CN107472884B - Full-automatic sealed conveying device for stacking magnetic material blanks - Google Patents
Full-automatic sealed conveying device for stacking magnetic material blanks Download PDFInfo
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- CN107472884B CN107472884B CN201710666361.3A CN201710666361A CN107472884B CN 107472884 B CN107472884 B CN 107472884B CN 201710666361 A CN201710666361 A CN 201710666361A CN 107472884 B CN107472884 B CN 107472884B
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- pushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
- B65G47/82—Rotary or reciprocating members for direct action on articles or materials, e.g. pushers, rakes, shovels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G57/00—Stacking of articles
- B65G57/02—Stacking of articles by adding to the top of the stack
- B65G57/11—Stacking of articles by adding to the top of the stack the articles being stacked by direct action of the feeding conveyor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/32—Filling devices
Abstract
The invention discloses a full-automatic sealed conveying device for stacking magnetic material blanks, which comprises a box stacking cabin, a plurality of main conveying channel cabins, a manual box conveying cabin and a cabin box bracket, wherein the box stacking cabin, the main conveying channel cabins and the manual box conveying cabin are sequentially connected in a sealing manner in series; the left end of the code box stacking cabin is provided with an output interface, and the right end of the code box stacking cabin is provided with an input interface connected with the main conveying channel cabin; the stacking box stacking cabin comprises an ink box base pushing mechanism, a stacking box stacking main box body, an ink box cover pushing mechanism, an ink box and ink box cover arranging mechanism, a mechanical arm mechanism and a lifting platform mechanism, wherein the ink box base pushing mechanism, the stacking box stacking main box body, the ink box cover pushing mechanism, the ink box and ink box cover arranging mechanism, the mechanical arm mechanism and the lifting platform mechanism are arranged in the stacking box stacking main box body. The box stacking cabin, the conveying main channel cabins and the manual box conveying cabin are sequentially connected in series in a sealing manner to realize the oxygen-free nitrogen-containing of the whole sealed conveying device; and then the full-automatic stacking and conveying of the magnetic material blanks are realized through the mutual matching among the mechanisms in the box stacking cabin, the plurality of conveying main channel cabins and the manual box conveying cabin.
Description
Technical Field
The invention relates to the conveying of magnetic material blanks, in particular to a full-automatic sealing conveying device for stacking the magnetic material blanks.
Background
The manufacturing technology of the magnetic material in the domestic magnetic material industry is advanced day by day, and the early pressing section of the magnet blank is gradually replaced by automatic production; after the molded magnet blank is pressed by the automatic magnetic powder press, an operator is required to put the magnet blank into a storage box which is sealed, charged with nitrogen and discharged with oxygen for storage and turnover, and then the magnet blank is sent to a sintering furnace for sintering and molding; before sintering, an operator is required to stack the magnet blanks into a special sintering ink box, stack the ink box orderly, and send the ink box into a sintering furnace for sintering; in this manual operation procedure described above, there are several problems: first, since the containers for storing the magnet blanks are manually inserted, it is difficult to achieve oxygen-free nitrogen, a small amount of oxygen always permeates, and the small amount of oxygen generated by leakage in each container is different. Secondly, the magnet blank is likely to be oxidized in a small amount of oxygen-containing environment, and the degree of oxidation is different due to the difference of the oxygen content of each container, so that the magnetic energy of the sintered magnet is directly affected, and the magnet blank is low in magnetic energy, unstable and easy to break. Thirdly, when the magnet blanks are placed through manual operation, the blanks are easy to burst and deform due to uneven force for taking the blanks, and sintering and shaping are directly influenced. Fourthly, the operation link of stacking the magnet blanks through manual operation requires more operators to operate and consumes a large amount of labor.
Disclosure of Invention
The invention aims to provide a full-automatic sealed conveying device for stacking magnetic material blanks, which aims to overcome the defects in the prior art, and realizes oxygen-free nitrogen-containing of the whole sealed conveying device by sequentially and hermetically connecting a stacking box stacking cabin, a plurality of conveying main channel cabins and a manual box conveying cabin in series; and then the full-automatic stacking and conveying of the magnetic material blanks are realized through the mutual matching among the mechanisms in the box stacking cabin, the plurality of conveying main channel cabins and the manual box conveying cabin.
In order to solve the technical problems, the invention adopts the following technical scheme:
a full-automatic sealed conveying device for stacking magnetic material blanks comprises a stacking box stacking cabin, a plurality of conveying main channel cabins, a manual box conveying cabin and a cabin box support for supporting the manual box conveying cabin and the conveying main channel cabins, wherein the stacking box stacking cabin, the plurality of conveying main channel cabins and the manual box conveying cabin are sequentially connected in a sealing manner in series; the left end of the code box stacking cabin is provided with an output interface, and the right end of the code box stacking cabin is provided with an input interface connected with the main conveying channel cabin;
the stacking and stacking cabin comprises an ink box base pushing mechanism, a stacking and stacking main box body, an ink box cover pushing mechanism, an ink box and ink box cover arranging mechanism, a manipulator mechanism and a lifting platform mechanism, wherein the ink box cover pushing mechanism, the ink box and ink box cover arranging mechanism, the manipulator mechanism and the lifting platform mechanism are arranged in the stacking and stacking main box body;
the ink box base pushing mechanism comprises a base support, a first support connecting piece, a base cylinder, an upper connecting plate, a lower connecting plate, an upper clamping cylinder, a lower clamping cylinder, a base pushing plate, four fixed sliding blocks and a base pushing box body, wherein the front surface of the base pushing box body is provided with a base box body cabin door; the back surface of the base pushing box body is connected with the code box stacking main box body, a through hole is formed between the back surface of the base pushing box body and the code box stacking main box body, and a base box body isolation door and a base isolation door cylinder for driving the base box body isolation door to open or close are arranged at the through hole; the base support is arranged in the base pushing box body, two guide pillar slide rails which are symmetrically arranged are arranged on the left side and the right side of the base support respectively, and the four guide pillar slide rails are connected with the base support in a sliding mode through a fixed slide block respectively; the base cylinder is fixed below the outside of the base pushing box body, a piston rod of the base cylinder penetrates through the bottom of the base pushing box body and is connected with the bottom of the base support through a first support connecting piece, and the base cylinder can drive the base support to move up and down on the four guide pillar slide rails; the left side and the right side of the base support are respectively provided with a first clamping rod and a second clamping rod which are symmetrically arranged, the upper end and the lower end of the first clamping rod are fixedly connected with the base pushing box body, and the inner side of the upper end of the first clamping rod is provided with a micro contact switch fixedly connected with the top of the base pushing box body; the upper end and the lower end of the second clamping rod are respectively fixedly connected with an upper connecting plate and a lower connecting plate, the upper connecting plate is connected with a piston rod of an upper clamping cylinder arranged at the top of the base pushing box body, and the lower connecting plate is connected with a piston rod of a lower clamping cylinder arranged at the bottom of the base pushing box body; a pushing cylinder is arranged outside the cabin door of the base box body, and a piston rod of the pushing cylinder penetrates through the cabin door of the base box body and is connected with a base pushing plate; the base pushing plate is positioned in the base pushing box body and corresponds to the base support;
the ink box cover pushing mechanism comprises a second support connecting piece, a support cylinder, an ink box cover pushing plate, two ink box cover positioning rods with positioning grooves, two blocking cylinders, an ink box cover pushing box body and an ink box cover support arranged in the ink box cover pushing box body; the front surface of the ink box cover pushing box body is provided with an ink box cover box body cabin door, and the back surface of the ink box cover pushing box body is provided with an ink box cover box body isolation door and an ink box cover isolation door cylinder for opening the ink box cover box body isolation door; four corners of the upper end of the ink box cover bracket are respectively provided with a bracket upper sliding block, and four corners of the lower end of the ink box cover bracket are respectively provided with a bracket lower sliding block; the left side and the right side in the ink box cover pushing box body are respectively provided with two support slide rails which are mutually symmetrical and are in sliding connection with the ink box cover support through the support upper slide block and the support lower slide block; the support cylinder is fixed at the lower end outside the ink box cover pushing box body, a piston rod of the support cylinder penetrates through the bottom of the ink box cover pushing box body and is connected with the lower end of the ink box cover support through a second support connecting piece, and the support cylinder can drive the ink box cover support to move up and down on four support sliding rails; the two positioning rods of the ink box cover are respectively arranged between the two support sliding rails on the same side in the ink box cover pushing box body; the two blocking cylinders are respectively fixed on two sides of the upper end of the ink box cover bracket, and each blocking cylinder corresponds to one ink box cover positioning rod and is used for positioning the stepping rising of the ink box cover bracket; the ink box cover pushing cylinder is fixed outside the ink box cover mechanism cabin door, and a piston rod of the ink box cover pushing cylinder penetrates through the ink box cover mechanism cabin door and is connected with the ink box cover pushing plate; the ink box cover pushing plate is positioned in the ink box cover pushing box body and is arranged corresponding to the ink box cover bracket;
the ink box and ink box cover arrangement mechanism comprises a conveying belt pushing cylinder, a pushing plate, a conveying belt and a first stepping motor for driving the conveying belt; the outer end of the conveying belt corresponds to the input interface, the inner side of the conveying belt corresponds to the isolation door of the ink box cover box body, and the outer side of the conveying belt is provided with an ink box cover positioning sensor and a secondary positioning sensor; the side wall of the main box body of the stacking box and stacking box is provided with a box body through hole, the box body through hole is provided with an air cylinder flange, the conveying belt pushing air cylinder is fixed on the outer wall of the main box body of the stacking box and stacking box through the air cylinder flange, and a piston rod of the conveying belt passes through the box body through hole and is connected with the pushing plate; driven by a conveying belt pushing cylinder and under the positioning action of a secondary positioning sensor; the pushing plate is arranged corresponding to the conveying belt and the temporary storage plate positioned on the inner side of the conveying belt and used for pushing the ink box or the ink box cover on the conveying belt to the temporary storage plate; the top end of the temporary storage plate is provided with two parallel positioning blocks;
the manipulator mechanism comprises a guide rod, a guide rod connecting plate, a sliding block connecting plate, a manipulator cylinder, a synchronous belt, a cylinder fixing plate, two double-rod bidirectional cylinders which are symmetrically arranged left and right, four hooks and a manipulator support horizontally fixed at the top end in the stacking box main box body; the guide rod is fixed below the manipulator bracket in parallel through a guide rod connecting plate, and two movable sliding blocks which are in sliding connection with the guide rod are sleeved on the guide rod; the two movable sliding blocks are connected with the manipulator cylinder through a sliding block connecting plate; the lower end of the manipulator cylinder is connected with two double-rod bidirectional cylinders which are symmetrically arranged left and right through a cylinder fixing plate; the synchronous belt is arranged on the manipulator bracket and is connected with the movable sliding block; the side surface of the manipulator bracket is provided with three first sensors which are sequentially arranged and used for positioning the movement of the movable sliding block; piston rods at the left end and the right end of the double-rod bidirectional cylinder are respectively provided with a hook connecting piece, the four hooks are divided into two groups and are respectively symmetrically arranged at the left end and the right end of the two double-rod bidirectional cylinders through hook connecting pieces (2411), and each hook is provided with a second sensor;
the lifting platform mechanism comprises a lifting platform supporting plate, a stepping motor, a positioning plate, a fixed cylinder, a clamping cylinder, a stop plate, a clamping plate, a screw rod connecting block, a stepping roller set consisting of a plurality of stepping rollers, an index plate provided with an index plate sensor, four guide rods uniformly distributed and a lifting platform base fixed below the inner side of the isolation door of the base box body; a screw rod lifter is arranged below the lifting platform base and is connected with a screw rod through an indexing disc; the upper ends of the screw rods penetrate through the center of the lifting platform base and are connected with the lifting platform supporting plate through screw rod connecting blocks, the upper ends of the four guide rods are fixedly connected with the lifting platform supporting plate, and the lower ends of the four guide rods penetrate through the lifting platform base in a sliding mode; the side surface of the lifting platform supporting plate is provided with three guide wheels which are in rolling contact with the inner wall of the stacking box stacking main box body; the stepping motor is arranged below the side of the lifting platform supporting plate and is connected with the stepping roller group through a chain; the fixed cylinder and the clamping cylinder are respectively arranged on the left side and the right side of the lifting platform supporting plate and are respectively connected with the barrier plate and the clamping plate, and the top of the lifting platform supporting plate is also provided with a positioning plate;
the conveying channel cabin comprises a conveying belt bracket, a chain wheel driving mechanism and a channel box body, wherein channel interfaces are arranged at the left end and the right end of the channel box body; the conveying belt bracket is arranged on a bottom plate in the channel box body and is provided with a plurality of groups of conveying ball shafts which are arranged at equal intervals and a ball shaft chain which is used for generating linkage among the plurality of groups of conveying ball shafts; the conveying ball shaft is covered with a conveying mesh belt, the chain wheel driving mechanism is connected with the conveying ball shaft and arranged below the channel box body, and the conveying mesh belt can operate at a speed regulated under the driving of the chain wheel driving mechanism;
the manual box conveying cabin comprises a manual box conveying box body, the left end of the manual box conveying box body is provided with a box conveying box interface connected with the channel box body, the right end of the manual box conveying box body is provided with a box conveying cabin door and a cabin door lock, and the box conveying cabin door can be opened and closed in a sealing mode through the cabin door lock; a second pressure gauge interface is also arranged above the manual box conveying cabin, and a manual nitrogen and oxygen charging and discharging interface is arranged below the manual box conveying cabin; the inner wall of the manual box conveying box body is fixedly connected with two panel supports which are arranged oppositely, and sliding panels which are positioned on the same plane with the conveying net belt are arranged on the two panel supports; and a box conveying box isolating door is arranged between the sliding panel and the box conveying box interface.
The base isolation door cylinder is fixed above the through hole of the box stacking main box body of the code box, and a piston rod of the base isolation door cylinder is connected with the base box body isolation door and used for controlling the opening and closing of the base box body isolation door.
The manipulator support is fixedly arranged at the top end in the stacking box main box body through 4 support angle plates.
And three guide wheels are arranged on the side surface of the lifting platform supporting plate.
The chain wheel driving mechanism comprises a driving chain, a chain wheel box, a coupling, a speed reducing motor and a motor fixing plate; the speed reducing motor is fixed below the bottom plate of the channel box body through a motor fixing plate and is connected with the sprocket box through a coupler; the upper section of the driving chain is connected with the conveying ball shaft, and the lower section of the driving chain passes through the bottom plate of the channel box body and is connected with the chain wheel box; a sealing ring is arranged between the channel box body and the chain wheel box; the channel box bodies can be connected in series and hermetically through channel interfaces at the left end and the right end of the channel box bodies.
A reading pressure gauge and an alarm controller are arranged at the interface of the second pressure gauge; and a nitrogen charging pipe is arranged at the manual nitrogen charging and discharging interface.
The full-automatic sealed conveying device for stacking the magnetic material blanks provided by the invention has the following advantages:
firstly, the containers for storing the magnet blanks in the prior art are difficult to achieve oxygen-free nitrogen content, a small amount of oxygen always permeates, and the small amount of oxygen content generated by leakage of each container is different; the invention can realize the oxygen-free nitrogen-containing of the whole sealed conveying device by sequentially connecting the box stacking cabin, the plurality of conveying main channel cabins and the manual box conveying cabin in series in a sealing way.
Secondly, in the prior art, the magnet blank is likely to be oxidized in a small amount of oxygen-containing environment, and the degree of oxidation is different due to different oxygen contents of the containers, so that the magnetic energy of the sintered magnet is directly affected, and the magnet is low in magnetic energy, unstable and easy to break; the sealed conveying device provided by the invention can realize oxygen-free nitrogen-containing, so that the consequences of low magnetic energy, instability, easy burst and the like of the sintered magnet piece can be effectively avoided.
Thirdly, in the prior art, when the magnet blank is placed through manual operation, the blank is easy to crack and deform due to uneven force for taking the blank, and sintering and shaping are directly influenced; the invention can realize the full-automatic stacking and conveying of the magnetic material blanks through the mutual matching of the mechanisms in the box stacking and stacking cabin, the plurality of conveying main channel cabins and the manual box conveying cabin.
Fourthly, because the full-automatic stacking and conveying of the magnetic material blanks can be realized, a large amount of labor cost can be avoided, and meanwhile, the production efficiency can be greatly improved;
in conclusion, the invention can thoroughly solve the problems of stacking and conveying of magnetic material blanks in the prior art, thereby realizing the leap to 4.0 industrial automation.
Drawings
FIG. 1 is a schematic view showing the overall structure of a fully automatic magnetic material blank stacking and conveying apparatus according to the present invention.
Fig. 2 is a top view of fig. 1.
Fig. 3 is a schematic structural view of the stacking cassette compartment of the present invention.
Fig. 4 is a rear view of the ink cartridge base pushing mechanism of the present invention.
FIG. 5 is a side sectional view of the ink cartridge base pushing mechanism of the present invention.
FIG. 6 is a sectional top view of the ink cartridge holder pushing mechanism of the present invention.
Fig. 7 is a side sectional view of the ink box cover pushing mechanism of the present invention.
Fig. 8 is a view from a-a in fig. 7.
FIG. 9 is a schematic view of the structure of the ink cartridge and the cartridge cover aligning mechanism according to the present invention.
Fig. 10 is a schematic structural view of the robot mechanism of the present invention.
Fig. 11 is a partially enlarged view of fig. 10.
Fig. 12 is a schematic view of the position of the manipulator mechanism and the lifting platform mechanism in the stacking box main box body according to the present invention.
Fig. 13 is a schematic structural view of the elevating platform mechanism of the present invention.
Fig. 14 is a top view of fig. 13.
Fig. 15 is a schematic structural view of a main conveying passage cabin in the invention.
Fig. 16 is a partial schematic view of a portion of the conveyor belt in the main conveyor path bay.
FIG. 17 is a schematic view of the sprocket drive mechanism of the present invention.
FIG. 18 is a schematic view of the structure of the manual magazine feeder of the present invention
1000-sintering furnace, 2000-box stacking and box stacking cabin, 3000-main conveying channel cabin, 4000-manual box conveying cabin and 5000-cabin box support;
2001-output interface, 2002-sign indicating number box stack box main tank body, 2003-input interface, 2004-base box isolating door, 2005-base isolating door cylinder, 2006-ink box cover box isolating door, 2007-ink box cover isolating door cylinder, 2100-sintering base pushing mechanism, 2101-base pushing box body, 2200-ink box cover pushing mechanism, 2201-ink box cover pushing box body, 2300-ink box and ink box cover arranging mechanism, 2400-manipulator mechanism, 2500-elevating platform mechanism;
2101-base pushing box, 2102-clamping upper cylinder, 2103-upper connecting plate, 2104-clamping rod, 2105-cartridge base, 2106-base box door, 2107-fixed slider, 2108-lower connecting plate, 2109-clamping lower cylinder, 2110-base cylinder, 2111-first bracket connector; 2112-base bracket, 2113-microswitch, 2114-guide post slide rail, 2115-pushing cylinder, 2116-base pushing plate;
2201-ink box cover pushing box body, 2202-blocking cylinder, 2203-ink box cover bracket, 2204-ink box cover positioning rod, 2205-ink box cover pushing cylinder, 2206-ink box cover pushing plate, 2207-ink box cover box body door, 2208-second bracket connecting piece, 2209-bracket sliding rail, 2210-ink box cover bracket cylinder, 2211-ink box cover, 2212-bracket upper sliding block and 2213-bracket lower sliding block;
2301-conveyer belt, 2302-ink box cover positioning sensor, 2303-pushing plate, 2304-secondary positioning sensor, 2305-conveyer belt pushing cylinder, 2306-positioning block, 2307-temporary storage plate, 2311-ink box;
2401-bracket angle plate, 2402-manipulator bracket, 2403-guide rod, 2404-moving slide block, 2405-manipulator cylinder, 2406-slide block connecting plate, 2407-guide rod connecting plate, 2408-synchronous belt, 2409-cylinder fixing plate, 2410-double-rod bidirectional cylinder, 2411-hook connecting piece, 2412-second sensor and 2413-hook;
2501-fixed cylinder, 2502-stepping roller, 2503-lifting table support plate, 2504-guide wheel, 2505-lead screw connecting block, 2506-clamping plate, 2507-clamping cylinder, 2508-stepping motor, 2509-screw, 2510-guide rod, 2511-lifting table base, 2512-graduated disk, 2513-graduated disk sensor, 2514-screw lifter, 2515-positioning plate, 2516-blocking plate;
3001-channel interface, 3002-press interface, 3003-channel box body, 3004-upper observation cabin, 3005-maintenance cabin, 3006-side observation cabin, 3007-first pressure gauge interface, 3008-conveying ball shaft, 3009-ball shaft chain, 3010-conveying mesh belt, 3011-conveying belt bracket, 3012-nitrogen charging and oxygen discharging interface 3200-sprocket driving mechanism, 3201-driving chain, 3202-sprocket box, 3203-coupler, 3204-speed reducing motor and 3205-motor fixing plate;
4001-manual box conveying box body, 4002-second pressure gauge interface, 4003-box conveying cabin door, 4004-sliding panel, 4005-hand ferrule, 4006-panel bracket, 4007-cabin door lock, 4008-manual nitrogen and oxygen charging and discharging interface, 4100-box conveying box interface and 4200-box conveying isolation door.
Detailed Description
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
Example one
Referring to fig. 1 and 2, a fully automatic sealed conveying device for stacking magnetic material blanks comprises a stacking box stacking cabin 2000, a plurality of main conveying channel cabins 3000, a manual box conveying cabin 4000 and a cabin box support 5000 for supporting the manual box conveying cabin and the main conveying channel cabin, wherein the stacking box stacking cabin 2000, the main conveying channel cabin 3000 and the manual box conveying cabin 4000 are sequentially connected in series; the left end of the code box stacking cabin 2000 is provided with an output interface 2001 connected with the sintering furnace 1000, and the right end is provided with an input interface 2003 connected with a main conveying channel cabin 3000;
referring to fig. 3, the stacking and stacking chamber 2000 includes an ink cartridge base pushing mechanism 2100, a stacking and stacking main case 2002, an ink cartridge cover pushing mechanism 2200 disposed in the stacking and stacking main case 2002, an ink cartridge and ink cartridge cover arranging mechanism 2300, a manipulator mechanism 2400, and a lifting platform mechanism 2500;
referring to fig. 4, 5 and 6, the cartridge base pushing mechanism 2100 includes a base bracket 2112, a first bracket connector 2111, a base cylinder 2110, an upper connecting plate 2103, a lower connecting plate 2108, an upper clamping cylinder 2102, a lower clamping cylinder 2109, a base pushing plate 2116, four fixed sliders 2107, and a base pushing box 2101 with a base box door 2106 mounted on the front surface; the back surface of the base pushing box 2101 is connected with the code box stacking main box 2002, a through hole is formed between the base pushing box 2101 and the code box stacking main box 2002, and a base box isolation door 2004 and a base isolation door cylinder 2005 for driving the base box isolation door 2004 to open or close are arranged at the through hole; the base bracket 2112 is arranged in the base pushing box 2101, two guide post slide rails 2114 which are symmetrically arranged with each other are respectively arranged at the left side and the right side of the base bracket 2112, and the four guide post slide rails 2114 are respectively connected with the base bracket 2112 in a sliding way through a fixed slide block 2107; the base cylinder 2110 is fixed below the base pushing box 2101, a piston rod of the base cylinder 2110 penetrates through the bottom of the base pushing box 2101 and is connected with the bottom of a base bracket 2112 through a first bracket connecting piece 2111, and the base cylinder 2110 can drive the base bracket 2112 to move up and down on four guide post slide rails 2114; the left side and the right side of the base bracket 2112 are respectively provided with two first clamping rods 2104 and two second clamping rods which are symmetrically arranged, the upper end and the lower end of each first clamping rod 2104 are fixedly connected with the base pushing box 2101, and the inner side of the upper end of each first clamping rod 2104 is provided with a micro-contact switch 2113 fixedly connected with the top of the base pushing box 2101; the upper end and the lower end of the second clamping rod are respectively fixedly connected with an upper connecting plate 2103 and a lower connecting plate 2108, the upper connecting plate 2103 is connected with a piston rod of an upper clamping cylinder 2102 arranged at the top of the base pushing box 2101, and the lower connecting plate 2108 is connected with a piston rod of a lower clamping cylinder 2109 arranged at the bottom of the base pushing box 2101; a pushing cylinder 2115 is arranged outside the base box door 2106, and a piston rod of the pushing cylinder 2115 penetrates through the base box door 2106 and is connected with a base pushing plate 2116; the base pushing plate 2116 is positioned in the base pushing box 2101 and arranged corresponding to the base bracket 2112;
the base isolation door cylinder 2005 is fixed above a through opening of the code box stacking main box body 2002, and a piston rod of the base isolation door cylinder is connected with the base box body isolation door 2004 and used for controlling the opening and closing of the base box body isolation door 2004.
Referring to fig. 7 and 8, the cartridge cover pushing mechanism 2200 includes a second frame connector 2208, a frame cylinder 2210, a cartridge cover pushing cylinder 2205, a cartridge cover pushing plate 2206, two cartridge cover positioning rods 2204 with positioning slots, two blocking cylinders 2202, a cartridge cover pushing case 2201, and a cartridge cover frame 2203 disposed in the cartridge cover pushing case 2201; a box cover and box body door 2207 is arranged on the front surface of the box cover pushing box body 2201, and a box cover and box body isolating door 2006 and a box cover isolating door cylinder 2007 for opening the box cover and box body isolating door 2006 are arranged on the back surface of the box cover pushing box body 2201; four corners of the upper end of the ink box cover support 2203 are respectively provided with a support upper sliding block 2212, and four corners of the lower end are respectively provided with a support lower sliding block 2213; the left side and the right side in the ink box cover pushing box body 2201 are respectively provided with two mutually symmetrical bracket sliding rails 2209 which are in sliding connection with the ink box cover bracket 2203 through the bracket upper sliding block 2212 and the bracket lower sliding block 2213; the bracket cylinder 2210 is fixed at the lower end outside the ink box cover pushing box body 2201, the piston rod of the bracket cylinder 2210 passes through the bottom of the ink box cover pushing box body 2201 and is connected with the lower end of the ink box cover bracket 2203 through a second bracket connecting piece 2208, and the bracket cylinder 2210 can drive the ink box cover bracket 2203 to do lifting motion on four bracket sliding rails 2209; the two ink box cover positioning rods 2204 are respectively arranged between the two support sliding rails 2209 on the same side in the ink box cover pushing box body 2201; the two blocking cylinders 2202 are respectively fixed on two sides of the upper end of the ink box cover support 2203, and each blocking cylinder corresponds to one ink box cover positioning rod 2204 and is used for positioning the stepping rising of the ink box cover support 2203; the ink box cover pushing cylinder 2205 is fixed outside the ink box cover mechanism door 2207, and a piston rod of the ink box cover pushing cylinder passes through the ink box cover mechanism door 2207 and is connected with the ink box cover pushing plate 2206; the ink box cover pushing plate 2206 is positioned in the ink box cover pushing box body 2201 and is arranged corresponding to the ink box cover support 2203;
referring to fig. 9, the ink cartridge and ink cartridge cover aligning mechanism 2300 includes a conveyor belt pushing cylinder 2305, a pushing plate 2303, a conveyor belt 2301, and a first stepping motor for driving the conveyor belt 2301; the outer end of the conveyer belt 2301 corresponds to the input interface 2003, the inner side corresponds to the isolation door of the ink box cover box body, and the outer side of the conveyer belt 2301 is provided with an ink box cover positioning sensor 2302 and a secondary positioning sensor 2304; a box body through hole is formed in the side wall of the code box stacking main box body 2002, a cylinder flange is arranged at the position of the box body through hole, the conveying belt pushing cylinder 2305 is fixed on the outer wall of the code box stacking main box body 2002 through the cylinder flange, and a piston rod of the conveying belt pushing cylinder passes through the box body through hole and is connected with the pushing plate 2303; under the driving of the conveying belt pushing cylinder 2305 and the positioning action of the secondary positioning sensor 2304, the pushing plate can push the ink cartridges 2311 or the ink cartridge covers 2211 on the conveying belt 2301 to the temporary storage plate 2307 positioned on the inner side of the conveying belt 2301; the top end of the temporary storage plate 2307 is provided with two parallel positioning blocks 2306;
referring to fig. 10, 11 and 12, the manipulator mechanism 2400 includes a guide rod 2403, a guide rod connection plate 2407, a slider connection plate 2406, a manipulator cylinder 2405, a synchronous belt 2408, a cylinder fixing plate 2409, two double-rod bidirectional cylinders 2410 symmetrically arranged left and right, four hooks 2413, and a manipulator support 2402 horizontally fixed at the top end inside the stacking box main box 2002; the guide rod 2403 is fixed below the manipulator bracket 2402 in parallel through a guide rod connecting plate 2407, and two movable sliding blocks 2404 connected with the guide rod 2403 in a sliding manner are sleeved on the guide rod 2403; the two movable sliders 2404 are connected with a manipulator cylinder 2405 through slider connecting plates 2406; the lower end of the manipulator cylinder 2405 is connected with two double-rod bidirectional cylinders 2410 which are symmetrically arranged left and right through a cylinder fixing plate 2409; the synchronous belt 2408 is arranged on the manipulator bracket 2402 and is connected with the movable sliding block 2404; the side surface of the manipulator bracket 2402 is provided with three first sensors which are sequentially arranged and used for positioning the movement of the movable sliding block 2404; piston rods at the left end and the right end of the double-rod bidirectional cylinder 2410 are respectively provided with a hook connecting piece 2411, the four hooks are divided into two groups and are respectively symmetrically arranged at the left end and the right end of the two double-rod bidirectional cylinders 2410 through the hook connecting pieces 2411, and each hook 2413 is provided with a second sensor 2412;
the manipulator bracket 2402 is fixedly arranged at the top end in the box stacking main box body 2002 through 4 bracket angle plates 2401.
Referring to fig. 12, 13 and 14, the lifting table mechanism 2500 includes a lifting table support plate 2503, a stepping motor 2508, a positioning plate 2515, a fixing cylinder 2501, a clamping cylinder 2507, a blocking plate 2516, a clamping plate 2506, a screw 2509, a screw connection block 2505, a stepping roller set composed of a plurality of stepping rollers 2502, an index plate 2512 provided with an index plate sensor 2513, four guide rods 2510 uniformly distributed, and a lifting table base 2511 fixed under the inner side of the base box isolation door 2004; a screw rod lifter 2514 is arranged below the lifting platform base 2511, and the screw rod lifter 2514 is connected with a screw rod 2509 through an index plate 2512; the upper end of the screw 2509 passes through the center of the lifting platform base 2511 and is connected with the lifting platform support plate 2503 through a screw connecting block 2505, the upper ends of the four guide rods 2510 are fixedly connected with the lifting platform support plate 2503, and the lower ends of the four guide rods 2510 slide through the lifting platform base 2511; a plurality of (preferably three) guide wheels 2504 which are in rolling contact with the inner wall of the box stacking main box body 2002 are arranged on the side surface of the lifting platform support plate 2503; the stepping motor 2508 is arranged below the side of the lifting platform support plate 2503 and is connected with the stepping roller group through a chain; the fixed cylinder 2501 and the clamping cylinder 2507 are respectively arranged on the left side and the right side of the lifting platform support plate 2503 and are respectively connected with the blocking plate 2516 and the clamping plate 2506, and the top of the lifting platform support plate 2503 is also provided with a positioning plate 2515;
referring to fig. 15, 16 and 17, the main transportation channel cabin 3000 includes a transportation belt support 3011, a sprocket driving mechanism 3200, and a channel box 3003 having channel connectors 3001 at left and right ends thereof, one side of the channel box 3003 is provided with a press connector 3002 and a maintenance cabin 3005, the other side is provided with a plurality of side observation cabins 3006, the upper side is provided with a plurality of upper observation cabins 3004 and two sets of first pressure gauge connectors 3007, and the lower side is provided with two sets of nitrogen-filled and oxygen-discharged connectors 3012; the conveyor belt support 3011 is arranged on a bottom plate in the channel box 3003, and is provided with a plurality of groups of conveying ball shafts 3008 arranged at equal intervals and a ball shaft chain 3009 for generating linkage among the groups of conveying ball shafts 3008; the conveying ball shaft 3008 is covered with a conveying mesh belt 3010, the chain wheel driving mechanism 3200 is connected with the conveying ball shaft 3008 and is arranged below the channel box 3003, and the conveying mesh belt 3010 can operate at a speed regulation under the driving of the chain wheel driving mechanism 3200;
the chain wheel driving mechanism comprises a driving chain 3201, a chain wheel box 3202, a coupling 3203, a speed reducing motor 3204 and a motor fixing plate 3205; the speed reducing motor 3204 is fixed below the bottom plate of the channel box body 3003 through a motor fixing plate 3205 and is connected with the sprocket box 3202 through a coupling 3203; the upper section of the driving chain 3201 is connected with the conveying ball shaft 3008, and the lower section of the driving chain 3201 passes through the bottom plate of the channel box 3003 and is connected with the sprocket box 3202; a sealing ring is arranged between the channel box body 3003 and the chain wheel box 3202; the channel box 3003 can be connected to each other by the channel connectors 3001 at the left and right ends thereof in a sealed manner.
Referring to fig. 18, the manual cassette delivery cabin 4000 includes a manual cassette delivery box 4001, a cassette delivery box interface 4100 connected to the channel box 3003 is disposed at the left end of the manual cassette delivery box 4001, a cassette delivery cabin door 4003 and a cabin door lock 4007 are mounted at the right end, and the cassette delivery cabin door 4003 can be opened and sealed by the cabin door lock 4007; a second pressure gauge interface 4002 is also arranged above the manual box conveying cabin 4000, and a manual nitrogen-filling and oxygen-discharging interface 4008 is arranged below the manual box conveying cabin; the inner wall of the manual box feeding box body 4001 is fixedly connected with two panel supports 4006 which are arranged oppositely, and sliding panels 4004 which are positioned on the same plane with the conveying net belt 3010 are arranged on the two panel supports 4006; a box-feeding isolation door 4200 is arranged between the sliding panel 4004 and the box-feeding interface 4100.
A reading pressure gauge and an alarm controller are arranged at the second pressure gauge interface 4002; and a nitrogen charging pipe is arranged at the manual nitrogen charging and discharging interface 4008.
Example two
Referring to fig. 1 to 18, the fully automatic magnetic material blank stacking and conveying device of the present invention has a plurality of hermetically connected channel conveying cabins 3000, each channel conveying cabin 3000 is correspondingly connected to a fully automatic magnetic powder press through a press interface (3002) on the side thereof; in this embodiment, a fully automatic sealed transfer device for stacking magnetic material blanks having four transfer chambers 3000 is taken as an example:
the material taking output ports of the four full-automatic magnetic powder presses are respectively connected with press interfaces 3002 of four channel conveying cabins 3000 in the full-automatic magnetic material stacking and conveying device in a sealing mode; a pressure gauge interface 4002 is provided with a reading pressure gauge and an alarm controller; a nitrogen charging pipe is inserted into the manual nitrogen charging and oxygen discharging interface 4008; and (5) starting a power supply, and controlling a screen of the operation platform to set and operate through the PCL program.
Firstly, starting a nitrogen charging and oxygen discharging function, automatically opening an oxygen discharging valve and charging nitrogen in each main conveying channel cabin 3000, and closing a transition isolation door, a base box isolation door 2004, a ink box cover box isolation door 2006 and a box conveying box isolation door 4200 of the sintering furnace 1000 at the moment; and (3) filling nitrogen and discharging oxygen until the nitrogen concentration (pressure) is the same as that of the press, and then stopping filling the nitrogen and discharging oxygen, and automatically supplementing when the nitrogen concentration (pressure) is insufficient. Manually opening a base box body hatch door 2106, and orderly stacking six ink box bases 2105 on a base support 2112; the base box port 2106 is closed and locked, and the base push box 2101 is filled with nitrogen, evacuated of oxygen and pressurized. The box door 2207 of the ink box cover is opened manually, and six ink box covers 2211 are stacked on the ink box cover support 2203 in order; the hatch door 2207 of the ink box cover mechanism is closed and locked, and the ink box cover push box body 2201 is filled with nitrogen and discharged with oxygen for pressurization.
An upper clamping cylinder 2102 of the base pushing box 2101 drives an upper connecting plate 2103 to tighten the upper ends of a first clamping rod 2104 and a second clamping rod; meanwhile, the lower clamping cylinder 2102 drives the lower connecting plate 2103 to tighten the lower ends of the first clamping rod 2104 and the second clamping rod; ensure that the stacked ink cartridge bases 2105 will not shift during the lifting and lowering process. The base bracket 2112 rises under the action of the base air cylinder 2110, when the ink box base 2105 which is positioned at the top most contacts the micro switch 2113, the base air cylinder 2110 stops rising and locking, the base box isolation door 2004 is opened, the pushing air cylinder 2115 pushes one ink box base 2105 at the top most layer to the stepping roller 2502 platform of the lifting platform mechanism 2500 through the base pushing plate 2116, and when the ink box base 2105 contacts the positioning plate 2515, the pushing air cylinder 2115 returns to reset; the holding cylinder 2501 pushes out the blocking plate 2516, and the clamping cylinder 2507 tightens the clamping plate 2506, so that the ink cartridge base 2105 is clamped between the blocking plate 2516 and the clamping plate 2506 to wait for loading of the ink cartridge. At this time, the base cylinder 2110 continues to push the base bracket 2112 to rise until the ink cartridge base 2105 contacts the micro switch 2113, and the base cylinder 2110 stops rising and locking to wait for the next push. When all the ink cartridge bases are pushed circularly for 6 times (6 times), the base box isolation door 2004 is closed; base cylinder 2110 descends base support 2112 to manual putting, waits for the staff to open base box hatch 2106 manually and supplies.
A cartridge cover support cylinder 2210 in the cartridge cover push box 2201 pushes the cartridge cover support 2203 to rise, and the rising height is controlled by two blocking cylinders 2202 at the upper end of the support through positioning grooves of the cartridge cover positioning rods 2204. After the ink box cover is lifted to a designated height, the isolation door 2006 of the ink box cover box body opens the channel, the ink box cover pushing cylinder 2205 drives the ink box cover pushing plate 2206 to push the ink box cover 2211 to the conveying belt, whether the ink box cover 2211 is in place or not is controlled by a positioning sensor 2302 on one side of the conveying belt, and after the ink box cover pushing cylinder 2205 is reset. The two hold-off cylinders 2202 release the fixing effect, and the cartridge cover holder cylinder 2210 pushes the cartridge cover holder 2203 to rise to a station to wait for the next pushing operation. When all the 6 ink box covers 2211 are pushed, the ink box cover box isolating door 2006 is closed; the lid holder cylinder 2210 lowers the lid holder 2203 to the worker's position for waiting for the worker to manually open the lid compartment door 2207 for the supply of the lid 2211.
Four full-automatic magnetic powder presses are started for pressing production, ink cartridges (6 magnetic material blanks are placed in each cartridge) are conveyed into the conveying main channel cabin 3000 by a mechanical handle of the press, and the conveying net belt 3010 conveys the ink cartridges to the stacking and box stacking cabin 2000 in sequence.
When the main conveyance path chamber 3000 transfers the ink cartridge 2311 onto the conveyance belt 2301, positioning is performed by the secondary positioning sensor 2304; when the secondary positioning sensor 2304 senses the ink cartridge 2311, the conveyor belt 2301 stops conveying, the conveyor belt pushing cylinder 2305 drives the pushing plate 2303 to push the ink cartridge 2311 to the temporary storage plate 2307, when the ink cartridge contacts the positioning block 2306, the pushing plate stops pushing of 2303, and the pushing cylinder 2305 returns to reset; the transport belt 2301 is started to transfer the next ink cartridge 2311 to the registration sensor 2304, the secondary registration sensor 2304 senses the ink cartridge 2311, and the transport belt 2301 stops the transport operation and waits. At this time, the two ink cartridges 2311 staying on the conveyor belt 2301 and the temporary storage plate 2307 are in a neat arrangement state, the manipulator mechanism 2400 is started, and the synchronous belt 2408 drives the manipulator cylinder 2405 to move to the position above the arrangement of the two ink cartridges 2311 on the manipulator support 2402; under the control of information transmission of the first sensor and the second sensor 2412, the manipulator cylinder 2405 drives the double-rod bidirectional cylinder 2410 to descend to a specified position, and the double-rod bidirectional cylinder 2410 drives the two pairs of hooks 2413 to respectively clamp the two ink boxes 2311 to grab and ascend at one time; at this time, the conveyor belt 2301 and the pushing cylinder 2305 perform arrangement and grabbing of two ink cartridges 2311 of the next cycle; the two ink cartridges 2311 grabbed by the manipulator are driven by the synchronous belt 2408 to move to the position above the first row position of the ink cartridge base 2105 waiting for loading, the manipulator air cylinder 2405 descends, the two ink cartridges 2311 are parked on the first row position of the ink cartridge base 2105, and the double-rod bidirectional air cylinder 2410 releases the hook 2413 and is separated from the two ink cartridges 2311; the two ink cartridges 2311 grabbed by the manipulator for the second time are parked on the second row of the ink cartridge base 2105, and the manipulator mechanism 2400 is parked on the third row for the third time to form a 2 x 3 cartridge arrangement as a repeating cycle; when the ink cartridge 2311 forms a 2 × 3 cartridge and the ink cartridge base 2105 is full of the first layer, the elevating table mechanism 2500 receives a signal, the screw rod lifter 2514 mounted on the elevating table base 2511 starts to start, and the screw rod 2509 is driven to rotate by the index plate 2512; the lifting table supporting plate 2503 is driven by the screw rod 2509 and descends downwards under the guidance of the four guide rods 2510, and is controlled by an index plate sensor 2513 arranged on an index plate 2512, so that the lifting table supporting plate 2503 and the ink box base 2105 descend by the height of an ink box 2311 accurately; the manipulator mechanism 2400 repeats the second cycle, the 2 x 3 cartridges on the cartridge mount 2105 are stacked with the second layer of cartridges 2311, and the cartridge mount 2105 of the lift table mechanism 2500 is lowered by the height of the cartridges 2311 for the second repeated cycle; until the robot mechanism 2400 completes stacking the sixth tier of 2 x 3 ink cartridges. When the cartridge base 2105 is lowered the height of the ink cartridge 2311 for the sixth time, the conveyor belt 2301 suspends the conveyance of the ink cartridge 2311, and the cartridge cover pushing mechanism 2200 is activated; the ink box cover box body isolation door 2006 is opened under the driving of the ink box cover isolation door cylinder 2007, the ink box cover pushing cylinder 2205 of the ink box cover pushing mechanism 2200 drives the ink box cover pushing plate 2206 to push the ink box cover 2211 to the conveying belt 2301, the ink box cover 2211 contacts the positioning sensor 2302, the conveying belt 2301 is started to convey the ink box cover 2211 to the position of the secondary positioning sensor 2304, and the ink box cover 2211 is pushed to the temporary storage plate 2307 by the pushing plate 2303 to wait; when the second ink box cover 2211 reaches the position of the secondary positioning sensor 2304 on the conveyer belt 2301, the two ink box covers 2211 staying on the conveyer belt 2301 and the temporary storage plate 2307 are in a neat arrangement state and are grabbed by a manipulator for one time; the subsequent action is the same as grasping the ink cartridge 2311. At the sixth layer of 2 × 3 ink cartridges stacked on the ink cartridge base 2105, when the manipulator 2400 completes the stacking of the seventh layer of 2 × 3 ink cartridge cover 2211, the clamping cylinder 2507 releases the clamping plate 2506, and the fixing cylinder 2501 retracts the blocking plate; the stepping motor 2508 drives the stepping roller 2502 to rotate, the ink box base 2105 and the 36 ink boxes 2311 loaded with six layers are conveyed to a channel conveying belt connected with the sintering furnace 1000, and the ink box base 2105 and the ink boxes 2311 enter an isolation decompression chamber of the sintering furnace 1000 and then enter the next cycle.
Manually conveying the cartridge 2311 containing the magnetic material blanks: an operator opens a box feeding cabin door 4003 of the manual box feeding cabin 4000, puts the ink box 2311 on the sliding panel 4004, and closes the box feeding cabin door 4003 and the cabin door lock 4007; opening a nitrogen filling switch and an oxygen discharging one-way valve which are connected with a manual nitrogen filling and oxygen discharging interface 4008, and filling nitrogen, discharging oxygen and pressurizing the manual box conveying box 4001; when the pressure gauge 4002 reaches a set value, stopping filling nitrogen and closing the oxygen exhaust check valve; opening a box sending box isolation door 4200 through an operating system display screen; an operator extends into the manual box conveying cabin 4000 through the hand ferrule 4005 to push the ink box 2311 on the sliding panel 4004 onto the conveying net belt 3010, and the ink box 2311 enters the conveying main channel cabin 3000; the cassette feeding box isolation door 4200 is closed again.
The above description and application of the present invention are illustrative, and are not intended to limit the scope of the invention to the above embodiments; other variations and modifications of the embodiments disclosed herein may be made without departing from the scope and spirit of the invention.
Claims (6)
1. The utility model provides a full-automatic sealed conveyor who puts in good order magnetic material blank which characterized in that: the box stacking and conveying device comprises a box stacking cabin (2000), a plurality of conveying main channel cabins (3000), a manual box conveying cabin (4000) and a cabin box support (5000) for supporting the manual box conveying cabin and the conveying main channel cabin, wherein the box stacking cabin, the conveying main channel cabin and the cabin box support are sequentially connected in a sealing manner in series; the left end of the code box stacking cabin (2000) is provided with an output interface (2001), and the right end of the code box stacking cabin is provided with an input interface (2003) connected with the main conveying channel cabin (3000);
the code box stacking cabin (2000) comprises an ink box base pushing mechanism (2100), a code box stacking main box body (2002), an ink box cover pushing mechanism (2200) arranged in the code box stacking main box body (2002), an ink box and ink box cover arranging mechanism (2300), a manipulator mechanism (2400) and a lifting platform mechanism (2500);
the ink box base pushing mechanism (2100) comprises a base support (2112), a first support connecting piece (2111), a base cylinder (2110), an upper connecting plate (2103), a lower connecting plate (2108), an upper clamping cylinder (2102), a lower clamping cylinder (2109), a base pushing plate (2116), four fixed sliding blocks (2107) and a base pushing box body (2101) with a base box body cabin door (2106) arranged on the front surface; the back surface of the base pushing box body (2101) is connected with the code box stacking main box body (2002), a through hole is formed between the base pushing box body and the code box stacking main box body, and a base box body isolation door (2004) and a base isolation door cylinder (2005) for driving the base box body isolation door (2004) to open or close are installed at the through hole; the base support (2112) is arranged in the base pushing box body (2101), the left side and the right side of the base support (2112) are respectively provided with two guide post slide rails (2114) which are symmetrically arranged, and the four guide post slide rails (2114) are respectively connected with the base support (2112) in a sliding way through a fixed slide block (2107); the base cylinder (2110) is fixed at the lower end outside the base pushing box body (2101), a piston rod of the base cylinder penetrates through the bottom of the base pushing box body (2101) and is connected with the bottom of a base support (2112) through a first support connecting piece (2111), and the base cylinder (2110) can drive the base support (2112) to move up and down on four guide post slide rails (2114); the left side and the right side of the base support (2112) are respectively provided with a first clamping rod (2104) and a second clamping rod which are symmetrically arranged, the upper end and the lower end of the first clamping rod (2104) are fixedly connected with the base pushing box body (2101), and the inner side of the upper end of the first clamping rod (2104) is provided with a micro contact switch (2113) fixedly connected with the top of the base pushing box body (2101); the upper end and the lower end of the second clamping rod are respectively fixedly connected with an upper connecting plate (2103) and a lower connecting plate (2108), the upper connecting plate (2103) is connected with a piston rod of an upper clamping cylinder (2102) arranged at the top of the base pushing box body (2101), and the lower connecting plate (2108) is connected with a piston rod of a lower clamping cylinder (2109) arranged at the bottom of the base pushing box body (2101); a pushing cylinder (2115) is arranged outside the base box body door (2106), and a piston rod of the pushing cylinder (2115) penetrates through the base box body door (2106) and is connected with the base pushing plate (2116); the base pushing plate (2116) is positioned in the base pushing box body (2101) and is arranged corresponding to the base bracket (2112);
the ink box cover pushing mechanism (2200) comprises a second support connecting piece (2208), a support air cylinder (2210), an ink box cover pushing air cylinder (2205), an ink box cover pushing plate (2206), two ink box cover positioning rods (2204) provided with positioning grooves, two blocking air cylinders (2202), an ink box cover pushing box body (2201) and an ink box cover support (2203) arranged in the ink box cover pushing box body (2201); a box cover box body hatch door (2207) is installed on the front surface of the box cover pushing box body (2201), and a box cover box body isolation door (2006) and a box cover isolation door cylinder (2007) used for opening the box cover box body isolation door (2006) are installed on the back surface of the box cover pushing box body; four corners at the upper end of the ink box cover support (2203) are respectively provided with a support upper sliding block (2212), and four corners at the lower end are respectively provided with a support lower sliding block (2213); the left side and the right side in the ink box cover pushing box body (2201) are respectively provided with two mutually symmetrical bracket sliding rails (2209) which are in sliding connection with the ink box cover bracket (2203) through the bracket upper sliding block (2212) and the bracket lower sliding block (2213); the bracket air cylinder (2210) is fixed on the lower surface outside the ink box cover pushing box body (2201), a piston rod of the bracket air cylinder passes through the bottom of the ink box cover pushing box body (2201) and is connected with the lower end of the ink box cover bracket (2203) through a second bracket connecting piece (2208), and the bracket air cylinder (2210) can drive the ink box cover bracket (2203) to do lifting movement on four bracket sliding rails (2209); the two ink box cover positioning rods (2204) are respectively arranged between the two support sliding rails (2209) on the same side in the ink box cover pushing box body (2201); the two blocking cylinders (2202) are respectively fixed at two sides of the upper end of the ink box cover bracket (2203), and each blocking cylinder corresponds to one ink box cover positioning rod (2204) and is used for positioning the stepping rising of the ink box cover bracket (2203); the ink box cover pushing cylinder (2205) is fixed outside a ink box cover mechanism door (2207), and a piston rod of the ink box cover pushing cylinder penetrates through the ink box cover mechanism door (2207) and is connected with an ink box cover pushing plate (2206); the ink box cover pushing plate (2206) is positioned in the ink box cover pushing box body (2201) and is arranged corresponding to the ink box cover support (2203);
the ink box and ink box cover arranging mechanism (2300) comprises a conveying belt pushing cylinder (2305), a pushing plate (2303), a conveying belt (2301) and a first stepping motor for driving the conveying belt (2301); the outer end of the conveying belt (2301) corresponds to the input interface (2003), the inner side of the conveying belt corresponds to the isolation door of the ink box cover box body, and the outer side of the conveying belt (2301) is provided with an ink box cover positioning sensor (2302) and a secondary positioning sensor (2304); a box body through hole is formed in the side wall of the code box stacking main box body (2002), a cylinder flange is arranged at the position of the box body through hole, the conveying belt pushing cylinder (2305) is fixed on the outer wall of the code box stacking main box body (2002) through the cylinder flange, and a piston rod of the conveying belt pushing cylinder penetrates through the box body through hole and is connected with the pushing plate (2303); the pushing plate (2303) is driven by a conveying belt pushing cylinder (2305) and is arranged corresponding to the conveying belt (2301) and a temporary storage plate (2307) located on the inner side of the conveying belt (2301) through the positioning effect of a secondary positioning sensor (2304); the top end of the temporary storage plate (2307) is provided with two parallel positioning blocks (2306);
the manipulator mechanism (2400) comprises a guide rod (2403), a guide rod connecting plate (2407), a slider connecting plate (2406), a manipulator cylinder (2405), a synchronous belt (2408), a cylinder fixing plate (2409), two double-rod bidirectional cylinders (2410) symmetrically arranged left and right, four hooks (2413) and a manipulator support (2402) horizontally fixed at the top end in the stacking box main box body (2002); the guide rod (2403) is fixed below the manipulator bracket (2402) in parallel through a guide rod connecting plate (2407), and two movable sliding blocks (2404) connected with the guide rod (2403) in a sliding manner are sleeved on the guide rod (2403); the two movable sliding blocks (2404) are connected with a manipulator cylinder (2405) through a sliding block connecting plate (2406); the lower end of the manipulator cylinder (2405) is connected with two double-rod bidirectional cylinders (2410) which are symmetrically arranged left and right through a cylinder fixing plate (2409); the synchronous belt (2408) is arranged on the manipulator bracket (2402) and is connected with the movable sliding block (2404); the side surface of the manipulator bracket (2402) is provided with three first sensors which are sequentially arranged and used for positioning the movement of the movable sliding block (2404); piston rods at the left end and the right end of the double-rod bidirectional cylinder (2410) are respectively provided with a hook connecting piece (2411), the four hooks are divided into two groups and are respectively symmetrically arranged at the left end and the right end of the two double-rod bidirectional cylinders (2410) through the hook connecting pieces (2411), and each hook (2413) is provided with a second sensor (2412);
the lifting table mechanism (2500) comprises a lifting table supporting plate (2503), a stepping motor (2508), a positioning plate (2515), a fixed cylinder (2501), a clamping cylinder (2507), a blocking plate (2516), a clamping plate (2506), a screw rod (2509), a screw rod connecting block (2505), a stepping roller set consisting of a plurality of stepping rollers (2502), an index plate (2512) provided with an index plate sensor (2513), four guide rods (2510) which are uniformly distributed, and a lifting table base (2511) fixed below the inner side of a base box isolating door (2004); a screw rod lifter (2514) is arranged below the lifting platform base (2511), and the screw rod lifter (2514) is connected with a screw rod (2509) through an index plate (2512); the upper end of the screw rod (2509) penetrates through the center of the lifting platform base (2511) and is connected with the lifting platform supporting plate (2503) through a screw rod connecting block (2505), the upper ends of the four guide rods (2510) are fixedly connected with the lifting platform supporting plate (2503), and the lower ends of the four guide rods slide through the lifting platform base (2511); a plurality of guide wheels (2504) which are in rolling contact with the inner wall of the box stacking main box body (2002) are arranged on the side surface of the lifting platform support plate (2503); the stepping motor (2508) is arranged below the side of the lifting platform support plate (2503) and is connected with the stepping roller group through a chain; the fixed cylinder (2501) and the clamping cylinder (2507) are respectively arranged on the left side and the right side of the lifting platform support plate (2503) and are respectively connected with the blocking plate (2516) and the clamping plate (2506), and the top of the lifting platform support plate (2503) is also provided with a positioning plate (2515);
the conveying main channel cabin (3000) comprises a conveying belt support (3011), a chain wheel driving mechanism (3200) and a channel box body (3003) with channel interfaces (3001) at the left end and the right end, a press interface (3002) and a maintenance cabin (3005) are arranged on one side of the channel box body (3003), a plurality of side observation cabins (3006) are arranged on the other side of the channel box body, a plurality of upper observation cabins (3004) and two groups of first pressure gauge interfaces (3007) are arranged on the upper side of the channel box body, and two groups of nitrogen-filled oxygen-discharging interfaces (3012) are arranged below the channel box; the conveying belt support (3011) is set on the bottom plate in the channel box (3003), and it has several groups of conveying ball shafts (3008) arranged at equal distance and ball shaft chain (3009) used to make the groups of conveying ball shafts (3008) generate linkage; the conveying ball shaft (3008) is covered with a conveying mesh belt (3010), the chain wheel driving mechanism (3200) is connected with the conveying ball shaft (3008) and arranged below the channel box body (3003), and the conveying mesh belt (3010) can operate at a speed regulation mode under the driving of the chain wheel driving mechanism (3200);
the manual box conveying cabin (4000) comprises a manual box conveying box body (4001), the left end of the manual box conveying box body (4001) is provided with a box conveying box interface (4100) connected with the channel box body (3003), the right end of the manual box conveying box body is provided with a box conveying cabin door (4003) and a cabin door lock (4007), and the box conveying cabin door (4003) can be opened and sealed and closed through the cabin door lock (4007); a second pressure gauge interface (4002) is also arranged above the manual box conveying cabin (4000), and a manual nitrogen-filling and oxygen-discharging interface (4008) is arranged below the manual box conveying cabin; the inner wall of the manual box feeding box body (4001) is fixedly connected with two panel brackets (4006) which are arranged oppositely, and sliding panels (4004) which are positioned on the same plane with the conveying net belt (3010) are arranged on the two panel brackets (4006); a box sending box isolating door (4200) is arranged between the sliding panel (4004) and the box sending box interface (4100).
2. The sealed conveyor of full-automatic stacked magnetic material blanks of claim 1, wherein: the base isolation door cylinder (2005) is fixed above a through opening of the code box stacking main box body (2002), and a piston rod of the base isolation door cylinder is connected with the base box body isolation door (2004) and used for controlling the opening and closing of the base box body isolation door (2004).
3. The sealed conveyor of full-automatic stacked magnetic material blanks of claim 1, wherein: the manipulator bracket (2402) is fixedly arranged at the top end in the code box stacking main box body (2002) through 4 bracket angle plates (2401).
4. The sealed conveyor of full-automatic stacked magnetic material blanks of claim 1, wherein: three guide wheels (2504) are arranged on the side surface of the lifting platform support plate (2503).
5. The sealed conveyor of full-automatic stacked magnetic material blanks of claim 1, wherein: the chain wheel driving mechanism comprises a driving chain (3201), a chain wheel box (3202), a coupling (3203), a speed reducing motor (3204) and a motor fixing plate (3205); the speed reducing motor (3204) is fixed below the bottom plate of the channel box body (3003) through a motor fixing plate (3205) and is connected with the chain wheel box (3202) through a coupling (3203); the upper section of the driving chain (3201) is connected with a conveying ball shaft (3008), and the lower section of the driving chain passes through the bottom plate of the channel box body (3003) and is connected with a chain wheel box (3202); a sealing ring is arranged between the channel box body (3003) and the chain wheel box (3202); the channel box bodies (3003) can be connected in series and hermetically among the channel box bodies (3003) through channel interfaces (3001) at the left end and the right end of the channel box bodies.
6. The sealed conveyor of full-automatic stacked magnetic material blanks of claim 1, wherein: a reading pressure gauge and an alarm controller are arranged at the second pressure gauge interface (4002); and a nitrogen charging pipe is arranged at the manual nitrogen charging and oxygen discharging interface (4008).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710666361.3A CN107472884B (en) | 2017-08-07 | 2017-08-07 | Full-automatic sealed conveying device for stacking magnetic material blanks |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710666361.3A CN107472884B (en) | 2017-08-07 | 2017-08-07 | Full-automatic sealed conveying device for stacking magnetic material blanks |
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| Publication Number | Publication Date |
|---|---|
| CN107472884A CN107472884A (en) | 2017-12-15 |
| CN107472884B true CN107472884B (en) | 2021-03-19 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710666361.3A Active CN107472884B (en) | 2017-08-07 | 2017-08-07 | Full-automatic sealed conveying device for stacking magnetic material blanks |
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| CN112357431A (en) * | 2020-11-02 | 2021-02-12 | 南京市产品质量监督检验院 | Intelligent storage integrated cabinet for laboratory standard products |
| CN117023163A (en) * | 2023-09-20 | 2023-11-10 | 百琪达智能科技（宁波）股份有限公司 | Sign indicating number material pile up neatly device |
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| CN106001555A (en) * | 2016-07-13 | 2016-10-12 | 孔庆虹 | Magnetic field powder forming method and device |
| CN106735187A (en) * | 2016-12-09 | 2017-05-31 | 上海平野磁气有限公司 | For the servo-type feeding device of magnetic moulding press |
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| JPH0726344A (en) * | 1993-07-12 | 1995-01-27 | Honda Motor Co Ltd | Production of material for permanent magnet |
| CN104028755A (en) * | 2013-03-07 | 2014-09-10 | 三环瓦克华（北京）磁性器件有限公司 | Permanent magnet sintering material box and material stacking method |
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| CN205257248U (en) * | 2015-11-23 | 2016-05-25 | 江阴市创裕机械有限公司 | Chain -plate conveyor |
| CN105480682A (en) * | 2015-12-25 | 2016-04-13 | 桐乡市耀润电子有限公司 | Magnetic blank feeding combination device |
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Effective date of registration: 20181210 Address after: 315803 No. 18 and 28 Keyuan Road, Beilun District, Ningbo City, Zhejiang Province Applicant after: Keningda Industry Co., Ltd., Ningbo Applicant after: Shanghai Hirano Magnetic Gas Co., Ltd. Applicant after: Shanghai Kasahara Electronic Equipment Co., Ltd. Address before: 2003 No. 7 Building, 1225 Lane, Tongpu Road, Putuo District, Shanghai Applicant before: Shanghai Hirano Magnetic Gas Co., Ltd. Applicant before: Shanghai Kasahara Electronic Equipment Co., Ltd. |
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