CN107476141B - A kind of paper matrix circulation drying automatic production line - Google Patents
A kind of paper matrix circulation drying automatic production line Download PDFInfo
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- CN107476141B CN107476141B CN201710590301.8A CN201710590301A CN107476141B CN 107476141 B CN107476141 B CN 107476141B CN 201710590301 A CN201710590301 A CN 201710590301A CN 107476141 B CN107476141 B CN 107476141B
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- 238000001035 drying Methods 0.000 title claims abstract description 93
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 19
- 239000011159 matrix material Substances 0.000 title abstract 2
- 238000001514 detection method Methods 0.000 claims abstract description 15
- 238000000034 method Methods 0.000 claims abstract description 7
- 239000000463 material Substances 0.000 claims description 108
- 238000007731 hot pressing Methods 0.000 claims description 49
- 238000013519 translation Methods 0.000 claims description 28
- 238000007723 die pressing method Methods 0.000 claims description 24
- 238000001179 sorption measurement Methods 0.000 claims description 13
- 230000002950 deficient Effects 0.000 claims description 12
- 239000002002 slurry Substances 0.000 claims description 12
- 239000002184 metal Substances 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 238000007664 blowing Methods 0.000 claims description 3
- 238000005520 cutting process Methods 0.000 claims 2
- 230000000694 effects Effects 0.000 abstract description 2
- 239000011324 bead Substances 0.000 abstract 1
- 238000009966 trimming Methods 0.000 description 8
- 238000003825 pressing Methods 0.000 description 7
- 230000007306 turnover Effects 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- 238000012545 processing Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 238000012546 transfer Methods 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Press Drives And Press Lines (AREA)
- Paper (AREA)
Abstract
The invention discloses a kind of structure novels, the good paper matrix circulation drying automatic production line of drying effect, including forming machine, annular baking oven, hot press, the first robot device, bead cutter, the second robot device, the detection device sorting stack device being sequentially arranged according to process sequence；Automatization level is high, is conducive to improve production efficiency and saves manpower.
Description
Technical Field
The invention relates to the technical field of paper mold production and processing equipment, in particular to a paper mold circulating drying production line.
Background
The pulp molded product (or called paper plastic product) is made up by using pulp as raw material and utilizing forming die to suck pulp and make compression molding. Because the finished product can be recycled and remanufactured, the energy-saving trend of environmental protection recycling is met, so the finished product is widely concerned and favored in the market, and processing equipment for manufacturing the finished product is more and more emphasized, and the market competition is particularly intense. The existing paper mould product is generally dried only by hot pressing during production, and the water content of the paper mould is not thoroughly caused by drying, so that the paper mould product is not favorable for storage and transportation.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides the paper mold circulating drying production line which is novel in structure and good in drying effect.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
a full-automatic production line for circularly drying paper molds comprises a forming machine, an annular oven, a hot press, a first manipulator device, a trimming machine, a second manipulator device and a detection device which are sequentially arranged according to a process sequence, wherein the forming machine, the annular oven, the hot press, the first manipulator device, the trimming machine, the second manipulator device and the detection device are used for sorting and stacking; the forming machine comprises a forming machine frame, a pulp tank, a pulp sucking turnover mechanism, an upper die pressing mechanism and a forming machine material taking mechanism, wherein the left side and the right side of the forming machine frame are respectively a forming station and a discharging station, the pulp tank and the pulp sucking turnover mechanism are arranged at the forming station from top to bottom, the upper die pressing mechanism and the forming machine material taking mechanism are arranged from left to right and are connected to a horizontal slide rail at the upper side of the forming machine frame in a sliding manner together, and meanwhile, the forming machine translation driving mechanism is also arranged for driving the upper die pressing mechanism and the forming machine material taking mechanism to slide along the horizontal slide rail; the annular oven comprises a drying section and a return section connected with a feeding end and a discharging end of the drying section, the forming machine is arranged at the feeding end of the drying section and used for inputting a paper mould to the drying section, the hot press is arranged at the discharging end of the drying section and used for hot pressing the paper mould and recovering the paper mould, the drying section and the return section respectively comprise a mould carrying the paper mould and a conveying line used for conveying the mould, and the drying section is also communicated with a hot air pipe used for blowing hot air into the drying section and a vacuum exhaust pipe used for sucking the drying section; the hot press comprises a hot press rack, a hot press material taking mechanism, a hot press upper die mechanism, a hot press lower die and a collecting box, wherein the hot press rack sequentially comprises a material taking station, a hot press station and a stacking station from left to right, the hot press lower die is arranged at the hot press station, the collecting box is arranged at the stacking station, the hot press material taking mechanism and the hot press upper die mechanism are arranged at the left and right and are jointly and slidably connected in a horizontal slide rail on the upper side of the hot press rack, and meanwhile, a hot press translation driving mechanism for driving the hot press upper die mechanism and the hot press material taking mechanism to slide along the; the first manipulator device and the second manipulator device respectively comprise a base, a rotating arm which is rotatably connected to the base, a rotating driving unit which drives the rotating arm to rotate, a material taking frame which is arranged on the rotating arm and a lifting driving unit which drives the material taking frame to lift, wherein the rotating arm is horizontally arranged and rotates around a vertical rotating shaft under the driving of the rotating driving unit, and a vacuum sucker is arranged on the lower surface of the material taking frame; detection device letter sorting pile up the device including the positive station of shooing that sets gradually, upset station, reverse side shoot station, metal detection station, letter sorting pile up the station and be used for moulding the conveyer belt that the article was carried along above-mentioned order with paper, wherein positive station of shooing and reverse side shoot the station and all be equipped with the camera of aiming at the conveyer belt, the upset station be provided with tilting mechanism, metal detection station be provided with the metal detector, letter sorting pile up the station including set gradually in the yields of conveyer belt top collect frame, substandard product and collect the frame, respectively collect the yields jacking cylinder and the substandard product jacking cylinder that frame was collected to the yields with the product jacking to the yields.
Further, the upper die pressing mechanism comprises an upper die, an upper die pressing mechanism hydraulic cylinder for driving the upper die to press downwards and an upper die pressing mechanism mounting seat; the forming machine material taking mechanism comprises a forming machine material taking head, a forming machine material taking cylinder for driving the forming machine material taking head to lift and a forming machine material taking mechanism mounting seat, wherein a vacuum adsorption hole is formed in the lower surface of the forming machine material taking head; the forming machine translation driving mechanism comprises a forming machine horizontal screw rod and a forming machine translation driving mechanism driving motor for driving the forming machine horizontal screw rod to rotate, and the forming machine horizontal screw rod is in threaded connection with a forming machine material taking mechanism mounting seat or an upper die pressing mechanism mounting seat.
Further, the hot press include hot press frame, hot press feeding agencies, hot pressing upper die mechanism, hot pressing lower mould and collecting box, the hot press frame in proper order for getting material station, hot pressing station and pile up the station from a left side to the right side, wherein hot pressing lower mould locate the hot pressing station, the collecting box locate and pile up the station, hot press feeding agencies and hot pressing upper die mechanism arrange and common sliding connection in the horizontal slide rail of hot press frame upside about, still be equipped with simultaneously and be used for driving hot pressing upper die mechanism and hot press feeding agencies along the gliding hot press translation actuating mechanism of horizontal slide rail.
Further, the hot-pressing upper die mechanism comprises a hot-pressing upper die, a hot-pressing upper die mechanism hydraulic cylinder for driving the hot-pressing upper die to press downwards and a hot-pressing upper die mechanism mounting seat, and the lower surface of the hot-pressing upper die is provided with a vacuum adsorption hole; the hot press material taking mechanism comprises a hot press material taking head, a hot press material taking cylinder for driving the hot press material taking head to lift and a hot press material taking mechanism mounting seat, and the lower surface of the hot press material taking head is provided with a vacuum adsorption hole; the hot press translation driving mechanism comprises a hot press horizontal lead screw and a hot press translation driving mechanism driving motor for driving the hot press horizontal lead screw to rotate, and the hot press horizontal lead screw is in threaded connection with a hot press material taking mechanism mounting seat or a hot pressing upper die mechanism mounting seat.
Furthermore, the hot air pipe is communicated with the upper side of the drying section to exhaust air at the upper side of the drying section, and the vacuum exhaust pipe is communicated with the lower side of the drying section to exhaust air at the lower side of the drying section; the drying section is connected with a hot air pipe at the front section and the rear section, and the front section, the middle section and the rear section of the drying section are connected with a vacuum exhaust pipe.
And further, the device also comprises a heat exchanger, wherein a hot air pipe connected with the front section of the drying section and a vacuum exhaust pipe connected with the rear section of the drying section are connected into the heat exchanger for heat exchange.
Furthermore, the rotary driving unit is a servo motor, is fixedly arranged on the base and is connected with the rotating arm through a rotating shaft; the lifting driving unit is a vertically installed air cylinder, a cylinder body of the lifting driving unit is installed on the rotating arm, and a piston rod of the lifting driving unit is connected with the material taking frame.
Further, the non-defective products collect and put up and collect all including having the cage body of downside open-ended and setting up in the open-ended one-way gate of cage body downside, one-way gate articulate in cage body downside opening to the downside at one-way gate sets up to the fender portion in order to restrict one-way the upturning of one-way gate.
The invention has the beneficial effects that: after the structure is adopted, the paper mold can be dried by using the annular drying oven, and meanwhile, the paper mold is conveyed between the forming machine and the hot press. Specifically, after the paper mold is preliminarily formed in a forming machine, the paper mold is transferred to a mold of an annular drying oven, the mold carries the paper mold and is conveyed in the annular drying oven along a conveying line, the paper mold is dried by hot air blown out by a hot air pipe in the conveying process, steam emitted by the paper mold is sucked away by a vacuum exhaust pipe, and meanwhile, the vacuum exhaust pipe is utilized to promote the hot air to flow in a drying section, so that the paper mold is fully dried in the drying section; and when the mould leaves the drying section, the drying process is completed, the paper mould is taken out from the mould through the hot press and is subjected to hot pressing, the unloaded mould returns to the feeding end of the drying section through the turning-back section and is carried with the paper mould on the forming machine, and therefore the complete working procedure is circulated. Then transferring the paper-plastic product on the hot press to a trimming machine by using a first manipulator for trimming, and transferring the paper-plastic product to a sorting and stacking device of a detection device by using a second manipulator after trimming; in the sorting and stacking device of the paper-plastic products, the front photographing station and the back photographing station are used for sequentially detecting the product conditions of the front face and the back face of the paper-plastic products, and then the paper-plastic products are correspondingly pushed into the good product collecting rack or the defective product collecting rack according to the detection result to sort the paper-plastic products.
Drawings
FIG. 1 is a top view of the present invention.
Fig. 2 is a top view of the forming machine, ring oven, and hot press of the present invention.
Fig. 3 is a front view of the forming machine of the present invention.
Fig. 4 is a top view of the forming machine of the present invention.
Fig. 5 is a schematic perspective view of the ring oven of the present invention.
Fig. 6 is a top view of the inventive ring oven.
Fig. 7 is a side view of the ring oven of the present invention.
Fig. 8 is a front view of the press of the present invention.
Figure 9 is a top view of the hot press of the present invention.
Fig. 10 is a side view of the first or second robot of the present invention.
Fig. 11 is a side view of the detecting device sorting and stacking device of the present invention.
Fig. 12 is a schematic structural view of a good product collecting rack or a defective product collecting rack according to the present invention.
Wherein,
1-forming machine, 11-forming machine frame, 12-slurry pool, 13-slurry-sucking turnover mechanism, 14-upper die pressing mechanism, 141-upper die pressing, 142-upper die pressing mechanism hydraulic cylinder, 143-upper die pressing mechanism mounting seat, 15-forming machine material-taking mechanism, 151-forming machine material-taking head, 152-forming machine material-taking cylinder, 153-forming machine material-taking mechanism mounting seat, 16-forming machine translation driving mechanism, 161-forming machine horizontal screw rod, 162-forming machine translation driving mechanism driving motor,
2-annular oven, 21-drying section, 22-turning section, 23-conveying line, 24-hot air pipe, 25-vacuum exhaust pipe,
3-a hot press, 31-a hot press frame, 32-a hot press material taking mechanism, 321-a hot press material taking head, 322-a hot press material taking cylinder, 323-a hot press material taking mechanism mounting seat, 33-a hot press upper die mechanism, 331-a hot press upper die, 332-a hot press upper die mechanism hydraulic cylinder, 333-a hot press upper die mechanism mounting seat, 34-a hot press lower die, 35-a collecting box, 36-a hot press translation driving mechanism, 361-a hot press horizontal screw rod, 362-a hot press translation driving mechanism driving motor,
4 a-a first manipulator device, 4 b-a second manipulator device, 41-a base, 42-a rotating arm, 43-a material taking frame, 45-a vacuum chuck, 44-a rotation driving unit,
5-a trimming machine, wherein the trimming machine is arranged on the edge of the workpiece,
6-a detection device sorting and stacking device, 61-a camera, 62-a turnover mechanism, 63-a metal detector 63,64 a-a good product collecting rack, 64 b-a defective product collecting rack, 641-a cage body, 642-a one-way gate, 643-a direction limiting baffle part, 65 a-a good product jacking cylinder, 65 b-a defective product jacking cylinder and 66-a conveying belt.
Detailed Description
The claimed invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.
Referring to fig. 1, the full-automatic production line for circularly drying the paper mold in the embodiment includes a forming machine 1, an annular oven 2, a hot press 3, a first manipulator device 4a, a trimming machine 5, a second manipulator device 4b, and a detecting device sorting and stacking device 6, which are sequentially arranged according to a process sequence.
Referring to fig. 3 and 4, the forming machine 1 includes a forming machine frame 11, a pulp tank 12, a pulp sucking and turning mechanism 13, an upper mold pressing mechanism 14 and a forming machine material taking mechanism 15, the left and right sides of the forming machine frame 11 are respectively a forming station and an unloading station, the pulp tank 12 and the pulp sucking and turning mechanism 13 are arranged at the forming station up and down, the upper mold pressing mechanism 14 and the forming machine material taking mechanism 15 are arranged at the left and right sides and are connected to a horizontal slide rail at the upper side of the forming machine frame 11 in a sliding manner, and a forming machine translation driving mechanism 16 for driving the upper mold pressing mechanism 14 and the forming machine material taking mechanism 15 to slide along the horizontal slide rail is also provided. Specifically, the upper die pressing mechanism 14 includes an upper die 141, an upper die pressing mechanism hydraulic cylinder 142 for driving the upper die 141 to press downward, and an upper die pressing mechanism mounting base 143; the forming machine material taking mechanism 15 comprises a forming machine material taking head 151, a material taking cylinder for driving the forming machine material taking head 151 to lift and a forming machine material taking mechanism mounting seat 153, wherein a vacuum adsorption hole is formed in the lower surface of the forming machine material taking head 151; the forming machine translation driving mechanism 16 comprises a forming machine horizontal screw rod 161 and a forming machine translation driving mechanism driving motor 162 for driving the forming machine horizontal screw rod 161 to rotate, and the forming machine horizontal screw rod 161 is in threaded connection with the forming machine material taking mechanism mounting seat 153 or the upper die pressing mechanism mounting seat 143.
Referring to fig. 2, 5, 6 and 7, the ring-shaped oven 2 includes a drying section 21 and a turning section 22 connecting a feeding end and a discharging end of the drying section 21, the forming machine is disposed at the feeding end of the drying section 21 for inputting paper molds to the drying section 21, the hot press 3 is disposed at the discharging end of the drying section 21 for hot pressing the paper molds and recovering the paper molds, the drying section 21 and the turning section 22 include molds for carrying the paper molds and a conveying line 23 for conveying the molds, and the drying section 21 is further communicated with a hot air pipe 24 for blowing hot air into the drying section 21 and a vacuum exhaust pipe 25 for sucking the drying section 21.
In the embodiment, the hot air pipe 24 is communicated with the upper side of the drying section 21 to exhaust air at the upper side of the drying section 21, and the vacuum exhaust pipe 25 is communicated with the lower side of the drying section 21 to exhaust air at the lower side of the drying section 21; the drying section 21 is connected with a hot air pipe 24 at the front section and the rear section thereof, and the vacuum exhaust pipes 25 are connected at the front section, the middle section and the rear section of the drying section 21. In addition, a heat exchanger is also included, wherein a hot air pipe 24 connected with the front section of the drying section 21 and a vacuum exhaust pipe 25 connected with the rear section of the drying section 21 are connected into the heat exchanger for heat exchange.
Referring to fig. 8 and 9, in this embodiment, the hot press 3 includes a hot press frame 31, a hot press material taking mechanism 32, a hot press upper die mechanism 33, a hot press lower die 34 and a collection box 35, where the hot press frame 31 sequentially includes a material taking station, a hot press station and a stacking station from left to right, the hot press lower die 34 is disposed at the hot press station, the collection box 35 is disposed at the stacking station, the hot press material taking mechanism 32 and the hot press upper die mechanism 33 are disposed left and right and are jointly slidably connected to a horizontal slide rail on an upper side of the hot press frame 31, and a hot press translation driving mechanism 36 for driving the hot press upper die mechanism 33 and the hot press material taking mechanism 32 to slide along the horizontal slide rail. Specifically, the hot-pressing upper die mechanism 33 includes a hot-pressing upper die 331, a hot-pressing upper die mechanism hydraulic cylinder 332 for driving the hot-pressing upper die 331 to press down, and a hot-pressing upper die mechanism mounting seat 333, and a vacuum adsorption hole is formed in the lower surface of the hot-pressing upper die 331; the hot press material taking mechanism 32 comprises a hot press material taking head 321, a hot press material taking cylinder 322 for driving the hot press material taking head 321 to lift and a hot press material taking mechanism mounting seat 323, wherein the lower surface of the hot press material taking head 321 is provided with a vacuum adsorption hole; the hot press translation driving mechanism 36 comprises a hot press horizontal screw 361 and a hot press translation driving mechanism driving motor 362 for driving the hot press horizontal screw 361 to rotate, and the hot press horizontal screw 361 is in threaded connection with the hot press material taking mechanism mounting seat 323 or the hot pressing upper die mechanism mounting seat 333.
Referring to fig. 10, each of the first manipulator device 4a and the second manipulator device 4b of the present embodiment includes a base 41, a rotating arm 42 rotatably connected to the base 41, a rotating driving unit 44 for driving the rotating arm 42 to rotate, a material taking frame 43 mounted on the rotating arm 42, and a lifting driving unit for driving the material taking frame 43 to lift, wherein the rotating arm 42 is horizontally mounted and rotates around a vertical rotating shaft under the driving of the rotating driving unit 44, and a vacuum chuck 45 is mounted on a lower surface of the material taking frame 43; the rotary driving unit 44 is a servo motor, the rotary driving unit 44 is fixedly installed on the base 41, and the rotating shaft of the rotary driving unit 44 is connected with the rotating arm 42; the lifting driving unit is a vertically installed cylinder, a cylinder body of the lifting driving unit is installed on the rotating arm 42, and a piston rod of the lifting driving unit is connected with the material taking frame 43.
Referring to fig. 11, the detecting device sorting and stacking device 6 of the present embodiment includes a front side photographing station, a turning station, a back side photographing station, a metal detecting station, a sorting and stacking station, and a conveyer belt 66 for conveying paper-plastic products in the above order, wherein the front side photographing station and the back side photographing station are respectively provided with a camera 61 aligned with the conveyer belt 66, the turning station is provided with a turning mechanism 62, the metal detecting station is provided with a metal detector 63, the sorting and stacking station includes a good product collecting rack 64a and a defective product collecting rack 64b sequentially arranged above the conveyer belt 66, a good product lifting cylinder 65a and a defective product lifting cylinder 65b for respectively lifting the products to the good product collecting rack 64a and the defective product collecting rack 64b, and a good product collecting rack 64a and a defective product collecting rack 64b, as shown in fig. 12, the good product collecting rack 64a and the defective product collecting rack 64b each include a cage body 641 having an opening at a lower side thereof and a one-way shutter 642 disposed at the opening at the lower side of the cage body 641, wherein the one-way shutter 642 is hinged to the opening at the lower side of the cage body 641, and a stopper 643 is disposed at a lower side of the one-way shutter 642 to prevent the one-way shutter 642 from turning up in one direction.
The working process of the embodiment is as follows: the forming machine 1 sucks slurry from the slurry tank 12 and sucks water of the slurry to form a blank, then the slurry sucking and overturning mechanism 13 overturns to align with the upper pressing die 141, the upper pressing die 141 is pressed against the slurry sucking and overturning mechanism 13 under the drive of the upper pressing die mechanism hydraulic cylinder 142 to form the blank into a paper mold, then the upper pressing die mechanism 14 and the forming machine material taking mechanism 15 slide along a horizontal slide rail under the drive of a screw rod, when the two are translated in place, the forming machine material taking mechanism can align with the slurry sucking and overturning mechanism 13 up and down, then the forming machine material taking head 151 is close to the paper mold on the slurry sucking and overturning mechanism 13 under the drive of the forming machine material taking cylinder 152 and sucks up the paper mold by utilizing a vacuum adsorption hole thereof, and then the forming machine material taking head 151 and the forming machine material taking mechanism 15 return to the original position under the drive of the forming machine material taking cylinder 152 and the forming machine translation drive mechanism 16 respectively, at this moment, the material taking head of the shaping machine is positioned at the feeding end of the drying section 21 of the annular drying oven 2, and finally, the material taking head of the shaping machine descends and cancels the adsorption of the paper mold so that the paper mold is transferred to the mold of the annular drying oven 2.
The mould carrying the paper mould is transported along the conveyor line 23 of the annular drying oven 2 in a stepping mode, the hot air pipe 24 blows hot air into the drying section 21 of the annular drying oven 2 to dry the paper mould, meanwhile, the vacuum exhaust pipe 25 is used for exhausting the water vapor volatilized when the paper mould is dried, the drying section 21 is kept dry, meanwhile, the vacuum exhaust pipe 25 can also promote the hot air to flow in the drying section 21, and the hot air is enabled to be more fully dried. Meanwhile, because the temperature of the rear section of the drying section 21 is relatively high, the heat exchanger is utilized to enable the hot air pipe 24 at the front section of the drying section 21 and the vacuum exhaust pipe 25 connected with the rear section of the drying section 21 to exchange heat so as to recover partial heat at the rear section of the drying section 21, and the energy consumption is reduced.
When the mould carrying the paper mould is conveyed to the discharge end of the drying section 21, the mould is vertically opposite to the hot press material taking head 321 of the hot press material taking mechanism 32, the hot press material taking head 321 is close to the paper mould under the drive of the hot press material taking cylinder 322 and sucks the paper mould by using the vacuum adsorption hole of the paper mould, the unloaded mould enters the return section 22 and returns to the feed end of the drying section 21, then the hot press material taking cylinder 322 raises the hot press material taking head 321, meanwhile, the hot press translation driving mechanism 36 drives the hot press material taking mechanism 32 to translate until the hot press material taking mechanism 32 is aligned with the hot pressing lower mould 34, then the hot press translation driving mechanism 36 drives the hot press material taking mechanism 32 and the hot pressing upper mould mechanism 33 to translate reversely, so that the hot pressing upper mould mechanism 33 is aligned with the hot pressing lower mould 34, the hot pressing upper mould mechanism hydraulic cylinder 332 drives the hot pressing upper mould 331 to press the paper mould for hot pressing, the hot press translation driving mechanism 36 drives the hot press material taking mechanism 32 to translate and move to the stacking station, and then the hot press upper die 331 cancels the adsorption of the paper die, so that the paper die naturally falls into the collection box 35.
In the present embodiment, the first robot 4a operates as follows: first, the rotary arm 42 is rotated by the rotary driving unit 44 to align the pickup frame 43 above the collection box 35, then the lifting driving unit of the pickup frame 43 is driven to descend to make the lower surface thereof fit with the paper mold, the blank is sucked up by the vacuum chuck 45 of the lower surface of the pickup frame 43, then the pickup frame 43 is driven to ascend by the lifting driving unit, the rotary arm 42 is rotated by the rotary driving unit 44 to make the pickup frame 43 approach the edge trimmer 5, finally the pickup frame 43 is driven to descend by the lifting driving unit, and the vacuum chuck 45 cancels the vacuum suction to transfer the blank into the edge trimmer 5.
In the present embodiment, the edge trimmer 5 operates as follows: after the paper-plastic product is placed on the edge trimmer 5, the paper-plastic product is trimmed by the cutter driven by the hydraulic cylinder.
In the present embodiment, the second robot device 4b operates as follows: first, the rotary arm 42 is rotated by the rotary driving unit 44 to make the material taking frame 43 close to the edge trimmer 5, then the lifting driving unit of the material taking frame 43 is driven to descend to make the lower surface of the material taking frame fit with the blank, the blank is sucked up by the vacuum chuck on the lower surface of the material taking frame 43, then the material taking frame 43 is driven to ascend by the lifting driving unit, the rotary arm 42 is rotated by the rotary driving unit 44 to make the material taking frame 43 close to the sorting and stacking device, finally the material taking frame 43 is driven to descend by the lifting driving unit, and the vacuum chuck cancels the vacuum suction to transfer the blank to the sorting and stacking device.
In the present embodiment, the detecting device sorts the stacking device 6 as follows: in the detection device sorting and stacking device 6, the paper-plastic product is driven by the conveying belt 66 to move forward to be stepped by station one by one, the paper-plastic product is firstly photographed in the conveying belt 66 through the front photographing station, the front appearance of the paper-plastic product is checked, then the paper-plastic product is turned over through the turning mechanism 62 at the turning station to enable the back surface of the paper-plastic product to face upwards, then the paper-plastic product is photographed in the back photographing station to check the back appearance of the paper-plastic product, finally the paper-plastic product enters the sorting and stacking station, and the paper-plastic product is correspondingly pushed into the good product collecting rack 64a or the defective product collecting rack 64b according to the detection result to.
The above-described embodiments are merely preferred embodiments of the present invention, which is not intended to limit the present invention in any way. Those skilled in the art can make many changes, modifications, and equivalents to the disclosed embodiments without departing from the scope of the invention. Therefore, equivalent variations made according to the idea of the present invention should be covered within the protection scope of the present invention without departing from the contents of the technical solution of the present invention.
Claims (8)
1. The utility model provides a full automatic production line of paper mould circulation stoving which characterized in that: the automatic edge cutting machine comprises a forming machine (1), an annular oven (2), a hot press (3), a first manipulator device (4 a), an edge cutting machine (5), a second manipulator device (4 b) and a detection device sorting and stacking device (6) which are sequentially arranged according to a process sequence; the forming machine (1) comprises a forming machine frame (11), a slurry tank (12), a slurry sucking and overturning mechanism (13), an upper die pressing mechanism (14) and a forming machine material taking mechanism (15), wherein the left side and the right side of the forming machine frame (11) are respectively a forming station and an unloading station, the slurry tank (12) and the slurry sucking and overturning mechanism (13) are arranged at the forming station from top to bottom, the upper die pressing mechanism and the forming machine material taking mechanism (15) are arranged from left to right and are connected to a horizontal slide rail on the upper side of the forming machine frame (11) in a sliding manner together, and a forming machine translation driving mechanism (16) for driving the upper die pressing mechanism (14) and the forming machine material taking mechanism (15) to slide along the horizontal slide rail is also arranged; the annular drying oven (2) comprises a drying section (21) and a turning-back section (22) connected with the feeding end and the discharging end of the drying section (21), the forming machine is arranged at the feeding end of the drying section (21) and used for inputting a paper mould to the drying section (21), the hot press (3) is arranged at the discharging end of the drying section (21) and used for hot pressing the paper mould and recovering the paper mould, the drying section (21) and the turning-back section (22) respectively comprise a mould carrying the paper mould and a conveying line (23) used for conveying the mould, and the drying section (21) is also communicated with a hot air pipe used for blowing hot air into the drying section (21) and a vacuum air exhaust pipe (25) used for sucking the drying section (21); the hot press (3) comprises a hot press rack (31), a hot press material taking mechanism (32), a hot press upper die mechanism (33), a hot press lower die (34) and a collecting box (35), wherein the hot press rack (31) sequentially comprises a material taking station, a hot pressing station and a stacking station from left to right, the hot press lower die (34) is arranged at the hot pressing station, the collecting box (35) is arranged at the stacking station, the hot press material taking mechanism (32) and the hot press upper die mechanism (33) are arranged at the left and right and are jointly slidably connected in a horizontal sliding rail at the upper side of the hot press rack (31), and meanwhile, a hot press translation driving mechanism (36) for driving the hot press upper die mechanism (33) and the hot press material taking mechanism (32) to slide along the horizontal; the first manipulator device (4 a) and the second manipulator device (4 b) respectively comprise a base (41), a rotating arm (42) rotatably connected to the base (41), a rotating driving unit (44) driving the rotating arm (42) to rotate, a material taking frame (43) arranged on the rotating arm (42) and a lifting driving unit driving the material taking frame (43) to lift, wherein the rotating arm (42) is horizontally arranged and rotates around a vertical rotating shaft under the driving of the rotating driving unit (44), and a vacuum sucker (45) is arranged on the lower surface of the material taking frame (43); detection device letter sorting pile up device (6) including the positive station of shooing that sets gradually, upset station, reverse side shoot station, metal detection station, letter sorting pile up the station and be used for shooing conveyer belt (66) that the article was carried along above-mentioned order with paper, wherein positive station of shooing and reverse side shoot the station and all be equipped with camera (61) of aiming at conveyer belt (66), the upset station be provided with tilting mechanism (62), metal detection station be provided with metal detector (63), the letter sorting pile up the station and collect frame (64 a), substandard product collection frame (64 b) including setting gradually in the yields of conveyer belt (66) top, respectively with the good product jacking to the yields collect frame (64 a) and the substandard product and collect yields jacking cylinder (65 a) and substandard product jacking cylinder (65 b) of frame (64 b).
2. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: the upper die pressing mechanism (14) comprises an upper die pressing (141), an upper die pressing mechanism hydraulic cylinder (142) for driving the upper die pressing (141) to press downwards and an upper die pressing mechanism mounting seat (143); the forming machine material taking mechanism (15) comprises a forming machine material taking head (151), a forming machine material taking cylinder (152) for driving the forming machine material taking head (151) to lift and a forming machine material taking mechanism mounting seat (153), wherein a vacuum adsorption hole is formed in the lower surface of the forming machine material taking head (151); the forming machine translation driving mechanism (16) comprises a forming machine horizontal screw rod (161) and a forming machine translation driving mechanism driving motor (162) for driving the forming machine horizontal screw rod (161) to rotate, and the forming machine horizontal screw rod (161) is in threaded connection with a forming machine material taking mechanism mounting seat (153) or an upper die pressing mechanism mounting seat (143).
3. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: hot press (3) including hot press frame (31), hot press extracting mechanism (32), hot pressing upper die mechanism (33), hot pressing lower mould (34) and collecting box (35), hot press frame (31) from a left side to the right side in proper order for getting material station, hot pressing station and pile up the station, wherein hot pressing lower mould (34) locate the hot pressing station, collecting box (35) locate and pile up the station, hot press extracting mechanism (32) and hot pressing upper die mechanism (33) about arrange and common sliding connection in the horizontal slide rail of hot press frame (31) upside, still be equipped with simultaneously and be used for driving hot pressing upper die mechanism (33) and hot press extracting mechanism (32) along gliding hot press translation actuating mechanism (36) of horizontal slide rail.
4. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: the hot-pressing upper die mechanism (33) comprises a hot-pressing upper die (331), a hot-pressing upper die mechanism hydraulic cylinder (332) for driving the hot-pressing upper die (331) to press down and a hot-pressing upper die mechanism mounting seat (333), and the lower surface of the hot-pressing upper die (331) is provided with a vacuum adsorption hole; the hot press material taking mechanism (32) comprises a hot press material taking head (321), a hot press material taking cylinder (322) for driving the hot press material taking head (321) to lift and a hot press material taking mechanism mounting seat (323), wherein the lower surface of the hot press material taking head (321) is provided with a vacuum adsorption hole; the hot press translation driving mechanism (36) comprises a hot press horizontal screw rod (361) and a hot press translation driving mechanism driving motor (362) for driving the hot press horizontal screw rod (361) to rotate, and the hot press horizontal screw rod (361) is in threaded connection with a hot press material taking mechanism mounting seat (323) or a hot pressing upper die mechanism mounting seat (333).
5. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: the hot air pipe (24) is communicated with the upper side of the drying section (21) to exhaust air at the upper side of the drying section (21), and the vacuum exhaust pipe (25) is communicated with the lower side of the drying section (21) to exhaust air at the lower side of the drying section (21); the front section and the rear section of the drying section (21) are connected with a hot air pipe (24), and the front section, the middle section and the rear section of the drying section (21) are connected with a vacuum exhaust pipe (25).
6. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: the drying device also comprises a heat exchanger, wherein a hot air pipe (24) connected with the front section of the drying section (21) and a vacuum exhaust pipe (25) connected with the rear section of the drying section (21) are connected into the heat exchanger for heat exchange.
7. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: the rotary driving unit (44) is a servo motor, the rotary driving unit (44) is fixedly arranged on the base (41), and the rotating shaft of the rotary driving unit is connected with the rotating arm (42); the lifting driving unit is a vertically installed air cylinder, a cylinder body of the lifting driving unit is installed on the rotating arm (42), and a piston rod of the lifting driving unit is connected with the material taking frame (43).
8. The full-automatic production line for circularly drying the paper mold according to claim 1 is characterized in that: the good product collecting rack (64 a) and the defective product collecting rack (64 b) both comprise a cage body (641) with a lower opening and a one-way gate (642) arranged on the lower opening of the cage body (641), the one-way gate (642) is hinged on the lower opening of the cage body (641), and a limit stop part (643) is arranged on the lower side of the one-way gate (642) to limit the one-way gate (642) from turning upwards in one direction.
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| CN201710590301.8A CN107476141B (en) | 2017-07-19 | 2017-07-19 | A kind of paper matrix circulation drying automatic production line |
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| CN107476141B true CN107476141B (en) | 2019-03-08 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109024097B (en) * | 2018-08-03 | 2023-12-08 | 佛山市必硕机电科技有限公司 | Wet base transport mechanism of paper mould |
| CN111112013B (en) * | 2019-12-31 | 2021-07-06 | 成都正大恒业机电设备有限公司 | Automatic brick making system |
| CN111549579A (en) * | 2020-06-02 | 2020-08-18 | 广东奥基德信机电有限公司 | Automatic change environmental protection tableware production line |
| CN114960298A (en) * | 2021-02-26 | 2022-08-30 | 萧富林 | Slurry molding system |
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| CN2496913Y (en) * | 2001-05-09 | 2002-06-26 | 宋振中 | Fully-automatic integrated production equipment of pulp moulding article |
| CN203798104U (en) * | 2014-04-14 | 2014-08-27 | 苏州思展实业有限公司 | Double-station drying production line for humidity indicator cards |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| KR20060018983A (en) * | 2004-08-26 | 2006-03-03 | 고려펄프 주식회사 | Device of molding automatic for pulp vessel |
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| CN2496913Y (en) * | 2001-05-09 | 2002-06-26 | 宋振中 | Fully-automatic integrated production equipment of pulp moulding article |
| CN203798104U (en) * | 2014-04-14 | 2014-08-27 | 苏州思展实业有限公司 | Double-station drying production line for humidity indicator cards |
| CN204385562U (en) * | 2014-12-29 | 2015-06-10 | 佛山浩博环保制品有限公司 | A kind of paper mould integration upset automatic machine |
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