and capable of being matched with the lower sunken groove is arranged outside the lower surface and the lower surface of the bottom surface of the punching upper die 34, which can be used for punching the notch portion. In the embodiment, in order to ensure the punching effect and improve the efficiency (without stopping cutting), the punching mechanism further comprises a punching frame 38, the punching frame 38 is longitudinally and slidably connected to the punching frame, the punching lower die and the punching upper die are both connected to the punching frame in the matching process, namely, the punching lower die and the punching upper die are not directly connected to the punching frame but connected to the punching frame through the punching frame, the punching frame 31 is provided with a sliding driving mechanism which drives the punching frame 38 to slide back and forth and slide back at the same speed as the conveying speed of the sheet, the punching frame and the sheet can synchronously slide back at the same speed through the sliding driving mechanism, the notch part is formed by punching while synchronously sliding back at the same speed, and the punching frame returns under the power drive of the sliding driving mechanism after punching is completed, the concrete structure of the sliding driving mechanism is not shown in the figure, and the sliding driving mechanism can adopt a structure that a servo motor capable of rotating forwards and backwards is arranged on the punching frame 38, a power output shaft of the servo motor is provided with a lead screw, and a nut screwed on the lead screw is arranged on the punching frame 38. Extrusion mechanism is including corresponding a plurality of shaping roller sets of connecting in die-cut frame 31 both sides and linkage, and every shaping roller set includes roller 37 in 36 and the shaping of a shaping lower roll, and wherein roller is rotated by power conveyor mechanism power drive in a plurality of shaping lower rolls or a plurality of shaping, and the outside portion that roller was gone up in shaping lower roll and shaping is provided with extrusion portion and the side of panel and forms through the extrusion of roller 37 in a plurality of shaping lower rolls 36 and shaping bending portion, roller structure in all adopting prior art in shaping lower roll and the shaping, and its specific structure is prior art, no longer elaborates repeatedly herein. When the width of the plate needs to be adjusted, in this embodiment, at least one side of the punching rack 31 is slidably connected with a transverse sliding frame 39 capable of sliding transversely, the punching mechanism and the forming roller group on one side are connected to the transverse sliding frame 39, the punching rack 31 is provided with a transverse driving mechanism for driving the transverse sliding frame to slide transversely along the punching rack, the transverse driving mechanism is an adjusting screw rod connected to the punching rack 31, the transverse sliding frame 39 is provided with a screw nut screwed on the adjusting screw rod, the middle of the punching rack 31 is also provided with a bearing rod, and the bearing rod is provided with a plurality of rollers, so that the middle of the plate can be prevented from sagging, and the forming quality can be ensured.

referring to fig. 4, 8 and 9, the cutting and forming mechanism includes a lower slide 42 and an upper slide 43 connected to a cutting frame 41 and disposed opposite to each other, a driving cylinder 44 for driving the lower slide and the upper slide to slide along a vertical direction of the frame is respectively installed on the cutting frame 41, a lower mold base is installed on the lower slide 42, an upper mold base corresponding to the lower mold base is installed on the upper slide, two vertically disposed lower flanging molds 46 are installed on the lower mold base 44 at intervals, an upper cutting mold 47 extending downward and located above a middle of the two lower flanging molds is installed on the upper mold base, upper flanging molds 48 located on two sides of the upper cutting mold 47 and cooperating with the lower flanging molds when the lower flanging molds move upward to form bent portions are further installed on the upper mold base, that is, when the driving cylinder above moves, the upper cutting mold moves downward, the upper cutting mold is located between the two lower flanging molds 46, therefore, the plate material can be cut downward, after the cutting is completed, the lower driving oil cylinder 44 is operated to move the two hemming lower dies 46 upward, and the cut notch portion is bent upward along the hemming upper die due to the pressing and positioning action of the hemming upper die 47, so that the bent portion is formed between the hemming lower die and the hemming upper die. Cut off and be equipped with supporting plate frame 49 on the frame 41, be equipped with vertical guide post 6 on the supporting plate frame 49, slide 42 down is connected on guide post 6 and the lower surface of slide 42 and the upper surface of going up slide 43 through the sliding sleeve respectively with last slide 43 and is connected elasticity post 7 respectively, and the alignment of upper die base and die holder can effectively be guaranteed to above-mentioned structure, guarantees to cut off and the shaping of buckling, has improved the shaping quality.

The utility model discloses an above do the concrete structural style, the utility model discloses do not receive the restriction of above-mentioned embodiment, in this technical field personnel, based on the utility model discloses go up the equivalent change and the part replacement of concrete structure and all be in the utility model discloses a within range.

Claims

1. A wall panel processing and forming device is characterized by comprising an uncoiler (1), a leveling conveyor (2), a cutting forming machine (3) and a cutting forming machine (4) which are sequentially arranged from front to back, wherein the uncoiler (1) uncoils coiled steel strips into strip-shaped plates, leveling rollers capable of leveling the plates are arranged on the leveling conveyor (2), the cutting and forming machine (3) comprises a punching frame (31), wherein both sides of the punching frame (31) are respectively connected with a punching mechanism which can cut both sides of the plate and form a gap part on the side of the plate, the punching machine frame (31) is also provided with an extrusion forming mechanism which can form bending parts on two side edges of the plate, the cutting and forming machine (4) comprises a cutting machine frame (41), and the cutting machine frame (41) is provided with a cutting and forming mechanism which can punch the notch part of the plate, bend the two cut edges upwards or downwards to form a bent part after being cut from the middle of the notch part.

2. A shingle forming apparatus as defined in claim 1, wherein: die-cut mechanism is including connecting die-cut lower mould (32) on die-cut frame (31), and die-cut lower mould (32) have the upper surface and lie in the upper surface outside and sink groove (33) down of recess, are connected with on die-cut frame (31) by cutting hydro-cylinder driven die-cut last mould (34), and the bottom surface of die-cut last mould (34) is equipped with downward protrusion, can with lower boss (35) that sink groove cooperation cut for the outside of the lower surface of lower surface and lower surface that can laminate with the upper surface.

3. A shingle forming apparatus as defined in claim 2, wherein: the punching mechanism further comprises a punching frame (38), the punching frame (38) is longitudinally connected to the punching frame in a sliding mode, the punching lower die and the punching upper die are connected to the punching frame, and a sliding driving mechanism which drives the punching frame (38) to slide back and forth and slide backwards is mounted on the punching frame (31) and is the same as the plate conveying speed.

4. A shingle forming apparatus as defined in claim 1, wherein: extrusion mechanism is including corresponding a plurality of shaping roller sets of connecting in die-cut frame (31) both sides and linkage, and every shaping roller set includes roller (37) in one shaping lower roll (36) and the shaping, and wherein roller is rolled by power conveyor mechanism power drive in a plurality of shaping lower rolls or a plurality of shaping, and the outside portion of roller is provided with the side of extrusion portion and panel and forms through the extrusion of a plurality of shaping lower rolls (36) and shaping roller (37) the portion of bending.

5. A shingle forming apparatus as defined in claim 4 wherein: at least one side part of the punching rack (31) is connected with a transverse sliding frame (39) capable of sliding transversely, the punching mechanism and the forming roller group on one side are connected onto the transverse sliding frame (39), and a transverse driving mechanism for driving the transverse sliding frame to slide transversely along the punching rack is arranged on the punching rack (31).

6. a shingle forming apparatus as defined in any of claims 1 to 4 wherein: cut off forming mechanism and include sliding connection on cutting off frame (41) and relative lower slide (42) and last slide (43) that set up, be equipped with drive lower slide and last slide along the vertical drive cylinder (44) that slides of frame on cutting off frame (41) respectively, be equipped with the die holder on lower slide (42), go up and be equipped with the upper die base that corresponds the setting with the die holder on the slide, be equipped with hem lower mould (46) of two vertical settings of interval setting on the die holder, stretch out downwards and be located two hem lower moulds on the upper die base and cut off mould (47) of top in the middle of, still be equipped with on the upper die base and be located and cut off mould (47) both sides and make the cut-off end of panel form the hem of upwards bending type and form on the hem (48) of kink with the cooperation.

7. A shingle forming apparatus as defined in claim 6 wherein: cut off and be equipped with supporting plate frame (49) on frame (41), be equipped with vertical guide post (6) on supporting plate frame (49), slide (42) and last slide (43) are connected on guide post (6) and the lower surface of slide (42) and the upper surface of last slide (43) are connected with elasticity post (7) respectively through the sliding sleeve respectively down.

8. A shingle forming apparatus as defined in any of claims 1 to 3 wherein: leveling conveyer (2) are including levelling frame (21), and the correspondence is equipped with feed roller set and discharge roller group around levelling frame (21), and feed roller group is including two relative feed roller (22) that set up from top to bottom, and discharge roller group is including relative two discharge roller (23) that set up from top to bottom, levelling frame (21) still is equipped with and is located the levelling roller set between feed roller set and the discharge roller group, and the levelling roller set is including a plurality of levelling rollers (24) that are horizontal S-shaped setting.