CN102733268A - Automatic paper pulp molding and shaping one-piece combined machine and process adopted by same - Google Patents
Automatic paper pulp molding and shaping one-piece combined machine and process adopted by same Download PDFInfo
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- CN102733268A CN102733268A CN2012102034535A CN201210203453A CN102733268A CN 102733268 A CN102733268 A CN 102733268A CN 2012102034535 A CN2012102034535 A CN 2012102034535A CN 201210203453 A CN201210203453 A CN 201210203453A CN 102733268 A CN102733268 A CN 102733268A
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- 238000000465 moulding Methods 0.000 title claims abstract description 41
- 229920001131 Pulp (paper) Polymers 0.000 title claims abstract description 13
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000007493 shaping process Methods 0.000 title abstract description 9
- 238000001035 drying Methods 0.000 claims abstract description 33
- 230000015572 biosynthetic process Effects 0.000 claims description 30
- 239000007921 spray Substances 0.000 claims description 19
- 238000009966 trimming Methods 0.000 claims description 13
- 238000005516 engineering process Methods 0.000 claims description 8
- 238000012546 transfer Methods 0.000 claims description 8
- 230000000630 rising effect Effects 0.000 claims description 7
- 239000013307 optical fiber Substances 0.000 claims description 6
- 230000018044 dehydration Effects 0.000 claims description 3
- 238000006297 dehydration reaction Methods 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000000463 material Substances 0.000 claims description 3
- 239000002002 slurry Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 abstract description 14
- 238000005507 spraying Methods 0.000 abstract 2
- 238000013461 design Methods 0.000 description 6
- 238000005520 cutting process Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000007731 hot pressing Methods 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Abstract
The invention relates to an automatic paper pulp molding and shaping one-piece combined machine. The machine comprises a molding pulp tank, two groups of molds, a pressure spraying trimming-free device, a hot press shaping drying device connected with heat conduction oil, and a product automatic collecting device, wherein each mold comprises a molding mold and a shaping mold; the pressure spraying trimming-free device is arranged above the molding pulp tank in a mode of moving forwards and backwards; a lower die of the molding mold is arranged in the molding pulp tank; a lower die of the shaping mold is arranged in the hot press shaping drying device; and upper dies of the two groups of molds are arranged on a horizontal guide rail in a linkage mode. A process adopted by the automatic paper pulp molding and shaping one-piece combined machine comprises the steps of preparing a molding product die blank, transferring the product die blank, performing hot press shaping and drying to obtain a finished product, and performing automatic transferring, collecting and stacking of the finished product. The whole process flow adopts fully-computerized digital programming programmed automatic control operation, so that 3/4 manpower is saved, energy resources are saved, the production rate is improved, and the production cost is reduced.
Description
Technical field
The present invention relates to paper mould one-tenth, the integrated manufacture field of finalizing the design, the technology that a kind of automation paper mould of more specifically saying so becomes, finalizes the design the disjunctor unit mahine and adopted.
Background technology
Society goes up paper mould food and drink articles for use and has obtained application very widely at present, and in the production technology of paper mould food and drink articles for use, paper mould all adopts automanual production machinery equipment; Die blank molding, drying and shaping be two platform independent of split equipment, to be shifted by manual work be main, needed manual work is many, production efficiency is low; Not only the production cycle long, the energy of consumption is big, yields poorly; Relative increase the cost of production; Because artificial in short supply, large-scale production in enormous quantities can't adapt to great demand at present.
Summary of the invention
The technology that the present invention provides a kind of automation paper mould to become, finalize the design the disjunctor unit mahine and adopted; Its main purpose is to overcome the split equipment of existing paper mould moulding, setting machine; Operation is artificial many, labour intensity is big, the above-mentioned shortcoming that yields poorly;
The technical scheme that the present invention adopts is following:
A kind of automation paper mould becomes, typing disjunctor unit mahine; Comprise that the moulding stock tank of being furnished with overflow mechanism, two groups of moulds, pressure spray the thermocompression forming oven dry hydraulic means and the product automatic collecting device of exempting from trimming device, being connected with conduction oil; Said two groups of moulds comprise: formation mould and shaper, and said pressure spray is exempted from trimming device can be installed on to forward and backward motion moulding stock tank top; Said mould includes upper die and lower die; The counterdie of formation mould can be arranged in the moulding stock tank with moving up and down; The counterdie of shaper is arranged in the thermocompression forming oven dry hydraulic means; Be installed on the horizontal guide rail to the patrix interlock of said two groups of moulds, said horizontal guide rail is positioned at the top of moulding stock tank and thermocompression forming oven dry hydraulic means.
The aforementioned pressure spray is exempted from trimming device and is comprised shower and the drive unit that drives the forward and backward motion of shower, and the compartment of terrain, bottom of said shower offers spray apertures.
The before-mentioned products automatic collecting device comprises optical fiber warning device, transfer device and the computerized control system that is used to monitor the pulp product transfer; Said optical fiber warning device is connected with computerized control system respectively with transfer device, as the computerized control system autostop that breaks down is reported to the police.
The technology that above-mentioned a kind of automation paper mould becomes, typing disjunctor unit mahine is adopted, it comprises:
1) paper pulp that will allocate certain solubility is transported in the moulding stock tank by pipeline, and paper pulp keeps circulating in the moulding stock tank;
2) the process that the counterdie of formation mould rises in the moulding stock tank; Through vacuum suction paper pulp and dehydration; The blank material of shaped article is adsorbed in the counterdie of formation mould; The liquid level of the stock tank of counterdie emersion moulding subsequently, the pressure spray is exempted from trimming device it is carried out the arrangement of reciprocal convection current spray immediately, and forms product mould base;
3) patrix of formation mould moves to the top of moulding stock tank from the top of thermocompression forming drying unit, and rising with the counterdie continuation of shaped article mould base immediately clings patrix, and shaped article mould base is transferred in the patrix of formation mould;
When the patrix of formation mould shifts from the top in the last direction forming slurry pond of thermocompression forming drying unit; The patrix of shaper is from the top that turns back to the thermocompression forming drying unit of the top interlock of automatic collecting device; The counterdie of shaper clings the patrix of shaper with the rising of oven dry hydraulic means subsequently; Carry out thermocompression forming oven dry 25-30 then and form product second; The patrix of shaper is with product sucking-off from counterdie subsequently, and the counterdie of shaper descends with the thermocompression forming drying unit;
4) patrix that has a formation mould of shaped article mould base moves to the top of thermocompression forming drying unit from moulding stock tank top; The counterdie of shaper rises with the thermocompression forming drying unit and clings the patrix of formation mould; The mould base of shaped article is transferred in the counterdie of shaper, and the counterdie of shaper descends with the thermocompression forming drying unit immediately;
When the patrix of formation mould when move the top of thermocompression forming drying unit; Be adsorbed with the top that moves to the product automatic collecting device of patrix interlock of the shaper of finished product; Product, is transferred to finished product and is carried out product on the gathering-device and collect stacking automatically from mould by the compressed air stripping then.
Can know that by the above-mentioned description of this invention compare with prior art, advantage of the present invention is following:
1, the present invention makes 8 group equipment and the production overall process that whole production line adopts, and only needs three operators, reduces by 3/4 manual work, and entire equipment and technological process have really realized the full-automatic operation management, have improved production efficiency.
2, pressure of the present invention spray is exempted from trimming device and is made the operation of the arrangement of cutting edge in the production process realize automation mechanized operation, not only saves artificially, and has improved production efficiency.
3, hot pressing oven dry hydraulic means of the present invention adopts conduit to carry the conduction oil of heating to transmit heat, accelerates drying rate, reduces the consumption of energy, improves the service efficiency of energy.
4, the present invention has realized full-automatic operation, the large batch of production of ability, and the paper pulp amount of processing is huge, adapts to the demand in market.
Description of drawings
Fig. 1 is that automation paper mould of the present invention becomes, the simple structure sketch map of typing disjunctor unit mahine.
Fig. 2 is a process chart of the present invention.
The specific embodiment
The specific embodiment of the present invention is described with reference to the accompanying drawings.
With reference to shown in Figure 1; A kind of automation paper mould becomes, typing disjunctor unit mahine; Comprise that the moulding stock tank 1 of (not drawing among the figure) of being furnished with overflow mechanism, two groups of moulds, pressure sprays exempt from trimming device 3, be connected with the thermocompression forming drying unit 4 and the product automatic collecting device 5 of conduction oil; Said two groups of moulds comprise: formation mould and shaper, and said pressure spray is exempted from trimming device 3 and can be installed on to forward and backward motion moulding stock tank 1 top; Said two groups of moulds include upper die and lower die; The counterdie 221 of formation mould can be arranged in the moulding stock tank 1 with moving up and down; The counterdie 222 of shaper is arranged in the thermocompression forming oven dry hydraulic means 4; Be installed on the horizontal guide rail 6 to the patrix interlock of said two groups of moulds, said horizontal guide rail 6 is positioned at the top of moulding stock tank 1 and thermocompression forming oven dry hydraulic means 4.
Aforesaid in addition pressure spray is exempted from trimming device 3 and is comprised shower 31 and the drive unit (not drawing among the figure) that drives the forward and backward motion of shower, and the compartment of terrain, bottom of said shower 31 offers spray apertures 311.
Before-mentioned products automatic collecting device 5 comprises optical fiber alarm apparatus 51, transfer device 52 and the computerized control system (figure does not draw) that is used for monitoring the pulp product transfer; Said optical fiber alarm apparatus 51 is connected with computerized control system respectively with transfer device 52, as the computerized control system autostop that breaks down is reported to the police.
With reference to shown in Figure 2, the technology that a kind of automation paper mould becomes, typing disjunctor unit mahine adopts may further comprise the steps:
1) will allocate good low solubility paper pulp and be transported in the moulding stock tank 1 by pipeline, paper pulp keeps circulating in moulding stock tank 1;
2) counterdie 221 of formation mould is from the process of 1 li rising of moulding stock tank; Through vacuum suction paper pulp and dehydration; The blank material of shaped article is adsorbed in the counterdie 221 of formation mould; The liquid level of the moulding of counterdie 221 emersion subsequently stock tanks 1, the pressure spray is exempted from trimming device 3 it is carried out the arrangement of reciprocal convection current spray immediately, and forms product mould base;
3) patrix 211 of formation mould moves to the top of moulding stock tank 1 from the top of thermocompression forming drying unit 4; Rising with counterdie 221 continuation of shaped article mould base immediately clings patrix 211, and shaped article mould base is transferred in the patrix 211 of formation mould;
When the patrix 211 of formation mould shifts from the top in the last direction forming slurry pond 1 of thermocompression forming drying unit 4; The patrix 212 of shaper is from the top that turns back to thermocompression forming drying unit 4 of the top interlock of automatic collecting device 5; The counterdie 222 of shaper clings the patrix 212 of shaper with 4 risings of oven dry hydraulic means subsequently; Carry out thermocompression forming oven dry 25-30 then and form product second; The patrix 212 of shaper is with product sucking-off from counterdie 222 subsequently, and the counterdie 222 of shaper descends with thermocompression forming drying unit 4;
4) patrix 211 that has a formation mould of shaped article mould base moves to the top of thermocompression forming drying unit 4 from moulding stock tank 1 top; The counterdie 222 of shaper rises with thermocompression forming drying unit 4 and clings the patrix 211 of formation mould; The mould base of shaped article is transferred in the counterdie 222 of shaper, and the counterdie 222 of shaper descends with the thermocompression forming drying unit immediately;
When the patrix 211 of formation mould when move the top of thermocompression forming drying unit 4; Be adsorbed with the top that moves to product automatic collecting device 5 of patrix 212 interlock of the shaper of finished product; Product, is transferred to finished product and is carried out product on the gathering-device 5 and collect stacking automatically from mould by the compressed air stripping then.
Above-mentionedly be merely the specific embodiment of the present invention, but design concept of the present invention is not limited thereto, allly utilizes this design that the present invention is carried out the change of unsubstantiality, all belong to the behavior of invading protection domain of the present invention.
Claims (4)
- An automation paper mould become, typing disjunctor unit mahine; Comprise that the moulding stock tank of being furnished with overflow mechanism, two groups of moulds, pressure spray the thermocompression forming drying unit and the product automatic collecting device of exempting from trimming device, being connected with conduction oil; Said two groups of moulds comprise: formation mould and shaper, and said pressure spray is exempted from trimming device can be installed on to forward and backward motion moulding stock tank top; Said mould includes upper die and lower die; The counterdie of formation mould can be arranged in the moulding stock tank with moving up and down; The counterdie of shaper is arranged in the thermocompression forming drying unit; It is characterized in that: be installed on the horizontal guide rail to the patrix interlock of said two groups of moulds, said horizontal guide rail is positioned at the top of moulding stock tank and thermocompression forming drying unit.
- 2. a kind of automation paper mould according to claim 1 becomes, typing disjunctor unit mahine; It is characterized in that: said pressure spray is exempted from trimming device and is comprised shower and the drive unit that drives the forward and backward motion of shower, and the compartment of terrain, bottom of said shower offers spray apertures.
- 3. to remove 1 described a kind of automation paper mould one-tenth, typing disjunctor unit mahine according to right; It is characterized in that: said product automatic collecting device; Comprise being used to monitor optical fiber warning device, transfer device and the computerized control system that pulp product shifts that said optical fiber warning device is connected with computerized control system respectively with transfer device.
- 4. the technology that a kind of automation paper mould according to claim 1 becomes, typing disjunctor unit mahine is adopted, its characteristic comprises:1) paper pulp that will allocate certain solubility is transported in the moulding stock tank by pipeline, and paper pulp keeps circulating in the moulding stock tank;2) the process that the counterdie of formation mould rises in the moulding stock tank; Through vacuum suction paper pulp and dehydration; The blank material of shaped article is adsorbed in the counterdie of formation mould; The liquid level of the stock tank of counterdie emersion moulding subsequently, the pressure spray is exempted from trimming device it is carried out the arrangement of reciprocal convection current spray immediately, and forms product mould base;3) patrix of formation mould moves to the top of moulding stock tank from the top of thermocompression forming drying unit, and rising with the counterdie continuation of shaped article mould base immediately clings patrix, and shaped article mould base is transferred in the patrix of formation mould;When the patrix of formation mould shifts from the top in the last direction forming slurry pond of thermocompression forming drying unit; The patrix of shaper is from the top that turns back to the thermocompression forming drying unit of the top interlock of automatic collecting device; The counterdie of shaper clings the patrix of shaper with the rising of oven dry hydraulic means subsequently; Carry out thermocompression forming oven dry 25-30 then and form product second; The patrix of shaper is with product sucking-off from counterdie subsequently, and the counterdie of shaper descends with the thermocompression forming drying unit;4) patrix that has a formation mould of shaped article mould base moves to the top of thermocompression forming drying unit from moulding stock tank top; The counterdie of shaper rises with the thermocompression forming drying unit and clings the patrix of formation mould; The mould base of shaped article is transferred in the counterdie of shaper, and the counterdie of shaper descends with the thermocompression forming drying unit immediately;When the patrix of formation mould when move the top of thermocompression forming drying unit; Be adsorbed with the top that moves to the product automatic collecting device of patrix interlock of the shaper of finished product; Product, is transferred to finished product and is carried out product on the gathering-device and collect stacking automatically from mould by the compressed air stripping then.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210203453.5A CN102733268B (en) | 2012-06-20 | 2012-06-20 | Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201210203453.5A CN102733268B (en) | 2012-06-20 | 2012-06-20 | Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof |
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| Publication Number | Publication Date |
|---|---|
| CN102733268A true CN102733268A (en) | 2012-10-17 |
| CN102733268B CN102733268B (en) | 2016-02-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201210203453.5A Active CN102733268B (en) | 2012-06-20 | 2012-06-20 | Automation paper pulp is molded as, shape connected combination machine and the technique that adopts thereof |
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| CN104305796A (en) * | 2014-09-29 | 2015-01-28 | 吉特利环保科技（厦门）有限公司 | Technology for preparing nano-silver antibacterial tableware on basis of PLC (programmable logic controller) automatic system |
| CN104389245A (en) * | 2014-09-29 | 2015-03-04 | 吉特利环保科技（厦门）有限公司 | Preparation process of nano-silver antibacterial fiber tableware |
| CN106638164A (en) * | 2016-12-29 | 2017-05-10 | 许洪涛 | Full-automatic multi-station integrated pulp molding equipment and production technology |
| CN107006890A (en) * | 2017-05-25 | 2017-08-04 | 浙江泽源植物科技有限公司 | Fennel paper substrate processing unit (plant) |
| CN107529570A (en) * | 2017-09-22 | 2018-01-02 | 广州华工环源绿色包装技术股份有限公司 | A kind of paper pulp model formation machine with automatic trimming |
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| CN104389245A (en) * | 2014-09-29 | 2015-03-04 | 吉特利环保科技（厦门）有限公司 | Preparation process of nano-silver antibacterial fiber tableware |
| CN104305796A (en) * | 2014-09-29 | 2015-01-28 | 吉特利环保科技（厦门）有限公司 | Technology for preparing nano-silver antibacterial tableware on basis of PLC (programmable logic controller) automatic system |
| CN106638164B (en) * | 2016-12-29 | 2019-04-23 | 许洪涛 | Full-automatic pulp-molding multistation integrated equipment and production technology |
| CN106638164A (en) * | 2016-12-29 | 2017-05-10 | 许洪涛 | Full-automatic multi-station integrated pulp molding equipment and production technology |
| CN107006890A (en) * | 2017-05-25 | 2017-08-04 | 浙江泽源植物科技有限公司 | Fennel paper substrate processing unit (plant) |
| CN107529570A (en) * | 2017-09-22 | 2018-01-02 | 广州华工环源绿色包装技术股份有限公司 | A kind of paper pulp model formation machine with automatic trimming |
| CN107529570B (en) * | 2017-09-22 | 2024-05-14 | 广州华工环源绿色包装技术股份有限公司 | Pulp molding machine with automatic trimming function |
| CN107587389A (en) * | 2017-10-10 | 2018-01-16 | 泉州市远东环保设备有限公司 | A kind of control device and its control method of paper mould production equipment |
| CN107587389B (en) * | 2017-10-10 | 2023-08-25 | 泉州中乾机械有限公司 | Control device and control method for pulp molding production equipment |
| CN108517724A (en) * | 2018-04-23 | 2018-09-11 | 重庆凯成科技有限公司 | Integral type paper pulp molding forming device and method |
| CN108930200A (en) * | 2018-07-18 | 2018-12-04 | 浙江家得宝科技股份有限公司 | Disposable fibrous tableware moulding equipment and technique |
| CN108824094A (en) * | 2018-07-18 | 2018-11-16 | 浙江家得宝科技股份有限公司 | Drying forming device in disposable fibrous tableware moulding equipment |
| CN108930200B (en) * | 2018-07-18 | 2020-07-07 | 浙江家得宝科技股份有限公司 | Disposable fiber tableware forming equipment and process |
| CN108677622A (en) * | 2018-07-27 | 2018-10-19 | 泉州市大创机械制造有限公司 | A kind of production equipment and its production technology of two-part paper matrix packaging |
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