CN207340877U - Rice nursery substrate mould pressing production line - Google Patents
Rice nursery substrate mould pressing production line Download PDFInfo
- Publication number
- CN207340877U CN207340877U CN201720163981.0U CN201720163981U CN207340877U CN 207340877 U CN207340877 U CN 207340877U CN 201720163981 U CN201720163981 U CN 201720163981U CN 207340877 U CN207340877 U CN 207340877U
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- mould
- production line
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- drying
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- 235000007164 Oryza sativa Nutrition 0.000 title claims abstract description 27
- 235000009566 rice Nutrition 0.000 title claims abstract description 27
- 238000003825 pressing Methods 0.000 title claims abstract description 26
- 239000000758 substrate Substances 0.000 title claims abstract description 25
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 240000007594 Oryza sativa Species 0.000 title abstract 2
- 238000001035 drying Methods 0.000 claims abstract description 48
- 230000005540 biological transmission Effects 0.000 claims abstract description 15
- 238000009413 insulation Methods 0.000 claims abstract description 13
- 239000002002 slurry Substances 0.000 claims abstract description 13
- 239000000725 suspension Substances 0.000 claims abstract description 13
- 238000000748 compression moulding Methods 0.000 claims abstract description 11
- 239000007853 buffer solution Substances 0.000 claims abstract description 4
- 241000209094 Oryza Species 0.000 claims description 25
- 239000000872 buffer Substances 0.000 claims description 24
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 21
- 238000001816 cooling Methods 0.000 claims description 10
- 230000033001 locomotion Effects 0.000 claims description 10
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 9
- 239000003365 glass fiber Substances 0.000 claims description 4
- 239000004814 polyurethane Substances 0.000 claims description 4
- 229920002635 polyurethane Polymers 0.000 claims description 4
- 239000000203 mixture Substances 0.000 claims description 3
- 238000000465 moulding Methods 0.000 abstract description 21
- 230000000694 effects Effects 0.000 abstract description 5
- 238000003756 stirring Methods 0.000 abstract description 4
- 239000011159 matrix material Substances 0.000 description 5
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000006073 displacement reaction Methods 0.000 description 2
- 238000000265 homogenisation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
- 239000010959 steel Substances 0.000 description 2
- 239000006228 supernatant Substances 0.000 description 2
- 230000032258 transport Effects 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- 241000486406 Trachea Species 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 230000003321 amplification Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000003199 nucleic acid amplification method Methods 0.000 description 1
- 238000010992 reflux Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000001179 sorption measurement Methods 0.000 description 1
- 210000003437 trachea Anatomy 0.000 description 1
Landscapes
- Cultivation Receptacles Or Flower-Pots, Or Pots For Seedlings (AREA)
Abstract
Bundling unit and drying unit are collected the utility model discloses rice nursery substrate mould pressing production line, including by transmitting the sequentially connected homogenate unit of network chain, compression molding forming machine, dry plate, wherein：The slurries that equal pulp grinder stirs evenly are sent in surge tank by homogenate unit, including equal pulp grinder and slurries pipeline pump, slurries pipeline pump；Compression molding forming machine, including arranged on two mould rooms of transmission network chain side；Mould room, suspension is obtained by first pipeline pump out of surge tank, and is respectively sent back remaining buffer solution in surge tank by a second pipe pump；Dry plate, which collects bundling unit, includes network chain collection device and binding apparatus, and network chain collection device one end is connected to the output terminal of drying unit, and the other end connects the input terminal of binding apparatus；Drying unit, including drying baker, and the thermal insulation board arranged on drying baker side.The production line integrated level of the utility model is high, and molding effect is good, and the mould molding automatic production line having a style of one's own.
Description
Technical field
Rice nursery substrate molding apparatus technical field is the utility model is related to, is molded more particularly to rice nursery substrate
Production line.
Background technology
With the development of mechanization of agriculture, the plantation of rice is generally inserted directly into field by rice transplanter, is avoided manually
Work, due to needing first to be planted in rice shoot on mould during rice transplanter rice cultivation, then cultivate rice shoot and directly plant.Therefore
And need that the mould of nursery is first made using moulding press molding, paddy kind is directly then spread on mould and is cultivated, so as to carry
The cultivation efficiency of high rice shoot.But existing mould molding apparatus is the molding apparatus for borrowing other industry, molding effect is paid no attention to
Think, and be hardly formed production line, still need to many artificial treatment techniques, long processing period, mould molding effect is not fine.
The content of the invention
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of integrated level height, and molding effect is good, and
And the mould molding automatic production line having a style of one's own, and then improve the efficiency and quality of mould molding.
Technical solution is used by the utility model：Rice nursery substrate mould pressing production line, including by transmitting network chain
Sequentially connected homogenate unit, compression molding forming machine, dry plate collect bundling unit and drying unit, wherein：Homogenate unit, including it is equal
The slurries that equal pulp grinder stirs evenly are sent in surge tank by pulp grinder and slurries pipeline pump, slurries pipeline pump；Compression molding forming machine, bag
Include arranged on two mould rooms of transmission network chain side；Mould room, suspension is obtained by first pipeline pump out of surge tank,
And remaining buffer solution is sent back in surge tank by a second pipe pump respectively；Dry plate, which collects bundling unit, includes net
Chain collection device and binding apparatus, network chain collection device one end are connected to the output terminal of drying unit, other end connection bundling dress
The input terminal put；Drying unit, including drying baker, and the thermal insulation board arranged on drying baker side, the drying in drying baker
Stent, glass fiber thermal insulation board and polyurethane thermal insulation board are pasted on drying support.
Further, each mould room includes pedestal, mold and lower mould, and mould pressing cavity is equipped with above pedestal；Molding
Chamber, the lower mould of bottom connection, and connect surge tank acquisition or reflux suspension by two pipeline transmission pumps；Mold,
Movement of reaching the standard grade is connected to above pedestal by hydraulic pressure unit, and vacuum negative pressure unit is connected by vacuum tube, by extremely
Few tracheae connection air compresses positive pressure unit processed and obtains molding power source, and bottom is equipped with slide；Lower mould, passes through hydraulic pressure list
The bottom that member is connected to mould pressing cavity moves up and down, and hydraulic pressure unit promotes mold or lower mould to transport up and down by hydraulic pressure motion bar
Dynamic, hydraulic pressure motion bar is connected under hydraulic pump on mould or mold.
Further, air, which compresses positive pressure unit processed, includes air compressor and pneumatics surge tank, and connection air pressure
Contracting machine and pneumatics surge tank, the connecting pipe of mold.
Further, vacuum negative pressure unit includes some vacuum pumps, several vacuum buffer tanks, vacuum buffer tank time
Water pipe, back water pump and some cooling towers, its intermediate pump are connected on the upper mold by vacuum buffer tank；Vacuum buffer tank,
Cooling tower is connected with vacuum buffer tank return pipe by back water pump.
Further, vacuum negative pressure unit includes three vacuum pumps, two vacuum buffer tanks, vacuum buffer tank backwater
Pipe, back water pump and two cooling towers.
Further, hydraulic pressure unit is made of hydraulic pump, hydraulic tube and operated pneumatic valve.
Further, surge tank is also connected with clean water tank.
Further, equal pulp grinder is cylindrical refiner, it is directly anchored to the transmission platform bottom of transmission network chain.
Compared with prior art, the beneficial effects of the utility model are：The production line of the utility model, is exclusively with natural pond
Slag manufactures the device of seedling cultivation of rice mould substrate tablet.Equipment stirs homogenization unit, pipeline pump supply unit by biogas residue, is molded into
Type unit（Host）, hydraulic drive unit, air compress positive pressure unit processed, vacuum negative pressure unit, chain delivery unit, drying
Unit and dry plate are collected 9 parts of bundling unit and are formed.During work, raw material is broken up suspension processed by homogenization unit；It is defeated by pipeline
Unit is sent to be sent to forming machine；Mould tabletting in forming machine；Mould is up and down in hydraulic pressure unit driving forming machine；Air compressor machine and true
Sky pump is made upper die form grip, will be molded by certain procedures alternating positive/negative-pressure driving operated pneumatic valve, change mould inner pressure
Piece is transferred to chain delivery unit；Chain delivery unit is sent into matrix band in drying baker；Chain folds prolong back and forth in drying box
Long displacement distance, and logical heated-air drying；After drying, dry plate collector unit transports out dry plate from drying baker, by certain amount
Stack rear bundling.As above, 9 units of forming machine are each responsible for special function and form complete forming machine, lack one not
Can normal work.
The production line of the utility model, a production line entirety is connected to become by each equipment, realize from marsh to
The streamlined production of rice shoot mould overall process, and the step of each is molded and dries and transmits is automatically performed, save
Human and material resources, obtain the good rice shoot mould of size specification, pressure note degree.
Brief description of the drawings
Fig. 1 is the top view of rice nursery substrate mould pressing production line；
Fig. 2 is the front view of the embodiment of Fig. 1；
Fig. 3 is the functional block diagram of vacuum negative pressure unit；
Wherein：1- homogenate units, the equal pulp grinders of 101-, 102- slurries pipeline pumps；2- compression molding forming machines, 3- dry plates collect bundling
Unit, 31- network chain collection devices, 32- binding apparatus；4- drying units, 41- drying bakers, 42- drying supports；5- transmits network chain,
6- mould substrate tablets, the first pipeline pumps of 7-, 8- surge tanks, 9- second pipes pump, 10- pipeline transmission pumps, 11- clean water tanks；12- moulds
Have room, 121- pedestals, 122- molds, mould under 123-, 124- slides, 125- mould pressing cavities；13- vacuum tubes, 14- hydraulic pressure lists
Member, 15- hydraulic pressure motion bars；
16- vacuum negative pressure units, 161- vacuum pumps, 162- vacuum buffer tanks, 163- vacuum buffer tank return pipes, 164-
Back water pump, 165- cooling towers；17- tracheaes；
18- air compresses positive pressure unit processed, 181- air compressors, 182- pneumatics surge tanks, 183- connecting pipes.
Embodiment
In order to deepen the understanding to the utility model, with reference to the accompanying drawings and examples to the utility model furtherly
Bright, which is only used for explaining the utility model, and the scope of protection of the utility model is not formed and is limited.
As shown in Figure 1, rice nursery substrate mould pressing production line, including by transmitting the sequentially connected homogenate unit of network chain 5
1st, compression molding forming machine 2, dry plate collect bundling unit 3 and drying unit 4, wherein：Homogenate unit 1, including equal pulp grinder 101 and slurries
The slurries that equal pulp grinder stirs evenly are sent in surge tank 8 by pipeline pump 102, slurries pipeline pump 102；Compression molding forming machine 2, including
Arranged on two mould rooms 12 of 5 side of transmission network chain；Mould room 12, is obtained out of surge tank 8 by first pipeline pump 7 and hanged
Supernatant liquid, and pump 9 by a second pipe respectively and send back remaining buffer solution in surge tank 8；Dry plate collects bundling list
Member 3 includes network chain collection device 31 and binding apparatus 32, and 31 one end of network chain collection device is connected to the output terminal of drying unit 4,
The other end connects the input terminal of binding apparatus 32；Drying unit 4, including drying baker 41, and the insulation arranged on drying baker side
Plate, the drying support 42 in drying baker, glass fiber thermal insulation board and polyurethane thermal insulation board are pasted on drying support 42.It is wherein even
Unit is starched, can be made of 5 cubic metres of cylinder refiner, pipeline pump and PE clean water tanks, homogenate motor spindle has agitating shaft to reach bucket
Interior, raw material biogas residue is broken up suspension processed in water by installation zigzag blade disk in agitating shaft upper end when it is rotated, and pipeline pump will be outstanding
Supernatant liquid is transported in buffer reservoir, it is ensured that suspension is kept a certain amount of in surge tank.
As shown in Fig. 2, each mould room 12 includes pedestal 121, mold 122 and lower mould 123, the top of pedestal 121
Equipped with mould pressing cavity 125；Mould pressing cavity 125, the lower mould 123 of bottom connection, and connect surge tank 8 by two pipeline transmission pumps 10
Obtain or flow back suspension；Mold 122, the top that pedestal 121 is connected to by hydraulic pressure unit 14 is reached the standard grade movement, and is led to
Cross vacuum tube 13 and connect vacuum negative pressure unit 16, connecting air compression positive pressure unit 18 processed by an at least tracheae 17 obtains
Power source is molded, bottom is equipped with slide 124；Lower mould 123, is connected to by hydraulic pressure unit 14 above and below the bottom of mould pressing cavity 125
Movement, hydraulic pressure unit 14 promote mold or lower mould to move up and down by hydraulic pressure motion bar 15, and hydraulic pressure motion bar 15 is connected to
Under hydraulic pump on mould or mold.Compression molding forming machine, is slided by 2 mould rooms of host, lower mould, mold, mold
Track, upper and lower hydraulic pressure motion bar composition, exterior and hydraulic pump, vacuum pump, air compressor machine（It is undisclosed）Connect, among two mould rooms
Put in conveyor chain.During work, lower mould up moves by hydraulic pressure strength and puts into a large amount of suspension, while under upper die
Move, two moulds hold tabletting simultaneously to pressure, the mould substrate tablet of extrusion molding, the vacuum tube air-breathing for stopping connection mold in a moment
Water suction, while mold moves up, after slide laterally to conveyor chain top along track and pause, at this moment negative pressure of vacuum stops, pneumatics
Machine positive pressure works, and decontrols matrix band, it is fallen on conveyor chain carrier bar, is sent into drying box.
In the above-described embodiments, air, which compresses positive pressure unit 18 processed, includes air compressor 181 and pneumatics surge tank 182,
And connection air compressor 181 and pneumatics surge tank 182, the connecting pipe 183 of mold.During work, and vacuum pump presses one
Determine Program alternation positive/negative-pressure change driving operated pneumatic valve, the matrix band that change mould inner pressure grabs upper die drops to defeated
Send on carrier bar.
As shown in figure 3, vacuum negative pressure unit 16 includes some vacuum pumps 161, several vacuum buffer tanks 162, true
Empty buffer tank return pipe 163, back water pump 164 and some cooling towers 165, its intermediate pump 161 are connected by vacuum buffer tank 162
It is connected on mold 122；Vacuum buffer tank 162, cooling tower is connected by back water pump 164 and vacuum buffer tank return pipe 163
165.Major function is to grab mold with negative-pressure adsorption to carry molding mould substrate tablet, blot the water of mould substrate tablet during work
Point, the mould substrate tablet that replacing with air compressor machine can decontrol and grab and is fallen on conveyor chain carrier bar.Since water absorption course disappears
Substantial amounts of negative pressure is consumed, so mixing 3 vacuum pumps.Work efficiency is higher, and the mould surface being molded more smoothes out.
In the above-described embodiments, vacuum negative pressure unit 16 includes three vacuum pumps, 161, two vacuum buffer tanks 162, true
Empty buffer tank return pipe 163, back water pump 164 and two cooling towers 165.Hydraulic pressure unit 14 is by hydraulic pump, hydraulic tube and pneumatic operated valve
Door composition.Surge tank 8 is also connected with clean water tank 11.Equal pulp grinder 101 is cylindrical refiner, it is directly anchored to transmission network chain 5
Transmission platform bottom.
The rice nursery substrate compression molding forming machine of the utility model, is equipped with transmission network chain, both sides are equipped with using middle part
The compression-molded structures up and down of mould room are molded, and obtain substrate suspension using pipeline pump directly out of surge tank during molding, will
Suspension is evacuated in the mould pressing cavity of base, then drives upper and lower mould to be molded the suspension in mould pressing cavity, profit during molding
The pressing mold of matrix is realized according to preset program with vacuum negative pressure unit and air compression the positive pressure unit processed connected on mold
Shaping, vacuum negative pressure unit and air compression positive pressure units alternately work molding effect processed are good, two-way simultaneous molding, and matrix is double
Face is molded at the same time, and molding is efficient.
In addition, it is made of stent, chain, sprocket wheel, carrier bar.Sprocket wheel is installed in rectangular body support frame both sides, there are 4 layers from top to bottom
Sprocket wheel, each autobiography the chain of length 100m on the sprocket wheel of both sides, is connected between the chain of both sides by carrier bar, and carrier bar is used for connecing molding
Mould substrate tablet, is transmitted in drying baker, makes its drying.Chain folds extension displacement distance, and logical hot wind back and forth in drying box
It is dry；The dry plate collector unit for being connected to dry box back is passed out to after drying.
Drying unit 4, forms by drying box bracket, drying baker thermal insulation board, into fan, ventilating fan.Box bracket is dried by groove
Steel and angle steel are put up, and paste glass fiber thermal insulation board on stent and drying baker is made in polyurethane thermal insulation board, and there is air inlet in box top,
For blowing into hot wind, exhaust outlet is arranged at lower part, for sending the air contained water after drying.Thermal energy boiler and hot air duct are existed by user
Match somebody with somebody locality.
Dry plate collects bundling unit, is made of sieve chain transfer and collection device, by what is transported out from drying baker
Dry plate is connected to sieve conveyer belt and sends out outward, after conveying end of tape collector stacks dry plate by certain amount, bundling.
What the embodiment of the utility model was announced is preferred embodiment, but is not limited thereto, the common skill of this area
Art personnel, easily according to above-described embodiment, understand the spirit of the utility model, and make different amplification and change, but as long as
The spirit of the utility model is not departed from, it is all within the protection scope of the present utility model.
Claims (8)
1. rice nursery substrate mould pressing production line, it is characterised in that：Including by transmitting network chain（5）Sequentially connected homogenate unit
（1）, compression molding forming machine（2）, dry plate collect bundling unit（3）And drying unit（4）, wherein：
Homogenate unit（1）, including equal pulp grinder（101）With slurries pipeline pump（102）, slurries pipeline pump（102）Equal pulp grinder is stirred
Uniform slurries are sent to surge tank（8）It is interior；
Compression molding forming machine（2）, including arranged on transmission network chain（5）Two mould rooms of side（12）；
Mould room（12）, pass through first pipeline pump（7）From surge tank（8）Interior acquisition suspension, and pass through one respectively
Second pipe pumps（9）Remaining buffer solution is sent back into surge tank（8）It is interior；
Dry plate collects bundling unit（3）Including network chain collection device（31）And binding apparatus（32）, the network chain collection device
（31）One end is connected to drying unit（4）Output terminal, the other end connection binding apparatus（32）Input terminal；
Drying unit（4）, including drying baker（41）, and the thermal insulation board arranged on drying baker side, the drying in drying baker
Stent（42）, drying support（42）Upper patch glass fiber thermal insulation board and polyurethane thermal insulation board.
2. rice nursery substrate mould pressing production line according to claim 1, it is characterised in that：Each described mould room
（12）Including pedestal（121）, mold（122）With lower mould（123）, the pedestal（121）Top is equipped with mould pressing cavity（125）；
Mould pressing cavity（125）, the lower mould of bottom connection（123）, and pass through two pipeline transmission pumps（10）Connect surge tank（8）Obtain
Take or flow back suspension；
Mold（122）, pass through hydraulic pressure unit（14）It is connected to pedestal（121）Top reach the standard grade movement, and pass through vacuum tube
（13）Connect vacuum negative pressure unit（16）, pass through an at least tracheae（17）Connect air and compress positive pressure unit processed（18）Obtain
Power source is molded, bottom is equipped with slide（124）；
Lower mould（123）, pass through hydraulic pressure unit（14）It is connected to mould pressing cavity（125）Bottom move up and down.
3. rice nursery substrate mould pressing production line according to claim 2, it is characterised in that：Air compresses positive pressure unit processed
（18）Including air compressor（181）With pneumatics surge tank（182）, and connection air compressor（181）With pneumatics surge tank
（182）, mold connecting pipe（183）.
4. the rice nursery substrate mould pressing production line according to Claims 2 or 3, it is characterised in that：Vacuum negative pressure unit
（16）Including some vacuum pumps（161）, several vacuum buffer tanks（162）, vacuum buffer tank return pipe（163）, back water pump
（164）With some cooling towers（165）, wherein the vacuum pump（161）Pass through vacuum buffer tank（162）It is connected to mold
（122）On；
Vacuum buffer tank（162）, pass through back water pump（164）With vacuum buffer tank return pipe（163）Connect cooling tower（165）.
5. rice nursery substrate mould pressing production line according to claim 4, it is characterised in that：Vacuum negative pressure unit（16）
Including three vacuum pumps（161）, two vacuum buffer tanks（162）, vacuum buffer tank return pipe（163）, back water pump（164）With two
Platform cooling tower（165）.
6. rice nursery substrate mould pressing production line according to claim 2, it is characterised in that：Hydraulic pressure unit（14）By hydraulic pressure
Pump, hydraulic tube and operated pneumatic valve composition.
7. rice nursery substrate mould pressing production line according to claim 1, it is characterised in that：Surge tank（8）It is also connected with clear
Water pot（11）.
8. rice nursery substrate mould pressing production line according to claim 1, it is characterised in that：Equal pulp grinder（101）For cylinder
Shape refiner, it is directly anchored to transmission network chain（5）Transmission platform bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720163981.0U CN207340877U (en) | 2017-02-23 | 2017-02-23 | Rice nursery substrate mould pressing production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720163981.0U CN207340877U (en) | 2017-02-23 | 2017-02-23 | Rice nursery substrate mould pressing production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207340877U true CN207340877U (en) | 2018-05-11 |
Family
ID=62361534
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720163981.0U Active CN207340877U (en) | 2017-02-23 | 2017-02-23 | Rice nursery substrate mould pressing production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN207340877U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106718293A (en) * | 2017-02-23 | 2017-05-31 | 江苏海建股份有限公司 | Rice nursery substrate mould pressing production line |
| CN109717052A (en) * | 2018-07-14 | 2019-05-07 | 湖南土中土霸农业科技有限公司 | One kind is for the molding equipment of three-dimensional native cold compaction |
-
2017
- 2017-02-23 CN CN201720163981.0U patent/CN207340877U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106718293A (en) * | 2017-02-23 | 2017-05-31 | 江苏海建股份有限公司 | Rice nursery substrate mould pressing production line |
| CN109717052A (en) * | 2018-07-14 | 2019-05-07 | 湖南土中土霸农业科技有限公司 | One kind is for the molding equipment of three-dimensional native cold compaction |
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