WO2020142859A1 - Automatic upward reciprocating pulp suction forming machine for molded pulp products, and fabrication method - Google Patents
Automatic upward reciprocating pulp suction forming machine for molded pulp products, and fabrication method Download PDFInfo
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- WO2020142859A1 WO2020142859A1 PCT/CN2019/000006 CN2019000006W WO2020142859A1 WO 2020142859 A1 WO2020142859 A1 WO 2020142859A1 CN 2019000006 W CN2019000006 W CN 2019000006W WO 2020142859 A1 WO2020142859 A1 WO 2020142859A1
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J3/00—Manufacture of articles by pressing wet fibre pulp, or papier-mâché, between moulds
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J5/00—Manufacture of hollow articles by transferring sheets, produced from fibres suspensions or papier-mâché by suction on wire-net moulds, to couch-moulds
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21J—FIBREBOARD; MANUFACTURE OF ARTICLES FROM CELLULOSIC FIBROUS SUSPENSIONS OR FROM PAPIER-MACHE
- D21J7/00—Manufacture of hollow articles from fibre suspensions or papier-mâché by deposition of fibres in or on a wire-net mould
Definitions
- the invention relates to an automatic paper pulp forming machine and manufacturing method for paper and plastic products, in particular to a reciprocating automatic pulp forming machine and manufacturing method for paper and plastic products that can increase the manufacturing speed, shorten the production cycle and reduce the manufacturing cost.
- Paper-plastic products or “molded products” or “pulp molded products”
- paper-plastic products paper-plastic products
- Paper and plastic products have the advantage of being easy to recycle, remanufacture and reuse, and are in line with the trend of environmental protection and reuse and energy saving and carbon reduction. Therefore, they are quickly accepted and willing to be adopted by the industry and commerce and the public. Covers, packaging materials, shock-absorbing materials, cushioning materials and other products are gradually adopted. It can be said that the volume of paper and plastic products is large and small, and there are various types.
- the conventional automatic slurry suction molding machine has many kinds of structures, and there are many manufacturing methods. To put it simply, the production of paper-plastic products with relatively large molding volume, the automatic suction molding machine and the manufacturing method used must be different from those used for the production of paper-plastic products with relatively small molding volume, because the volume is relatively large.
- the two types of paper and plastic products big and relatively small, will differ in the method and time of suction, extrusion and time, and the method and time of hot press molding. More simply, it is the production of these two types of paper and plastic products. The cycle must be different, so the automatic suction molding machine and the manufacturing method cannot be applied in one piece, and the appropriate adjustment must be made according to the different paper-plastic products to be molded.
- the purpose of the present invention is: 1. To provide a reciprocating suction automatic forming machine and manufacturing method for a paper-plastic product with a completely new structure and manufacturing process. 2. To provide a reciprocating suction automatic forming machine and manufacturing method for paper-plastic products that can increase the manufacturing speed, shorten the production cycle, and reduce the manufacturing cost.
- the present invention claims a reciprocating automatic suction molding machine for paper-plastic products, which includes: a pulp box, containing slurry inside, and the top surface is open; a suction suction mold is installed Supported and present at the opening of the top surface of the slurry box, the mold surface of the lower suction mold is facing upward, and the mold surface of the lower suction mold is higher than the slurry surface of the pulp box when the state is zero, the lower suction slurry
- the mold is driven by an external power mechanism to make up and down displacement when needed.
- the lower slurry suction mold is connected to a first pumping device, which can accept the suction or blowing effect of the first pumping device;
- the mold is hung on a guide rail and exists above the lower suction mold.
- the mold surface of the cold-pressed upper mold faces downward.
- the mold surface of the cold-pressed upper mold and the mold surface of the lower suction mold are in shape Symmetrical, the cold-pressed upper die is driven by an external power mechanism to perform horizontal and horizontal displacement along the guide rail when needed.
- the cold-pressed upper die is connected to a second pumping device to accept the pumping of the second pumping device Suction or blowing; a hot press upper mold, which is connected to the cold press upper mold at a fixed distance and is jointly hung on the guide rail.
- the hot press upper mold and the cold press upper mold are driven by the same external power mechanism
- a horizontal lateral displacement action is performed along the guide rail, and the mold surface of the hot-press upper mold faces downward.
- the mold surface of the hot-press upper mold and the cold-press upper mold have the same shape.
- Four pumping devices are connected to accept the pumping or blowing effect of the fourth pumping device; a hot-pressing lower die is set on another platform on the other side of the slurry box, and the die surface of the hot-pressing lower die faces upward ,
- the die surface of the hot press lower die and the die surface of the hot press upper die are symmetrical in shape.
- the hot press lower die is driven by an external power mechanism to perform an up and down displacement action when needed.
- a fifth pumping device is connected to accept the suction or blowing effect of the fifth pumping device; and a receiving tray is provided on the same side as the hot-press lower die and exists outside the hot-press lower die.
- the material tray is driven by an external power mechanism to perform up and down displacement when needed.
- the material receiving tray mainly has a platform for receiving the finished products of paper and plastic products.
- the present invention also claims a method for manufacturing a reciprocating suction automatic molding machine for paper-plastic products, which uses the above-mentioned automatic reciprocating suction molding machine for paper-plastic products, and then implements the following steps:
- the lower suction mold drives the initial embryo to rise, enter the hot press upper mold and close the mold, and then the hot press upper mold opens the suction effect through the connected third pumping device to adsorb the initial embryo At the same time, the suction effect of the lower suction mold is stopped, and it is converted into a blowing function, so that the initial embryo product is separated from the lower suction mold;
- the lower suction mold releases the hot-press upper mold and descends back to the zero position.
- the hot-press upper mold attracts the initial embryo along the guide rail and moves back to the position.
- the hot press lower mold is directly above, and the cold press upper mold is also returned along the guide rail to be directly above the lower slurry suction mold;
- the hot press upper mold still absorbs the paper-plastic product
- the fourth pumping device connected to the hot press lower mold stops the suction function and converts it into a blowing function to make the
- the paper-plastic product is disengaged from the hot-pressing lower mold, and then the hot-pressing lower mold is moved down to return to position; then the external power mechanism connected to the cold-pressing upper mold and the hot-pressing upper mold is started to drive the heat
- the pressing upper mold moves along the guide rail to directly above the receiving tray, and at the same time, the cold pressing upper mold also moves synchronously to directly above the hot pressing lower mold;
- the external power mechanism connected by the hot press upper mold and the cold press upper mold is started, driving the hot press upper mold to move along the guide rail to the hot press lower mold directly above, while the cold press upper
- the mold also moves synchronously to the top of the lower suction mold; at the same time, the external power mechanism connected to the receiving tray drives the receiving tray down to the original position, so the finished product of paper and plastic can be completed Take away and gather to complete a cycle that belongs to the first production cycle.
- the lower suction die can be immersed again into the pulp box Suction, to adsorb on the mold surface of the lower suction mold to form a blank layer belonging to the second production cycle, when the suction time is up, the lower suction mold will adsorb the embryo belonging to the second production cycle The material layer rises back to the zero position and stays, waiting for the instructions of subsequent operations.
- the lower slurry suction die can be attracted to belong to the second production cycle
- the blank layer rises, enters the cold press upper mold, closes the mold, squeezes the blank layer to dehydrate, and then performs the subsequent operations of the second production cycle.
- the present invention can greatly shorten the production cycle, and relatively can greatly save the production time to reduce the manufacturing cost.
- Fig. 1 is a schematic diagram showing the structure of a reciprocating suction automatic molding machine for paper-plastic products in the present invention.
- FIGS 2 to 11 are schematic diagrams showing the continuous steps of the manufacturing method of the reciprocating suction automatic molding machine for paper-plastic products in the present invention.
- Hot-pressing lower die 42 Receiving tray 50 Finished product P Finished product P
- the present invention distinguishes between a reciprocating automatic suction molding machine for paper-plastic products and a manufacturing method of an automatic reciprocating suction molding machine for paper-plastic products, which will be explained in order as follows.
- FIG. 1 is an automatic molding machine 1 particularly suitable for manufacturing paper and plastic products.
- the structural composition mainly includes Have:
- a slurry box 20 which contains slurry inside, and the top surface is open;
- the suction suction mold 10 is supported by the installation and exists at the opening of the top surface of the pulp box 20.
- the mold surface of the lower suction suction mold 10 faces upward. When it is in the zero state (or initial state), the suction The mold surface of the slurry mold 10 is higher than the slurry surface of the slurry box 20.
- the mold surface of the lower suction mold 10 is convex.
- the lower suction mold 10 is subjected to an external power mechanism (such as a power cylinder, but not Restricted) It can be driven to move up and down when necessary.
- the lower suction mold 10 is connected to a first pumping device, which can accept the suction (vacuum) or blowing (blowing) effect of the first pumping device ;
- a cold-pressed upper die 30, which is hung on a guide rail 11 and exists in a position above the lower slurry suction die 10 when it is in the zero state (or initial state), the die surface of the cold-pressed upper die 30 Downward, the mold surface of the cold-pressed upper mold 30 and the mold surface of the lower suction mold 10 are symmetrical in shape, so the mold surface of the cold-pressed upper mold 30 is concave, and the cold-pressed upper mold 30 is subjected to an external Driven by the power mechanism, it can perform horizontal and horizontal displacement along the guide rail 11 when needed.
- the cold-pressed upper die 30 is connected to a second pumping device, which can accept the suction (vacuum) action or blowing of the second pumping device ( Air supply)
- a hot-press upper die 41 is connected to the cold-press upper die 30 at a fixed distance and jointly hanged on the guide rail 11.
- the hot-press upper die 41 and the cold-press upper die 30 are driven by the same external power mechanism Along with the guide rail 11, the horizontal and lateral displacement actions are performed together.
- the mold surface of the hot press upper mold 41 faces downward.
- the mold surface of the hot press upper mold 41 and the cold press upper mold 30 have the same shape, so the heat
- the die surface of the press upper die 41 is concave, and the hot press upper die 41 is connected to a third pumping device, which can accept the suction (vacuum) or blowing (blowing) effect of the third pumping device;
- a hot-pressing lower die 42 is disposed on a platform on the side (for example, the right side) of the slurry box 20 higher than the slurry box 20, and the die surface of the hot-pressing lower die 42 faces upward and is aligned with the hot-pressing upper
- the mold 41, the mold surface of the hot press lower mold 42 and the mold surface of the hot press upper mold 41 are symmetrical in shape, so the mold surface of the hot press lower mold 42 is convex, and the hot press lower mold 42 is subjected to an external Powered by a power mechanism (such as a power cylinder, but not limited), it can move up and down when needed.
- the hot-press lower die 42 is connected to a fourth pumping device, which can accept the suction of the fourth pumping device ( Vacuum) function or blowing (air supply) function;
- a receiving tray 50 is arranged on the same platform as the hot-pressing lower die 42 and exists outside the hot-pressing lower die 42, the receiving tray 50 is subject to an external power mechanism (such as a power cylinder, but not limited) ) Driven to make up and down displacement when needed.
- the receiving tray 50 mainly has a platform for receiving the finished products of paper and plastic products.
- the above-mentioned structure constitutes the automatic reciprocating suction forming machine for paper-plastic products claimed in the present invention, in which the mentioned external power mechanism and the first, second, third, fourth and fifth pumping devices are not the present invention
- the main structure of the, and its role can be clearly established, so it is not shown in the drawings, so as not to make the drawings too complicated and difficult to distinguish.
- the present invention also claims a method for manufacturing a reciprocating suction automatic molding machine on paper and plastic products, which uses the above-mentioned reciprocating suction slurry on paper and plastic products Automatic molding machine, and then implement the following steps:
- the external power mechanism connected to the lower suction mold 10 is started, and the lower suction mold 10 is driven to descend and immerse into the slurry of the pulp box 20, and is pumped through the connected first
- the device starts to suck the slurry to form a blank layer on the mold surface of the lower slurry suction mold 10;
- the lower suction mold 10 adsorbs the blank layer and moves up away from the pulp surface to return to the zero position (the opening of the top surface of the pulp box 20); process In the process, the first pumping device continues to pump to gradually dehydrate and dehydrate the embryo layer;
- the external power mechanism connected to the lower suction mold 10 is started, and the lower suction mold 10 is driven to attract the blank layer to rise and enter the cold press upper mold 30 to close the mold and squeeze The blank layer is dehydrated.
- the second pumping device connected to the cold-pressed upper mold 30 also activates the suction function, helping to gradually dehydrate the blank layer.
- the blank The layer has been dehumidified to become a preliminary embryo, and then the second pumping device connected to the cold-press upper mold 30 stops the suction function and converts into a blowing (blowing) function, so that the preliminary embryo and the cold-press upper mold 30 When it is disconnected, the first pumping device connected to the lower suction mold 10 still performs suction to attract the initial embryo;
- the lower suction mold 10 drives the initial embryo to rise, enters the hot press upper mold 41 and closes the mold, and then the hot press upper mold 41 starts suction through the connected third pumping device It acts to attract the primary embryo, and at the same time, the lower suction mold 10 stops the suction effect and converts into a blowing (air supply) role, so that the initial embryo is separated from the lower suction mold 10;
- the lower suction mold 10 disengages the hot-press upper mold 41 and descends back to the zero position (at the opening of the top surface of the pulp box 20 ).
- the hot-press upper mold 41 adsorbs the primary embryo along the guide rail 11 and moves back to the top of the hot-pressing lower mold 42, and the cold-pressing upper mold 30 also returns to the lower suction mold 10 along the guide rail 11 Directly above;
- the external power mechanism connected to the hot-pressing lower die 42 is activated to drive the hot-pressing lower die 42 into the hot-pressing upper die 41 to close the mold.
- the hot-pressing upper die 41 and the hot-pressing lower die 41 jointly perform hot press setting operation on the preliminary embryo for a period of time to make the preliminary embryo complete Drying into a paper-plastic product.
- the third and fourth pumping devices start the suction function to cause thermal circulation, so that the initial embryo can be dried as soon as possible into a paper-plastic product;
- the lower suction mold 10 can be immersed again into the slurry box 20 to suck the slurry to form a blank layer on the mold surface of the lower suction mold 10.
- the re-suction of the lower suction mold 10 belongs to another One (second) production cycle, that is, at this time, the first production cycle is still in progress, and the second production cycle has already begun;
- the third pumping device connected to the hot press upper mold 41 still activates the suction function to attract the paper-plastic product while the hot press lower mold
- the fourth pumping device connected to 42 starts the blowing (blowing) function to disengage the paper-plastic product from the hot-pressing lower die 42, and then the hot-pressing lower die 42 moves downward back to position; then the cold pressing
- the external power mechanism connected to the upper die 30 and the hot press upper die 41 is activated, driving the hot press upper die 41 to move along the guide rail 11 to directly above the receiving tray 50, and the cold press upper die 30 is also Follow the synchronous movement to the top of the hot pressing lower die 42; in the process, the lower slurry suction die 10 will attract the blank layer belonging to the second production cycle to rise back to the zero position and stay, waiting for the instructions of subsequent operations;
- the external power mechanism connected to the receiving tray 50 is activated, and the receiving tray 50 is driven to rise to a specified position at a drop distance from the hot press upper die 41 to stay, the drop distance It is just for the paper-plastic product to drop smoothly, and does not affect the subsequent movement of the hot-pressing upper die 41, and then the third pumping device connected to the hot-pressing upper die 41 stops the suction action and converts to blowing (air supply) ) Function to separate the paper-plastic product from the hot-press upper mold 41, so the finished product P of the paper-plastic product is blown down on the platform of the receiving tray 50 to stay;
- the external power mechanism connected to the hot press upper die 41 and the cold press upper die 30 is started, driving the hot press upper die 41 to move along the guide rail 11 to the hot press Directly above the lower mold 42, and the cold-pressed upper mold 30 also moves synchronously to directly above the lower suction mold 10; at the same time, the external power mechanism connected to the receiving tray 50 drives the receiving tray 50 down Return to the original position, so the finished product P of the paper-plastic product can be taken away and assembled to complete a cycle belonging to the first production cycle.
- the action of taking the finished product P of the paper-plastic product away can be directly taken manually It can be removed automatically by the robot arm; when the cold-pressed upper mold 30 is moved to align with the lower suction mold 10, the lower suction mold 10 can also be allowed to immediately adsorb the blank layer belonging to the second production cycle Ascending, entering the cold-pressing upper mold 30 and closing the mold to squeeze the blank layer for dehydration, and then to perform the subsequent operations of the second production cycle.
- the expected paper-plastic products can be manufactured and shaped, and the production cycle can be greatly shortened, and the relative production time can be greatly saved to reduce the manufacturing cost.
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Abstract
An automatic upward reciprocating pulp suction forming machine for molded pulp products, and a fabrication method. The forming machine is composed of a pulp box (20), a lower pulp suction mold (10), a cold press upper mold (30), a hot press upper mold (41), a hot press lower mold (42) and a material receiving tray (50). When fabricating products, the lower pulp suction mold (10) enters the pulp box (20) to form a blank layer by pulp suction; the lower pulp suction mold (10) rises and clamps with the cold press upper mold (30) to form a preliminary blank product; the lower pulp suction mold (10) suctions the preliminary blank product to be released from the cold press upper mold (30) and drop; the cold press upper mold (30) and the hot press upper mold (41) move laterally along a guide rail (11) to transfer the preliminary blank product for suction by the hot press upper mold (41); then the hot press lower mold (42) rises and clamps with the hot press upper mold (41) to mold the preliminary blank product into a finished product by means of hot pressing; after completion, the hot press lower mold (42) drops back into position, and the hot press upper mold (41) suctions and moves the finished product above the material receiving tray (50); then the material receiving tray (50) rises, and the finished product is released from the hot press upper mold (41) and drops onto the material receiving tray (50); and finally, the material receiving tray (50) drops back into position.
Description
本发明是关于一种纸塑产品吸浆自动成型机及制造方法,尤指一种可以提升制造速度,缩短生产周期,降低制造成本的纸塑产品上往复式吸浆自动成型机及制造方法。The invention relates to an automatic paper pulp forming machine and manufacturing method for paper and plastic products, in particular to a reciprocating automatic pulp forming machine and manufacturing method for paper and plastic products that can increase the manufacturing speed, shorten the production cycle and reduce the manufacturing cost.
目前已有发展以纸浆纤维材料及/或植物纤维材料混合打浆为浆质材料,由吸浆模吸浆附着浆料,再经过热压定型技术制造而成的产品,为了与「塑料产品」区分,一般称之为「纸塑产品」为多,或者称为「模塑产品」或「纸浆模塑产品」,今在本说明书中皆称之为「纸塑产品」。纸塑产品有容易回收再制造再利用的优势,符合环保再利用及节能减碳的潮流,因此快速受到工商业界及大众所接受并乐于采用,纸塑产品经常可见的例如:碗、盘、杯盖、包装材、避震材、垫材等产品都渐有采用,可谓纸塑产品体积上有大有小,各式各样都有。At present, there has been developed a product made by mixing and beating pulp fiber materials and/or plant fiber materials as a pulp material, which is made by a slurry suction mold to attach the slurry, and then undergoes hot-press setting technology, in order to distinguish it from "plastic products" It is generally referred to as "paper-plastic products", or "molded products" or "pulp molded products", and is now referred to as "paper-plastic products" in this specification. Paper and plastic products have the advantage of being easy to recycle, remanufacture and reuse, and are in line with the trend of environmental protection and reuse and energy saving and carbon reduction. Therefore, they are quickly accepted and willing to be adopted by the industry and commerce and the public. Covers, packaging materials, shock-absorbing materials, cushioning materials and other products are gradually adopted. It can be said that the volume of paper and plastic products is large and small, and there are various types.
习知纸塑产品的制造过程,一般基本上必须经过「吸浆成形」、「热压定型」、「成品转移」及「末端整理」多道作业,其中,「吸浆成形」及「热压定型」这二道为纸塑产品主要的制造成型制程,一般必须经由一「吸浆自动成型机」来完成,至于「成品转移」及「末端整理」这二道则是完成纸塑产品的制造成型后,进一步将成品收集并转移给末端整理(例如:切边、检查、包装)的制程。这其中,「吸浆自动成型机」是纸塑产品制造成型的最重要推手,必须要有良好的「吸浆自动成型机」,并搭配适当的制造方法(制程步骤)才能制造成型出优良 的纸塑产品。It is generally known that the manufacturing process of paper-plastic products generally has to go through multiple operations of "suction forming", "hot pressing setting", "finished product transfer" and "end finishing". Among them, "suction forming" and "hot pressing" The two processes of "setting" are the main manufacturing and forming processes of paper and plastic products, and generally must be completed through an "suction automatic molding machine". As for the "finished product transfer" and "end finishing", the two processes are to complete the manufacture of paper and plastic products. After molding, the finished product is collected and transferred to the finishing process (eg, trimming, inspection, packaging). Among them, the "sucking automatic molding machine" is the most important pusher for the manufacture of paper and plastic products. You must have a good "sucking automatic molding machine" and a suitable manufacturing method (process step) to produce a good Paper-plastic products.
习知的吸浆自动成型机,有很多种的构造组成,所搭配的制造方法也颇众。简单来讲,制造成型体积相对较大的纸塑产品,所采用的吸浆自动成型机及制造方法,一定会和制造成型体积相对较小的纸塑产品所采用者相异,因为体积相对较大和体积相对较小这二种纸塑产品,在吸浆方式及时间、挤压方式及时间、热压成型方式及时间上都会有所不同,更简单讲,就是这二种纸塑产品的生产周期一定会不同,因此吸浆自动成型机及制造方法绝对是无法一体适用,必须根据所要制造成型的纸塑产品不同而做适当的调整。The conventional automatic slurry suction molding machine has many kinds of structures, and there are many manufacturing methods. To put it simply, the production of paper-plastic products with relatively large molding volume, the automatic suction molding machine and the manufacturing method used must be different from those used for the production of paper-plastic products with relatively small molding volume, because the volume is relatively large The two types of paper and plastic products, big and relatively small, will differ in the method and time of suction, extrusion and time, and the method and time of hot press molding. More simply, it is the production of these two types of paper and plastic products. The cycle must be different, so the automatic suction molding machine and the manufacturing method cannot be applied in one piece, and the appropriate adjustment must be made according to the different paper-plastic products to be molded.
本申请人专业从事各式吸浆自动成型机的设计制造,以及各种纸塑产品的设计制造工作,经由长时间接触各式吸浆自动成型机及各种纸塑产品的经验,发觉目前习知的各式吸浆自动成型机,应用在制造“轻”、“小”、“薄”的纸塑产品时,存在浪费生产周期的缺失。原因在于目前已知的各式吸浆自动成型机及制造方法都是针对成型厚度中等以上的纸塑产品而设计,有些更是为了纸塑产品的厚度可以加倍而设计,因此当利用习知的吸浆自动成型机来制造厚度轻小薄的纸塑产品时,在吸浆方式及时间、挤压方式及时间、热压成型方式及时间上都会有所过多,累积下来次生产周期就相应无法缩短,造成制造成本相对无法下降的缺失,在时间即金钱的工业时代,努力降低成本已为王道,故发明人对此提出改进,以缩短生产周期。The applicant specializes in the design and manufacture of various types of suction automatic molding machines, as well as the design and manufacture of various paper-plastic products. Through long-term contact with various types of suction automatic molding machines and various paper-plastic products, I found that the current practice Known various types of suction automatic molding machines are used to manufacture "light", "small" and "thin" paper and plastic products, and there is a lack of wasteful production cycles. The reason is that the various known automatic suction molding machines and manufacturing methods are designed for forming paper and plastic products with a medium thickness or more, and some are designed to double the thickness of paper and plastic products, so when using the conventional When the automatic suction molding machine is used to manufacture light and thin paper and plastic products, there will be too much in the suction method and time, extrusion method and time, hot press molding method and time, and the cumulative production cycle will be corresponding Unable to shorten, resulting in the lack of manufacturing costs can not be reduced, in the industrial age of time is money, efforts to reduce costs have been king, so the inventor proposed improvements to shorten the production cycle.
【发明内容】[Invention content]
本发明的目的是:1、提供一种构造及制程全新的纸塑产品上往复式吸浆自动成型机及制造方法。2、提供一种可以提升制造速度,缩短生产周期,降低制造成本的纸塑产品上往复式吸浆自动成型机及制造方法。The purpose of the present invention is: 1. To provide a reciprocating suction automatic forming machine and manufacturing method for a paper-plastic product with a completely new structure and manufacturing process. 2. To provide a reciprocating suction automatic forming machine and manufacturing method for paper-plastic products that can increase the manufacturing speed, shorten the production cycle, and reduce the manufacturing cost.
为达成上述目的,本发明请求保护一种纸塑产品上往复式吸浆自动成型机,包括有:一浆箱,内部容装浆料,顶面为开口状;一下吸浆模,受装设支持而存在于该浆箱的顶面开口处,该下吸浆模的模面朝上,归零状态时该下吸浆模的模面高于该浆箱的浆料面,该下吸浆模受一外在动力机构带动可于需要时做直立上下位移动作,该下吸浆模与一第一抽送装置连接,可接受该第一抽送装置的抽吸作用或吹送作用;一冷压上模,挂设于一导轨上而存在于该下吸浆模的上方位置,该冷压上模的模面朝下,该冷压上模的模面与该下吸浆模的模面为形状对称,该冷压上模受一外在动力机构带动可于需要时沿着该导轨做水平横向位移动作,该冷压上模与一第二抽送装置连接,可接受该第二抽送装置的抽吸作用或吹送作用;一热压上模,与该冷压上模间定距连接共同挂设于该导轨上,该热压上模与该冷压上模受同一外在动力机构带动而共同沿着该导轨做水平横向位移动作,该热压上模的模面朝下,该热压上模的模面与该冷压上模的模面为形状相同,该热压上模与一第四抽送装置连接,可接受该第四抽送装置的抽吸作用或吹送作用;一热压下模,设置于该浆箱另一侧的另一平台上,该热压下模的模面朝上,该热压下模的模面与该热压上模的模面为形状对称,该热压下模受一外在动力机构带动可于需要时做直立上下位移动作,该热压下模与一第五抽送装置连接,可接受该第五抽送装置的抽吸作用或吹送作用;及一接料盘,与该热压下模设置于同侧,并存在于该热压下模外部,该接料盘受一外在动力机构带动可于需要时做直立上下位移动作,该接料盘主要是有一平台,供接受纸塑产品的成品停留。In order to achieve the above object, the present invention claims a reciprocating automatic suction molding machine for paper-plastic products, which includes: a pulp box, containing slurry inside, and the top surface is open; a suction suction mold is installed Supported and present at the opening of the top surface of the slurry box, the mold surface of the lower suction mold is facing upward, and the mold surface of the lower suction mold is higher than the slurry surface of the pulp box when the state is zero, the lower suction slurry The mold is driven by an external power mechanism to make up and down displacement when needed. The lower slurry suction mold is connected to a first pumping device, which can accept the suction or blowing effect of the first pumping device; The mold is hung on a guide rail and exists above the lower suction mold. The mold surface of the cold-pressed upper mold faces downward. The mold surface of the cold-pressed upper mold and the mold surface of the lower suction mold are in shape Symmetrical, the cold-pressed upper die is driven by an external power mechanism to perform horizontal and horizontal displacement along the guide rail when needed. The cold-pressed upper die is connected to a second pumping device to accept the pumping of the second pumping device Suction or blowing; a hot press upper mold, which is connected to the cold press upper mold at a fixed distance and is jointly hung on the guide rail. The hot press upper mold and the cold press upper mold are driven by the same external power mechanism A horizontal lateral displacement action is performed along the guide rail, and the mold surface of the hot-press upper mold faces downward. The mold surface of the hot-press upper mold and the cold-press upper mold have the same shape. Four pumping devices are connected to accept the pumping or blowing effect of the fourth pumping device; a hot-pressing lower die is set on another platform on the other side of the slurry box, and the die surface of the hot-pressing lower die faces upward , The die surface of the hot press lower die and the die surface of the hot press upper die are symmetrical in shape. The hot press lower die is driven by an external power mechanism to perform an up and down displacement action when needed. A fifth pumping device is connected to accept the suction or blowing effect of the fifth pumping device; and a receiving tray is provided on the same side as the hot-press lower die and exists outside the hot-press lower die. The material tray is driven by an external power mechanism to perform up and down displacement when needed. The material receiving tray mainly has a platform for receiving the finished products of paper and plastic products.
本发明同时请求保护一种纸塑产品上往复式吸浆自动成型机制造方法,是运用上述的纸塑产品上往复式吸浆自动成型机,再实行如下步骤:The present invention also claims a method for manufacturing a reciprocating suction automatic molding machine for paper-plastic products, which uses the above-mentioned automatic reciprocating suction molding machine for paper-plastic products, and then implements the following steps:
(1).启动该下吸浆模所连接的外在动力机构,带动该下吸浆模下降沉浸入该浆箱的浆料内,并通过所连接的第一抽送装置开始吸浆,以在该下吸浆模的模面上形成一胚料层;(1). Start the external power mechanism connected to the lower suction mold, drive the lower suction mold to descend and immerse into the slurry of the pulp box, and start suction through the connected first pumping device, in order to A blank layer is formed on the mold surface of the lower suction mold;
(2).吸浆时间一到,该下吸浆模吸附住该胚料层上移离开浆面回到归零位置,过程中,该第一抽送装置持续抽吸作用,使该胚料层逐渐脱水降湿;(2) When the suction time is up, the lower suction mold adsorbs the blank layer and moves up away from the pulp surface to return to the zero position. During the process, the first pumping device continues the suction function to make the blank layer Gradually dehydrate and dehumidify;
(3).启动该下吸浆模所连接的外在动力机构,带动该下吸浆模吸附住该胚料层上升,进入该冷压上模内合模挤压该胚料层脱水,过程中该冷压上模所连接的第二抽送装置也启动抽吸作用,使该胚料层脱水降湿成为一初胚品,当合模挤压时间一到,该冷压上模所连接的第二抽送装置停止抽吸作用,转换成吹送作用,使该初胚品与该冷压上模间脱开,该下吸浆模所连接的第一抽送装置则仍进行抽吸作用以吸附住该初胚品;(3). Start the external power mechanism connected to the lower suction mold, drive the lower suction mold to attract the blank layer to rise, enter the cold press upper mold, close the mold and squeeze the blank layer to dehydrate, the process The second pumping device connected to the cold-pressed upper die also activates the suction function to dehydrate and dehumidify the blank layer into an initial embryo. When the mold closing time is reached, the cold-pressed upper die is connected The second pumping device stops the pumping action and converts it into a blowing action to disengage the initial embryo from the cold-pressed upper mold. The first pumping device connected to the lower suction mold still performs the pumping action to attract The initial embryo product;
(4).令该下吸浆模吸附住该初胚品脱开该冷压上模并下降一距离,随即启动该冷压上模所连接的外在动力机构,带动该冷压上模及该热压上模共同沿着该导轨横向移动,直到该热压上模对正该下吸浆模止;(4). Let the lower suction mold absorb the initial embryonic product, disengage the cold press upper mold and drop a distance, then start the external power mechanism connected to the cold press upper mold to drive the cold press upper mold and The hot pressing upper mold moves laterally along the guide rail until the hot pressing upper mold is aligned with the lower slurry suction mold;
(5).该下吸浆模带动该初胚品上升,进入该热压上模内合模,随即该热压上模通过所连接的第三抽送装置开启抽吸作用以吸附住该初胚品,同时该下吸浆模停止抽吸作用,转换成吹送作用,使该初胚品与该下吸浆模间脱开;(5). The lower suction mold drives the initial embryo to rise, enter the hot press upper mold and close the mold, and then the hot press upper mold opens the suction effect through the connected third pumping device to adsorb the initial embryo At the same time, the suction effect of the lower suction mold is stopped, and it is converted into a blowing function, so that the initial embryo product is separated from the lower suction mold;
(6).该下吸浆模脱开该热压上模,并下降回到归零位置,过程中,该热压上模吸附住该初胚品沿着该导轨反向移动回位到该热压下模正上方,同时该冷压上模也随同沿着该导轨回位到该下吸浆模正上方;(6). The lower suction mold releases the hot-press upper mold and descends back to the zero position. During the process, the hot-press upper mold attracts the initial embryo along the guide rail and moves back to the position. The hot press lower mold is directly above, and the cold press upper mold is also returned along the guide rail to be directly above the lower slurry suction mold;
(7).启动该热压下模所连接的外在动力机构,带动该热压下模上升与该热压上模内合模,随即该热压上模与该热压下模共同对该初胚品进行热压定型作 业,使该初胚品干燥成为一纸塑产品,过程中,该第三、四抽送装置皆启动抽吸作用造成热循环,使该初胚品尽速干燥成为纸塑产品;(7). Start the external power mechanism connected to the hot-press lower die, drive the hot-press lower die to rise and close the inner die of the hot-press upper die, then the hot-press upper die and the hot-press lower die jointly The preliminary embryos are hot-pressed and shaped to dry the preliminary embryos into a paper-plastic product. In the process, the third and fourth pumping devices all start the suction function to cause a thermal cycle, so that the preliminary embryos are dried into paper as soon as possible. Plastic products
(8).热压定型作业时间一到,该热压上模仍吸附住该纸塑产品,该热压下模所连接的第四抽送装置则停止抽吸作用,转换成吹送作用,使该纸塑产品与该热压下模间脱开,然后该热压下模向下移动回位;随即该冷压上模与该热压上模所共同连接的外在动力机构启动,带动该热压上模沿着该导轨移动到该接料盘正上方,同时该冷压上模也跟随同步移动到该热压下模正上方;(8). When the time for hot press setting is up, the hot press upper mold still absorbs the paper-plastic product, and the fourth pumping device connected to the hot press lower mold stops the suction function and converts it into a blowing function to make the The paper-plastic product is disengaged from the hot-pressing lower mold, and then the hot-pressing lower mold is moved down to return to position; then the external power mechanism connected to the cold-pressing upper mold and the hot-pressing upper mold is started to drive the heat The pressing upper mold moves along the guide rail to directly above the receiving tray, and at the same time, the cold pressing upper mold also moves synchronously to directly above the hot pressing lower mold;
(9).启动该接料盘所连接的外在动力机构,带动该接料盘上升到距该热压上模一掉落距离的指定位置停留,该掉落距离恰可供该纸塑产品顺利掉落,且不影响该热压上模后续离开的动作,随即该热压上模所连接的第三抽送装置停止抽吸作用,转换成吹送作用,使该纸塑产品与该热压上模间脱开,因此该纸塑产品的成品即被吹落于该接料盘的平台上停留;(9). Start the external power mechanism connected to the receiving tray, and drive the receiving tray to a specified position with a drop distance from the hot press upper die to stay, the drop distance is just for the paper-plastic product It drops smoothly and does not affect the subsequent movement of the hot-press upper die, and then the third pumping device connected to the hot-press upper die stops the suction function and converts into a blowing function, so that the paper-plastic product and the hot press The mold is disengaged, so the finished product of the paper-plastic product is blown down on the platform of the receiving tray;
(10).该热压上模与该冷压上模所共同连接的外在动力机构启动,带动该热压上模沿着该导轨移动到该热压下模正上方,同时该冷压上模也跟随同步移动到该下吸浆模正上方;过程的同时,该接料盘所连接的外在动力机构带动该接料盘下降回到原位,因此即可将该纸塑产品的成品取离而集合,完成一轮属于第一生产周期的循环。(10). The external power mechanism connected by the hot press upper mold and the cold press upper mold is started, driving the hot press upper mold to move along the guide rail to the hot press lower mold directly above, while the cold press upper The mold also moves synchronously to the top of the lower suction mold; at the same time, the external power mechanism connected to the receiving tray drives the receiving tray down to the original position, so the finished product of paper and plastic can be completed Take away and gather to complete a cycle that belongs to the first production cycle.
上述纸塑产品上往复式吸浆自动成型机制造方法中,当该热压上模与该热压下模合模进行热压定型作业时,该下吸浆模可再度沉浸入该浆箱内吸浆,以在该下吸浆模的模面上吸附形成一属于第二生产周期的胚料层,当吸浆时间一到,该下吸浆模即吸附住该属于第二生产周期的胚料层上升回到归零位置停留,等待后续作业的指令。In the manufacturing method of the above paper-plastic product upper reciprocating slurry suction automatic molding machine, when the hot press upper die and the hot press lower die are closed to perform hot press setting operation, the lower suction die can be immersed again into the pulp box Suction, to adsorb on the mold surface of the lower suction mold to form a blank layer belonging to the second production cycle, when the suction time is up, the lower suction mold will adsorb the embryo belonging to the second production cycle The material layer rises back to the zero position and stays, waiting for the instructions of subsequent operations.
上述纸塑产品上往复式吸浆自动成型机制造方法中,当该冷压上模移动回到对正该下吸浆模时,更可令该下吸浆模吸附住该属于第二生产周期的胚料层上升,进入该冷压上模内合模挤压该胚料层脱水,并随即进行第二生产周期的后续作业。In the manufacturing method of the above paper-plastic product upper reciprocating slurry suction automatic forming machine, when the cold-pressed upper die moves back to align with the lower slurry suction die, the lower slurry suction die can be attracted to belong to the second production cycle The blank layer rises, enters the cold press upper mold, closes the mold, squeezes the blank layer to dehydrate, and then performs the subsequent operations of the second production cycle.
本发明的优点及有益效果在于:本发明可以大幅缩短生产周期,相对的可以大幅节省生产时间,以降低制造成本。The advantages and beneficial effects of the present invention are: the present invention can greatly shorten the production cycle, and relatively can greatly save the production time to reduce the manufacturing cost.
图1所示是本发明中纸塑产品上往复式吸浆自动成型机的构造组成示意图。Fig. 1 is a schematic diagram showing the structure of a reciprocating suction automatic molding machine for paper-plastic products in the present invention.
图2~11所示是本发明中纸塑产品上往复式吸浆自动成型机制造方法连续步骤示意图。Figures 2 to 11 are schematic diagrams showing the continuous steps of the manufacturing method of the reciprocating suction automatic molding machine for paper-plastic products in the present invention.
自动成型机1 下吸浆模10 导轨11 Automatic molding machine 1 Lower suction mold 10 Guide rail 11
浆箱20 冷压上模30 热压上模41 Headbox 20 Cold-press upper die 30 Hot-press upper die 41
热压下模42 接料盘50 成品PHot-pressing lower die 42 Receiving tray 50 Finished product P Finished product P
本发明区分有一种纸塑产品上往复式吸浆自动成型机,及一种纸塑产品上往复式吸浆自动成型机制造方法,依序说明如后。The present invention distinguishes between a reciprocating automatic suction molding machine for paper-plastic products and a manufacturing method of an automatic reciprocating suction molding machine for paper-plastic products, which will be explained in order as follows.
本发明所请求保护的“纸塑产品上往复式吸浆自动成型机”整体构造组成如图1所示,为一种特别适用于制造出纸塑产品的自动成型机1,构造组成上主要包括有:The overall structural composition of the "reciprocating automatic suction molding machine for paper and plastic products" claimed in the present invention is shown in FIG. 1, which is an automatic molding machine 1 particularly suitable for manufacturing paper and plastic products. The structural composition mainly includes Have:
一浆箱20,内部容装浆料,顶面为开口状;A slurry box 20, which contains slurry inside, and the top surface is open;
一下吸浆模10,受装设支持而存在于该浆箱20的顶面开口处,该下吸浆模10的模面朝上,归零状态(或称起始状态)时,该下吸浆模10的模面高于该 浆箱20的浆料面,该下吸浆模10的模面为外凸,该下吸浆模10受一外在动力机构(例如动力缸体,但不受限)带动而可于需要时做直立上下位移动作,该下吸浆模10与一第一抽送装置连接,可接受该第一抽送装置的抽吸(真空)作用或吹送(送风)作用;The suction suction mold 10 is supported by the installation and exists at the opening of the top surface of the pulp box 20. The mold surface of the lower suction suction mold 10 faces upward. When it is in the zero state (or initial state), the suction The mold surface of the slurry mold 10 is higher than the slurry surface of the slurry box 20. The mold surface of the lower suction mold 10 is convex. The lower suction mold 10 is subjected to an external power mechanism (such as a power cylinder, but not Restricted) It can be driven to move up and down when necessary. The lower suction mold 10 is connected to a first pumping device, which can accept the suction (vacuum) or blowing (blowing) effect of the first pumping device ;
一冷压上模30,挂设于一导轨11上,归零状态(或称起始状态)时,存在于对正该下吸浆模10的上方位置,该冷压上模30的模面朝下,该冷压上模30的模面与该下吸浆模10的模面为形状对称,故该冷压上模30的模面为内凹,该冷压上模30受一外在动力机构带动而可于需要时沿着该导轨11做水平横向位移动作,该冷压上模30与一第二抽送装置连接,可接受该第二抽送装置的抽吸(真空)作用或吹送(送风)作用;A cold-pressed upper die 30, which is hung on a guide rail 11 and exists in a position above the lower slurry suction die 10 when it is in the zero state (or initial state), the die surface of the cold-pressed upper die 30 Downward, the mold surface of the cold-pressed upper mold 30 and the mold surface of the lower suction mold 10 are symmetrical in shape, so the mold surface of the cold-pressed upper mold 30 is concave, and the cold-pressed upper mold 30 is subjected to an external Driven by the power mechanism, it can perform horizontal and horizontal displacement along the guide rail 11 when needed. The cold-pressed upper die 30 is connected to a second pumping device, which can accept the suction (vacuum) action or blowing of the second pumping device ( Air supply)
一热压上模41,与该冷压上模30间定距连接而共同挂设于该导轨11上,该热压上模41与该冷压上模30会受同一外在动力机构带动而共同沿着该导轨11做水平横向位移动作,该热压上模41的模面朝下,该热压上模41的模面与该冷压上模30的模面为形状相同,故该热压上模41的模面为内凹,该热压上模41与一第三抽送装置连接,可接受该第三抽送装置的抽吸(真空)作用或吹送(送风)作用;A hot-press upper die 41 is connected to the cold-press upper die 30 at a fixed distance and jointly hanged on the guide rail 11. The hot-press upper die 41 and the cold-press upper die 30 are driven by the same external power mechanism Along with the guide rail 11, the horizontal and lateral displacement actions are performed together. The mold surface of the hot press upper mold 41 faces downward. The mold surface of the hot press upper mold 41 and the cold press upper mold 30 have the same shape, so the heat The die surface of the press upper die 41 is concave, and the hot press upper die 41 is connected to a third pumping device, which can accept the suction (vacuum) or blowing (blowing) effect of the third pumping device;
一热压下模42,设置于该浆箱20一侧(例如右侧)较该浆箱20为高的一平台上,该热压下模42的模面朝上且对正该热压上模41,该热压下模42的模面与该热压上模41的模面为形状对称,故该热压下模42的模面为外凸,该热压下模42受一外在动力机构(例如动力缸体,但不受限)带动而可于需要时做直立上下位移动作,该热压下模42与一第四抽送装置连接,可接受该第四抽送装置的抽吸(真空)作用或吹送(送风)作用;A hot-pressing lower die 42 is disposed on a platform on the side (for example, the right side) of the slurry box 20 higher than the slurry box 20, and the die surface of the hot-pressing lower die 42 faces upward and is aligned with the hot-pressing upper The mold 41, the mold surface of the hot press lower mold 42 and the mold surface of the hot press upper mold 41 are symmetrical in shape, so the mold surface of the hot press lower mold 42 is convex, and the hot press lower mold 42 is subjected to an external Powered by a power mechanism (such as a power cylinder, but not limited), it can move up and down when needed. The hot-press lower die 42 is connected to a fourth pumping device, which can accept the suction of the fourth pumping device ( Vacuum) function or blowing (air supply) function;
一接料盘50,与该热压下模42设置于同一平台上,并存在于该热压下模42外部,该接料盘50受一外在动力机构(例如动力缸体,但不受限)带动而可于需要时做直立上下位移动作,该接料盘50主要是有一平台,供接受纸塑产品的成品停留。A receiving tray 50 is arranged on the same platform as the hot-pressing lower die 42 and exists outside the hot-pressing lower die 42, the receiving tray 50 is subject to an external power mechanism (such as a power cylinder, but not limited) ) Driven to make up and down displacement when needed. The receiving tray 50 mainly has a platform for receiving the finished products of paper and plastic products.
上述构造即组成本发明所请求保护的纸塑产品上往复式吸浆自动成型机,其中,所提及的外在动力机构及第一、二、三、四、五抽送装置因皆非本发明的主要构成,且其作用明显可成立,故未示于图,以免附图过于繁杂难辨。The above-mentioned structure constitutes the automatic reciprocating suction forming machine for paper-plastic products claimed in the present invention, in which the mentioned external power mechanism and the first, second, third, fourth and fifth pumping devices are not the present invention The main structure of the, and its role can be clearly established, so it is not shown in the drawings, so as not to make the drawings too complicated and difficult to distinguish.
根据上述纸塑产品上往复式吸浆自动成型机的构造组成,本发明同时请求保护一种纸塑产品上往复式吸浆自动成型机制造方法,是运用上述的纸塑产品上往复式吸浆自动成型机,再实行如下步骤:According to the structure and composition of the above-mentioned automatic reciprocating suction molding machine on paper and plastic products, the present invention also claims a method for manufacturing a reciprocating suction automatic molding machine on paper and plastic products, which uses the above-mentioned reciprocating suction slurry on paper and plastic products Automatic molding machine, and then implement the following steps:
1.如图2所示,启动该下吸浆模10所连接的外在动力机构,带动该下吸浆模10下降沉浸入该浆箱20的浆料内,并通过所连接的第一抽送装置开始吸浆,以在该下吸浆模10的模面上形成一胚料层;1. As shown in FIG. 2, the external power mechanism connected to the lower suction mold 10 is started, and the lower suction mold 10 is driven to descend and immerse into the slurry of the pulp box 20, and is pumped through the connected first The device starts to suck the slurry to form a blank layer on the mold surface of the lower slurry suction mold 10;
2.如图3所示,当吸浆时间一到,该下吸浆模10吸附住该胚料层上移离开浆面回到归零位置(该浆箱20的顶面开口处);过程中,该第一抽送装置持续抽吸作用,使该胚料层逐渐脱水降湿;2. As shown in FIG. 3, when the suction time is up, the lower suction mold 10 adsorbs the blank layer and moves up away from the pulp surface to return to the zero position (the opening of the top surface of the pulp box 20); process In the process, the first pumping device continues to pump to gradually dehydrate and dehydrate the embryo layer;
3.如图4所示,启动该下吸浆模10所连接的外在动力机构,带动该下吸浆模10吸附住该胚料层上升,进入该冷压上模30内合模挤压该胚料层脱水,过程中该冷压上模30所连接的第二抽送装置也启动抽吸作用,助使该胚料层逐渐脱水降湿,当合模挤压时间一到,该胚料层已降湿成为一初胚品,随即该冷压上模30所连接的第二抽送装置停止抽吸作用,转换成吹送(送风)作用,使该初胚品与该冷压上模30间脱开,该下吸浆模10所连接的第一抽送装置则仍进行 抽吸作用以吸附住该初胚品;3. As shown in FIG. 4, the external power mechanism connected to the lower suction mold 10 is started, and the lower suction mold 10 is driven to attract the blank layer to rise and enter the cold press upper mold 30 to close the mold and squeeze The blank layer is dehydrated. During the process, the second pumping device connected to the cold-pressed upper mold 30 also activates the suction function, helping to gradually dehydrate the blank layer. When the mold closing time is reached, the blank The layer has been dehumidified to become a preliminary embryo, and then the second pumping device connected to the cold-press upper mold 30 stops the suction function and converts into a blowing (blowing) function, so that the preliminary embryo and the cold-press upper mold 30 When it is disconnected, the first pumping device connected to the lower suction mold 10 still performs suction to attract the initial embryo;
4.如图5所示,令该下吸浆模10吸附住该初胚品脱开该冷压上模30并下降一距离,随即启动该冷压上模30所连接的外在动力机构,带动该冷压上模30及该热压上模41共同沿着该导轨11横向移动,直到该热压上模41向下对正该下吸浆模10即停止;4. As shown in FIG. 5, let the lower suction mold 10 absorb the initial embryonic product to disengage the cold-pressed upper mold 30 and drop a distance, and then start the external power mechanism connected to the cold-pressed upper mold 30, Drive the cold-pressed upper mold 30 and the hot-pressed upper mold 41 to move laterally along the guide rail 11 until the hot-pressed upper mold 41 is directed downward to the lower slurry suction mold 10 to stop;
5.如图6所示,该下吸浆模10带动该初胚品上升,进入该热压上模41内合模,随即该热压上模41通过所连接的第三抽送装置开启抽吸作用以吸附住该初胚品,同时该下吸浆模10停止抽吸作用,转换成吹送(送风)作用,使该初胚品与该下吸浆模10间脱开;5. As shown in FIG. 6, the lower suction mold 10 drives the initial embryo to rise, enters the hot press upper mold 41 and closes the mold, and then the hot press upper mold 41 starts suction through the connected third pumping device It acts to attract the primary embryo, and at the same time, the lower suction mold 10 stops the suction effect and converts into a blowing (air supply) role, so that the initial embryo is separated from the lower suction mold 10;
6.如图7所示,该下吸浆模10脱开该热压上模41,并下降回到归零位置(该浆箱20的顶面开口处),过程中,该热压上模41吸附住该初胚品沿着该导轨11反向移动回位到该热压下模42正上方,同时该冷压上模30也随同沿着该导轨11回位到该下吸浆模10正上方;6. As shown in FIG. 7, the lower suction mold 10 disengages the hot-press upper mold 41 and descends back to the zero position (at the opening of the top surface of the pulp box 20 ). During the process, the hot-press upper mold 41 adsorbs the primary embryo along the guide rail 11 and moves back to the top of the hot-pressing lower mold 42, and the cold-pressing upper mold 30 also returns to the lower suction mold 10 along the guide rail 11 Directly above;
7.如图8所示,启动该热压下模42所连接的外在动力机构,带动该热压下模42上升进入该热压上模41内合模,此时该初胚品即介于该热压上模41与该热压下模41间,随即该热压上模41与该热压下模42共同对该初胚品进行热压定型作业一段时间,使该初胚品完全干燥成为一纸塑产品,过程中,该第三、四抽送装置皆启动抽吸作用造成热循环,使该初胚品尽速干燥成为纸塑产品;在进行热压定型作业的同时中,并可令该下吸浆模10再度沉浸入该浆箱20内吸浆,以在该下吸浆模10的模面上形成一胚料层,该下吸浆模10的再度吸浆是属于另一(第二)生产周期,亦即在此时,该第一生产周期仍在进行,而第二生产周期即已经展开;7. As shown in FIG. 8, the external power mechanism connected to the hot-pressing lower die 42 is activated to drive the hot-pressing lower die 42 into the hot-pressing upper die 41 to close the mold. Between the hot-pressing upper die 41 and the hot-pressing lower die 41, the hot-pressing upper die 41 and the hot-pressing lower die 42 jointly perform hot press setting operation on the preliminary embryo for a period of time to make the preliminary embryo complete Drying into a paper-plastic product. During the process, the third and fourth pumping devices start the suction function to cause thermal circulation, so that the initial embryo can be dried as soon as possible into a paper-plastic product; The lower suction mold 10 can be immersed again into the slurry box 20 to suck the slurry to form a blank layer on the mold surface of the lower suction mold 10. The re-suction of the lower suction mold 10 belongs to another One (second) production cycle, that is, at this time, the first production cycle is still in progress, and the second production cycle has already begun;
8.如图9所示,当热压定型作业时间一到,该热压上模41所连接的第三抽送装置仍启动抽吸作用,以吸附住该纸塑产品,同时该热压下模42所连接的第四抽送装置启动吹送(送风)作用,以使该纸塑产品与该热压下模42间脱开,然后该热压下模42向下移动回位;随即该冷压上模30与该热压上模41所共同连接的外在动力机构启动,带动该热压上模41沿着该导轨11移动到该接料盘50正上方,同时该冷压上模30也跟随同步移动到该热压下模42正上方;过程中,该下吸浆模10会吸附住该属于第二生产周期的胚料层上升回到归零位置停留,等待后续作业的指令;8. As shown in FIG. 9, when the operation time of the hot press setting is over, the third pumping device connected to the hot press upper mold 41 still activates the suction function to attract the paper-plastic product while the hot press lower mold The fourth pumping device connected to 42 starts the blowing (blowing) function to disengage the paper-plastic product from the hot-pressing lower die 42, and then the hot-pressing lower die 42 moves downward back to position; then the cold pressing The external power mechanism connected to the upper die 30 and the hot press upper die 41 is activated, driving the hot press upper die 41 to move along the guide rail 11 to directly above the receiving tray 50, and the cold press upper die 30 is also Follow the synchronous movement to the top of the hot pressing lower die 42; in the process, the lower slurry suction die 10 will attract the blank layer belonging to the second production cycle to rise back to the zero position and stay, waiting for the instructions of subsequent operations;
9.如图10所示,启动该接料盘50所连接的外在动力机构,带动该接料盘50上升到距该热压上模41一掉落距离的指定位置停留,该掉落距离恰可供该纸塑产品顺利掉落,且不影响该热压上模41后续离开的动作,随即该热压上模41所连接的第三抽送装置停止抽吸作用,转换成吹送(送风)作用,使该纸塑产品与该热压上模41间脱开,因此该纸塑产品的成品P即被吹落于该接料盘50的平台上停留;9. As shown in FIG. 10, the external power mechanism connected to the receiving tray 50 is activated, and the receiving tray 50 is driven to rise to a specified position at a drop distance from the hot press upper die 41 to stay, the drop distance It is just for the paper-plastic product to drop smoothly, and does not affect the subsequent movement of the hot-pressing upper die 41, and then the third pumping device connected to the hot-pressing upper die 41 stops the suction action and converts to blowing (air supply) ) Function to separate the paper-plastic product from the hot-press upper mold 41, so the finished product P of the paper-plastic product is blown down on the platform of the receiving tray 50 to stay;
10.如图11所示,最后,该热压上模41与该冷压上模30所共同连接的外在动力机构启动,带动该热压上模41沿着该导轨11移动到该热压下模42正上方,同时该冷压上模30也跟随同步移动到该下吸浆模10正上方;过程的同时,该接料盘50所连接的外在动力机构带动该接料盘50下降回到原位,因此即可将该纸塑产品的成品P取离而集合,以完成一轮属于第一生产周期的循环,将该纸塑产品的成品P取离的动作可由人工手动直接取离或由机械手臂自动取离;在该冷压上模30移动到对正该下吸浆模10时,也可随即令该下吸浆模10吸附住该属于第二生产周期的胚料层上升,进入该冷压上模30内合模挤压该胚料层 脱水,并随即进行第二生产周期的后续作业。10. As shown in FIG. 11, finally, the external power mechanism connected to the hot press upper die 41 and the cold press upper die 30 is started, driving the hot press upper die 41 to move along the guide rail 11 to the hot press Directly above the lower mold 42, and the cold-pressed upper mold 30 also moves synchronously to directly above the lower suction mold 10; at the same time, the external power mechanism connected to the receiving tray 50 drives the receiving tray 50 down Return to the original position, so the finished product P of the paper-plastic product can be taken away and assembled to complete a cycle belonging to the first production cycle. The action of taking the finished product P of the paper-plastic product away can be directly taken manually It can be removed automatically by the robot arm; when the cold-pressed upper mold 30 is moved to align with the lower suction mold 10, the lower suction mold 10 can also be allowed to immediately adsorb the blank layer belonging to the second production cycle Ascending, entering the cold-pressing upper mold 30 and closing the mold to squeeze the blank layer for dehydration, and then to perform the subsequent operations of the second production cycle.
经过以上步骤一一进行后,所预期的纸塑产品即可制造成型,且可以大幅缩短生产周期,相对的可以大幅节省生产时间,以降低制造成本。After the above steps are carried out one by one, the expected paper-plastic products can be manufactured and shaped, and the production cycle can be greatly shortened, and the relative production time can be greatly saved to reduce the manufacturing cost.
Claims (4)
- 一种纸塑产品上往复式吸浆自动成型机,其特征在于,包括有:An automatic reciprocating suction forming machine for paper-plastic products, which is characterized by comprising:一浆箱,内部容装浆料,顶面为开口状;A slurry box, containing slurry inside, the top surface is open;一下吸浆模,受装设支持而存在于该浆箱的顶面开口处,该下吸浆模的模面朝上,归零状态时该下吸浆模的模面高于该浆箱的浆料面,该下吸浆模受一外在动力机构带动于需要时做直立上下位移动作,该下吸浆模与一第一抽送装置连接,接受该第一抽送装置的抽吸作用或吹送作用;The suction suction mold is supported by the installation and exists at the opening of the top surface of the pulp box. The mold surface of the lower suction mold is facing upward. When it is in the zero state, the mold surface of the lower suction mold is higher than that of the pulp box. On the slurry surface, the lower suction mold is driven by an external power mechanism to perform up and down displacement when needed. The lower suction mold is connected to a first pumping device to accept the suction or blowing of the first pumping device effect;一冷压上模,挂设于一导轨上而存在于该下吸浆模的上方位置,该冷压上模的模面朝下,该冷压上模的模面与该下吸浆模的模面为形状对称,该冷压上模受一外在动力机构带动于需要时沿着该导轨做水平横向位移动作,该冷压上模与一第二抽送装置连接,接受该第二抽送装置的抽吸作用或吹送作用;A cold-pressed upper mold is hung on a guide rail and exists above the lower suction mold. The mold surface of the cold-pressed upper mold faces downward. The mold surface of the cold-pressed upper mold and the lower suction mold The die surface is symmetrical in shape. The cold-pressed upper die is driven by an external power mechanism to perform horizontal and horizontal displacement along the guide rail when needed. The cold-pressed upper die is connected to a second pumping device to accept the second pumping device Suction or blowing effect;一热压上模,与该冷压上模间定距连接共同挂设于该导轨上,该热压上模与该冷压上模受同一外在动力机构带动而共同沿着该导轨做水平横向位移动作,该热压上模的模面朝下,该热压上模的模面与该冷压上模的模面为形状相同,该热压上模与一第四抽送装置连接,接受该第四抽送装置的抽吸作用或吹送作用;A hot press upper die is fixedly connected with the cold press upper die at a fixed distance and is jointly hung on the guide rail. The hot press upper die and the cold press upper die are driven by the same external power mechanism to make the horizontal along the guide rail Lateral displacement action, the mold surface of the hot press upper mold is facing down, the mold surface of the hot press upper mold and the cold press upper mold have the same shape, and the hot press upper mold is connected to a fourth pumping device to accept The suction or blowing effect of the fourth pumping device;一热压下模,设置于该浆箱另一侧的另一平台上,该热压下模的模面朝上,该热压下模的模面与该热压上模的模面为形状对称,该热压下模受一外在动力机构带动于需要时做直立上下位移动作,该热压下模与一第五抽送装置连接,接受该第五抽送装置的抽吸作用或吹送作用;及A hot-pressing lower mold is arranged on another platform on the other side of the headbox, the mold surface of the hot-pressing lower mold faces upward, and the mold surface of the hot-pressing lower mold and the hot-pressing upper mold are shaped Symmetrical, the hot-pressing lower die is driven by an external power mechanism to perform up and down displacement when needed. The hot-pressing lower die is connected to a fifth pumping device to accept the suction or blowing effect of the fifth pumping device; and一接料盘,与该热压下模设置于同侧,并存在于该热压下模外部,该接料 盘受一外在动力机构带动于需要时做直立上下位移动作,该接料盘是有一平台,供接受纸塑产品的成品停留。A receiving tray is arranged on the same side as the hot-pressing lower die and exists outside the hot-pressing lower die. The receiving tray is driven by an external power mechanism to perform up and down displacement when required. The receiving tray is There is a platform for receiving finished products of paper and plastic products.
- 一种纸塑产品上往复式吸浆自动成型机制造方法,该纸塑产品上往复式吸浆自动成型机,其特征在于,包括有:A method for manufacturing an automatic reciprocating slurry suction molding machine on paper-plastic products. The reciprocating slurry suction automatic molding machine on paper-plastic products is characterized in that it includes:一浆箱,内部容装浆料,顶面为开口状;A slurry box, containing slurry inside, the top surface is open;一下吸浆模,受装设支持而存在于该浆箱的顶面开口处,该下吸浆模的模面朝上,归零状态时该下吸浆模的模面高于该浆箱的浆料面,该下吸浆模受一外在动力机构带动于需要时做直立上下位移动作,该下吸浆模与一第一抽送装置连接,接受该第一抽送装置的抽吸作用或吹送作用;The suction suction mold is supported by the installation and exists at the opening of the top surface of the pulp box. The mold surface of the lower suction mold is facing upward. When it is in the zero state, the mold surface of the lower suction mold is higher than that of the pulp box. On the slurry surface, the lower suction mold is driven by an external power mechanism to perform up and down displacement when needed. The lower suction mold is connected to a first pumping device to accept the suction or blowing of the first pumping device effect;一冷压上模,挂设于一导轨上而存在于该下吸浆模的上方位置,该冷压上模的模面朝下,该冷压上模的模面与该下吸浆模的模面为形状对称,该冷压上模受一外在动力机构带动于需要时沿着该导轨做水平横向位移动作,该冷压上模与一第二抽送装置连接,接受该第二抽送装置的抽吸作用或吹送作用;A cold-pressed upper mold is hung on a guide rail and exists above the lower suction mold. The mold surface of the cold-pressed upper mold faces downward. The mold surface of the cold-pressed upper mold and the lower suction mold The die surface is symmetrical in shape. The cold-pressed upper die is driven by an external power mechanism to perform horizontal and horizontal displacement along the guide rail when needed. The cold-pressed upper die is connected to a second pumping device to accept the second pumping device Suction or blowing effect;一热压上模,与该冷压上模间定距连接共同挂设于该导轨上,该热压上模与该冷压上模受同一外在动力机构带动而共同沿着该导轨做水平横向位移动作,该热压上模的模面朝下,该热压上模的模面与该冷压上模的模面为形状相同,该热压上模与一第三抽送装置连接,接受该第三抽送装置的抽吸作用或吹送作用;A hot press upper die is fixedly connected with the cold press upper die at a fixed distance and is jointly hung on the guide rail. The hot press upper die and the cold press upper die are driven by the same external power mechanism to make the horizontal along the guide rail Lateral displacement action, the mold surface of the hot press upper mold is facing down, the mold surface of the hot press upper mold and the cold press upper mold have the same shape, and the hot press upper mold is connected to a third pumping device to accept The suction or blowing effect of the third pumping device;一热压下模,设置于该浆箱另一侧的另一平台上,该热压下模的模面朝上,该热压下模的模面与该热压上模的模面为形状对称,该热压下模受一外在动力机构带动于需要时做直立上下位移动作,该热压下模与一第四抽送装置连接,接受该第四抽送装置的抽吸作用或吹送作用;及A hot-pressing lower mold is arranged on another platform on the other side of the headbox, the mold surface of the hot-pressing lower mold faces upward, and the mold surface of the hot-pressing lower mold and the hot-pressing upper mold are shaped Symmetrical, the hot-pressing lower die is driven by an external power mechanism to perform up and down displacement when needed. The hot-pressing lower die is connected to a fourth pumping device to accept the suction or blowing effect of the fourth pumping device; and一接料盘,与该热压下模设置于同侧,并存在于该热压下模外部,该接料盘受一外在动力机构带动于需要时做直立上下位移动作,该接料盘是有一平台,供接受纸塑产品的成品停留;A receiving tray is arranged on the same side as the hot-pressing lower die and exists outside the hot-pressing lower die. The receiving tray is driven by an external power mechanism to perform up and down displacement when required. The receiving tray is There is a platform for receiving finished products of paper and plastic products;其中,通过以下步骤实施:Among them, the following steps are implemented:(1).启动该下吸浆模所连接的外在动力机构,带动该下吸浆模下降沉浸入该浆箱的浆料内,并通过所连接的第一抽送装置开始吸浆,以在该下吸浆模的模面上形成一胚料层;(1). Start the external power mechanism connected to the lower suction mold, drive the lower suction mold to descend and immerse into the slurry of the pulp box, and start suction through the connected first pumping device, in order to A blank layer is formed on the mold surface of the lower suction mold;(2).吸浆时间一到,该下吸浆模吸附住该胚料层上移离开浆面回到归零位置,过程中,该第一抽送装置持续抽吸作用,使该胚料层逐渐脱水降湿;(2) When the suction time is up, the lower suction mold adsorbs the blank layer and moves up away from the pulp surface to return to the zero position. During the process, the first pumping device continues the suction function to make the blank layer Gradually dehydrate and dehumidify;(3).启动该下吸浆模所连接的外在动力机构,带动该下吸浆模吸附住该胚料层上升,进入该冷压上模内合模挤压该胚料层脱水,过程中该冷压上模所连接的第二抽送装置也启动抽吸作用,使该胚料层脱水降湿成为一初胚品,当合模挤压时间一到,该冷压上模所连接的第二抽送装置停止抽吸作用,转换成吹送作用,使该初胚品与该冷压上模间脱开,该下吸浆模所连接的第一抽送装置则仍进行抽吸作用以吸附住该初胚品;(3). Start the external power mechanism connected to the lower suction mold, drive the lower suction mold to attract the blank layer to rise, enter the cold press upper mold, close the mold and squeeze the blank layer to dehydrate, the process The second pumping device connected to the cold-pressed upper die also activates the suction function to dehydrate and dehumidify the blank layer into an initial embryo. When the mold closing time is reached, the cold-pressed upper die is connected The second pumping device stops the pumping action and converts it into a blowing action to disengage the initial embryo from the cold-pressed upper mold. The first pumping device connected to the lower suction mold still performs the pumping action to attract The initial embryo product;(4).令该下吸浆模吸附住该初胚品脱开该冷压上模并下降一距离,随即启动该冷压上模所连接的外在动力机构,带动该冷压上模及该热压上模共同沿着该导轨横向移动,直到该热压上模对正该下吸浆模止;(4). Let the lower suction mold absorb the initial embryonic product, disengage the cold press upper mold and drop a distance, then start the external power mechanism connected to the cold press upper mold to drive the cold press upper mold and The hot pressing upper mold moves laterally along the guide rail until the hot pressing upper mold is aligned with the lower slurry suction mold;(5).该下吸浆模带动该初胚品上升,进入该热压上模内合模,随即该热压上模通过所连接的第三抽送装置开启抽吸作用以吸附住该初胚品,同时该下吸浆模停止抽吸作用,转换成吹送作用,使该初胚品与该下吸浆模间脱开;(5). The lower suction mold drives the initial embryo to rise, enter the hot press upper mold and close the mold, and then the hot press upper mold opens the suction effect through the connected third pumping device to adsorb the initial embryo At the same time, the suction effect of the lower suction mold is stopped, and it is converted into a blowing function, so that the initial embryo product is separated from the lower suction mold;(6).该下吸浆模脱开该热压上模,并下降回到归零位置,过程中,该热压 上模吸附住该初胚品沿着该导轨反向移动回位到该热压下模正上方,同时该冷压上模也随同沿着该导轨回位到该下吸浆模正上方;(6). The lower suction mold releases the hot-press upper mold and descends back to the zero position. During the process, the hot-press upper mold attracts the initial embryo along the guide rail and moves back to the position. The hot press lower mold is directly above, and the cold press upper mold is also returned along the guide rail to be directly above the lower slurry suction mold;(7).启动该热压下模所连接的外在动力机构,带动该热压下模上升与该热压上模内合模,随即该热压上模与该热压下模共同对该初胚品进行热压定型作业,使该初胚品干燥成为一纸塑产品,过程中,该第三、四抽送装置皆启动抽吸作用造成热循环,使该初胚品尽速干燥成为纸塑产品;(7). Start the external power mechanism connected to the hot-press lower die, drive the hot-press lower die to rise and close the inner die of the hot-press upper die, then the hot-press upper die and the hot-press lower die jointly The preliminary embryos are hot-pressed and shaped to dry the preliminary embryos into a paper-plastic product. In the process, the third and fourth pumping devices all start the suction function to cause a thermal cycle, so that the preliminary embryos are dried into paper as soon as possible. Plastic products(8).热压定型作业时间一到,该热压上模仍吸附住该纸塑产品,该热压下模所连接的第四抽送装置则停止抽吸作用,转换成吹送作用,使该纸塑产品与该热压下模间脱开,然后该热压下模向下移动回位;随即该冷压上模与该热压上模所共同连接的外在动力机构启动,带动该热压上模沿着该导轨移动到该接料盘正上方,同时该冷压上模也跟随同步移动到该热压下模正上方;(8). When the time for hot press setting is up, the hot press upper mold still absorbs the paper-plastic product, and the fourth pumping device connected to the hot press lower mold stops the suction function and converts it into a blowing function to make the The paper-plastic product is disengaged from the hot-pressing lower mold, and then the hot-pressing lower mold is moved down to return to position; then the external power mechanism connected to the cold-pressing upper mold and the hot-pressing upper mold is started to drive the heat The pressing upper mold moves along the guide rail to directly above the receiving tray, and at the same time, the cold pressing upper mold also moves synchronously to directly above the hot pressing lower mold;(9).启动该接料盘所连接的外在动力机构,带动该接料盘上升到距该热压上模一掉落距离的指定位置停留,该掉落距离恰可供该纸塑产品顺利掉落,且不影响该热压上模后续离开的动作,随即该热压上模所连接的第三抽送装置停止抽吸作用,转换成吹送作用,使该纸塑产品与该热压上模间脱开,因此该纸塑产品的成品即被吹落于该接料盘的平台上停留;(9). Start the external power mechanism connected to the receiving tray, and drive the receiving tray to a specified position with a drop distance from the hot press upper die to stay, the drop distance is just for the paper-plastic product It drops smoothly and does not affect the subsequent movement of the hot-press upper die, and then the third pumping device connected to the hot-press upper die stops the suction function and converts into a blowing function, so that the paper-plastic product and the hot press The mold is disengaged, so the finished product of the paper-plastic product is blown down on the platform of the receiving tray;(10).该热压上模与该冷压上模所共同连接的外在动力机构启动,带动该热压上模沿着该导轨移动到该热压下模正上方,同时该冷压上模也跟随同步移动到该下吸浆模正上方;过程的同时,该接料盘所连接的外在动力机构带动该接料盘下降回到原位,因此即可将该纸塑产品的成品取离而集合,完成一轮属于第一生产周期的循环。(10). The external power mechanism connected by the hot press upper mold and the cold press upper mold is started, driving the hot press upper mold to move along the guide rail to the hot press lower mold directly above, while the cold press upper The mold also moves synchronously to the top of the lower suction mold; at the same time, the external power mechanism connected to the receiving tray drives the receiving tray down to the original position, so the finished product of paper and plastic can be completed Take away and gather to complete a cycle that belongs to the first production cycle.
- 根据权利要求2所述的纸塑产品上往复式吸浆自动成型机制造方法,特 征在于:当该热压上模与该热压下模合模进行热压定型作业时,该下吸浆模可再度沉浸入该浆箱内吸浆,以在该下吸浆模的模面上吸附形成一属于第二生产周期的胚料层,当吸浆时间一到,该下吸浆模即吸附住该属于第二生产周期的胚料层上升回到归零位置停留,等待后续作业的指令。The method for manufacturing an automatic reciprocating slurry suction molding machine for paper-plastic products according to claim 2, characterized in that: when the hot press upper mold and the hot press lower mold are closed to perform hot press setting, the lower suction mold It can be immersed again into the slurry box to suck the slurry, so as to form a blank layer belonging to the second production cycle on the mold surface of the lower suction mold. When the suction time is up, the lower suction mold is adsorbed The blank layer belonging to the second production cycle rises back to the zero position and stays, waiting for the instructions of subsequent operations.
- 根据权利要求2所述的纸塑产品上往复式吸浆自动成型机制造方法,特征在于:当该冷压上模移动回到对正该下吸浆模时,令该下吸浆模吸附住该属于第二生产周期的胚料层上升,进入该冷压上模内合模挤压该胚料层脱水,并随即进行第二生产周期的后续作业。The method for manufacturing an automatic reciprocating slurry suction molding machine for paper-plastic products according to claim 2, characterized in that when the cold-pressed upper die moves back to align with the lower suction die, the lower suction die is attracted The blank layer belonging to the second production cycle rises, enters the cold press upper mold and closes the mold to squeeze the blank layer to dehydrate, and then performs the subsequent operations of the second production cycle.
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