CN111549579A - Automatic change environmental protection tableware production line - Google Patents
Automatic change environmental protection tableware production line Download PDFInfo
- Publication number
- CN111549579A CN111549579A CN202010487741.2A CN202010487741A CN111549579A CN 111549579 A CN111549579 A CN 111549579A CN 202010487741 A CN202010487741 A CN 202010487741A CN 111549579 A CN111549579 A CN 111549579A
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- tableware
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- head
- typical forms
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 39
- 230000007613 environmental effect Effects 0.000 title claims description 11
- 230000008859 change Effects 0.000 title claims description 4
- 238000007731 hot pressing Methods 0.000 claims abstract description 71
- 238000001035 drying Methods 0.000 claims abstract description 41
- 238000007493 shaping process Methods 0.000 claims abstract description 35
- 238000007689 inspection Methods 0.000 claims abstract description 21
- 238000004659 sterilization and disinfection Methods 0.000 claims abstract description 17
- 238000005520 cutting process Methods 0.000 claims abstract description 9
- 238000007872 degassing Methods 0.000 claims description 10
- 239000002184 metal Substances 0.000 claims description 5
- 229910052751 metal Inorganic materials 0.000 claims description 5
- 238000003908 quality control method Methods 0.000 claims description 4
- 230000005540 biological transmission Effects 0.000 claims description 3
- 230000017525 heat dissipation Effects 0.000 claims description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 abstract description 12
- 238000009966 trimming Methods 0.000 abstract description 5
- 230000000249 desinfective effect Effects 0.000 abstract description 2
- 238000010521 absorption reaction Methods 0.000 description 5
- 210000002257 embryonic structure Anatomy 0.000 description 5
- 239000007788 liquid Substances 0.000 description 5
- 230000001954 sterilising effect Effects 0.000 description 5
- 229920001131 Pulp (paper) Polymers 0.000 description 4
- 230000007246 mechanism Effects 0.000 description 4
- 210000001161 mammalian embryo Anatomy 0.000 description 3
- 238000012372 quality testing Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000012535 impurity Substances 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000004321 preservation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
Abstract
The invention discloses an automatic environment-friendly tableware production line which comprises a conveying line, wherein a pulp scooping machine, hot-pressing shaping equipment, trimming equipment and a stacking device are sequentially arranged on the conveying line, a sucker device for transferring is arranged between the pulp scooping machine, the hot-pressing shaping equipment, the trimming equipment and the stacking device, the hot-pressing shaping equipment comprises head-end hot-pressing shaping equipment and tail-end hot-pressing shaping equipment, a drying line for drying water in tableware is arranged between the head-end hot-pressing shaping equipment and the tail-end hot-pressing shaping equipment, and a quality inspection and disinfection device for inspecting and disinfecting the quality of the tableware after edge cutting is finished is arranged at the front end of the stacking device; the drying line provided by the invention can continuously and quickly dry the water in the tableware, greatly shortens the production takt time, avoids the problem of sticking a mold during multiple hot-pressing transfer, and greatly improves the production quality and the production efficiency.
Description
Technical Field
The invention particularly relates to the field of an environment-friendly tableware production line, and particularly relates to an automatic environment-friendly tableware production line.
Background
Most plastic tableware that use in the life at present has difficult degradation, not environmental protection, unhygienic scheduling problem, and the environmental protection theory of advocating with the country is contrary to, consequently is growing day by day to the production demand of degradable environmental protection tableware, and the environmental protection tableware production facility degree of automation on the present market is low, still need rely on manual operation, and the workshop environment is poor. Therefore, the environment-friendly tableware production line is upgraded and modified, the automation of tableware production and the intelligent control of the production line are realized, the problem which is focused and urgently needed to be solved by environment-friendly tableware manufacturers is solved, and the method has important practical significance.
In the prior art scheme, the tableware is produced by the following main steps: the pulp fishing machine is used for fishing out paper pulp from the pulp pool, transferring the paper pulp to the hot press for hot press forming, trimming after one or two (even multiple) hot press forming, and finally stacking and warehousing after manual monitoring, the prior art scheme needs multiple hot press forming, tableware can be formed, the production beat is long, and the production efficiency is low; in the prior art, an automatic quality inspection and disinfection device is not needed, manual monitoring is needed, and the labor cost is increased; in the prior art, when hot pressing is transferred for many times, wet blanks are easy to stick to a mold, so that production is interrupted, and the production efficiency is greatly reduced.
Disclosure of Invention
The invention aims to provide an automatic environment-friendly tableware production line to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an automatic change environmental protection tableware production line, includes the transfer chain, be equipped with on the transfer chain in proper order and drag for pulp grinder, hot pressing former, side cut equipment and pile up neatly device, drag for the sucking disc device that is equipped with between pulp grinder, hot pressing former, the side cut equipment and the pile up neatly device and be used for the transportation, hot pressing former includes head end hot pressing former and terminal hot pressing former, is equipped with the stoving line that is arranged in stoving tableware moisture between head end hot pressing former and the terminal hot pressing former, the front end of pile up neatly device is equipped with and is used for accomplishing the tableware to the edge cutting and examine and sterile quality inspection degassing unit.
Further scheme: the drying line adopts net chain transmission, a heat transfer device is arranged in the middle of the net chain, and heat dissipation fins are arranged outside the heat transfer device.
Further scheme: the heat transfer device arranged in the drying line comprises one or more combinations of hot oil pipelines, electric heat pipelines or gas heat pipelines.
Further scheme: and a reflective film is pasted inside the outer cover of the drying line.
Further scheme: the outer cover of the drying line is provided with a hole, the hole is connected with the air exhaust end of a condenser arranged on the conveying line, and the air exhaust end of the condenser is communicated with the front end of the drying line.
Further scheme: the quality inspection disinfection device comprises a quality inspection device and a disinfection device, the quality inspection device comprises a metal detector, a weight detector and a flaw detector, and the disinfection device comprises a disinfection channel formed by ultraviolet lamps.
Further scheme: the sucking disc device comprises a first-stage sucking disc, a second-stage sucking disc, a third-stage sucking disc, a fourth-stage sucking disc and a fifth-stage sucking disc, the rear end of the pulp fishing machine is provided with a head end hot-pressing forming device, the first-stage sucking disc used for sucking wet tableware blanks and transporting the wet tableware blanks to the head end hot-pressing forming device is arranged between the pulp fishing machine and the head end hot-pressing forming device, the head end hot-pressing forming device and the tail end hot-pressing forming device are respectively arranged at the head side and the tail side of the drying line, the second-stage sucking disc used for transferring the first hot-pressing formed tableware to the feeding end of the drying line is arranged between the head end hot-pressing forming device and the drying line, the third-stage sucking disc used for transferring the dried tableware to the tail end hot-pressing forming device for forming is arranged between the drying line and the tail end hot-pressing forming device, the rear side of the edge cutting equipment is provided with a quality inspection disinfection device, and a fifth-stage sucker is arranged between the edge cutting equipment and the quality inspection disinfection device.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, a continuous drying line is designed between the head-end hot-pressing shaping equipment and the tail-end hot-pressing shaping equipment, so that the moisture in tableware can be continuously and rapidly dried, the production takt is greatly shortened, and the production efficiency is improved;
2. a quality inspection and disinfection device with automatic quality inspection and disinfection functions is designed between the edge cutting equipment and the stacking device, manual operation is not needed, labor cost is reduced, and production quality is improved;
3. the drying line is used for continuously and rapidly drying the water in the tableware, so that the problem of mold sticking during multiple hot-pressing transfer is avoided, and the production quality and the production efficiency are greatly improved.
Drawings
FIG. 1 is a schematic structural diagram of an automated environmental tableware production line.
FIG. 2 is a front view of an automated environmental friendly tableware production line.
FIG. 3 is a top view of an automated environmental friendly tableware production line.
In the figure: drag for pulp grinder 1, first order sucking disc 2, head end hot pressing former 3, second level sucking disc 4, condenser 5, stoving line 6, third level sucking disc 7, terminal hot pressing former 8, fourth level sucking disc 9, side cut equipment 10, fifth level sucking disc 11, quality inspection degassing unit 12, pile up neatly device 13, transfer chain 14.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
Referring to fig. 1 to 3, in the embodiment of the invention, an automatic environment-friendly tableware production line comprises a conveying line 14, a pulp scooping machine 1, a hot-pressing shaping device, a trimming device 10 and a stacking device 13 are sequentially arranged on the conveying line 14, a sucker device for transferring is arranged between the pulp scooping machine 1, the hot-pressing shaping device, the trimming device 10 and the stacking device 13, the hot-pressing shaping device comprises a head-end hot-pressing shaping device 3 and a tail-end hot-pressing shaping device 8, a drying line 6 for drying moisture in tableware is arranged between the head-end hot-pressing shaping device 3 and the tail-end hot-pressing shaping device 8, and a quality inspection and disinfection device 12 for inspecting and disinfecting edge-cut tableware is arranged at the front end of the stacking device 13.
The drying line 6 adopts net chain transmission, a heat transfer device is arranged in the middle of the net chain, and heat dissipation fins are arranged outside the heat transfer device.
The heat transfer device arranged in the drying line 6 comprises one or more combinations of hot oil pipelines, electric heat pipelines or gas heat pipelines.
Quality testing degassing unit 12 includes quality testing device and degassing unit, the quality testing device includes metal detector, weight detector and the appearance of detecting a flaw, and the appearance of detecting a flaw of setting mainly detects the problem that whether there is broken hole in the tableware, and metal detector mainly prevents to mix with metal impurity such as iron wire in the tableware, degassing unit includes the disinfection passageway that ultraviolet lamp constitutes.
The sucking disc device comprises a first-stage sucking disc 2, a second-stage sucking disc 4, a third-stage sucking disc 7, a fourth-stage sucking disc 9 and a fifth-stage sucking disc 11, a head-end hot-pressing shaping device 3 is arranged at the rear end of the pulp fishing machine 1, the first-stage sucking disc 2 used for sucking wet tableware embryos and conveying the wet tableware embryos to the head-end hot-pressing shaping device 3 is arranged between the pulp fishing machine 1 and the head-end hot-pressing shaping device 3, the head-end hot-pressing shaping device 3 and the tail-end hot-pressing shaping device 8 are respectively arranged at the head side and the tail side of the drying line 6, the second-stage sucking disc 4 used for transferring the first hot-pressing shaped tableware to the feeding end of the drying line 6 is arranged between the head-end hot-pressing shaping device 3 and the drying line 6, the third-stage sucking disc 7 used for transferring the dried tableware to the tail-end hot-pressing shaping device 8 for shaping, be equipped with fourth level sucking disc 9 between terminal hot pressing typical forms equipment 8 and the side cut equipment 10, the rear side of side cut equipment 10 is equipped with quality control degassing unit 12, is equipped with fifth level sucking disc 11 between side cut equipment 10 and the quality control degassing unit 12, and the sucking disc device of setting is mainly for shifting the effect of tableware.
The sucking disc device comprises a plurality of sucking disc frames which are driven by cylinders to vertically lift, a plurality of sucking disc mouths which are connected with an air pump are arranged on the sucking disc frames, the sucking disc frames are integrally installed on the transverse moving mechanism, the transverse moving mechanism is installed on the front side edge and the rear side edge of the conveying line 14, the arranged sucking disc frames can move up and down and suck tableware, and then the tableware is transferred between devices through the transverse moving mechanism.
14 head end bottom of transfer chain is equipped with and drags for the paper pulp pond of 1 cooperation work of pulp grinder, drag for pulp grinder 1 including dragging for thick liquid mould and elevating system, drag for being equipped with the vacuum water absorption device in the thick liquid mould, the thick liquid mould that drags for that sets up drags for in the paper pulp pond through elevating system and drags for the wet embryo of magma formation tableware, drag for the vacuum water absorption device that sets up in the thick liquid mould and can cooperate the function that realizes crowded water and vacuum water absorption with the sucking disc device, drag for the moisture in the wet embryo of tableware by dragging for in the pulp grinder 1 in the vacuum water absorption device absorption tableware on the thick liquid mould, press down wet embryo by the sucking disc device simultaneously and get the material action, press down the.
The working principle of the invention is as follows: in the pulp fishing process, a lifting mechanism of a pulp fishing machine 1 drives a pulp fishing mould to sink into a pulp tank and lift up, wet embryos in the pulp fishing mould are sucked and transferred to a head-end hot-pressing shaping device 3 by a first-stage sucker 2, after short-time hot-pressing shaping, tableware is transferred to a drying line 6 by a second-stage sucker 4, most of water is removed by a drying process, the hot-pressing time is greatly reduced, the moisture content of the wet embryos is reduced to a lower level by the drying line 6, the phenomenon of sticking is avoided, after drying, the tableware is transferred to a tail-end hot-pressing shaping device 8 by a third-stage sucker 7, after tail-end hot-pressing shaping, the tableware is transferred to an edge cutting device 10 by a fourth-stage sucker 9, after edge cutting, the tableware is transferred to a quality inspection sterilizing device 12 by a fifth-stage sucker 11, the quality inspection device in the quality inspection sterilizing device 12 can remove unqualified tableware, and the sterilizing device performs, finally, the qualified tableware is sent to a stacking device 13 for stacking and counting, so that a continuous drying line 6 is designed between the head-end hot-pressing and shaping equipment 3 and the tail-end hot-pressing and shaping equipment 8, the moisture in the tableware can be continuously and quickly dried, the production beat is greatly shortened, the moisture in the tableware is continuously and quickly dried, the problem of mold sticking during multiple hot-pressing transfer is avoided, and the production quality and the production efficiency are greatly improved; a quality inspection sterilizing device 12 with automatic quality inspection and sterilizing functions is designed between the edge cutting equipment 10 and the stacking device 13, manual operation is not needed, labor cost is reduced, and production quality is improved.
Example 2
This example differs from example 1 in that:
a reflective film is pasted inside the outer cover of the drying line 6, infrared rays are reflected to heat the wet blank, and heat insulation cotton is wrapped outside the outer cover, so that the purpose of heat preservation is achieved.
The outer cover of the drying line 6 is provided with a hole, the hole is connected with the air exhaust end of the condenser 5 arranged on the conveying line 14, the air exhaust end of the condenser 5 is communicated with the front end of the drying line 6, hot air containing water in the drying line 6 is exhausted into the drying line 6 to condense water vapor, and the hot air after water removal and the heated condensing medium flow back to the front of the drying line 6 to preheat wet embryos, so that the energy-saving purpose is achieved.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (7)
1. The utility model provides an automatic change environmental protection tableware production line, includes transfer chain (14), be equipped with in proper order on transfer chain (14) and drag for pulp grinder (1), hot pressing typical forms, side cut equipment (10) and pile up neatly device (13), its characterized in that, drag for and be equipped with the sucking disc device that is used for transporting between pulp grinder (1), hot pressing typical forms, side cut equipment (10) and the pile up neatly device (13), hot pressing typical forms includes head end hot pressing typical forms (3) and terminal hot pressing typical forms (8), is equipped with between head end hot pressing typical forms (3) and terminal hot pressing typical forms (8) and is arranged in drying line (6) of moisture among the tableware, the front end of pile up neatly device (13) is equipped with and is used for accomplishing tableware to the edge cutting and examines disinfection's quality inspection degassing unit.
2. The automatic environmentally friendly tableware production line according to claim 1, wherein the drying line (6) adopts a net chain transmission, a heat transfer device is arranged in the middle of the net chain, and heat dissipation fins are arranged outside the heat transfer device.
3. An automated environmentally friendly cutlery production line according to claim 2, characterized in that the heat transfer means provided in the drying line (6) comprises one or more combinations of hot oil, electric heat or gas heat pipes.
4. The automatic environment-friendly tableware production line according to claim 1, wherein a reflective film is adhered to the inside of the outer cover of the drying line (6).
5. The automatic environmentally friendly tableware production line according to any one of claims 1 to 4, wherein the outer cover of the drying line (6) is provided with an opening, the opening is connected with the air exhaust end of a condenser (5) arranged on the conveying line (14), and the air exhaust end of the condenser (5) is communicated with the front end of the drying line (6).
6. The automated environmentally friendly tableware production line of claim 1, wherein the quality inspection and disinfection device (12) comprises a quality inspection device and a disinfection device, the quality inspection device comprises a metal detector, a weight detector and a flaw detector, and the disinfection device comprises a disinfection channel formed by ultraviolet lamps.
7. The automatic environment-friendly tableware production line according to claim 1, wherein the sucker device comprises a first-stage sucker (2), a second-stage sucker (4), a third-stage sucker (7), a fourth-stage sucker (9) and a fifth-stage sucker (11), a head-end hot-pressing and shaping device (3) is arranged at the rear end of the pulp scooping machine (1), the first-stage sucker (2) for sucking wet tableware blanks up and transporting the wet tableware blanks to the head-end hot-pressing and shaping device (3) is arranged between the pulp scooping machine (1) and the head-end hot-pressing and shaping device (3), the head-end hot-pressing and shaping device (3) and the tail-end hot-pressing and shaping device (8) are respectively arranged at the head and tail sides of the drying line (6), the second-stage sucker (4) for transferring the primarily hot-pressed tableware to the feeding end of the drying line (6) is arranged between the head-end hot-pressing and, be equipped with between stoving line (6) and terminal hot pressing typical forms (8) and be used for shifting the tableware after the stoving to terminal hot pressing typical forms (8) and carry out third level sucking disc (7) of stereotyping, the rear side of terminal hot pressing typical forms (8) is equipped with side cut equipment (10), is equipped with fourth level sucking disc (9) between terminal hot pressing typical forms (8) and side cut equipment (10), and the rear side of side cut equipment (10) is equipped with quality control degassing unit (12), is equipped with fifth level sucking disc (11) between side cut equipment (10) and quality control degassing unit (12).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010487741.2A CN111549579A (en) | 2020-06-02 | 2020-06-02 | Automatic change environmental protection tableware production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010487741.2A CN111549579A (en) | 2020-06-02 | 2020-06-02 | Automatic change environmental protection tableware production line |
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| Publication Number | Publication Date |
|---|---|
| CN111549579A true CN111549579A (en) | 2020-08-18 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010487741.2A Pending CN111549579A (en) | 2020-06-02 | 2020-06-02 | Automatic change environmental protection tableware production line |
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| Country | Link |
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| CN (1) | CN111549579A (en) |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1260974A (en) * | 1999-01-15 | 2000-07-26 | 韩政 | Technology for making degradable expendable food utensiles |
| CN2649634Y (en) * | 2003-09-09 | 2004-10-20 | 曾宪沪 | Environmental-protection pulp tableware and product fully-automatic continuous production apparatus |
| KR20150083656A (en) * | 2014-01-10 | 2015-07-20 | 주식회사 청해마루 | Infrared ray drying apparatus |
| CN107476141A (en) * | 2017-07-19 | 2017-12-15 | 佛山浩博环保制品有限公司 | A kind of paper matrix circulation drying automatic production line |
| CN107524060A (en) * | 2017-07-19 | 2017-12-29 | 佛山浩博环保制品有限公司 | A kind of paper pulp die full-automation production line |
| CN108645185A (en) * | 2018-05-30 | 2018-10-12 | 盐城市隆祥机械制造厂 | A kind of low-temperature tunnel drying line |
| CN208038929U (en) * | 2018-03-22 | 2018-11-02 | 佛山市必硕机电科技有限公司 | Paper mould hot pressing trimming integrated machine |
| CN212223465U (en) * | 2020-06-02 | 2020-12-25 | 广东奥基德信机电有限公司 | Automatic change environmental protection tableware production line |
-
2020
- 2020-06-02 CN CN202010487741.2A patent/CN111549579A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1260974A (en) * | 1999-01-15 | 2000-07-26 | 韩政 | Technology for making degradable expendable food utensiles |
| CN2649634Y (en) * | 2003-09-09 | 2004-10-20 | 曾宪沪 | Environmental-protection pulp tableware and product fully-automatic continuous production apparatus |
| KR20150083656A (en) * | 2014-01-10 | 2015-07-20 | 주식회사 청해마루 | Infrared ray drying apparatus |
| CN107476141A (en) * | 2017-07-19 | 2017-12-15 | 佛山浩博环保制品有限公司 | A kind of paper matrix circulation drying automatic production line |
| CN107524060A (en) * | 2017-07-19 | 2017-12-29 | 佛山浩博环保制品有限公司 | A kind of paper pulp die full-automation production line |
| CN208038929U (en) * | 2018-03-22 | 2018-11-02 | 佛山市必硕机电科技有限公司 | Paper mould hot pressing trimming integrated machine |
| CN108645185A (en) * | 2018-05-30 | 2018-10-12 | 盐城市隆祥机械制造厂 | A kind of low-temperature tunnel drying line |
| CN212223465U (en) * | 2020-06-02 | 2020-12-25 | 广东奥基德信机电有限公司 | Automatic change environmental protection tableware production line |
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