CN111823479A - Intelligent full-automatic cover turning die structure and machining method - Google Patents
Intelligent full-automatic cover turning die structure and machining method Download PDFInfo
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- CN111823479A CN111823479A CN202010796310.4A CN202010796310A CN111823479A CN 111823479 A CN111823479 A CN 111823479A CN 202010796310 A CN202010796310 A CN 202010796310A CN 111823479 A CN111823479 A CN 111823479A
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- 238000000034 method Methods 0.000 title claims description 7
- 238000003754 machining Methods 0.000 title description 2
- 238000001746 injection moulding Methods 0.000 claims abstract description 28
- 238000003672 processing method Methods 0.000 claims abstract description 8
- 239000000084 colloidal system Substances 0.000 claims abstract description 4
- 239000000463 material Substances 0.000 claims description 11
- 239000002699 waste material Substances 0.000 claims description 9
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 238000003466 welding Methods 0.000 claims description 7
- 238000006073 displacement reaction Methods 0.000 claims description 6
- 230000006698 induction Effects 0.000 claims description 4
- 241000252254 Catostomidae Species 0.000 claims description 3
- 229910000746 Structural steel Inorganic materials 0.000 claims 3
- 239000000758 substrate Substances 0.000 claims 2
- 230000004044 response Effects 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- FGRBYDKOBBBPOI-UHFFFAOYSA-N 10,10-dioxo-2-[4-(N-phenylanilino)phenyl]thioxanthen-9-one Chemical compound O=C1c2ccccc2S(=O)(=O)c2ccc(cc12)-c1ccc(cc1)N(c1ccccc1)c1ccccc1 FGRBYDKOBBBPOI-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
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- 238000010276 construction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
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- 230000004048 modification Effects 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/03—Injection moulding apparatus
- B29C45/04—Injection moulding apparatus using movable moulds or mould halves
- B29C45/06—Injection moulding apparatus using movable moulds or mould halves mounted on a turntable, i.e. on a rotating support having a rotating axis parallel to the mould opening, closing or clamping direction
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1615—The materials being injected at different moulding stations
- B29C45/1628—The materials being injected at different moulding stations using a mould carrier rotatable about an axis perpendicular to the opening and closing axis of the moulding stations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/1769—Handling of moulded articles or runners, e.g. sorting, stacking, grinding of runners
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/64—Mould opening, closing or clamping devices
- B29C45/67—Mould opening, closing or clamping devices hydraulic
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/48—Wearing apparel
- B29L2031/50—Footwear, e.g. shoes or parts thereof
- B29L2031/504—Soles
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Moulds For Moulding Plastics Or The Like (AREA)
Abstract
The invention discloses an intelligent full-automatic cover-turning die structure and a processing method, the structure comprises a rotatable die table, a plurality of dies and injection molding machines are uniformly distributed on the die table, and the structure is characterized in that: the mould comprises an upper mould, a side mould and a bottom mould, wherein one side of the mould is also provided with a top cover machine used for lifting the upper mould and a side cover machine used for lifting and closing the side mould of the cover, one side of the mould table is also provided with a clamping device used for clamping and collecting the excessive colloid of the upper mould and the side mould, and the mould table is also provided with a first driver and a second driver used for closing the upper mould. The mould taking machine can automatically collect finished products and can correspondingly adjust the finished products according to soles of different sizes, so that the mould taking machine is suitable for grabbing most soles.
Description
Technical Field
The invention discloses an intelligent full-automatic cover-turning die structure and a processing method, and belongs to the field of dies.
Background
Give birth to in the production of shoes product, the mould is placed and is produced on the carousel, and when the mould after annotating the material rotates to the die sinking station, need the manual work to carry out the die sinking, and this step is more troublesome when to the sole of multilayer, and still need the manual work to take after the shaping, and workman's amount of labour is big, and inefficiency.
Disclosure of Invention
The invention aims to solve the problems in the prior art and provides an intelligent full-automatic cover-turning die structure and a processing method.
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides a full-automatic flip mould structure of intelligence, its structure includes rotatable mould platform, mould bench evenly distributed has a plurality of mould and injection molding machine, its characterized in that: the mould includes mould, side form, die block, mould one side still is equipped with the top cap machine that is used for raising the mould and is used for raising and closing the side cover machine of the side form of lid, mould platform one side still is equipped with and is used for pressing from both sides to get and collects the clamp of the unnecessary colloid of mould and side form and gets the device, the mould platform still is equipped with the first driver and the second driver that are used for closing the mould on covering, the second driver is used for promoting the mould, first driver is used for propping up the mould and places it in the die block and close the lid, the mould bench still is equipped with the mould machine of getting that is used for getting the mould, it is equipped with the vacuum chuck that a plurality of arranged into the sole form on the mould machine to get, get mould machine swing joint in vacuum chuck, it absorbs the fashioned sole of mould and collects through vacuum chuck to get the mould machine, still be equipped with the.
In order to optimize the technical scheme, the method further comprises the following steps:
according to a preferred mode, go up mould and die block hinged joint, side form and die block hinged joint, go up all to be equipped with the hasp between mould and the die block and between side form and the die block.
According to a preferred mode, first driver, third driver, second driver are the cylinder, just install the cylinder on the second driver piston, this cylinder will laminate on its back when last mould is opened, be equipped with the plate of crescent on the first driver piston, this plate will prop the mould when going up the mould closing lid, be equipped with the swash plate of triangle-shaped on the third driver piston, this swash plate is opened the hasp of side form.
According to an optimal mode, the mould back still is equipped with the spacing platform that is used for spacing last mould, the pole is detained in the front of die block and the all welding of side, openly detain the pole joint and have the kelly, it has the horizontal pole to go up mould hinged joint, and the one end of horizontal pole will stretch out the mould, the horizontal pole welds with the kelly mutually, it has the vertical pole, side still to weld on the kelly detain the pole joint and have the second kelly, second kelly and side form hinged joint, the welding has the second vertical pole on the second kelly, the side welding of side form has the montant.
According to a preferred mode, the side cover machine comprises a rotating arm, a motor and a linear sliding rail, wherein the rotating arm is connected with a rotating shaft of the motor, a hollow cylindrical sleeve is arranged at the tail end of the rotating arm and is sleeved on a vertical rod, and the motor and the rotating arm both displace through the linear sliding rail.
According to an optimal mode, the top cap machine includes roof, proximity switch response angle bar, proximity switch, top cap cylinder, base, frame, the roof is connected with top cap cylinder piston, proximity switch response angle bar and proximity switch all install in the frame, just proximity switch passes through proximity switch response angle bar and is connected with the roof, frame bottom and inboard all through hinge spare and base swing joint, just the bottom junction of base and frame the base still is equipped with the open slot, and the hinge spare of frame bottom will stretch into in this open slot, top cap machine one side still is equipped with the driving structure of driving lever and promotion driving lever.
According to an optimal mode, the clamping device comprises a clamping linear slide rail, a cylinder placing frame, a clamping support, a clamping structure and a clamping cylinder, the clamping cylinder is mounted on the cylinder placing frame, the cylinder placing frame is mounted on the clamping linear slide rail through bolts, the linear slide rail drives the cylinder placing frame to move, the linear slide rail is mounted on the clamping support, a clamping cylinder piston is connected with the clamping structure, the clamping structure comprises a small cylinder, a transverse plate, a driven rod, a movable shaft and a clamping plate, the movable shaft is mounted on the clamping plate, the tail end of the clamping plate is connected with the driven rod through hinges, the transverse plate is connected with the small cylinder piston, and the clamping plate is provided with two linear slide rails and is symmetrical to each other.
According to a preferable mode, the mold taking machine comprises a mold taking linear slide rail, a vacuum pump placing frame, an insertion rod, a mold taking bracket, a mold taking mounting plate and a vacuum pump, the inserted bar is inserted into a vacuum pump placing frame which is arranged on a mold taking linear slide rail by taking the inserted bar as a supporting point, the vacuum pump placing frame is fixedly connected with an inserting rod through a bolt, the inserting rod is fixedly connected with a mold taking linear slide rail, the vacuum pump is arranged on the vacuum pump placing frame, the mold taking mounting plate comprises a base plate, a screw rod, a mounting groove and a mounting plate main body, the base plate is fixedly connected with the vacuum pump placing frame, the screw rod is in threaded connection with the base plate, the tail end of the screw rod is fixedly connected with the mounting plate main body, the mounting groove and the mounting plate main body are of an integrated structure, the mounting groove is provided with a plurality of bodies and is vertically distributed on the mounting plate main body, and the vacuum sucker is mounted on the mounting groove and is arranged into a sole shape corresponding to the processed sole.
The processing method of the intelligent full-automatic cover-turning die structure comprises the following steps:
the method comprises the following steps: the die on the die table is operated to a side cover machine station, and the side cover machine covers the bottom die in a die combination mode;
step two: the mould platform moves the mould to the station of the injection molding machine, and the injection molding machine performs injection molding from the side mould;
step three: the die table moves the die to a station of the clamping device, the clamping device clamps redundant materials on the side die, and the clamping device clamps the redundant materials and puts the waste materials into the container through displacement of the clamping linear slide rail;
step four: the mould is moved to the station of the cover machine on the other side by the mould table, the lock catch of the side mould and the bottom mould is opened through the third driver, then the side cover machine lifts the side mould, and simultaneously the second driver pushes the upper mould and then the first driver closes the upper mould to cover the bottom mould;
step five: the mold platform operates the mold to another injection molding machine station, and the injection molding machine performs injection molding from an upper mold;
step six: the mould table moves the mould to a station of the clamping device, the clamping device clamps redundant materials on the upper mould, and the clamping device clamps the materials and puts the waste materials into the container through displacement of the clamping linear slide rail;
step seven: the mould platform operates the mould to the station of the top capping machine, and the top capping machine lifts the upper mould;
step eight: the mould platform moves the mould to the mould taking machine station, the finished product is absorbed by a vacuum sucker of the mould taking machine and is moved to the container through the mould taking linear slide rail.
Advantageous effects
The invention has high automation degree, and the whole process of die opening, injection molding and die taking does not need manual participation, thereby improving the production efficiency and simultaneously reducing the safety risk of the construction environment.
The invention can automatically open and close the cover of the multi-layer mould, and has strong practicability.
The mould taking machine can automatically collect finished products and can correspondingly adjust the finished products according to soles of different sizes, so that the mould taking machine is suitable for grabbing most soles.
Drawings
Other features, objects, and advantages of the present invention will become more apparent from the following detailed description of the embodiments of the invention when taken in conjunction with the accompanying drawings, in which:
fig. 1 is a schematic structural diagram of an intelligent full-automatic cover-turning mold structure and a processing method of the invention.
Fig. 2 is a schematic structural view of the upper mold closing and bottom mold of the present invention.
Fig. 3 is a schematic structural view of the bottom mold with the side mold combination cover of the invention.
Fig. 4 is a schematic structural diagram of the side cover machine of the invention.
Fig. 5 is a schematic structural view of the gripping device of the present invention.
Fig. 6 is a schematic structural view of the gripping structure of the present invention.
Fig. 7 is a schematic view of the unlocking structure of the third actuator of the present invention.
Fig. 8 is a schematic view of the upper mold closing structure of the present invention.
Fig. 9 is a schematic structural diagram of the side cover machine of the present invention.
Fig. 10 is a schematic view of a driving structure of the side cover machine of the present invention.
FIG. 11 is a schematic structural diagram of the mold picking machine of the present invention.
FIG. 12 is a schematic diagram of a mold removal installation plate according to the present invention.
Description of reference numerals: a mould table-1, a mould-2, a side cover machine-3, an injection moulding machine-4, a clamping device-5, a first driver-6, a third driver-7, a second driver-8, a top cover machine-9, a mould taking machine-10, a limit table-21, an upper mould-22, a side mould-23, a bottom mould-24, a cross bar-221, a longitudinal bar-222, a clamping bar-223, a vertical bar-231, a second longitudinal bar-232, a second clamping bar-233, a buckling bar-241, a rotating arm-31, a motor-32, a linear sliding rail-33, a driving structure-91, a deflector rod-92, a top plate-93, a proximity switch induction angle iron-94, a proximity switch-95, a top cover cylinder-96, a base-97, a rack-98, a linear sliding rail-33, a driving structure, The mould taking device comprises a clamping linear slide rail-51, a cylinder placing frame-52, a clamping support-53, a clamping structure-54, a clamping cylinder-55, a small cylinder-541, a transverse plate-542, a driven rod-543, a movable shaft-544, a clamping plate-545, a mould taking linear slide rail-101, a vacuum pump placing frame-102, an inserting rod-103, a mould taking support-104, a mould taking mounting plate-105, a vacuum pump-106, a base plate-1051, a screw rod-1052, a mounting groove-1053, a vacuum sucker-1054 and a mounting plate main body-1055.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
Please refer to fig. 1-12, which illustrate an embodiment of the present invention.
The utility model provides a full-automatic flip mould structure of intelligence, its structure includes rotatable mould platform 1, evenly distributed has twelve moulds 2 and two injection molding machines 4 on the mould platform 1, its characterized in that: the mold 2 comprises an upper mold 22, a side mold 23 and a bottom mold 24, wherein a top cover machine 9 used for lifting the upper mold 22 and a side cover machine 3 used for lifting and closing the side mold 23 of the upper mold are further arranged on one side of the mold 2, the side cover machine 3 is provided with two sets, a clamping device 5 used for clamping and collecting redundant colloid of the upper mold 22 and the side mold 23 is further arranged on one side of the mold table 1, the clamping device 5 is provided with two sets, the mold table 1 is further provided with a first driver 6 and a second driver 8 used for closing the upper mold 22, the second driver 8 is used for pushing the upper mold 22, the first driver 6 is used for supporting the upper mold 22 and placing the upper mold in the bottom mold 24 for closing the cover, a mold taking machine 10 used for taking the mold is further arranged on the mold table 1, a plurality of vacuum suckers 1054 arranged in a sole shape are arranged on the mold taking machine 10, the mold taking machine 10 is movably connected to the vacuum suckers 1054, the mold taking machine 10 sucks the molded sole of the upper, and a third driver 7 for unlocking is also arranged on the side cover machine 3.
The upper die 22 is hinged to the bottom die 24, the side die 23 is hinged to the bottom die 24, and the lock catches are arranged between the upper die 22 and the bottom die 24 and between the side die 23 and the bottom die 24.
2 backs of mould still are equipped with the spacing platform 21 that is used for spacing last mould 22, the front and the side of die block 24 all weld and have detain pole 241, and are positive detain pole 241 joint has kelly 223, it has horizontal pole 221 to go up mould 22 hinged joint, and the one end of horizontal pole 221 will stretch out last mould 22, horizontal pole 221 welds with kelly 223 mutually, it has vertical pole 222, side still to weld on the kelly 223 detain pole 241 the joint has second kelly 233, second kelly 233 and side form 23 hinged joint, the welding has second vertical pole 232 on the second kelly 233, the side welding of side form 23 has montant 231.
The side cover machine 3 comprises a rotating arm 31, a motor 32 and a linear slide rail 33, wherein the rotating arm 31 is connected with a rotating shaft of the motor 32, a hollow cylindrical sleeve is arranged at the tail end of the rotating arm 31 and sleeved on a vertical rod 231, and the motor 32 and the rotating arm 31 both move through the linear slide rail 33.
The clamping device 5 comprises a clamping linear slide rail 51, a cylinder placing frame 52, a clamping support 53, a clamping structure 54 and a clamping cylinder 55, wherein the clamping cylinder 55 is mounted on the cylinder placing frame 52, the cylinder placing frame 52 is mounted on the clamping linear slide rail 51 through bolts, the linear slide rail 51 drives the cylinder placing frame 52 to displace, the linear slide rail 51 is mounted on the clamping support 53, a piston of the clamping cylinder 55 is connected with the clamping structure 54, the clamping structure 54 comprises a small cylinder 541, a transverse plate 542, a driven rod 543, a movable shaft 544 and a clamping plate 545, the movable shaft 544 is mounted on the clamping plate 545, the tail end of the clamping plate 545 is hinged to the driven rod 543, the transverse plate 542 is connected with the small cylinder 541 piston, and the clamping plate 545 is provided with two cylinders and is symmetrical to each.
The mold removing machine 10 comprises a mold removing linear slide rail 101, a vacuum pump placing rack 102, an inserting rod 103, a mold removing bracket 104, a mold removing mounting plate 105 and a vacuum pump 106, wherein the inserting rod 103 is inserted into the vacuum pump placing rack 102, the vacuum pump placing rack 102 is installed on the mold removing linear slide rail 101 by taking the inserting rod 103 as a supporting point, the vacuum pump placing rack 102 is fixedly connected with the inserting rod 103 through a bolt, the inserting rod 103 is fixedly connected with the mold removing linear slide rail 101, the vacuum pump 106 is installed on the vacuum pump placing rack 102, the mold removing mounting plate 105 comprises a base plate 1051, a screw rod 1052, a mounting groove 1053 and a mounting plate main body 1055, the base plate 1051 is fixedly connected with the vacuum pump placing rack 102, the screw rod 1052 is in threaded connection with the base plate 1051, the tail end of the screw rod 1052 is fixedly connected with the mounting plate main body 1055, the mounting groove 1053 and the mounting plate main body 1055, the vacuum suction cups 1054 are installed on the installation grooves 1053 and arranged in a sole shape corresponding to the processed sole, and the vacuum suction cups 1054 are communicated with the vacuum pump 106.
The processing method of the intelligent full-automatic cover-turning die structure comprises the following steps:
the method comprises the following steps: the die 2 on the die table 1 is operated to a side cover machine 3 station, and the side cover machine 3 closes the side die 23 to the bottom die 24;
step two: the mould platform 1 moves the mould 2 to the station of the injection machine 4, and the injection machine 4 performs injection molding from the side mould 23;
step three: the mould table 1 moves the mould 2 to a station of a clamping device 5, the clamping device 5 clamps redundant materials on the side mould 23, and the clamping device clamps the materials and puts the waste materials into a container through displacement of a clamping linear slide rail 51;
step four: the mould platform 1 moves the mould 2 to the other side cover machine 3 station, and the third driver 7 opens the lock catch of the side mould 23 and the bottom mould 24, then the side cover machine 3 opens the side mould 23, and simultaneously the second driver 8 pushes the upper mould 22 and then the first driver 6 closes the upper mould 22 to the bottom mould 24;
step five: the mould platform 1 operates the mould 2 to the station of another injection moulding machine 4, and the injection moulding machine 4 performs injection moulding from the upper mould 22;
step six: the mould table 1 moves the mould 2 to a station of a clamping device 5, the clamping device 5 clamps redundant materials on the upper mould 22, and the clamping device clamps the materials and puts the waste materials into a container through displacement of a clamping linear slide rail 51;
step seven: the mould platform 1 operates the mould 2 to the station of the capping machine 9, and the capping machine 9 lifts the upper mould 22;
step eight: the mould table 1 moves the mould 2 to the station of the mould taking machine 10, the finished product is absorbed by the vacuum sucker 1054 of the mould taking machine 10 and is displaced to the container through the mould taking linear slide rail 101.
Working principle; when the mold 2 rotates to the first side cover machine 3 through the mold table 1, the linear slide rail 33 drives the motor 32 and the rotating arm 31 to extend forward, so that the sleeve of the rotating arm 31 is inserted into the vertical rod 231, the motor 32 rotates, the rotating arm 31 covers the side mold 23 on the bottom mold 24 through the vertical rod 231, the rear mold table 1 moves the mold 2 to a station of the injection molding machine 4, the injection molding machine 4 performs injection molding on the mold, the rear mold table 1 moves the mold 2 to a station of the clamping device 5, the clamping linear slide rail 51 displaces the clamping structure 54 and the clamping cylinder 55 to move above the side mold 23 of the mold 2, the clamping cylinder 55 drives the clamping structure 54 to extend downward, the small cylinder 541 of the clamping structure 54 contracts and pulls the driven rod 543 through contraction thereof, the driven rod 543 pulls the clamping plate 545, so that the clamping plate deviates by taking the movable shaft 544 as an axial point to realize clamping action to clamp up excess waste of the side mold 23, and the rear clamping cylinder 55 and the clamping linear slide rail 51 reset, the clamping structure 54 is reset to throw the waste into the container, the rear mold table 1 moves the mold 2 to a second side cover machine 3 station, the third driver 7 piston extends forward to push the inclined plane of the inclined plate to abut against the second longitudinal rod 232 and raise the inclined plane so as to separate the second clamping rod 233 from the buckling rod 241, then the side mold 23 is lifted by the vertical rod 231 of the rear mold table 3, the second driver 8 piston extends forward to push the upper mold 22, the crescent-shaped plate of the first driver 6 is connected with the transverse rod 221 of the upper mold 22 and gradually contracts, so that the upper mold 22 is covered on the bottom mold 24, the mold 2 is moved to a second injection molding machine 4 station by the rear mold table 1, the second injection molding machine 4 performs secondary injection molding, the mold 2 is moved to the second clamping device 5 by the rear mold table 1, the waste of the upper mold 22 is clamped and collected by the similar clamping device 5, the rear mold table 1 moves the mold 2 to the top cover machine 9, the top cover cylinder 96 piston drives the top plate 93 to extend forward, thereby jacking up the vertical rod 222, the second clamping rod 233 is separated from the buckling rod 241, then the driving structure 91 displaces the shifting rod 92, the shifting rod 92 jacks the cross rod 221 to lift the upper die 22 on the upper die 22, the rear die table 1 moves the die 2 to the mold picking machine 10, the die picking linear slide rail 101 displaces to a finished product, the vacuum chuck 1054 adsorbs the finished product, the die picking linear slide rail 101 resets to throw the finished product into a container, the mounting position of the vacuum chuck 1054 is adjusted through the mounting groove 1053 to correspond to the shape of the vamp, the height of the mounting plate main body 1055 is adjusted through the screw 1052, and the mounting angle of the vacuum chuck 1054 is adjusted through the vacuum pump placing frame 102 and the insertion rod 103.
The control mode of the motor and the cylinder is automatically controlled by a controller, a control circuit of the controller can be realized by simple programming of a person skilled in the art, the control mode and the circuit connection are not explained in detail in the invention because the control circuit is common knowledge in the field, and the invention is mainly used for protecting mechanical devices, and the proximity switch 95 adopts F3N-18KN05-N R2M.
The specific embodiments described herein are merely illustrative of the invention. Various modifications or additions may be made to the described embodiments or alternatives may be employed by those skilled in the art without departing from the scope of the invention or exceeding the scope of the claims appended hereto.
Claims (9)
1. The utility model provides a full-automatic flip mould structure of intelligence, its structure includes rotatable mould platform (1), evenly distributed has a plurality of mould (2) and injection molding machine (4), its characterized in that on mould platform (1): the mold (2) comprises an upper mold (22), a side mold (23) and a bottom mold (24), wherein one side of the mold (2) is further provided with a top cover machine (9) used for lifting the upper mold (22) and a side cover machine (3) used for lifting and closing the side mold (23), one side of the mold table (1) is further provided with a clamping device (5) used for clamping and collecting the excessive colloid of the upper mold (22) and the side mold (23), the mold table (1) is further provided with a first driver (6) and a second driver (8) used for closing the upper mold (22), the second driver (8) is used for pushing the upper mold (22), the first driver (6) is used for supporting the upper mold (22) and placing the upper mold in the bottom mold (24) for closing the cover, the mold table (1) is further provided with a mold taking machine (10) used for taking the mold, the mold taking machine (10) is provided with a plurality of vacuum suckers (1054) arranged in a sole shape, the mould taking machine (10) is movably connected to a vacuum sucker (1054), the mould taking machine (10) sucks the sole formed by the upper mould (22) through the vacuum sucker (1054) and collects the sole, and a third driver (7) for unlocking is further arranged on the side cover machine (3).
2. The intelligent full-automatic cover turning mold structure according to claim 1, wherein: go up mould (22) and die block (24) hinged joint, side form (23) and die block (24) hinged joint, go up and all be equipped with the hasp between mould (22) and die block (24) and between side form (23) and die block (24).
3. The intelligent full-automatic cover turning mold structure according to claim 2, wherein: first driver (6), third driver (7), second driver (8) are the cylinder, just install the cylinder on second driver (8) piston, this cylinder will laminate on its back when last mould (22) are opened, be equipped with the plate of crescent form on first driver (6) piston, this plate will prop mould (22) when going up mould (22) and close the lid, be equipped with the swash plate of triangle-shaped on third driver (7) piston, this swash plate is opened the hasp of side form (23).
4. The intelligent full-automatic cover turning mold structure according to claim 2, wherein: mould (2) back still is equipped with spacing platform (21) that is used for spacing mould (22) of going up, the front and the side of die block (24) all weld and have detain pole (241), and is positive detain pole (241) joint and have kelly (223), it has horizontal pole (221) to go up mould (22) hinged joint, and the one end of horizontal pole (221) will stretch out and go up mould (22), horizontal pole (221) and kelly (223) weld mutually, it has vertical pole (222), side still to weld on kelly (223) detain pole (241) joint has second kelly (233), second kelly (233) and side form (23) hinged joint, the welding has second vertical pole (232) on second kelly (233), side form (23) side welding has vertical pole (231).
5. The intelligent full-automatic cover turning mold structure according to claim 1, wherein: side cap machine (3) are including rocking arm (31), motor (32), linear slide rail (33), rocking arm (31) are connected with motor (32) pivot, rocking arm (31) end is equipped with hollow circular cylinder's sleeve, and this sleeve will overlap in montant (231), motor (32) and rocking arm (31) all are through linear slide rail (33) displacement.
6. The intelligent full-automatic cover turning mold structure according to claim 1, wherein: the top cover machine (9) comprises a top plate (93), a proximity switch induction angle iron (94), a proximity switch (95), a top cover cylinder (96), a base (97) and a rack (98), the top plate (93) is connected with a top cover cylinder (96) piston, the proximity switch induction angle iron (94) and the proximity switch (95) are both arranged on a frame (98), and the proximity switch (95) is connected with the top plate (93) through a proximity switch induction angle iron (94), the bottom end and the inner side of the frame (98) are movably connected with the base (97) through hinge parts, an open slot is also arranged on the base (97) at the joint of the base (997) and the bottom end of the frame (98), a hinge part at the bottom end of the frame (98) extends into the open slot, and one side of the top cover machine (9) is also provided with a deflector rod (92) and a driving structure (91) for pushing the deflector rod (92).
7. The intelligent full-automatic cover turning mold structure according to claim 1, wherein: the clamping device (5) comprises a clamping linear slide rail (51), a cylinder placing rack (52), a clamping support (53), a clamping structure (54) and a clamping cylinder (55), wherein the clamping cylinder (55) is installed on the cylinder placing rack (52), the cylinder placing rack (52) is installed on the clamping linear slide rail (51) through bolts, the linear slide rail (51) drives the cylinder placing rack (52) to displace, the linear slide rail (51) is installed on the clamping support (53), a piston of the clamping cylinder (55) is connected with the clamping structure (54), the clamping structure (54) comprises a small cylinder (541), a transverse plate (542), a driven rod (543), a movable shaft (544) and a clamping plate (545), the movable shaft (544) is installed on the clamping plate (545), the tail end of the clamping plate (545) is hinged with the driven rod (543), the transverse plate (542) is hinged with the driven rod (543), the transverse plate (542) is connected with the piston of the small cylinder (541), and the two clamping plates (545) are symmetrical to each other.
8. The intelligent full-automatic cover turning mold structure according to claim 1, wherein: the mold taking machine (10) comprises a mold taking linear sliding rail (101), a vacuum pump placing frame (102), an insertion rod (103), a mold taking support (104), a mold taking mounting plate (105) and a vacuum pump (106), wherein the insertion rod (103) is inserted into the vacuum pump placing frame (102), the vacuum pump placing frame (102) is installed on the mold taking linear sliding rail (101) by taking the insertion rod (103) as a supporting point, the vacuum pump placing frame (102) is fixedly connected with the insertion rod (103) through a bolt, the insertion rod (103) is fixedly connected with the mold taking linear sliding rail (101), the vacuum pump (106) is installed on the vacuum pump placing frame (102), the mold taking mounting plate (105) comprises a substrate (1051), a screw rod (1052), a mounting groove (1053) and a mounting plate main body (1055), the substrate (1051) is fixedly connected with the vacuum pump placing frame (102), and the screw rod (1052) is in threaded connection with, the tail end of the screw rod (1052) is fixedly connected with the mounting plate main body (1055), the mounting groove (1053) and the mounting plate main body (1055) are of an integrated structure, the mounting groove (1053) is provided with a plurality of vertical distribution on the mounting plate main body (1055), and the vacuum sucker (1054) is mounted on the mounting groove (1053) and is arranged into a sole shape corresponding to the processed sole.
9. The processing method of the intelligent full-automatic cover-turning mold structure according to any one of claims 1 to 8, characterized in that: the processing method comprises the following steps:
the method comprises the following steps: the die (2) on the die table (1) is operated to a station of the side cover machine (3), and the side cover machine (3) closes the side die (23) to the bottom die (24);
step two: the mould (2) is operated to the station of the injection molding machine (4) by the mould table (1), and injection molding is carried out from the side mould (23) by the injection molding machine (4);
step three: the mould table (1) moves the mould (2) to a station of a clamping device (5), the clamping device (5) clamps redundant materials on the side mould (23), and the clamping device displaces a clamping linear slide rail (51) to throw waste materials into a container;
step four: the mold (2) is operated to the other side cover machine (3) station by the mold table (1), the third driver (7) is used for opening the lock catch of the side mold (23) and the bottom mold (24), then the side cover machine (3) lifts the side mold (23), and meanwhile the second driver (8) pushes the upper mold (22) and then the first driver (6) closes the upper mold (22) to the bottom mold (24);
step five: the mould platform (1) operates the mould (2) to the station of another injection moulding machine (4), and the injection moulding machine (4) performs injection moulding from the upper mould (22);
step six: the mould table (1) moves the mould (2) to a station of a clamping device (5), the clamping device (5) clamps redundant materials on the upper mould (22), and the clamping device displaces a clamping linear slide rail (51) to throw waste materials into a container;
step seven: the mould (2) is operated to a station of a top cover machine (9) by the mould table (1), and the upper mould (22) is lifted by the top cover machine (9);
step eight: the mould table (1) moves the mould (2) to a station of the mould taking-out machine (10), a vacuum sucker (1054) of the mould taking-out machine (10) adsorbs a finished product, and the finished product is displaced to a container through a mould taking-out linear slide rail (101).
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| CN202010796310.4A CN111823479A (en) | 2020-08-10 | 2020-08-10 | Intelligent full-automatic cover turning die structure and machining method |
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| CN117584390A (en) * | 2024-01-18 | 2024-02-23 | 福建荣阳鞋业有限公司 | Hot runner sole forming die |
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