TW202024431A - Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost - Google Patents
Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost Download PDFInfo
- Publication number
- TW202024431A TW202024431A TW107147325A TW107147325A TW202024431A TW 202024431 A TW202024431 A TW 202024431A TW 107147325 A TW107147325 A TW 107147325A TW 107147325 A TW107147325 A TW 107147325A TW 202024431 A TW202024431 A TW 202024431A
- Authority
- TW
- Taiwan
- Prior art keywords
- mold
- paper
- suction
- hot
- slurry
- Prior art date
Links
Images
Abstract
Description
本發明係關於一種翻轉式吸槳紙塑產品自動成型機及製造方法,尤指一種可以縮短生產週期,降低製造成本之翻轉式吸槳紙塑產品自動成型機及製造方法。The invention relates to an automatic forming machine and a manufacturing method for a flip-type suction paddle paper-plastic product, in particular to a flip-type suction paddle paper-plastic product automatic molding machine and a manufacturing method that can shorten the production cycle and reduce the manufacturing cost.
按,目前已有發展以紙漿纖維材料及/或植物纖維材料混合打漿為漿質材料,藉由吸漿模吸漿附著漿料,再經過熱壓定型技術製造而成之產品,為與「塑膠產品」區分,一般皆稱之為「紙塑產品」。紙塑產品有容易回收再製造再利用之優勢,符合環保再利用及節能減碳之潮流,因此快速受到工商業界及普羅大眾所接受並樂於採用,紙塑產品經常可見的例如:碗、盤、杯蓋、包裝材、避震材、墊材等---等產品都漸有採用。According to this, at present, there have been developed products that are made by mixing pulp fiber materials and/or plant fiber materials as pulp materials, attaching the pulp through a suction mold, and then undergoing hot-pressing shaping technology. "Products" are generally referred to as "paper-plastic products". Paper-plastic products have the advantage of being easily recycled, remanufactured and reused, and are in line with the trend of environmentally friendly reuse and energy saving and carbon reduction. Therefore, they are quickly accepted and adopted by the industrial and commercial industry and the general public. Cup lids, packaging materials, shock-absorbing materials, cushion materials, etc. --- and other products are gradually being adopted.
習知小拔模角度紙塑產品之製程,一般必須經過「吸漿成形」、「熱壓定型」及「成品轉移」三道連續作業。一種習知適用於製造小拔模角度紙塑產品之翻轉式吸漿紙塑產品自動成型機之構造組成,如圖1所示,具有:一第一支持空間10;一吸漿模11,裝設在該第一支持空間10之範圍內,受驅動時可做上下移動及上下翻轉之動作,歸零狀態(或稱起始狀態)時,該吸漿模11之模面朝下,該吸漿模11連接一第一抽送裝置,可對該吸漿模11提供抽吸或吹送之作用;一冷壓模12,固定裝設於該第一支持空間10之內頂部,該冷壓模12之模面恆朝下,該冷壓模12連接一第二抽送裝置,可對該冷壓模12提供抽吸或吹送之作用;一漿槽13,設置於該第一支持空間10之底部,供注入漿料;一第二支持空間20,設置在該第一支持空間10之一側;一熱壓上模21,設置於該第二支持空間20之內頂部,並鄰接該第一支持空間10,該熱壓上模21連接一第三抽送裝置,可對該熱壓上模21提供抽吸或吹送之作用;一熱壓下模22,設置於該第二支持空間20之內底部,受到支撐可做左右之水平移動,該熱壓下模22連接一第四抽送裝置,可對該熱壓下模22提供抽吸或吹送之作用;一轉移模23,設置於該第二支持空間20之內頂部,並鄰接該熱壓上模21,該轉移模23連接一第五抽送裝置,可對該轉移模23提供抽吸或吹送之作用;及一接料平台24,設置於該熱壓下模22側鄰,與該熱壓下模22固定一距離連接,故可隨該熱壓下模22移動,歸零狀態(或稱起始狀態)時,該接料平台24位於該第二支持空間20之外部。It is known that the manufacturing process of paper-plastic products with small draft angles generally must go through three continuous operations, namely "suction forming", "hot pressing shaping" and "finished product transfer". A conventional structure and composition of a flip-type pulp-absorbing paper-plastic product automatic molding machine suitable for manufacturing small draft angle paper-plastic products, as shown in Figure 1, has: a first supporting
該習知翻轉式吸漿紙塑產品自動成型機之製程步驟,如圖2~9所示。 1.如圖2所示,首先啟動該第一抽送裝置之抽吸作用並令該吸漿模11下降,使模面進入該漿槽13之漿料內吸漿,以在模面上吸附形成一漿料層,同時令該熱壓下模22移動到該熱壓上模21相對下方停留,過程中該接料平台24被帶動進入該第二支持空間20內停留於該轉移模23相對下方。 2.如圖3所示,令該吸漿模11之模面吸附住該漿料層上升離開該漿槽13,並翻轉使模面吸附住該漿料層朝上,再上升使模面吸附住該漿料層與該冷壓模12之模面合模擠壓該漿料層,以塑型成為一初胚品,過程中,該第一、二抽送裝置皆進行抽吸作用,使該初胚品持續降濕。 3.如圖4所示,塑型時間一到,該第二抽送裝置轉換為吹送作用,使該初胚品與該冷壓模12之模面脫開,然後令該吸漿模11吸附住該初胚品下降離開該冷壓模12,並翻轉使模面吸附住該初胚品朝下,同時令該熱壓下模22移動到該吸漿模11相對下方停留,過程中該接料平台24被帶動隨同移動。 4.如圖5所示,該吸漿模11吸附住該初胚品更下降與該熱壓下模22的模面合模,此時該第四抽送裝置啟動抽吸作用,使該熱壓下模22的模面吸附住該初胚品,該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模11之模面脫開。 5.如圖6所示,令該吸漿模11向上移動回到起始狀態時之位置,然後該熱壓下模22的模面吸附住該初胚品反向移動,回到該熱壓上模21相對下方停留,然後該熱壓上模21下降與該熱壓下模22合模,對該初胚品進行熱壓定型,使成為一紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品盡速乾燥成為紙塑產品。 6.如圖7所示,熱壓定型時間一到,該第三抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓上模21脫開,並令該熱壓上模21上升回位,該熱壓下模22則仍吸附住該紙塑產品並移動到該轉移模23相對下方停留,過程中該接料平台24被帶動隨同移動,隨即令該轉移模23下降與該熱壓下模22合模,同時,該第四抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓下模22脫開,該第五抽送裝置則啟動抽吸作用,以轉換成由該轉移模23吸附住該紙塑產品。 7.如圖8所示,該轉移模23吸附住該紙塑產品上升回位,同時令該熱壓下模22移動到該熱壓上模21相對下方停留,因此該接料平台24即被帶動移動到該轉移模23相對下方停留,隨即該第五抽送裝置轉換為吹送作用,以將該紙塑產品吹落到該接料平台24上停留,如此完成成品轉移由該接料平台24承接。 8.如圖9所示,令該熱壓下模22移動到該轉移模23相對下方停留,如此該接料平台24即承接紙塑產品移動到該第二支持空間20之外部,以由人力取離進行後整理工作。The process steps of the conventional automatic forming machine for pulp-absorbing paper-plastic products are shown in Figures 2-9. 1. As shown in Figure 2, first start the suction of the first pumping device and lower the
由上述製程步驟可知,該習知翻轉式吸漿紙塑產品自動成型機之生產週期為由"吸漿成形時間"、"熱壓定型時間"及"成品轉移時間"三者相加,且該熱壓下模22必須在由"吸漿成形區"(該第一支持空間10內)及"熱壓定型區"與"成品轉移區"(該第二支持空間20內)所區隔的三個區域內進行快速切換移動,始可完成紙塑產品之製造。因為上述製程步驟完全無法減省,所以生產週期也相應無法縮短,造成製造成本無法下降之缺失,在時間即金錢之工業時代,努力降低成本已為王道,故發明人即萌生改良之發想。It can be seen from the above process steps that the production cycle of the conventional automatic reversing pulp suction paper-plastic product forming machine is the sum of the "suction forming time", "hot pressing setting time" and "finished product transfer time". The hot-pressing
針對以上缺失,本發明人乃深入構思研發改良,期提供一種構造組成全新的翻轉式吸漿紙塑產品自動成型機及製造方法,以解決上述缺失,經長時間努力後,遂有本發明產生。In view of the above shortcomings, the present inventors intensively conceived, developed and improved, and hoped to provide a completely new structure and composition of the automatic forming machine and manufacturing method for the flip-type pulp-absorbing paper-plastic products to solve the above shortcomings. After a long period of hard work, the present invention was born .
緣是,本發明之主要目的,即在提供一種構造及製程全新之翻轉式吸槳紙塑產品自動成型機及製造方法。The reason is that the main purpose of the present invention is to provide a flip-type suction paddle paper-plastic product automatic molding machine and manufacturing method with a completely new structure and manufacturing process.
本發明之另一主要目的,則在提供一種可以縮短生產週期,以降低製造成本之翻轉式吸槳紙塑產品自動成型機及製造方法。Another main objective of the present invention is to provide a turnover type suction paddle paper-plastic product automatic molding machine and manufacturing method that can shorten the production cycle and reduce the manufacturing cost.
本發明之又一主要目的,乃在提供一種經由取料機械手臂進行產品轉移,可以精確定位放置到外加之輸送機構上,藉以精準連接後續制程設備之翻轉式吸槳紙塑產品自動成型機及製造方法。Another main purpose of the present invention is to provide a flip-type suction paddle paper-plastic product automatic molding machine that can be accurately positioned and placed on an additional conveying mechanism for product transfer via a reclaiming robot arm to accurately connect subsequent process equipment. Manufacturing method.
為達成上述目的,本發明訴求一種翻轉式吸槳紙塑產品自動成型機,包括有:一第一支持空間;一吸漿模,裝設在該第一支持空間之範圍內;一冷壓模,固定裝設於該第一支持空間內部;一漿槽,設置於該第一支持空間之底部,供注入漿料;一第二支持空間,設置在該第一支持空間之一側;一熱壓上模,設置於該第二支持空間之內頂部,並鄰接該第一支持空間;一熱壓下模,設置於該第二支持空間之內底部,受到支撐可做左右之水平移動;一轉移模,設置於該熱壓下模側鄰,與該熱壓下模固定一距離連接,可隨該熱壓下模移動,該轉移模上設置有承接模具;及一取料機械手臂,鄰接該熱壓上模而有一段設置於該第二支持空間之內頂部,尾段則伸出該第二支持空間之外,組成上更區分有一滑動機構及一取料機構,該滑動機構由鄰接該熱壓上模的頭端向伸出該第二支持空間外的尾端滑動,該取料機構依附於該滑動機構下方,以跟隨該滑動機構移動。In order to achieve the above-mentioned object, the present invention seeks a turnover type suction paddle paper-plastic product automatic molding machine, including: a first supporting space; a slurry suction mold installed in the range of the first supporting space; a cold press mold , Fixedly installed inside the first supporting space; a slurry tank, arranged at the bottom of the first supporting space, for injecting slurry; a second supporting space, arranged on one side of the first supporting space; A pressing upper mold is arranged at the top of the second supporting space and adjacent to the first supporting space; a hot pressing lower mold is arranged at the inner bottom of the second supporting space and can be horizontally moved left and right under support; The transfer mold is arranged adjacent to the side of the hot pressing mold, is connected to the hot pressing mold at a fixed distance, and can move with the hot pressing mold, the transfer mold is provided with a receiving mold; and a reclaiming robot arm adjacent to The hot pressing upper mold has a section set at the top of the second supporting space, and the tail section extends beyond the second supporting space. The composition is further divided into a sliding mechanism and a reclaiming mechanism. The sliding mechanism is adjacent to The head end of the hot pressing upper die slides toward the tail end extending out of the second supporting space, and the material taking mechanism is attached to the bottom of the sliding mechanism to follow the sliding mechanism to move.
上述之翻轉式吸槳紙塑產品自動成型機中,該取料機構本身具有可上下移動之下移機構及向下伸出之吸附機構。In the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the reclaiming mechanism itself has a downward movement mechanism that can move up and down and a suction mechanism that extends downward.
上述之翻轉式吸槳紙塑產品自動成型機中,包括有一輸送機構,設置於該第二支持空間外部,並位於該取料機械手臂下方。The above-mentioned flip-type suction paddle paper-plastic product automatic molding machine includes a conveying mechanism, which is arranged outside the second supporting space and located below the reclaiming robot arm.
上述之翻轉式吸槳紙塑產品自動成型機中,該吸漿模受驅動時可做上下移動及上下翻轉之動作。In the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the suction mold can move up and down and flip up and down when it is driven.
上述之翻轉式吸槳紙塑產品自動成型機中,該冷壓模固定裝設於該第一支持空間之內頂部,該冷壓模之模面恆朝下。In the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the cold press mold is fixedly installed at the top of the first supporting space, and the mold surface of the cold press mold is always facing downward.
本發明同時訴求一種翻轉式吸槳紙塑產品自動成型機之製造方法,係運用上述之翻轉式吸槳紙塑產自動成型機,再採行如下步驟: (1).該吸漿模下降,使模面進入該漿槽之漿料內吸漿,以在模面上吸附形成一漿料層; (2).該吸漿模之模面吸附住該漿料層上升離開該漿槽,並翻轉使模面吸附住該漿料層朝上; (3).該吸漿模之模面吸附住該漿料層上升使與該冷壓模之模面合模擠壓該漿料層,共同塑型成為一初胚品; (4).完成塑型後,該初胚品與該冷壓模之模面吹氣脫開,然後該吸漿模吸附住該初胚品下降離開該冷壓模,並翻轉使模面吸附住該初胚品朝下; (5).該熱壓下模移動到該吸漿模相對下方停留,過程中該轉移模被帶動隨同移動,接著該吸漿模吸附住該初胚品下降與該熱壓下模的模面合模,該吸漿模並即將該初胚品轉移由該熱壓下模承接; (6).該吸漿模向上移動回位,該熱壓下模的模面吸附住該初胚品反向移動,回到該熱壓上模相對下方停留,過程中該轉移模被帶動隨同反向移動回位; (7).該熱壓上模下降與該熱壓下模合模,對該初胚品進行熱壓定型,使成為一紙塑產品; (8).完成熱壓定型後,該紙塑產品與該熱壓下模吹氣脫開,該熱壓上模則吸附住該紙塑產品上升回位; (9).該熱壓下模移動到該吸漿模相對下方及該轉移模受該熱壓下模帶動移動到該熱壓上模相對下方,接著該熱壓上模吸附住該紙塑產品下降與該轉移模合模; (10).該紙塑產品與該熱壓上模吹氣脫開,並即被該轉移模經由抽吸方式吸附住,隨即該熱壓上模上升回位; (11).該轉移模帶動該紙塑產品回到該取料機械手臂之取料機構相對下方停留; (12).該取料機械手臂之取料機構的下移機構帶動吸附機構下降吸附住該紙塑產品; (13).該取料機械手臂之取料機構的下移機構帶動吸附機構吸附住該紙塑產品上升回位,並離開該轉移模; (14).該取料機械手臂之滑動機構帶動該取料機構吸附住該紙塑產品移動至該輸送機構上方,然後該取料機構的吸附機構停止對該紙塑產品的吸附,使該紙塑產品與該取料機械手臂脫開,並落於該輸送機構上被帶動離開,或是精確放置於該輸送機構所裝設的仿形治具上,以轉移至後續其他製程。The present invention also seeks a method for manufacturing a flip-type suction paddle paper-plastic product automatic molding machine, which uses the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, and then takes the following steps: (1) The slurry suction mold is lowered, Make the mold surface enter the slurry tank to absorb slurry to form a slurry layer on the mold surface; (2) The mold surface of the slurry suction mold absorbs the slurry layer and rises away from the slurry tank, and Turn over so that the mold surface absorbs the slurry layer upward; (3). The mold surface of the slurry suction mold absorbs the slurry layer and rises so as to close with the mold surface of the cold press mold to extrude the slurry layer, together Molding into a primary embryo; (4). After completing the molding, the primary embryo is blown away from the mold surface of the cold press mold, and then the slurry suction mold absorbs the primary embryo and descends away from the cold press Mold, and turn it over so that the mold surface absorbs the primary embryo downward; (5). The hot-pressed lower mold moves to stay relatively below the slurry suction mold, during the process the transfer mold is driven to move along, and then the slurry suction mold The primary embryo is adsorbed down and the die surface of the hot-press lower mold is clamped, and the slurry suction mold is about to transfer the first embryo product to the hot-pressed lower mold to accept; (6) the slurry suction mold moves upward and returns to position , The die surface of the hot pressing lower mold adsorbs the primary embryo and moves in the reverse direction, and returns to the hot pressing upper mold to stay relatively below. During the process, the transfer mold is driven to move back in the reverse direction; (7). The heat The upper pressing mold is lowered and the hot pressing lower mold is closed, and the preliminary product is hot-pressed and shaped to become a paper-plastic product; (8). After the hot pressing and shaping are completed, the paper-plastic product and the hot-pressing lower mold Blowing off, the hot press upper mold will absorb the paper-plastic product and rise back; (9). The hot press lower mold moves to the lower side of the slurry suction mold and the transfer mold is driven by the hot press lower mold to move To the lower side of the hot press upper mold, then the hot press upper mold absorbs the paper-plastic product, descends and closes the transfer mold; (10). The paper-plastic product is blown away from the hot-press upper mold, and then Adsorbed by the transfer mold through suction, then the hot press upper mold rises back to position; (11). The transfer mold drives the paper-plastic product back to the reclaiming mechanism of the reclaiming robot arm to stay relatively below; (12) ). The lowering mechanism of the reclaiming mechanism of the reclaiming robotic arm drives the adsorption mechanism to descend and adsorb the paper-plastic product; (13). The lowering mechanism of the reclaiming mechanism of the reclaiming robotic arm drives the adsorption mechanism to adsorb the paper The plastic product rises back to position and leaves the transfer mold; (14). The sliding mechanism of the reclaiming robot arm drives the reclaiming mechanism to adsorb the paper-plastic product and move to the top of the conveying mechanism, and then the suction mechanism of the reclaiming mechanism Stop the adsorption of the paper-plastic product, disengage the paper-plastic product from the reclaiming robot arm, and fall on the conveying mechanism to be driven away, or accurately place it on the profiling jig installed in the conveying mechanism To transfer to other subsequent processes.
上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該熱壓上模下降與該熱壓下模合模進行熱壓定型作業時,該吸漿模即第二度下降進入該漿槽內吸漿,以在模面上吸附形成一屬於第二生產週期之漿料層,並按照相同製造方法塑型成為一屬於第二生產週期之初胚品。In the above-mentioned method for manufacturing the automatic forming machine for paper and plastic products of the overturning type suction paddle, when the upper hot-pressing mold is lowered and the lower hot-pressing mold is closed for hot-pressing and setting operations, the suction mold is lowered for the second time and enters the The slurry is sucked in the slurry tank to form a slurry layer belonging to the second production cycle by adsorption on the mold surface, and it is shaped into a preliminary product belonging to the second production cycle according to the same manufacturing method.
上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該熱壓上模吸附住該紙塑產品上升回位時,該吸漿模已吸附住該屬於第二生產週期之初胚品下降離開該冷壓模,並翻轉使該屬於第二生產週期之初胚品朝下,隨即當該熱壓下模移動到該吸漿模相對下方時,該吸漿模即吸附住該屬於第二生產週期之初胚品下降與該熱壓下模合模,並將該屬於第二生產週期之初胚品轉移由該熱壓下模承接。In the above-mentioned method for manufacturing the automatic forming machine for paper-plastic products of the flip-type suction paddle, when the hot press upper mold absorbs the paper-plastic product and rises back to the position, the suction mold has absorbed the first embryo belonging to the second production cycle The product descends and leaves the cold press mold, and is turned over so that the first embryo that belongs to the second production cycle faces downwards. Then when the hot press lower mold moves to the lower side of the slurry suction mold, the slurry suction mold absorbs the The first embryo product in the second production cycle is lowered and closed with the hot-press lower mold, and the first embryo product belonging to the second production cycle is transferred to the hot-press lower mold.
上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該熱壓上模上升回位,且該轉移模帶動該紙塑產品回到該取料機械手臂之取料機構相對下方停留時,該吸漿模也上升回位,且該熱壓下模吸附住該屬於第二生產週期的初胚品反向移動,回到該熱壓上模相對下方停留;隨即當該取料機械手臂之取料機構下降吸附住該紙塑產品時,該熱壓上模下降與該熱壓下模合模,對該屬於第二生產週期的初胚品進行熱壓定型,使成為一屬於第二生產週期的紙塑產品;同時該吸漿模第三度下降進入該漿槽內吸漿,以在模面上吸附形成一屬於第三生產週期之漿料層,並按照相同製造方法塑型成為一屬於第三生產週期之初胚品;隨即當該取料機械手臂之取料機構吸附住該紙塑產品上升回位離開該轉移模時,該屬於第二生產週期的紙塑產品與該熱壓下模脫開,該熱壓上模則吸附住該屬於第二生產週期的紙塑產品上升回位,同時該吸漿模即吸附住該屬於第三生產週期之初胚品由下降離開該冷壓模。In the manufacturing method of the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, when the hot press upper mold rises back to the position, and the transfer mold drives the paper-plastic product back to the reclaiming mechanism of the reclaiming robot arm to stay relatively below At this time, the slurry suction mold also rises back to the position, and the hot press lower mold absorbs the first embryo that belongs to the second production cycle and moves in the reverse direction, and returns to the hot press upper mold to stay relatively below; then when the reclaiming machine When the reclaiming mechanism of the arm descends and absorbs the paper-plastic product, the upper hot-press mold is lowered and the lower hot-press mold is closed, and the preliminary product belonging to the second production cycle is hot-pressed and shaped so that it becomes a first Paper-plastic products in the second production cycle; at the same time, the slurry suction mold descends into the slurry tank for the third degree to absorb slurry to form a slurry layer belonging to the third production cycle on the mold surface, and shape it according to the same manufacturing method Become a preliminary product belonging to the third production cycle; then when the reclaiming mechanism of the reclaiming robot arm absorbs the paper-plastic product and rises back to leave the transfer mold, the paper-plastic product belonging to the second production cycle and the The hot press lower mold is released, and the hot press upper mold adsorbs the paper-plastic product belonging to the second production cycle and rises back to the position, while the suction mold adsorbs the primary embryo product belonging to the third production cycle and leaves from the lower position. The cold press mold.
上述之翻轉式吸槳紙塑產品自動成型機之製造方法中,當該取料機構的吸附機構停止對該紙塑產品的吸附,使該紙塑產品掉落於該輸送機構上被帶動離開時,該熱壓下模移動到該吸漿模相對下方停留,該轉移模則移動到該熱壓上模相對下方停留,隨即該熱壓上模下降將該屬於第二生產週期紙塑產品轉移給該轉移模承接,同時該吸漿模吸附住該屬於第三生產週期的初胚品翻轉下降與該熱壓下模合模,以將該屬於第三生產週期的初胚品轉移給該熱壓下模承接。In the manufacturing method of the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, when the suction mechanism of the reclaiming mechanism stops sucking the paper-plastic product, the paper-plastic product falls on the conveying mechanism and is driven away , The hot pressing lower mold moves to stay relatively below the slurry suction mold, and the transfer mold moves to stay relatively below the hot pressing upper mold, and then the hot pressing upper mold drops to transfer the paper-plastic product belonging to the second production cycle to The transfer mold accepts, and at the same time, the slurry suction mold absorbs the first embryo product belonging to the third production cycle, inverted and lowered, and the hot press mold is closed, so as to transfer the first embryo product belonging to the third production cycle to the hot press Undertake the die.
為達成上述目的,本發明所採行之技術手段及可達致之實用性進步功效,茲舉以下較佳可行實施例配合附圖詳述於後,俾利完全瞭解。In order to achieve the above-mentioned purpose, the technical means adopted by the present invention and the practicability improvement effect achieved by the present invention, the following preferred and feasible embodiments are described in detail with the accompanying drawings for a complete understanding.
本發明區分有一種翻轉式吸槳紙塑產品自動成型機,及一種翻轉式吸槳紙塑產品自動成型機製造方法,謹依序說明如後。The present invention distinguishes a turnover type suction paddle paper-plastic product automatic molding machine and a turning type suction paddle paper-plastic product automatic molding machine manufacturing method, which will be described in order as follows.
本發明所訴求之"翻轉式吸槳紙塑產品自動成型機",其構造組成如圖10所示,包括有:一第一支持空間30;一吸漿模31,裝設在該第一支持空間30之範圍內,受驅動時可做上下移動及上下翻轉之動作,歸零狀態(或稱起始狀態)時,該吸漿模31之模面朝下,該吸漿模31連接一第一抽送裝置,可對該吸漿模31提供抽吸(真空作用)或吹送(吹氣)之作用;一冷壓模32,固定裝設於該第一支持空間30之內頂部,該冷壓模32之模面恆朝下,該冷壓模32連接一第二抽送裝置,可對該冷壓模32提供抽吸或吹送之作用;一漿槽33,設置於該第一支持空間30之底部,供充填入漿料;一第二支持空間40,設置在該第一支持空間30之一側;一熱壓上模41,設置於該第二支持空間40之內頂部,並鄰接該第一支持空間30,該熱壓上模41連接一第三抽送裝置,可對該熱壓上模41提供抽吸或吹送之作用;一熱壓下模42,設置於該第二支持空間40之內底部,受到支撐可做左右之水平移動,歸零狀態(或稱起始狀態)時,該熱壓下模42位於該熱壓上模41之相對下方,該熱壓下模42連接一第四抽送裝置,可對該熱壓下模42提供抽吸或吹送之作用;一取料機械手臂43,鄰接該熱壓上模41而有一段設置於該第二支持空間20之內頂部,尾段則伸出該第二支持空間20之外,組成上更區分有一滑動機構431及一取料機構432,該滑動機構431可由鄰接該熱壓上模41的頭端向伸出該第二支持空間20外的尾端滑動,該取料機構432係依附於該滑動機構431下方,以跟隨該滑動機構432移動,該取料機構432本身並具有可上下移動之下移機構及向下伸出之吸附機構;一轉移模44,設置於該熱壓下模42側鄰,與該熱壓下模42固定一距離連接,故可隨該熱壓下模42移動,該轉移模44上設置有承接模具,並連接一第五抽送裝置,可對該轉移模44之承接模具提供抽吸或吹送之作用,歸零狀態(或稱起始狀態)時,該轉移模44位於該取料機械手臂43之取料機構432的相對下方;及一輸送機構45,設置於該第二支持空間20外部,並位於該取料機械手臂43下方,該輸送機構45頂面可為輸送平面,或者,該輸送機構45頂面可裝設有仿形治具。The "turning type suction paddle paper-plastic product automatic molding machine" claimed by the present invention has a structure as shown in FIG. 10, including: a
上述構造即組成本發明所訴求之翻轉式吸槳紙塑產品自動成型機,其中,所提及的第一、二、三、四、五抽送裝置因皆非本發明的主要構成,且其作用明顯可成立,故未示於圖,以免圖面過於繁雜難辨。The above-mentioned structure constitutes the turnover type suction paddle paper-plastic product automatic molding machine claimed by the present invention. Among them, the first, second, third, fourth, and fifth pumping devices mentioned are not the main structure of the present invention, and their functions Obviously it can be established, so it is not shown in the figure, so as not to be too complicated and difficult to distinguish.
根據上述翻轉式吸槳紙塑產品自動成型機之構造組成,本發明同時訴求一種翻轉式吸槳紙塑產品自動成型機之製造方法,舉例即運用上述之翻轉式吸槳紙塑產品自動成型機,再採行如下步驟: 1.如圖11所示,啟動該第一抽送裝置之抽吸作用並令該吸漿模31下降,使模面進入該漿槽33之漿料內吸漿,以在模面上吸附形成一漿料層。 2.如圖12所示,令該吸漿模31之模面吸附住該漿料層上升離開該漿槽33,並翻轉使模面吸附住該漿料層朝上。 3.如圖13所示,該吸漿模31之模面吸附住該漿料層上升使與該冷壓模32之模面合模擠壓該漿料層,共同塑型成為一初胚品,過程中,該第一、二抽送裝置皆進行抽吸作用,使該初胚品持續降濕。 4.如圖14所示,塑型時間一到,該第二抽送裝置轉換為吹送作用,使該初胚品與該冷壓模32之模面脫開,然後令該吸漿模31吸附住該初胚品下降離開該冷壓模32,並翻轉使模面吸附住該初胚品朝下。 5.如圖15所示,令該熱壓下模42移動到該吸漿模31相對下方停留,過程中該轉移模44被帶動隨同移動,接著令該吸漿模31吸附住該初胚品下降與該熱壓下模42的模面合模,此時該第四抽送裝置啟動抽吸作用,使該熱壓下模42的模面吸附住該初胚品,該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模31之模面脫開。 6.如圖16所示,令該吸漿模31向上移動回到起始狀態時之位置,然後該熱壓下模42的模面吸附住該初胚品反向移動,回到該熱壓上模41相對下方停留,過程中該轉移模44被帶動隨同反向移動回位。 7.如圖17所示,令該熱壓上模41下降與該熱壓下模42合模,對該初胚品進行熱壓定型,使成為一紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品盡速乾燥成為紙塑產品;在此過程之同時,並可令該吸漿模31第二度下降進入該漿槽33內吸漿,以在模面上吸附形成一漿料層,該吸漿模31之第二度下降吸漿是屬於另一(第二)生產週期,亦即在此時,該第一生產週期仍在進行,而第二生產週期即已經展開。 8.如圖18所示,第一生產週期仍在進行熱壓定型作業時,屬於第二生產週期的該吸漿模31已附住漿料層上升離開該漿槽33,並翻轉及上升與該冷壓模32合模擠壓漿料層,以塑型成為一屬於第二生產週期之初胚品。 9.如圖19所示,屬於第一生產週期之熱壓定型時間一到,該第四抽送裝置轉換為吹送作用,使該紙塑產品與該熱壓下模42脫開,該第三抽送裝置則仍進行抽吸作用,使該熱壓上模41吸附住該紙塑產品,並令該熱壓上模41吸附住該紙塑產品上升回位,在此過程之同時,屬於第二生產週期的塑型時間一到,該吸漿模31吸附住該初胚品下降離開該冷壓模32,並翻轉使初胚品朝下。 10.如圖20所示,該熱壓下模42移動到該吸漿模31相對下方,隨即該吸漿模31吸附住該初胚品(屬於第二生產週期)下降與該熱壓下模42合模,過程之同時,該第四抽送裝置啟動抽吸作用,使該熱壓下模42的模面吸附住該初胚品(屬於第二生產週期),該第一抽送裝置則轉換為吹送作用,使該初胚品與該吸漿模31脫開,在此過程之同時,因該轉移模44受該吸漿模31帶動移動到該熱壓上模41相對下方,所以同時該熱壓上模41吸附住該紙塑產品(屬於第一生產週期)下降與該轉移模44合模,使該紙塑產品(屬於第一生產週期)相對應進入該轉移模44上之承接模具內,同時該第五抽送裝置啟動抽吸作用吸附住該紙塑產品(屬於第一生產週期)。 11.如圖21所示,該第三抽送裝置轉換為吹送作用,使該紙塑產品(屬於第一生產週期)與該熱壓上模41脫開,隨即該熱壓上模41上升回位,過程中同時,該吸漿模311上升回到起始狀態時之位置,該熱壓下模42則吸附住該初胚品(屬於第二生產週期)。 12.如圖22所示,該熱壓下模42吸附住該初胚品(屬於第二生產週期)反向移動,回到該熱壓上模41相對下方停留,同時該轉移模44也帶動該紙塑產品(屬於第一生產週期)隨同反向移動,回到該取料機械手臂43之取料機構432相對下方停留。 13.如圖23所示,令該取料機械手臂43之取料機構432的下移機構帶動吸附機構下降吸附住該紙塑產品(屬於第一生產週期),同時令該熱壓上模41下降與該熱壓下模42合模,對該初胚品(屬於第二生產週期)進行熱壓定型,使成為一屬於第二生產週期的紙塑產品,過程中,該第三、四抽送裝置皆啟動抽吸作用,使該初胚品(屬於第二生產週期)盡速乾燥成為紙塑產品(屬於第二生產週期);在此過程之同時,並可令該吸漿模31第三度下降進入該漿槽33內吸漿,以在模面上吸附形成一漿料層,該吸漿模31之第三度下降吸漿是屬於再一(第三)生產週期,亦即在此時,該第一生產週期及第二生產週期皆仍在進行,而第三生產週期即已經展開。 14.如圖24所示,該取料機械手臂43之取料機構432的下移機構帶動吸附機構吸附住該屬於第一生產週期的紙塑產品上升回位,並離開該轉移模44,同時該屬於第二生產週期之熱壓定型時間一到,該第四抽送裝置轉換為吹送作用,使該屬於第二生產週期的紙塑產品與該熱壓下模42脫開,該第三抽送裝置則仍進行抽吸作用,使該熱壓上模41吸附住該紙塑產品(屬於第二生產週期),並令該熱壓上模41吸附住該紙塑產品(屬於第二生產週期)上升回位,在此過程之同時,該吸漿模31已吸附屬於第三生產週期的漿料層上升離開該漿槽33,並翻轉及上升與該冷壓模32合模擠壓漿料層,以塑型成為一屬於第三生產週期之初胚品,並即由該吸漿模31吸附住該初胚品(屬於第三生產週期)下降離開該冷壓模32。 15.如圖25所示,該取料機械手臂43之滑動機構431帶動該取料機構432吸附住該屬於第一生產週期的紙塑產品向外移動至該輸送機構45上方,然後該取料機構432的吸附機構停止對該紙塑產品(屬於第一生產週期)的吸附,使該紙塑產品(屬於第一生產週期)與該取料機械手臂43脫開落於該輸送機構45(頂面為輸送平面)上,隨即被該輸送機構45帶動離開,或者,可使該紙塑產品與該取料機械手臂43脫開落於該輸送機構45頂面之仿形治具內,以將該紙塑產品轉移至後續製程(例如:切邊、檢查、包裝),至此完成該第一生產週期,過程之同時,令該熱壓下模42移動到該吸漿模31相對下方停留,該轉移模44則移動到該熱壓上模41相對下方停留,因此,該熱壓上模41下降將該紙塑產品(屬於第二生產週期)轉移給該轉移模44承接,同時該吸漿模31吸附住該初胚品(屬於第三生產週期)翻轉下降與該熱壓下模42合模,以將該初胚品(屬於第三生產週期)轉移給該熱壓下模42承接,如此第一、二、三生產週期可以按序同時存在進行,以大幅縮短生產週期。According to the structure and composition of the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine, the present invention also seeks a method for manufacturing a flip-type suction paddle paper-plastic product automatic molding machine. For example, the above-mentioned flip-type suction paddle paper-plastic product automatic molding machine is used. , And then take the following steps: 1. As shown in Figure 11, start the suction of the first pumping device and lower the
經過以上諸項步驟一一進行後,所預期的紙塑產品即可製造成型,且可以大幅縮短生產週期,相對即可以大幅節省生產時間,以降低製造成本。After the above steps are carried out one by one, the expected paper-plastic products can be manufactured and formed, and the production cycle can be greatly shortened, and the production time can be greatly saved, so as to reduce the manufacturing cost.
綜上所述,本發明確實具備絕對新穎性及實用進步性,爰此依法申請發明專利,懇請審查後早日准予本案專利,實感德便。In summary, the present invention does have absolute novelty and practical advancement. I apply for a patent for invention in accordance with the law. I implore you to grant the patent for this case as soon as possible after review.
10:第一支持空間 11:吸漿模 12:冷壓模 13:漿槽 20:第二支持空間 21:熱壓上模 22:熱壓下模 23:轉移模 24:接料平台 30:第一支持空間 31:吸漿模 32:冷壓模 33:漿槽 40:第二支持空間 41:熱壓上模 42:熱壓下模 43:取料機械手臂 431:滑動機構 432:取料機構 44:轉移模 45:輸送機構 10: The first support space 11: Suction mold 12: Cold press mold 13: slurry tank 20: Second support space 21: Hot press upper mold 22: Hot press lower mold 23: Transfer Mode 24: receiving platform 30: The first support space 31: suction mold 32: Cold press mold 33: slurry tank 40: second support space 41: Hot press upper mold 42: Hot press lower die 43: Reclaiming robot arm 431: Sliding Mechanism 432: Reclaimer 44: Transfer Mode 45: conveying mechanism
圖1所示係習知翻轉式吸槳紙塑產品自動成型機之構造組成示意圖。 圖2~9所示係習知翻轉式吸槳紙塑產品自動成型機之製程連續步驟示意圖。 圖10所示係本發明翻轉式吸槳紙塑產品自動成型機之構造組成示意圖。 圖11~25所示係本發明翻轉式吸槳紙塑產品自動成型機之製程連續步驟示意圖。Figure 1 shows a schematic diagram of the structure and composition of a conventional flip-type suction paddle paper-plastic product automatic molding machine. Figures 2-9 are schematic diagrams of the continuous steps of the manufacturing process of the conventional automatic reversing paddle paper-plastic product forming machine. Fig. 10 is a schematic diagram showing the structure of the automatic forming machine for paper-plastic products of the present invention. Figures 11-25 are schematic diagrams of the continuous steps of the manufacturing process of the automatic forming machine for paper-plastic products of the present invention.
30:第一支持空間 30: The first support space
31:吸漿模 31: suction mold
32:冷壓模 32: Cold press mold
33:漿槽 33: slurry tank
40:第二支持空間 40: second support space
41:熱壓上模 41: Hot press upper mold
42:熱壓下模 42: Hot press lower die
43:取料機械手臂 43: Reclaiming robot arm
431:滑動機構 431: Sliding Mechanism
432:取料機構 432: Reclaimer
44:轉移模 44: Transfer Mode
45:輸送機構 45: conveying mechanism
Claims (10)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107147325A TW202024431A (en) | 2018-12-27 | 2018-12-27 | Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
TW107147325A TW202024431A (en) | 2018-12-27 | 2018-12-27 | Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost |
Publications (1)
Publication Number | Publication Date |
---|---|
TW202024431A true TW202024431A (en) | 2020-07-01 |
Family
ID=73004971
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
TW107147325A TW202024431A (en) | 2018-12-27 | 2018-12-27 | Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost |
Country Status (1)
Country | Link |
---|---|
TW (1) | TW202024431A (en) |
-
2018
- 2018-12-27 TW TW107147325A patent/TW202024431A/en unknown
Similar Documents
Publication | Publication Date | Title |
---|---|---|
WO2020132776A1 (en) | Overturning pulp-suction automatic forming machine for molded pulp products and manufacturing method | |
WO2017165986A1 (en) | Automatic molding machine for molded product, manufacturing method, and finished product | |
CN215104288U (en) | Automatic forming machine for paper-plastic products | |
CN108442183B (en) | Automatic forming machine for double-time down-suction slurry of molded product and manufacturing method | |
CN209412613U (en) | Convertible midge paper products automatic moulding machine | |
CN107974873B (en) | Automatic molding machine for overturning double suction slurry of molded product and manufacturing method | |
TWM525361U (en) | Molding product automatically forming machine | |
CN111379198A (en) | Automatic forming machine for turnover type pulp-absorbing paper-plastic products and manufacturing method | |
CN111424467A (en) | Reciprocating type pulp-sucking automatic forming machine for paper-plastic products and manufacturing method | |
TWM615618U (en) | Paper-shaping product auto-molding machine | |
TWM576177U (en) | Turning type pulp-suction paper-shaping product auto-molding machine | |
TWI612199B (en) | Molded product automatic molding machine, manufacturing method and finished product | |
WO2020142859A1 (en) | Automatic upward reciprocating pulp suction forming machine for molded pulp products, and fabrication method | |
CN203228437U (en) | Automatic box-forming folding machine | |
TW202024431A (en) | Automatic forming machine and manufacturing method of flip-type pulp-suction paper-molding product capable of shortening the production cycle and reducing the manufacturing cost | |
CN108060617B (en) | Multi-section downdraft automatic molding machine for molded products and manufacturing method | |
TWI652393B (en) | Molding product multi-stage upper suction automatic forming machine and manufacturing method for manufacturing molded product | |
CN211164478U (en) | Pottery floor drain idiosome forming device | |
TWM577025U (en) | Upper-reciprocating type pulp-suction automatic forming machine for paper-shaped product | |
CN113152156A (en) | Three-station paper pulp molding forming device | |
TWM562310U (en) | Multi-stage lower suction automatic molding machine for molding product | |
TWM565712U (en) | Molded product double-stage suction automatic forming machine | |
TWI657176B (en) | Multi-stage down-slurry automatic molding machine for molding product and manufacturing method for manufacturing molded product | |
WO2022241582A1 (en) | Automatic forming machine for paper-plastic product and manufacturing method therefor | |
TWM565641U (en) | Molded product double-stage suction automatic forming machine |