TW202024431A - Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost - Google Patents

Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost Download PDF

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TW202024431A
TW202024431A TW107147325A TW107147325A TW202024431A TW 202024431 A TW202024431 A TW 202024431A TW 107147325 A TW107147325 A TW 107147325A TW 107147325 A TW107147325 A TW 107147325A TW 202024431 A TW202024431 A TW 202024431A
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mold
paper
suction
hot
slurry
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TW107147325A
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黃茂榮
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大陸商常州市誠鑫環保科技有限公司
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The present invention provides an automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product. A pulp suction mold enters a pulp box to suck pulp for forming a slurry layer, which is molded with a cold compression mold and squeezed into a preliminary blank product. Then, the preliminary blank product is subject to a hot pressing for being molded by the upper and lower molds and thermally shaped as a paper-molding product, which is taken over by a transfer mold. Finally, a downward movement mechanism of a reclaiming mechanism of a reclaiming robot arm drives a suction mechanism to move down and suck the paper-molding product for moving the sucked paper-molding product up to leave the transfer mold, then the paper-molding product is moved by a sliding mechanism of the reclaiming robot arm to the top of a conveying mechanism, and subsequently the suction of the paper-molding product is stopped, so that the paper-molding product falls on the conveying mechanism for being immediately driven away or transferred to other subsequent processes.

Description

翻轉式吸槳紙塑產品自動成型機及製造方法Turnover type suction paddle paper-plastic product automatic molding machine and manufacturing method

本發明係關於一種翻轉式吸槳紙塑產品自動成型機及製造方法,尤指一種可以縮短生產週期,降低製造成本之翻轉式吸槳紙塑產品自動成型機及製造方法。The invention relates to an automatic forming machine and a manufacturing method for a flip-type suction paddle paper-plastic product, in particular to a flip-type suction paddle paper-plastic product automatic molding machine and a manufacturing method that can shorten the production cycle and reduce the manufacturing cost.

按,目前已有發展以紙漿纖維材料及/或植物纖維材料混合打漿為漿質材料,藉由吸漿模吸漿附著漿料,再經過熱壓定型技術製造而成之產品,為與「塑膠產品」區分,一般皆稱之為「紙塑產品」。紙塑產品有容易回收再製造再利用之優勢,符合環保再利用及節能減碳之潮流,因此快速受到工商業界及普羅大眾所接受並樂於採用,紙塑產品經常可見的例如:碗、盤、杯蓋、包裝材、避震材、墊材等---等產品都漸有採用。According to this, at present, there have been developed products that are made by mixing pulp fiber materials and/or plant fiber materials as pulp materials, attaching the pulp through a suction mold, and then undergoing hot-pressing shaping technology. "Products" are generally referred to as "paper-plastic products". Paper-plastic products have the advantage of being easily recycled, remanufactured and reused, and are in line with the trend of environmentally friendly reuse and energy saving and carbon reduction. Therefore, they are quickly accepted and adopted by the industrial and commercial industry and the general public. Cup lids, packaging materials, shock-absorbing materials, cushion materials, etc. --- and other products are gradually being adopted.

習知小拔模角度紙塑產品之製程,一般必須經過「吸漿成形」、「熱壓定型」及「成品轉移」三道連續作業。一種習知適用於製造小拔模角度紙塑產品之翻轉式吸漿紙塑產品自動成型機之構造組成,如圖1所示,具有:一第一支持空間10;一吸漿模11,裝設在該第一支持空間10之範圍內,受驅動時可做上下移動及上下翻轉之動作,歸零狀態(或稱起始狀態)時,該吸漿模11之模面朝下,該吸漿模11連接一第一抽送裝置,可對該吸漿模11提供抽吸或吹送之作用;一冷壓模12,固定裝設於該第一支持空間10之內頂部,該冷壓模12之模面恆朝下,該冷壓模12連接一第二抽送裝置,可對該冷壓模12提供抽吸或吹送之作用;一漿槽13,設置於該第一支持空間10之底部,供注入漿料;一第二支持空間20,設置在該第一支持空間10之一側;一熱壓上模21,設置於該第二支持空間20之內頂部,並鄰接該第一支持空間10,該熱壓上模21連接一第三抽送裝置,可對該熱壓上模21提供抽吸或吹送之作用;一熱壓下模22,設置於該第二支持空間20之內底部,受到支撐可做左右之水平移動,該熱壓下模22連接一第四抽送裝置,可對該熱壓下模22提供抽吸或吹送之作用;一轉移模23,設置於該第二支持空間20之內頂部,並鄰接該熱壓上模21,該轉移模23連接一第五抽送裝置,可對該轉移模23提供抽吸或吹送之作用;及一接料平台24,設置於該熱壓下模22側鄰,與該熱壓下模22固定一距離連接,故可隨該熱壓下模22移動,歸零狀態(或稱起始狀態)時,該接料平台24位於該第二支持空間20之外部。It is known that the manufacturing process of paper-plastic products with small draft angles generally must go through three continuous operations, namely "suction forming", "hot pressing shaping" and "finished product transfer". A conventional structure and composition of a flip-type pulp-absorbing paper-plastic product automatic molding machine suitable for manufacturing small draft angle paper-plastic products, as shown in Figure 1, has: a first supporting space 10; a slurry suction mold 11, Set within the range of the first support space 10, it can move up and down and flip up and down when driven. When the zero state (or initial state) is set, the suction mold 11 faces downwards, and the suction The slurry mold 11 is connected to a first pumping device, which can provide suction or blowing to the slurry suction mold 11; a cold pressing mold 12 is fixedly installed on the top of the first supporting space 10, the cold pressing mold 12 The mold surface is always facing downwards, the cold pressing mold 12 is connected to a second pumping device, which can provide suction or blowing to the cold pressing mold 12; a slurry tank 13 is arranged at the bottom of the first supporting space 10, For injecting the slurry; a second supporting space 20, arranged on one side of the first supporting space 10; a hot pressing upper mold 21, arranged on the top of the second supporting space 20 and adjacent to the first supporting space 10. The hot pressing upper mold 21 is connected to a third pumping device, which can provide suction or blowing to the hot pressing upper mold 21; a hot pressing lower mold 22 is arranged at the inner bottom of the second supporting space 20, It can be horizontally moved left and right when supported. The hot pressing die 22 is connected to a fourth pumping device, which can provide suction or blowing to the hot pressing die 22; a transfer die 23 is arranged in the second supporting space 20, and adjacent to the hot pressing upper mold 21, the transfer mold 23 is connected to a fifth pumping device, which can provide suction or blowing to the transfer mold 23; and a receiving platform 24, set on the hot The pressing mold 22 is adjacent to the side, and is connected to the hot pressing mold 22 at a fixed distance, so it can move with the hot pressing mold 22. In the zero state (or initial state), the material receiving platform 24 is located at the first 2. The outside of support space 20.

該習知翻轉式吸漿紙塑產品自動成型機之製程步驟,如圖2~9所示。 1.如圖2所示,首先啟動該第一抽送裝置之抽吸作用並令該吸漿模11下降,使模面進入該漿槽13之漿料內吸漿,以在模面上吸附形成一漿料層,同時令該熱壓下模22移動到該熱壓上模21相對下方停留,過程中該接料平台24被帶動進入該第二支持空間20內停留於該轉移模23相對下方。 2.如圖3所示,令該吸漿模11之模面吸附住該漿料層上升離開該漿槽13,並翻轉使模面吸附住該漿料層朝上,再上升使模面吸附住該漿料層與該冷壓模12之模面合模擠壓該漿料層,以塑型成為一初胚品,過程中,該第一、二抽送裝置皆進行抽吸作用,使該初胚品持續降濕。 3.如圖4所示,塑型時間一到,該第二抽送裝置轉換為吹送作用,使該初胚品與該冷壓模12之模面脫開,然後令該吸漿模11吸附住該初胚品下降離開該冷壓模12,並翻轉使模面吸附住該初胚品朝下,同時令該熱壓下模22移動到該吸漿模11相對下方停留,過程中該接料平台24被帶動隨同移動。 4.如圖5所示,該吸漿模11吸附住該初胚品更下降與該熱壓下模22的模面合模,此時該第四抽送裝置啟動抽吸作用,使該熱壓下模22的模面吸附住該初胚品,該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模11之模面脫開。 5.如圖6所示,令該吸漿模11向上移動回到起始狀態時之位置,然後該熱壓下模22的模面吸附住該初胚品反向移動,回到該熱壓上模21相對下方停留,然後該熱壓上模21下降與該熱壓下模22合模,對該初胚品進行熱壓定型,使成為一紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品盡速乾燥成為紙塑產品。 6.如圖7所示,熱壓定型時間一到,該第三抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓上模21脫開,並令該熱壓上模21上升回位,該熱壓下模22則仍吸附住該紙塑產品並移動到該轉移模23相對下方停留,過程中該接料平台24被帶動隨同移動,隨即令該轉移模23下降與該熱壓下模22合模,同時,該第四抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓下模22脫開,該第五抽送裝置則啟動抽吸作用,以轉換成由該轉移模23吸附住該紙塑產品。 7.如圖8所示,該轉移模23吸附住該紙塑產品上升回位,同時令該熱壓下模22移動到該熱壓上模21相對下方停留,因此該接料平台24即被帶動移動到該轉移模23相對下方停留,隨即該第五抽送裝置轉換為吹送作用,以將該紙塑產品吹落到該接料平台24上停留,如此完成成品轉移由該接料平台24承接。 8.如圖9所示,令該熱壓下模22移動到該轉移模23相對下方停留,如此該接料平台24即承接紙塑產品移動到該第二支持空間20之外部,以由人力取離進行後整理工作。The process steps of the conventional automatic forming machine for pulp-absorbing paper-plastic products are shown in Figures 2-9. 1. As shown in Figure 2, first start the suction of the first pumping device and lower the slurry suction mold 11, so that the mold surface enters the slurry in the slurry tank 13 to suction slurry on the mold surface. A slurry layer, and at the same time, the lower hot pressing mold 22 is moved to stay relatively below the upper hot pressing mold 21, during the process the receiving platform 24 is driven into the second supporting space 20 and stays relatively below the transfer mold 23 . 2. As shown in Figure 3, make the mold surface of the slurry suction mold 11 absorb the slurry layer and rise away from the slurry tank 13, and turn it over so that the mold surface absorbs the slurry layer upward, and then rise to make the mold surface adsorb Hold the slurry layer and the die surface of the cold press mold 12 together to extrude the slurry layer to form a preliminary product. In the process, the first and second pumping devices both perform suction to make the The primordial product continues to reduce moisture. 3. As shown in Figure 4, when the molding time is up, the second pumping device is switched to blowing to separate the preliminary product from the mold surface of the cold press mold 12, and then the slurry suction mold 11 is absorbed The primary embryo descends and leaves the cold pressing mold 12, and turns over so that the mold surface adsorbs the primary embryo downward, and at the same time, the hot pressing mold 22 is moved to stay relatively below the slurry suction mold 11. In the process, the receiving material The platform 24 is driven to move with it. 4. As shown in Fig. 5, the slurry suction mold 11 adsorbs the preliminary product and is lowered to close the mold surface of the hot pressing lower mold 22. At this time, the fourth pumping device starts the suction action to make the hot pressing The mold surface of the lower mold 22 adsorbs the primary embryo, and the first pumping device is converted to a blowing function to separate the primary embryo from the mold surface of the slurry suction mold 11. 5. As shown in Figure 6, make the slurry suction mold 11 move up and return to the original position, and then the die surface of the hot pressing lower mold 22 absorbs the preliminary product and moves in the reverse direction, returning to the hot pressing The upper mold 21 stays relatively downward, and then the hot-pressing upper mold 21 is lowered to be closed with the hot-pressing lower mold 22, and the preliminary product is hot-pressed and shaped into a paper-plastic product. In the process, the third and fourth The pumping devices all start the suction action, so that the preliminary product can be dried into a paper-plastic product as soon as possible. 6. As shown in Figure 7, as soon as the hot-press setting time is up, the third pumping device is converted to a blowing function to separate the paper-plastic product from the hot-press upper mold 21 and make the hot-press upper mold 21 rise back Position, the hot pressing lower mold 22 still adsorbs the paper-plastic product and moves to stay relatively below the transfer mold 23. During the process, the receiving platform 24 is driven to move with it, and then the transfer mold 23 is lowered and the hot pressing The lower mold 22 is closed, and at the same time, the fourth pumping device is converted into a blowing function to separate the paper-plastic product from the hot pressing lower mold 22, and the fifth pumping device starts a suction function to switch to the transfer The mold 23 absorbs the paper-plastic product. 7. As shown in Figure 8, the transfer mold 23 absorbs the paper-plastic product and rises back to the position, and at the same time makes the lower hot pressing mold 22 move to stay relatively below the upper hot pressing mold 21, so the receiving platform 24 is Drive to move to the relatively lower position of the transfer mold 23, and then the fifth pumping device is converted to a blowing function to blow the paper-plastic product to the receiving platform 24 to stay, so that the finished product transfer is taken over by the receiving platform 24 . 8. As shown in Fig. 9, the lower hot pressing mold 22 is moved to stay relatively below the transfer mold 23, so that the receiving platform 24 accepts the movement of the paper-plastic product to the outside of the second supporting space 20, so that it can be moved by manpower Take off for finishing work.

由上述製程步驟可知,該習知翻轉式吸漿紙塑產品自動成型機之生產週期為由"吸漿成形時間"、"熱壓定型時間"及"成品轉移時間"三者相加,且該熱壓下模22必須在由"吸漿成形區"(該第一支持空間10內)及"熱壓定型區"與"成品轉移區"(該第二支持空間20內)所區隔的三個區域內進行快速切換移動,始可完成紙塑產品之製造。因為上述製程步驟完全無法減省,所以生產週期也相應無法縮短,造成製造成本無法下降之缺失,在時間即金錢之工業時代,努力降低成本已為王道,故發明人即萌生改良之發想。It can be seen from the above process steps that the production cycle of the conventional automatic reversing pulp suction paper-plastic product forming machine is the sum of the "suction forming time", "hot pressing setting time" and "finished product transfer time". The hot-pressing lower mold 22 must be in three areas separated by the "slurry suction forming zone" (in the first supporting space 10) and the "hot-pressing shaping zone" and the "finished product transfer zone" (in the second supporting space 20). Quickly switch and move within each area to complete the manufacture of paper-plastic products. Because the above process steps cannot be reduced at all, the production cycle cannot be shortened accordingly, resulting in the inability to reduce manufacturing costs. In the industrial age where time is money, efforts to reduce costs are the kingly way, so the inventor has the idea of improvement.

針對以上缺失,本發明人乃深入構思研發改良,期提供一種構造組成全新的翻轉式吸漿紙塑產品自動成型機及製造方法,以解決上述缺失,經長時間努力後,遂有本發明產生。In view of the above shortcomings, the present inventors intensively conceived, developed and improved, and hoped to provide a completely new structure and composition of the automatic forming machine and manufacturing method for the flip-type pulp-absorbing paper-plastic products to solve the above shortcomings. After a long period of hard work, the present invention was born .

緣是,本發明之主要目的,即在提供一種構造及製程全新之翻轉式吸槳紙塑產品自動成型機及製造方法。The reason is that the main purpose of the present invention is to provide a flip-type suction paddle paper-plastic product automatic molding machine and manufacturing method with a completely new structure and manufacturing process.

本發明之另一主要目的,則在提供一種可以縮短生產週期,以降低製造成本之翻轉式吸槳紙塑產品自動成型機及製造方法。Another main objective of the present invention is to provide a turnover type suction paddle paper-plastic product automatic molding machine and manufacturing method that can shorten the production cycle and reduce the manufacturing cost.

本發明之又一主要目的,乃在提供一種經由取料機械手臂進行產品轉移,可以精確定位放置到外加之輸送機構上,藉以精準連接後續制程設備之翻轉式吸槳紙塑產品自動成型機及製造方法。Another main purpose of the present invention is to provide a flip-type suction paddle paper-plastic product automatic molding machine that can be accurately positioned and placed on an additional conveying mechanism for product transfer via a reclaiming robot arm to accurately connect subsequent process equipment. Manufacturing method.

為達成上述目的,本發明訴求一種翻轉式吸槳紙塑產品自動成型機,包括有:一第一支持空間;一吸漿模,裝設在該第一支持空間之範圍內;一冷壓模,固定裝設於該第一支持空間內部;一漿槽,設置於該第一支持空間之底部,供注入漿料;一第二支持空間,設置在該第一支持空間之一側;一熱壓上模,設置於該第二支持空間之內頂部,並鄰接該第一支持空間;一熱壓下模,設置於該第二支持空間之內底部,受到支撐可做左右之水平移動;一轉移模,設置於該熱壓下模側鄰,與該熱壓下模固定一距離連接,可隨該熱壓下模移動,該轉移模上設置有承接模具;及一取料機械手臂,鄰接該熱壓上模而有一段設置於該第二支持空間之內頂部,尾段則伸出該第二支持空間之外,組成上更區分有一滑動機構及一取料機構,該滑動機構由鄰接該熱壓上模的頭端向伸出該第二支持空間外的尾端滑動,該取料機構依附於該滑動機構下方,以跟隨該滑動機構移動。In order to achieve the above-mentioned object, the present invention seeks a turnover type suction paddle paper-plastic product automatic molding machine, including: a first supporting space; a slurry suction mold installed in the range of the first supporting space; a cold press mold , Fixedly installed inside the first supporting space; a slurry tank, arranged at the bottom of the first supporting space, for injecting slurry; a second supporting space, arranged on one side of the first supporting space; A pressing upper mold is arranged at the top of the second supporting space and adjacent to the first supporting space; a hot pressing lower mold is arranged at the inner bottom of the second supporting space and can be horizontally moved left and right under support; The transfer mold is arranged adjacent to the side of the hot pressing mold, is connected to the hot pressing mold at a fixed distance, and can move with the hot pressing mold, the transfer mold is provided with a receiving mold; and a reclaiming robot arm adjacent to The hot pressing upper mold has a section set at the top of the second supporting space, and the tail section extends beyond the second supporting space. The composition is further divided into a sliding mechanism and a reclaiming mechanism. The sliding mechanism is adjacent to The head end of the hot pressing upper die slides toward the tail end extending out of the second supporting space, and the material taking mechanism is attached to the bottom of the sliding mechanism to follow the sliding mechanism to move.

上述之翻轉式吸槳紙塑產品自動成型機中,該取料機構本身具有可上下移動之下移機構及向下伸出之吸附機構。In the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the reclaiming mechanism itself has a downward movement mechanism that can move up and down and a suction mechanism that extends downward.

上述之翻轉式吸槳紙塑產品自動成型機中,包括有一輸送機構,設置於該第二支持空間外部,並位於該取料機械手臂下方。The above-mentioned flip-type suction paddle paper-plastic product automatic molding machine includes a conveying mechanism, which is arranged outside the second supporting space and located below the reclaiming robot arm.

上述之翻轉式吸槳紙塑產品自動成型機中,該吸漿模受驅動時可做上下移動及上下翻轉之動作。In the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the suction mold can move up and down and flip up and down when it is driven.

上述之翻轉式吸槳紙塑產品自動成型機中,該冷壓模固定裝設於該第一支持空間之內頂部,該冷壓模之模面恆朝下。In the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the cold press mold is fixedly installed at the top of the first supporting space, and the mold surface of the cold press mold is always facing downward.

本發明同時訴求一種翻轉式吸槳紙塑產品自動成型機之製造方法,係運用上述之翻轉式吸槳紙塑產自動成型機,再採行如下步驟: (1).該吸漿模下降,使模面進入該漿槽之漿料內吸漿,以在模面上吸附形成一漿料層; (2).該吸漿模之模面吸附住該漿料層上升離開該漿槽,並翻轉使模面吸附住該漿料層朝上; (3).該吸漿模之模面吸附住該漿料層上升使與該冷壓模之模面合模擠壓該漿料層,共同塑型成為一初胚品; (4).完成塑型後,該初胚品與該冷壓模之模面吹氣脫開,然後該吸漿模吸附住該初胚品下降離開該冷壓模,並翻轉使模面吸附住該初胚品朝下; (5).該熱壓下模移動到該吸漿模相對下方停留,過程中該轉移模被帶動隨同移動,接著該吸漿模吸附住該初胚品下降與該熱壓下模的模面合模,該吸漿模並即將該初胚品轉移由該熱壓下模承接; (6).該吸漿模向上移動回位,該熱壓下模的模面吸附住該初胚品反向移動,回到該熱壓上模相對下方停留,過程中該轉移模被帶動隨同反向移動回位; (7).該熱壓上模下降與該熱壓下模合模,對該初胚品進行熱壓定型,使成為一紙塑產品; (8).完成熱壓定型後,該紙塑產品與該熱壓下模吹氣脫開,該熱壓上模則吸附住該紙塑產品上升回位; (9).該熱壓下模移動到該吸漿模相對下方及該轉移模受該熱壓下模帶動移動到該熱壓上模相對下方,接著該熱壓上模吸附住該紙塑產品下降與該轉移模合模; (10).該紙塑產品與該熱壓上模吹氣脫開,並即被該轉移模經由抽吸方式吸附住,隨即該熱壓上模上升回位; (11).該轉移模帶動該紙塑產品回到該取料機械手臂之取料機構相對下方停留; (12).該取料機械手臂之取料機構的下移機構帶動吸附機構下降吸附住該紙塑產品; (13).該取料機械手臂之取料機構的下移機構帶動吸附機構吸附住該紙塑產品上升回位,並離開該轉移模; (14).該取料機械手臂之滑動機構帶動該取料機構吸附住該紙塑產品移動至該輸送機構上方,然後該取料機構的吸附機構停止對該紙塑產品的吸附,使該紙塑產品與該取料機械手臂脫開,並落於該輸送機構上被帶動離開,或是精確放置於該輸送機構所裝設的仿形治具上,以轉移至後續其他製程。The present invention also seeks a method for manufacturing a flip-type suction paddle paper-plastic product automatic molding machine, which uses the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, and then takes the following steps: (1) The slurry suction mold is lowered, Make the mold surface enter the slurry tank to absorb slurry to form a slurry layer on the mold surface; (2) The mold surface of the slurry suction mold absorbs the slurry layer and rises away from the slurry tank, and Turn over so that the mold surface absorbs the slurry layer upward; (3). The mold surface of the slurry suction mold absorbs the slurry layer and rises so as to close with the mold surface of the cold press mold to extrude the slurry layer, together Molding into a primary embryo; (4). After completing the molding, the primary embryo is blown away from the mold surface of the cold press mold, and then the slurry suction mold absorbs the primary embryo and descends away from the cold press Mold, and turn it over so that the mold surface absorbs the primary embryo downward; (5). The hot-pressed lower mold moves to stay relatively below the slurry suction mold, during the process the transfer mold is driven to move along, and then the slurry suction mold The primary embryo is adsorbed down and the die surface of the hot-press lower mold is clamped, and the slurry suction mold is about to transfer the first embryo product to the hot-pressed lower mold to accept; (6) the slurry suction mold moves upward and returns to position , The die surface of the hot pressing lower mold adsorbs the primary embryo and moves in the reverse direction, and returns to the hot pressing upper mold to stay relatively below. During the process, the transfer mold is driven to move back in the reverse direction; (7). The heat The upper pressing mold is lowered and the hot pressing lower mold is closed, and the preliminary product is hot-pressed and shaped to become a paper-plastic product; (8). After the hot pressing and shaping are completed, the paper-plastic product and the hot-pressing lower mold Blowing off, the hot press upper mold will absorb the paper-plastic product and rise back; (9). The hot press lower mold moves to the lower side of the slurry suction mold and the transfer mold is driven by the hot press lower mold to move To the lower side of the hot press upper mold, then the hot press upper mold absorbs the paper-plastic product, descends and closes the transfer mold; (10). The paper-plastic product is blown away from the hot-press upper mold, and then Adsorbed by the transfer mold through suction, then the hot press upper mold rises back to position; (11). The transfer mold drives the paper-plastic product back to the reclaiming mechanism of the reclaiming robot arm to stay relatively below; (12) ). The lowering mechanism of the reclaiming mechanism of the reclaiming robotic arm drives the adsorption mechanism to descend and adsorb the paper-plastic product; (13). The lowering mechanism of the reclaiming mechanism of the reclaiming robotic arm drives the adsorption mechanism to adsorb the paper The plastic product rises back to position and leaves the transfer mold; (14). The sliding mechanism of the reclaiming robot arm drives the reclaiming mechanism to adsorb the paper-plastic product and move to the top of the conveying mechanism, and then the suction mechanism of the reclaiming mechanism Stop the adsorption of the paper-plastic product, disengage the paper-plastic product from the reclaiming robot arm, and fall on the conveying mechanism to be driven away, or accurately place it on the profiling jig installed in the conveying mechanism To transfer to other subsequent processes.

上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該熱壓上模下降與該熱壓下模合模進行熱壓定型作業時,該吸漿模即第二度下降進入該漿槽內吸漿,以在模面上吸附形成一屬於第二生產週期之漿料層,並按照相同製造方法塑型成為一屬於第二生產週期之初胚品。In the above-mentioned method for manufacturing the automatic forming machine for paper and plastic products of the overturning type suction paddle, when the upper hot-pressing mold is lowered and the lower hot-pressing mold is closed for hot-pressing and setting operations, the suction mold is lowered for the second time and enters the The slurry is sucked in the slurry tank to form a slurry layer belonging to the second production cycle by adsorption on the mold surface, and it is shaped into a preliminary product belonging to the second production cycle according to the same manufacturing method.

上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該熱壓上模吸附住該紙塑產品上升回位時,該吸漿模已吸附住該屬於第二生產週期之初胚品下降離開該冷壓模,並翻轉使該屬於第二生產週期之初胚品朝下,隨即當該熱壓下模移動到該吸漿模相對下方時,該吸漿模即吸附住該屬於第二生產週期之初胚品下降與該熱壓下模合模,並將該屬於第二生產週期之初胚品轉移由該熱壓下模承接。In the above-mentioned method for manufacturing the automatic forming machine for paper-plastic products of the flip-type suction paddle, when the hot press upper mold absorbs the paper-plastic product and rises back to the position, the suction mold has absorbed the first embryo belonging to the second production cycle The product descends and leaves the cold press mold, and is turned over so that the first embryo that belongs to the second production cycle faces downwards. Then when the hot press lower mold moves to the lower side of the slurry suction mold, the slurry suction mold absorbs the The first embryo product in the second production cycle is lowered and closed with the hot-press lower mold, and the first embryo product belonging to the second production cycle is transferred to the hot-press lower mold.

上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該熱壓上模上升回位,且該轉移模帶動該紙塑產品回到該取料機械手臂之取料機構相對下方停留時,該吸漿模也上升回位,且該熱壓下模吸附住該屬於第二生產週期的初胚品反向移動,回到該熱壓上模相對下方停留;隨即當該取料機械手臂之取料機構下降吸附住該紙塑產品時,該熱壓上模下降與該熱壓下模合模,對該屬於第二生產週期的初胚品進行熱壓定型,使成為一屬於第二生產週期的紙塑產品;同時該吸漿模第三度下降進入該漿槽內吸漿,以在模面上吸附形成一屬於第三生產週期之漿料層,並按照相同製造方法塑型成為一屬於第三生產週期之初胚品;隨即當該取料機械手臂之取料機構吸附住該紙塑產品上升回位離開該轉移模時,該屬於第二生產週期的紙塑產品與該熱壓下模脫開,該熱壓上模則吸附住該屬於第二生產週期的紙塑產品上升回位,同時該吸漿模即吸附住該屬於第三生產週期之初胚品由下降離開該冷壓模。In the manufacturing method of the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, when the hot press upper mold rises back to the position, and the transfer mold drives the paper-plastic product back to the reclaiming mechanism of the reclaiming robot arm to stay relatively below At this time, the slurry suction mold also rises back to the position, and the hot press lower mold absorbs the first embryo that belongs to the second production cycle and moves in the reverse direction, and returns to the hot press upper mold to stay relatively below; then when the reclaiming machine When the reclaiming mechanism of the arm descends and absorbs the paper-plastic product, the upper hot-press mold is lowered and the lower hot-press mold is closed, and the preliminary product belonging to the second production cycle is hot-pressed and shaped so that it becomes a first Paper-plastic products in the second production cycle; at the same time, the slurry suction mold descends into the slurry tank for the third degree to absorb slurry to form a slurry layer belonging to the third production cycle on the mold surface, and shape it according to the same manufacturing method Become a preliminary product belonging to the third production cycle; then when the reclaiming mechanism of the reclaiming robot arm absorbs the paper-plastic product and rises back to leave the transfer mold, the paper-plastic product belonging to the second production cycle and the The hot press lower mold is released, and the hot press upper mold adsorbs the paper-plastic product belonging to the second production cycle and rises back to the position, while the suction mold adsorbs the primary embryo product belonging to the third production cycle and leaves from the lower position. The cold press mold.

上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該取料機構的吸附機構停止對該紙塑產品的吸附,使該紙塑產品掉落於該輸送機構上被帶動離開時,該熱壓下模移動到該吸漿模相對下方停留,該轉移模則移動到該熱壓上模相對下方停留,隨即該熱壓上模下降將該屬於第二生產週期紙塑產品轉移給該轉移模承接,同時該吸漿模吸附住該屬於第三生產週期的初胚品翻轉下降與該熱壓下模合模,以將該屬於第三生產週期的初胚品轉移給該熱壓下模承接。In the manufacturing method of the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, when the suction mechanism of the reclaiming mechanism stops sucking the paper-plastic product, the paper-plastic product falls on the conveying mechanism and is driven away , The hot pressing lower mold moves to stay relatively below the slurry suction mold, and the transfer mold moves to stay relatively below the hot pressing upper mold, and then the hot pressing upper mold drops to transfer the paper-plastic product belonging to the second production cycle to The transfer mold accepts, and at the same time, the slurry suction mold absorbs the first embryo product belonging to the third production cycle, inverted and lowered, and the hot press mold is closed, so as to transfer the first embryo product belonging to the third production cycle to the hot press Undertake the die.

為達成上述目的,本發明所採行之技術手段及可達致之實用性進步功效,茲舉以下較佳可行實施例配合附圖詳述於後,俾利完全瞭解。In order to achieve the above-mentioned purpose, the technical means adopted by the present invention and the practicability improvement effect achieved by the present invention, the following preferred and feasible embodiments are described in detail with the accompanying drawings for a complete understanding.

本發明區分有一種翻轉式吸槳紙塑產品自動成型機,及一種翻轉式吸槳紙塑產品自動成型機製造方法,謹依序說明如後。The present invention distinguishes a turnover type suction paddle paper-plastic product automatic molding machine and a turning type suction paddle paper-plastic product automatic molding machine manufacturing method, which will be described in order as follows.

本發明所訴求之"翻轉式吸槳紙塑產品自動成型機",其構造組成如圖10所示,包括有:一第一支持空間30;一吸漿模31,裝設在該第一支持空間30之範圍內,受驅動時可做上下移動及上下翻轉之動作,歸零狀態(或稱起始狀態)時,該吸漿模31之模面朝下,該吸漿模31連接一第一抽送裝置,可對該吸漿模31提供抽吸(真空作用)或吹送(吹氣)之作用;一冷壓模32,固定裝設於該第一支持空間30之內頂部,該冷壓模32之模面恆朝下,該冷壓模32連接一第二抽送裝置,可對該冷壓模32提供抽吸或吹送之作用;一漿槽33,設置於該第一支持空間30之底部,供充填入漿料;一第二支持空間40,設置在該第一支持空間30之一側;一熱壓上模41,設置於該第二支持空間40之內頂部,並鄰接該第一支持空間30,該熱壓上模41連接一第三抽送裝置,可對該熱壓上模41提供抽吸或吹送之作用;一熱壓下模42,設置於該第二支持空間40之內底部,受到支撐可做左右之水平移動,歸零狀態(或稱起始狀態)時,該熱壓下模42位於該熱壓上模41之相對下方,該熱壓下模42連接一第四抽送裝置,可對該熱壓下模42提供抽吸或吹送之作用;一取料機械手臂43,鄰接該熱壓上模41而有一段設置於該第二支持空間20之內頂部,尾段則伸出該第二支持空間20之外,組成上更區分有一滑動機構431及一取料機構432,該滑動機構431可由鄰接該熱壓上模41的頭端向伸出該第二支持空間20外的尾端滑動,該取料機構432係依附於該滑動機構431下方,以跟隨該滑動機構432移動,該取料機構432本身並具有可上下移動之下移機構及向下伸出之吸附機構;一轉移模44,設置於該熱壓下模42側鄰,與該熱壓下模42固定一距離連接,故可隨該熱壓下模42移動,該轉移模44上設置有承接模具,並連接一第五抽送裝置,可對該轉移模44之承接模具提供抽吸或吹送之作用,歸零狀態(或稱起始狀態)時,該轉移模44位於該取料機械手臂43之取料機構432的相對下方;及一輸送機構45,設置於該第二支持空間20外部,並位於該取料機械手臂43下方,該輸送機構45頂面可為輸送平面,或者,該輸送機構45頂面可裝設有仿形治具。The "turning type suction paddle paper-plastic product automatic molding machine" claimed by the present invention has a structure as shown in FIG. 10, including: a first support space 30; a slurry suction mold 31 installed on the first support Within the space 30, it can move up and down and flip up and down when driven. In the zero state (or initial state), the suction mold 31 faces downwards, and the suction mold 31 is connected to a first A pumping device can provide suction (vacuum effect) or blowing (air blowing) to the slurry suction mold 31; a cold pressing mold 32 fixedly installed on the top of the first supporting space 30, the cold pressing The mold surface of the mold 32 is always facing downward, and the cold pressing mold 32 is connected to a second pumping device, which can provide suction or blowing to the cold pressing mold 32; a slurry tank 33 is arranged in the first supporting space 30 The bottom is filled with slurry; a second supporting space 40 is arranged on one side of the first supporting space 30; a hot pressing upper mold 41 is arranged on the top of the second supporting space 40 and adjacent to the second supporting space 40 A supporting space 30, the hot pressing upper mold 41 is connected to a third pumping device, which can provide suction or blowing to the hot pressing upper mold 41; a hot pressing lower mold 42 is arranged in the second supporting space 40 The inner bottom part can be horizontally moved left and right under support. In the zero state (or initial state), the lower hot pressing mold 42 is located relatively below the upper hot pressing mold 41, and the lower hot pressing mold 42 is connected to a first Four pumping devices can provide suction or blowing to the hot pressing lower mold 42; a reclaiming robot arm 43, adjacent to the hot pressing upper mold 41, has a section set at the top of the second supporting space 20, and the tail The section extends beyond the second support space 20, and is composed of a sliding mechanism 431 and a reclaiming mechanism 432. The sliding mechanism 431 can extend from the head end adjacent to the upper die 41 to the second support. The tail end outside the space 20 slides. The reclaiming mechanism 432 is attached to the bottom of the sliding mechanism 431 to follow the sliding mechanism 432 to move. The reclaiming mechanism 432 itself has a mechanism that can move up and down and extend downward. The adsorption mechanism; a transfer mold 44 is arranged on the side of the hot pressing mold 42 and connected to the hot pressing mold 42 at a fixed distance, so it can move with the hot pressing mold 42. The transfer mold 44 is provided with The receiving mold is connected with a fifth pumping device, which can provide suction or blowing to the receiving mold of the transfer mold 44. In the zero state (or initial state), the transfer mold 44 is located on the reclaiming robot arm 43 is relatively below the reclaiming mechanism 432; and a conveying mechanism 45 is arranged outside the second supporting space 20 and located below the reclaiming robotic arm 43. The top surface of the conveying mechanism 45 may be a conveying plane, or The top surface of the conveying mechanism 45 can be equipped with profiling jigs.

上述構造即組成本發明所訴求之翻轉式吸槳紙塑產品自動成型機,其中,所提及的第一、二、三、四、五抽送裝置因皆非本發明的主要構成,且其作用明顯可成立,故未示於圖,以免圖面過於繁雜難辨。The above-mentioned structure constitutes the turnover type suction paddle paper-plastic product automatic molding machine claimed by the present invention. Among them, the first, second, third, fourth, and fifth pumping devices mentioned are not the main structure of the present invention, and their functions Obviously it can be established, so it is not shown in the figure, so as not to be too complicated and difficult to distinguish.

根據上述翻轉式吸槳紙塑產品自動成型機之構造組成,本發明同時訴求一種翻轉式吸槳紙塑產品自動成型機之製造方法,舉例即運用上述之翻轉式吸槳紙塑產品自動成型機,再採行如下步驟: 1.如圖11所示,啟動該第一抽送裝置之抽吸作用並令該吸漿模31下降,使模面進入該漿槽33之漿料內吸漿,以在模面上吸附形成一漿料層。 2.如圖12所示,令該吸漿模31之模面吸附住該漿料層上升離開該漿槽33,並翻轉使模面吸附住該漿料層朝上。 3.如圖13所示,該吸漿模31之模面吸附住該漿料層上升使與該冷壓模32之模面合模擠壓該漿料層,共同塑型成為一初胚品,過程中,該第一、二抽送裝置皆進行抽吸作用,使該初胚品持續降濕。 4.如圖14所示,塑型時間一到,該第二抽送裝置轉換為吹送作用,使該初胚品與該冷壓模32之模面脫開,然後令該吸漿模31吸附住該初胚品下降離開該冷壓模32,並翻轉使模面吸附住該初胚品朝下。 5.如圖15所示,令該熱壓下模42移動到該吸漿模31相對下方停留,過程中該轉移模44被帶動隨同移動,接著令該吸漿模31吸附住該初胚品下降與該熱壓下模42的模面合模,此時該第四抽送裝置啟動抽吸作用,使該熱壓下模42的模面吸附住該初胚品,該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模31之模面脫開。 6.如圖16所示,令該吸漿模31向上移動回到起始狀態時之位置,然後該熱壓下模42的模面吸附住該初胚品反向移動,回到該熱壓上模41相對下方停留,過程中該轉移模44被帶動隨同反向移動回位。 7.如圖17所示,令該熱壓上模41下降與該熱壓下模42合模,對該初胚品進行熱壓定型,使成為一紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品盡速乾燥成為紙塑產品;在此過程之同時,並可令該吸漿模31第二度下降進入該漿槽33內吸漿,以在模面上吸附形成一漿料層,該吸漿模31之第二度下降吸漿是屬於另一(第二)生產週期,亦即在此時,該第一生產週期仍在進行,而第二生產週期即已經展開。 8.如圖18所示,第一生產週期仍在進行熱壓定型作業時,屬於第二生產週期的該吸漿模31已附住漿料層上升離開該漿槽33,並翻轉及上升與該冷壓模32合模擠壓漿料層,以塑型成為一屬於第二生產週期之初胚品。 9.如圖19所示,屬於第一生產週期之熱壓定型時間一到,該第四抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓下模42脫開,該第三抽送裝置則仍進行抽吸作用,使該熱壓上模41吸附住該紙塑產品,並令該熱壓上模41吸附住該紙塑產品上升回位,在此過程之同時,屬於第二生產週期的塑型時間一到,該吸漿模31吸附住該初胚品下降離開該冷壓模32,並翻轉使初胚品朝下。 10.如圖20所示,該熱壓下模42移動到該吸漿模31相對下方,隨即該吸漿模31吸附住該初胚品(屬於第二生產週期)下降與該熱壓下模42合模,過程之同時,該第四抽送裝置啟動抽吸作用,使該熱壓下模42的模面吸附住該初胚品(屬於第二生產週期),該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模31脫開,在此過程之同時,因該轉移模44受該吸漿模31帶動移動到該熱壓上模41相對下方,所以同時該熱壓上模41吸附住該紙塑產品(屬於第一生產週期)下降與該轉移模44合模,使該紙塑產品(屬於第一生產週期)相對應進入該轉移模44上之承接模具內,同時該第五抽送裝置啟動抽吸作用吸附住該紙塑產品(屬於第一生產週期)。 11.如圖21所示,該第三抽送裝置轉換為吹送作用,使該紙塑產品(屬於第一生產週期)與該熱壓上模41脫開,隨即該熱壓上模41上升回位,過程中同時,該吸漿模311上升回到起始狀態時之位置,該熱壓下模42則吸附住該初胚品(屬於第二生產週期)。 12.如圖22所示,該熱壓下模42吸附住該初胚品(屬於第二生產週期)反向移動,回到該熱壓上模41相對下方停留,同時該轉移模44也帶動該紙塑產品(屬於第一生產週期)隨同反向移動,回到該取料機械手臂43之取料機構432相對下方停留。 13.如圖23所示,令該取料機械手臂43之取料機構432的下移機構帶動吸附機構下降吸附住該紙塑產品(屬於第一生產週期),同時令該熱壓上模41下降與該熱壓下模42合模,對該初胚品(屬於第二生產週期)進行熱壓定型,使成為一屬於第二生產週期的紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品(屬於第二生產週期)盡速乾燥成為紙塑產品(屬於第二生產週期);在此過程之同時,並可令該吸漿模31第三度下降進入該漿槽33內吸漿,以在模面上吸附形成一漿料層,該吸漿模31之第三度下降吸漿是屬於再一(第三)生產週期,亦即在此時,該第一生產週期及第二生產週期皆仍在進行,而第三生產週期即已經展開。 14.如圖24所示,該取料機械手臂43之取料機構432的下移機構帶動吸附機構吸附住該屬於第一生產週期的紙塑產品上升回位,並離開該轉移模44,同時該屬於第二生產週期之熱壓定型時間一到,該第四抽送裝置轉換為吹送作用,使該屬於第二生產週期的紙塑產品與該熱壓下模42脫開,該第三抽送裝置則仍進行抽吸作用,使該熱壓上模41吸附住該紙塑產品(屬於第二生產週期),並令該熱壓上模41吸附住該紙塑產品(屬於第二生產週期)上升回位,在此過程之同時,該吸漿模31已吸附屬於第三生產週期的漿料層上升離開該漿槽33,並翻轉及上升與該冷壓模32合模擠壓漿料層,以塑型成為一屬於第三生產週期之初胚品,並即由該吸漿模31吸附住該初胚品(屬於第三生產週期)下降離開該冷壓模32。 15.如圖25所示,該取料機械手臂43之滑動機構431帶動該取料機構432吸附住該屬於第一生產週期的紙塑產品向外移動至該輸送機構45上方,然後該取料機構432的吸附機構停止對該紙塑產品(屬於第一生產週期)的吸附,使該紙塑產品(屬於第一生產週期)與該取料機械手臂43脫開落於該輸送機構45(頂面為輸送平面)上,隨即被該輸送機構45帶動離開,或者,可使該紙塑產品與該取料機械手臂43脫開落於該輸送機構45頂面之仿形治具內,以將該紙塑產品轉移至後續製程(例如:切邊、檢查、包裝),至此完成該第一生產週期,過程之同時,令該熱壓下模42移動到該吸漿模31相對下方停留,該轉移模44則移動到該熱壓上模41相對下方停留,因此,該熱壓上模41下降將該紙塑產品(屬於第二生產週期)轉移給該轉移模44承接,同時該吸漿模31吸附住該初胚品(屬於第三生產週期)翻轉下降與該熱壓下模42合模,以將該初胚品(屬於第三生產週期)轉移給該熱壓下模42承接,如此第一、二、三生產週期可以按序同時存在進行,以大幅縮短生產週期。According to the structure and composition of the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the present invention also seeks a method for manufacturing a flip-type suction paddle paper-plastic product automatic molding machine. For example, the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine is used. , And then take the following steps: 1. As shown in Figure 11, start the suction of the first pumping device and lower the slurry suction mold 31 so that the mold surface enters the slurry in the slurry tank 33 to suction slurry. A slurry layer is formed by adsorption on the mold surface. 2. As shown in Fig. 12, make the mold surface of the slurry suction mold 31 absorb the slurry layer and rise away from the slurry tank 33, and turn it over so that the mold surface absorbs the slurry layer upward. 3. As shown in Fig. 13, the mold surface of the slurry suction mold 31 absorbs the slurry layer and rises so that it is closed with the mold surface of the cold press mold 32 to extrude the slurry layer, forming a preliminary product together. , During the process, the first and second pumping devices both perform suction to make the primary embryo continue to dehumidify. 4. As shown in Figure 14, when the molding time is up, the second pumping device is switched to blowing to separate the preliminary product from the mold surface of the cold press mold 32, and then the slurry suction mold 31 is absorbed The preliminary product descends and leaves the cold pressing mold 32, and is turned over so that the mold surface adsorbs the preliminary product downward. 5. As shown in Fig. 15, the hot pressing lower mold 42 is moved to stay relatively below the slurry suction mold 31. During the process, the transfer mold 44 is driven to move with it, and then the slurry suction mold 31 is made to adsorb the preliminary product Descend to mate with the die surface of the hot press lower mold 42. At this time, the fourth pumping device starts the suction action, so that the die surface of the hot press lower mold 42 absorbs the preliminary product, and the first pumping device switches For the blowing effect, the primary embryo product is separated from the mold surface of the slurry suction mold 31. 6. As shown in Figure 16, make the slurry suction mold 31 move upward and return to the original position, and then the mold surface of the hot pressing lower mold 42 will absorb the preliminary product and move in the reverse direction, returning to the hot pressing The upper mold 41 stays relatively below, and in the process, the transfer mold 44 is driven to move back in the reverse direction. 7. As shown in Figure 17, the upper hot-pressing mold 41 is lowered and the lower hot-pressing mold 42 is closed, and the preliminary product is hot-pressed and shaped to become a paper-plastic product. In the process, the third, The four pumping devices all start the suction action to make the preliminary product dry as quickly as possible into a paper-plastic product; at the same time as this process, the slurry suction mold 31 can be lowered for the second time into the slurry tank 33 to suction slurry. A slurry layer is formed by adsorption on the mold surface. The second-degree suction suction of the slurry suction mold 31 belongs to another (second) production cycle, that is, at this time, the first production cycle is still in progress, and The second production cycle has already started. 8. As shown in Figure 18, when the first production cycle is still in the hot pressing and shaping operation, the slurry suction mold 31 belonging to the second production cycle has attached the slurry layer and rises away from the slurry tank 33, and turns and rises The cold pressing die 32 is closed to extrude the slurry layer to be molded into a preliminary product belonging to the second production cycle. 9. As shown in Figure 19, when the hot-press setting time belonging to the first production cycle is up, the fourth pumping device is converted to blowing, so that the paper-plastic product is separated from the hot-press lower mold 42, and the third pumping The device still performs suction to make the hot-press upper mold 41 absorb the paper-plastic product, and make the hot-press upper mold 41 absorb the paper-plastic product and rise back. At the same time, it belongs to the second production When the molding time of the cycle is up, the slurry suction mold 31 absorbs the primary embryo and descends away from the cold pressing mold 32, and turns over to make the primary embryo face downward. 10. As shown in Figure 20, the hot pressing lower mold 42 moves to a relatively below the slurry suction mold 31, and then the slurry suction mold 31 absorbs the preliminary product (belonging to the second production cycle) and descends and the hot pressure lower mold 42 closes the mold. At the same time as the process, the fourth pumping device starts the suction action, so that the die surface of the hot pressing mold 42 absorbs the preliminary product (belonging to the second production cycle), and the first pumping device is converted to The blowing action separates the preliminary product from the slurry suction mold 31. At the same time, the transfer mold 44 is driven by the slurry suction mold 31 to move to the lower side of the hot pressing upper mold 41 at the same time. The upper pressing mold 41 absorbs the paper-plastic product (belonging to the first production cycle) and closes with the transfer mold 44, so that the paper-plastic product (belonging to the first production cycle) correspondingly enters the receiving mold on the transfer mold 44 At the same time, the fifth pumping device starts the suction to absorb the paper-plastic product (belonging to the first production cycle). 11. As shown in Figure 21, the third pumping device is converted into a blowing function, so that the paper-plastic product (belonging to the first production cycle) is separated from the hot pressing upper mold 41, and then the hot pressing upper mold 41 rises back to position During the process, at the same time, the slurry suction mold 311 rises back to the original position, and the hot press lower mold 42 adsorbs the preliminary product (belonging to the second production cycle). 12. As shown in Figure 22, the lower hot press mold 42 adsorbs the primary product (belonging to the second production cycle) and moves in the reverse direction, and returns to the upper hot press mold 41 to stay relatively below, while the transfer mold 44 also drives The paper-plastic product (belonging to the first production cycle) moves in the reverse direction and returns to the reclaiming mechanism 432 of the reclaiming robotic arm 43 to stay relatively below. 13. As shown in Fig. 23, the lowering mechanism of the reclaiming mechanism 432 of the reclaiming robot arm 43 is made to drive the suction mechanism to descend and absorb the paper-plastic product (belonging to the first production cycle), and at the same time to make the hot pressing upper mold 41 Draw down and close the hot-press lower mold 42, and heat-press and shape the primary product (belonging to the second production cycle) to make it a paper-plastic product belonging to the second production cycle. During the process, the third and fourth pumping The devices all start the suction function, so that the preliminary product (belonging to the second production cycle) is dried as quickly as possible into a paper-plastic product (belonging to the second production cycle); at the same time as this process, it can make the suction mold 31 third The degree of lowering enters into the slurry tank 33 to absorb slurry to form a slurry layer on the mold surface. The third degree of downward slurry suction of the slurry suction mold 31 belongs to another (third) production cycle, that is, here At that time, the first production cycle and the second production cycle are still in progress, and the third production cycle has already started. 14. As shown in Fig. 24, the downward moving mechanism of the reclaiming mechanism 432 of the reclaiming robot arm 43 drives the suction mechanism to absorb the paper-plastic product belonging to the first production cycle and move up to the position, and leave the transfer mold 44 at the same time. As soon as the hot pressing setting time belonging to the second production cycle is up, the fourth pumping device is converted to blowing, so that the paper-plastic product belonging to the second production cycle is separated from the hot pressing lower mold 42, and the third pumping device Suction is still performed to make the hot press upper mold 41 adsorb the paper-plastic product (belonging to the second production cycle), and make the hot press upper mold 41 adsorb the paper-plastic product (belonging to the second production cycle) rise When returning to the position, at the same time as this process, the slurry suction mold 31 has absorbed the slurry layer belonging to the third production cycle and rises away from the slurry tank 33, and turns and rises to close with the cold press mold 32 to extrude the slurry layer. After being shaped into a preliminary product belonging to the third production cycle, the slurry suction mold 31 absorbs the preliminary product (belonging to the third production cycle) and descends from the cold press mold 32. 15. As shown in FIG. 25, the sliding mechanism 431 of the reclaiming robot arm 43 drives the reclaiming mechanism 432 to adsorb the paper-plastic products belonging to the first production cycle and move outward to the top of the conveying mechanism 45, and then the reclaiming The adsorption mechanism of the mechanism 432 stops the adsorption of the paper-plastic product (belonging to the first production cycle), so that the paper-plastic product (belonging to the first production cycle) is separated from the reclaiming robot 43 and falls on the conveying mechanism 45 (top Surface is the conveying plane), then it is driven away by the conveying mechanism 45, or the paper-plastic product can be separated from the reclaiming robot 43 and fall into the profiling jig on the top surface of the conveying mechanism 45 to remove The paper-plastic product is transferred to the subsequent process (for example: trimming, inspection, packaging), and the first production cycle is completed. At the same time, the hot pressing lower mold 42 is moved to the suction mold 31 to stay relatively below. The transfer mold 44 moves to the lower hot-pressing upper mold 41 to stay relatively, therefore, the hot-pressing upper mold 41 is lowered to transfer the paper-plastic product (belonging to the second production cycle) to the transfer mold 44 to accept, and the slurry suction mold 31 absorbs the preliminary product (belonging to the third production cycle), turns and closes it with the hot-press lower mold 42, so as to transfer the preliminary product (belongs to the third production cycle) to the hot-press lower mold 42 to accept. The first, second, and third production cycles can be carried out simultaneously in order to greatly shorten the production cycle.

經過以上諸項步驟一一進行後,所預期的紙塑產品即可製造成型,且可以大幅縮短生產週期,相對即可以大幅節省生產時間,以降低製造成本。After the above steps are carried out one by one, the expected paper-plastic products can be manufactured and formed, and the production cycle can be greatly shortened, and the production time can be greatly saved, so as to reduce the manufacturing cost.

綜上所述,本發明確實具備絕對新穎性及實用進步性,爰此依法申請發明專利,懇請審查後早日准予本案專利,實感德便。In summary, the present invention does have absolute novelty and practical advancement. I apply for a patent for invention in accordance with the law. I implore you to grant the patent for this case as soon as possible after review.

10:第一支持空間 11:吸漿模 12:冷壓模 13:漿槽 20:第二支持空間 21:熱壓上模 22:熱壓下模 23:轉移模 24:接料平台 30:第一支持空間 31:吸漿模 32:冷壓模 33:漿槽 40:第二支持空間 41:熱壓上模 42:熱壓下模 43:取料機械手臂 431:滑動機構 432:取料機構 44:轉移模 45:輸送機構 10: The first support space 11: Suction mold 12: Cold press mold 13: slurry tank 20: Second support space 21: Hot press upper mold 22: Hot press lower mold 23: Transfer Mode 24: receiving platform 30: The first support space 31: suction mold 32: Cold press mold 33: slurry tank 40: second support space 41: Hot press upper mold 42: Hot press lower die 43: Reclaiming robot arm 431: Sliding Mechanism 432: Reclaimer 44: Transfer Mode 45: conveying mechanism

圖1所示係習知翻轉式吸槳紙塑產品自動成型機之構造組成示意圖。 圖2~9所示係習知翻轉式吸槳紙塑產品自動成型機之製程連續步驟示意圖。 圖10所示係本發明翻轉式吸槳紙塑產品自動成型機之構造組成示意圖。 圖11~25所示係本發明翻轉式吸槳紙塑產品自動成型機之製程連續步驟示意圖。Figure 1 shows a schematic diagram of the structure and composition of a conventional flip-type suction paddle paper-plastic product automatic molding machine. Figures 2-9 are schematic diagrams of the continuous steps of the manufacturing process of the conventional automatic reversing paddle paper-plastic product forming machine. Fig. 10 is a schematic diagram showing the structure of the automatic forming machine for paper-plastic products of the present invention. Figures 11-25 are schematic diagrams of the continuous steps of the manufacturing process of the automatic forming machine for paper-plastic products of the present invention.

30:第一支持空間 30: The first support space

31:吸漿模 31: suction mold

32:冷壓模 32: Cold press mold

33:漿槽 33: slurry tank

40:第二支持空間 40: second support space

41:熱壓上模 41: Hot press upper mold

42:熱壓下模 42: Hot press lower die

43:取料機械手臂 43: Reclaiming robot arm

431:滑動機構 431: Sliding Mechanism

432:取料機構 432: Reclaimer

44:轉移模 44: Transfer Mode

45:輸送機構 45: conveying mechanism

Claims (10)

一種翻轉式吸槳紙塑產品自動成型機,包括有:一第一支持空間;一吸漿模,裝設在該第一支持空間之範圍內;一冷壓模,固定裝設於該第一支持空間內部;一漿槽,設置於該第一支持空間之底部,供注入漿料;一第二支持空間,設置在該第一支持空間之一側;一熱壓上模,設置於該第二支持空間之內頂部,並鄰接該第一支持空間;一熱壓下模,設置於該第二支持空間之內底部,受到支撐可做左右之水平移動;及一轉移模,設置於該熱壓下模側鄰,與該熱壓下模固定一距離連接,可隨該熱壓下模移動,該轉移模上設置有承接模具;及一取料機械手臂,鄰接該熱壓上模而有一段設置於該第二支持空間之內頂部,尾段則伸出該第二支持空間之外,組成上更區分有一滑動機構及一取料機構,該滑動機構由鄰接該熱壓上模的頭端向伸出該第二支持空間外的尾端滑動,該取料機構依附於該滑動機構下方,以跟隨該滑動機構移動。A flip-type suction paddle paper-plastic product automatic molding machine, including: a first supporting space; a slurry suction mold installed in the range of the first supporting space; a cold pressing mold fixedly installed in the first supporting space Inside the supporting space; a slurry tank is arranged at the bottom of the first supporting space for slurry injection; a second supporting space is arranged on one side of the first supporting space; a hot pressing upper mold is arranged on the first supporting space Two supporting spaces at the top, and adjacent to the first supporting space; a hot pressing die set at the bottom of the second supporting space, supported to be horizontally moved left and right; and a transfer die set at the hot The pressing mold is adjacent to the side and connected to the hot pressing mold at a fixed distance, and can move with the hot pressing mold. The transfer mold is provided with a receiving mold; and a reclaiming robot arm is adjacent to the hot pressing upper mold. One section is arranged at the top of the second supporting space, and the tail section extends beyond the second supporting space. The composition is further divided into a sliding mechanism and a reclaiming mechanism. The sliding mechanism consists of a head adjacent to the upper die The end is slid toward the tail end extending out of the second supporting space, and the reclaiming mechanism is attached to the bottom of the sliding mechanism to follow the sliding mechanism to move. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,該取料機構本身具有可上下移動之下移機構及向下伸出之吸附機構。According to claim 1, the automatic forming machine for paper-plastic products with a flip-type suction paddle, wherein the reclaiming mechanism itself has a moving up and down moving mechanism and a downwardly extending suction mechanism. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,包括有一輸送機構,設置於該第二支持空間外部,並位於該取料機械手臂下方。The turnover type suction paddle paper-plastic product automatic forming machine according to claim 1, which includes a conveying mechanism arranged outside the second supporting space and located below the reclaiming robot arm. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,該吸漿模受驅動時可做上下移動及上下翻轉之動作。The reversing type suction paddle paper-plastic product automatic forming machine according to claim 1, wherein the suction mold can move up and down and turn up and down when it is driven. 如請求項1所述之翻轉式吸槳紙塑產品自動成型機,其中,該冷壓模固定裝設於該第一支持空間之內頂部,該冷壓模之模面恆朝下。The reversing type suction paddle paper-plastic product automatic molding machine according to claim 1, wherein the cold press mold is fixedly installed at the top of the first supporting space, and the mold surface of the cold press mold is always facing downward. 一種翻轉式吸槳紙塑產品自動成型機之製造方法,該翻轉式吸槳紙塑產品自動成型機,包括有:一第一支持空間;一吸漿模,裝設在該第一支持空間之範圍內,受驅動時可做上下移動及上下翻轉之動作;一冷壓模,固定裝設於該第一支持空間之內頂部,該冷壓模之模面恆朝下;一漿槽,設置於該第一支持空間之底部,供充填入漿料;一第二支持空間,設置在該第一支持空間之一側;一熱壓上模,設置於該第二支持空間之內頂部,並鄰接該第一支持空間;一熱壓下模,設置於該第二支持空間之內底部,受到支撐可做左右之水平移動;一取料機械手臂,鄰接該熱壓上模而有一段設置於該第二支持空間之內頂部,尾段則伸出該第二支持空間之外,組成上更區分有一滑動機構及一取料機構,該滑動機構可由鄰接該熱壓上模的頭端向伸出該第二支持空間外的尾端滑動,該取料機構係依附於該滑動機構下方,以跟隨該滑動機構移動,該取料機構本身並具有可上下移動之下移機構及向下伸出之吸附機構;一轉移模,設置於該熱壓下模側鄰,與該熱壓下模固定一距離連接,可隨該熱壓下模移動;及一輸送機構,設置於該第二支持空間外部,並位於該取料機械手臂下方; 再採行如下步驟: (1).該吸漿模下降,使模面進入該漿槽之漿料內吸漿,以在模面上吸附形成一漿料層; (2).該吸漿模之模面吸附住該漿料層上升離開該漿槽,並翻轉使模面吸附住該漿料層朝上; (3).該吸漿模之模面吸附住該漿料層上升使與該冷壓模之模面合模擠壓該漿料層,共同塑型成為一初胚品; (4).完成塑型後,該初胚品與該冷壓模之模面吹氣脫開,然後該吸漿模吸附住該初胚品下降離開該冷壓模,並翻轉使模面吸附住該初胚品朝下; (5).該熱壓下模移動到該吸漿模相對下方停留,過程中該轉移模被帶動隨同移動,接著該吸漿模吸附住該初胚品下降與該熱壓下模的模面合模,該吸漿模並即將該初胚品轉移由該熱壓下模承接; (6).該吸漿模向上移動回位,該熱壓下模的模面吸附住該初胚品反向移動,回到該熱壓上模相對下方停留,過程中該轉移模被帶動隨同反向移動回位; (7).該熱壓上模下降與該熱壓下模合模,對該初胚品進行熱壓定型,使成為一紙塑產品; (8).完成熱壓定型後,該紙塑產品與該熱壓下模吹氣脫開,該熱壓上模則吸附住該紙塑產品上升回位; (9).該熱壓下模移動到該吸漿模相對下方及該轉移模受該熱壓下模帶動移動到該熱壓上模相對下方,接著該熱壓上模吸附住該紙塑產品下降與該轉移模合模; (10).該紙塑產品與該熱壓上模脫開,並即被該轉移模經由抽吸方式吸附住,隨即該熱壓上模上升回位,; (11).該轉移模帶動該紙塑產品回到該取料機械手臂之取料機構相對下方停留; (12).該取料機械手臂之取料機構的下移機構帶動吸附機構下降吸附住該紙塑產品; (13).該取料機械手臂之取料機構的下移機構帶動吸附機構吸附住該紙塑產品上升回位,並離開該轉移模; (14).該取料機械手臂之滑動機構帶動該取料機構吸附住該紙塑產品移動至該輸送機構上方,然後該取料機構的吸附機構停止對該紙塑產品的吸附,使該紙塑產品與該取料機械手臂脫開,並即落於該輸送機構上被帶動離開或轉移。A manufacturing method of a turnover type suction paddle paper-plastic product automatic molding machine. The turning type suction paddle paper-plastic product automatic molding machine includes: a first supporting space; a slurry suction mold installed in the first supporting space Within the range, it can move up and down and flip up and down when driven; a cold press mold is fixedly installed at the top of the first supporting space, and the mold surface of the cold press mold is always facing downward; a slurry tank is set At the bottom of the first supporting space, for filling the slurry; a second supporting space is arranged on one side of the first supporting space; a hot pressing upper mold is arranged on the top of the second supporting space, and Adjacent to the first supporting space; a hot pressing lower mold set at the inner bottom of the second supporting space, supported to be horizontally moved left and right; a reclaiming robot arm, adjacent to the hot pressing upper mold, with a section set at In the second supporting space, the top section and the tail section extend out of the second supporting space. The composition is further divided into a sliding mechanism and a reclaiming mechanism. The sliding mechanism can extend from the head end adjacent to the upper die. The tail end outside the second supporting space slides. The reclaiming mechanism is attached to the bottom of the sliding mechanism to follow the sliding mechanism to move. The reclaiming mechanism itself has a moving up and down moving mechanism and extending downwards. The adsorption mechanism; a transfer mold, arranged adjacent to the side of the hot pressing mold, connected with the hot pressing mold at a fixed distance, and can move with the hot pressing mold; and a conveying mechanism, arranged in the second supporting space Outside, and located under the reclaiming robot arm; and then take the following steps: (1) The slurry suction mold is lowered, so that the mold surface enters the slurry tank to absorb slurry to form a slurry on the mold surface Material layer; (2). The mold surface of the slurry suction mold absorbs the slurry layer and rises away from the slurry tank, and flips so that the mold surface adsorbs the slurry layer upward; (3). The mold of the slurry suction mold The surface adsorbs the slurry layer and rises so that it is combined with the mold surface of the cold press mold to extrude the slurry layer to form a preliminary product; (4). After the molding is completed, the preliminary product and the The mold surface of the cold press mold is blown off, and then the slurry suction mold absorbs the preliminary product and descends away from the cold press mold, and flips over so that the mold surface adsorbs the preliminary product downward; (5) the hot pressing The lower mold moves to a relatively lower position of the slurry suction mold. During the process, the transfer mold is driven to move with it. Then the slurry suction mold absorbs the preliminary product and descends to close the mold surface of the hot pressing lower mold. And the transfer of the preliminary product is to be undertaken by the lower hot press mold; (6) The suction mold moves upward to return to the position, and the die surface of the lower hot press mold absorbs the first embryo to move in the reverse direction, and returns to the heat The upper pressing mold stays relatively downward, and during the process the transfer mold is driven to move back in the reverse direction; (7) The upper hot-pressing mold descends and the lower hot-pressing mold is closed, and the preliminary product is hot-pressed and shaped, Make it into a paper-plastic product; (8). After finishing the hot-press setting, the paper-plastic product is blown away from the hot-press lower mold, and the hot-press upper mold absorbs the paper-plastic product and rises back into position; (9) ). The hot pressing lower mold moves to the lower side of the slurry suction mold and the transfer mold is driven by the hot pressing lower mold to move to the lower side of the hot pressing upper mold, and then the hot pressing upper mold absorbs the paper-plastic product down and The transfer mold is closed; ( 10) The paper-plastic product is separated from the hot pressing upper mold, and is absorbed by the transfer mold through suction, and then the hot pressing upper mold rises back to position; (11) The transfer mold drives the paper The plastic product returns to the reclaiming mechanism of the reclaiming robotic arm and stays relatively below; (12). The downward movement mechanism of the reclaiming mechanism of the reclaiming robotic arm drives the suction mechanism to descend and absorb the paper-plastic product; (13). The down-moving mechanism of the reclaiming mechanism of the reclaiming robot arm drives the adsorption mechanism to absorb the paper-plastic product to return to position and leave the transfer mold; (14). The sliding mechanism of the reclaiming robot arm drives the reclaiming mechanism to absorb The paper-plastic product moves to the top of the conveying mechanism, and then the suction mechanism of the reclaiming mechanism stops adsorbing the paper-plastic product, so that the paper-plastic product is separated from the reclaiming robot arm and falls on the conveying mechanism Driven away or transferred. 如請求項6所述之翻轉式吸槳紙塑產品自動成型機之製造方法,其中,當該熱壓上模下降與該熱壓下模合模進行熱壓定型作業時,該吸漿模即第二度下降進入該漿槽內吸漿,以在模面上吸附形成一屬於第二生產週期之漿料層,並按照相同製造方法塑型成為一屬於第二生產週期之初胚品。The manufacturing method of the turnover type suction paddle paper-plastic product automatic molding machine according to claim 6, wherein, when the hot-pressing upper mold is lowered and the hot-pressing lower mold is combined for hot-pressing and shaping operation, the slurry-suction mold is The second degree descends into the slurry tank to absorb slurry, so as to form a slurry layer belonging to the second production cycle on the mold surface, and shape it into a preliminary product belonging to the second production cycle according to the same manufacturing method. 如請求項7所述之翻轉式吸槳紙塑產品自動成型機之製造方法,其中,當該熱壓上模吸附住該紙塑產品上升回位時,該吸漿模已吸附住該屬於第二生產週期之初胚品下降離開該冷壓模,並翻轉使該屬於第二生產週期之初胚品朝下,隨即當該熱壓下模移動到該吸漿模相對下方時,該吸漿模即吸附住該屬於第二生產週期之初胚品下降與該熱壓下模合模,並將該屬於第二生產週期之初胚品轉移由該熱壓下模承接。The manufacturing method of the turnover type suction paddle paper-plastic product automatic molding machine according to claim 7, wherein, when the hot press upper mold absorbs the paper-plastic product and rises back to the position, the suction mold has absorbed the paper-plastic product belonging to the first The first embryo in the second production cycle descends and leaves the cold press mold, and is turned over so that the first embryo in the second production cycle faces downwards, and then when the hot press lower mold moves to the lower side of the suction mold, the suction mold The mold absorbs the first embryo product belonging to the second production cycle and is closed with the hot pressing mold, and transfers the first embryo product belonging to the second production cycle to the hot pressing mold. 如請求項8所述之翻轉式吸槳紙塑產品自動成型機之製造方法,其中,當該熱壓上模上升回位,且該轉移模帶動該紙塑產品回到該取料機械手臂之取料機構相對下方停留時,該吸漿模也上升回位,且該熱壓下模吸附住該屬於第二生產週期的初胚品反向移動,回到該熱壓上模相對下方停留;隨即當該取料機械手臂之取料機構下降吸附住該紙塑產品時,該熱壓上模下降與該熱壓下模合模,對該屬於第二生產週期的初胚品進行熱壓定型,使成為一屬於第二生產週期的紙塑產品;同時該吸漿模第三度下降進入該漿槽內吸漿,以在模面上吸附形成一屬於第三生產週期之漿料層,並按照相同製造方法塑型成為一屬於第三生產週期之初胚品;隨即當該取料機械手臂之取料機構吸附住該紙塑產品上升回位離開該轉移模時,該屬於第二生產週期的紙塑產品與該熱壓下模脫開,該熱壓上模則吸附住該屬於第二生產週期的紙塑產品上升回位,同時該吸漿模即吸附住該屬於第三生產週期之初胚品由下降離開該冷壓模。The manufacturing method of the turnover type suction paddle paper-plastic product automatic molding machine according to claim 8, wherein, when the hot pressing upper mold is raised back, and the transfer mold drives the paper-plastic product back to the reclaiming robot arm When the reclaiming mechanism stays relatively downward, the slurry suction mold also rises back, and the hot pressing lower mold absorbs the first embryo that belongs to the second production cycle and moves in the reverse direction, returning to the hot pressing upper mold to stay relatively below; Immediately, when the reclaiming mechanism of the reclaiming robotic arm descends to adsorb the paper-plastic product, the upper hot-pressing mold descends and the lower hot-pressing mold is closed, and the preliminary product belonging to the second production cycle is hot-pressed and shaped , Making it a paper-plastic product belonging to the second production cycle; at the same time, the slurry suction mold descends for the third time into the slurry tank to absorb slurry to form a slurry layer belonging to the third production cycle on the mold surface, and According to the same manufacturing method, it is shaped into a preliminary product belonging to the third production cycle; then when the reclaiming mechanism of the reclaiming robot arm absorbs the paper-plastic product and rises back to leave the transfer mold, it belongs to the second production cycle The paper-plastic product is separated from the hot-pressing lower mold, and the hot-pressing upper mold adsorbs the paper-plastic product belonging to the second production cycle and rises back to the position. At the same time, the slurry suction mold adsorbs the paper-plastic product belonging to the third production cycle. The preliminary product leaves the cold press mold by descending. 如請求項9所述之翻轉式吸槳紙塑產品自動成型機之製造方法,其中,當該取料機構的吸附機構停止對該紙塑產品的吸附,使該紙塑產品落於該輸送機構上被帶動離開時,該熱壓下模移動到該吸漿模相對下方停留,該轉移模則移動到該熱壓上模相對下方停留,隨即該熱壓上模下降將該屬於第二生產週期紙塑產品轉移給該轉移模承接,同時該吸漿模吸附住該屬於第三生產週期的初胚品翻轉下降與該熱壓下模合模,以將該屬於第三生產週期的初胚品轉移給該熱壓下模承接。The manufacturing method of the turnover type suction paddle paper-plastic product automatic molding machine according to claim 9, wherein, when the suction mechanism of the reclaiming mechanism stops adsorbing the paper-plastic product, the paper-plastic product falls on the conveying mechanism When the upper mold is driven away, the hot pressing lower mold moves to stay relatively below the slurry suction mold, the transfer mold moves to stay relatively below the hot pressing upper mold, and then the hot pressing upper mold falls, which belongs to the second production cycle The paper-plastic product is transferred to the transfer mold to accept, and at the same time, the suction mold absorbs the primary embryo that belongs to the third production cycle, inverts and falls, and is closed with the hot press mold, so that the primary embryo that belongs to the third production cycle is closed. Transfer to the hot press lower mold to accept.
TW107147325A 2018-12-27 2018-12-27 Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost TW202024431A (en)

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