CN107472760B - Full-automatic material classification recovery device - Google Patents
Full-automatic material classification recovery device Download PDFInfo
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- CN107472760B CN107472760B CN201710640836.1A CN201710640836A CN107472760B CN 107472760 B CN107472760 B CN 107472760B CN 201710640836 A CN201710640836 A CN 201710640836A CN 107472760 B CN107472760 B CN 107472760B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F1/00—Refuse receptacles; Accessories therefor
- B65F1/14—Other constructional features; Accessories
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07F—COIN-FREED OR LIKE APPARATUS
- G07F7/00—Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus
- G07F7/06—Mechanisms actuated by objects other than coins to free or to actuate vending, hiring, coin or paper currency dispensing or refunding apparatus by returnable containers, i.e. reverse vending systems in which a user is rewarded for returning a container that serves as a token of value, e.g. bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2210/00—Equipment of refuse receptacles
- B65F2210/138—Identification means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2210/00—Equipment of refuse receptacles
- B65F2210/144—Level detecting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2210/00—Equipment of refuse receptacles
- B65F2210/176—Sorting means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2240/00—Types of refuse collected
- B65F2240/112—Bottles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65F—GATHERING OR REMOVAL OF DOMESTIC OR LIKE REFUSE
- B65F2240/00—Types of refuse collected
- B65F2240/12—Cans
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/10—Waste collection, transportation, transfer or storage, e.g. segregated refuse collecting, electric or hybrid propulsion
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Abstract
The invention discloses a full-automatic material classifying and recycling device, and relates to the technical field of article recycling. The full-automatic material classification recovery device comprises a controller, and a transmission mechanism, a detection mechanism, an identification mechanism and a push-pull mechanism which are respectively connected with the controller, wherein the detection of the detection mechanism and the identification of the identification mechanism are carried out, after the controller controls the transmission mechanism to stop running, the controller can control the transmission mechanism to transmit materials which do not meet the recovery requirement to a material inlet along the reverse direction, and also can control the push-pull mechanism to move and drive a movable side transmission mechanism to move to be separated from a fixed side transmission mechanism, and the materials which meet the recovery requirement are conveyed out by a first material outlet. Compared with the prior art of manually classifying and recycling materials, the automatic classifying and recycling device can realize full-automatic classification and recycling of materials, and is rapid in classification, high in precision, environment-friendly and sanitary.
Description
Technical Field
The invention relates to the technical field of article recovery, in particular to a full-automatic material classifying and recovering device.
Background
Environmental pollution is always a problem troubling people, and the recovery of garbage plays a key role in environmental protection. People throw the garbage into the garbage can at any time in life, and some garbage is valuable, people can trade money equivalent to the value of the garbage by picking and selling the garbage, meanwhile, the enthusiasm of people for recycling the garbage can be mobilized, the garbage is thrown into the garbage can, good environmental awareness and habits are developed, and therefore the environment protection is positively promoted.
The existing garbage can is mostly of a single cylindrical structure, and garbage can be directly thrown into the garbage can when the garbage can is used. With the development of society, the importance of garbage classification is more and more recognized by people, and as garbage is divided into two types, namely recyclable type and non-recyclable type, people design garbage cans into recyclable and non-recyclable garbage cans, so that the garbage can is beneficial to recycling of the garbage and meanwhile, the environmental pollution is reduced. However, in the actual life, people are not so clear to the classification of rubbish, often the wrong throw in recoverable garbage bin with unrecoverable rubbish, throw in unrecoverable garbage bin with recoverable rubbish, so not only cause very big pollution for can become can not recycle by the rubbish of retrieving recycling, the resource has been wasted, and it is troublesome to cause unnecessary for later stage rubbish letter sorting work moreover, has increased letter sorting work volume.
In addition, the existing garbage sorting method mainly relies on manual sorting, and has the disadvantages of low sorting speed, high labor intensity and poor working environment sanitary condition.
In summary, a fully automatic material classifying and recycling device is urgently needed.
Disclosure of Invention
Technical problem to be solved
In order to solve the problems in the prior art, the invention provides a full-automatic material classifying and recycling device which can classify materials with high precision and fast speed.
(II) technical scheme
In order to achieve the purpose, the invention adopts the main technical scheme that:
a full-automatic material classification recovery device comprises a controller, and a transmission mechanism, a detection mechanism, an identification mechanism and a push-pull mechanism which are respectively connected with the controller, wherein the transmission mechanism conveys materials meeting recovery requirements from a material inlet to a first material outlet, and returns the materials not meeting the recovery requirements to the material inlet;
the transmission mechanism comprises a fixed side transmission mechanism and a movable side transmission mechanism, and the fixed side transmission mechanism and the movable side transmission mechanism are matched together and used for placing and conveying materials;
the push-pull mechanism is connected with the movable side transmission mechanism, the controller drives the push-pull mechanism to move and drives the movable side transmission mechanism to move, and when the movable side transmission mechanism moves to be separated from the fixed side transmission mechanism, a first material outlet is formed;
the identification mechanism is used for identifying the type of the material in the identification area;
the detection mechanism comprises a first detection mechanism and a second detection mechanism, the first detection mechanism is installed at a material inlet and used for detecting whether materials exist at the material inlet, and the second detection mechanism is installed at the rear of the identification mechanism and used for detecting whether materials exist at a second detection area.
Preferably, when the first detection mechanism detects that the material is at the material inlet, the controller controls the transmission mechanism to transmit the material along the advancing direction; when the second detection mechanism detects that materials exist in the second detection area and the identification mechanism identifies that the materials are materials meeting the recovery requirement, the transmission mechanism stops running, the controller controls the push-pull mechanism to move and drives the movable side transmission mechanism to move to be separated from the fixed side transmission mechanism, and the materials are conveyed out from the first material outlet; when the second detection mechanism detects that the second detection area is provided with the material and the identification mechanism identifies that the material is not in accordance with the recovery requirement, the controller controls the transmission mechanism to stop operating and then transmits the material to the material inlet along the reverse direction.
Preferably, the device comprises a frame, the fixed side transmission mechanism comprises a driving motor, a fixed front rotating wheel set and a fixed rear rotating wheel set, the driving motor is installed on a first longitudinal support of the frame, the fixed rear rotating wheel set is installed on the first longitudinal support of the frame, the fixed front rotating wheel set is installed on a second longitudinal support of the frame, and the fixed front rotating wheel set is connected with the fixed rear rotating wheel set through a transmission belt;
the movable side transmission mechanism comprises a movable front rotating wheel set and a movable rear rotating wheel set which are respectively arranged on two parallel longitudinal supports of the frame, and the movable front rotating wheel set is connected with the movable rear rotating wheel set through a transmission belt; the driving motor drives the rotating wheels of the fixed rear rotating wheel set and the movable rear rotating wheel set to rotate through the driving shaft;
the transmission belt of the fixed side transmission mechanism and the transmission belt of the movable side transmission mechanism are V-shaped, and a supporting plate is arranged below the transmission belts.
Preferably, the rotating wheel of the fixed front rotating wheel set is mounted on a first rotating shaft, the rotating wheel of the movable front rotating wheel set is mounted on a second rotating shaft, the rotating wheel of the fixed rear rotating wheel set is fixedly mounted on a driving shaft, the rotating wheel of the movable rear rotating wheel set is movably mounted on the driving shaft, the rotating wheel of the movable rear rotating wheel set is in clearance fit with the driving shaft, and the cross section of the driving shaft is square;
the fixed front rotating wheel set is fixedly connected to the second longitudinal support through a first auxiliary wheel supporting seat, the movable front rotating wheel set is connected to the second longitudinal support through a second auxiliary wheel supporting seat in a sliding mode, the fixed rear rotating wheel set is fixedly connected to the first longitudinal support through a bearing seat support, and the movable rear rotating wheel set is connected to the first longitudinal support through a bearing support in a sliding mode.
Preferably, the second vertical support is provided with a first guide rail in sliding fit with the second auxiliary wheel support seat, the bearing support of the movable rear rotating wheel set is fixed on the sliding seat, and the first vertical support is provided with a second guide rail in sliding fit with the sliding seat.
Preferably, the fixed shield and the movable shield are arranged on the frame, the fixed shield is arranged on the outer side of the fixed side transmission mechanism, the movable shield is arranged on the outer side of the movable side transmission mechanism, the fixed shield and the movable shield enclose a protective cover with openings at two ends, a material inlet is formed in the front end opening of the protective cover, a second material outlet is formed in the rear end opening of the protective cover, and the movable shield is connected with the support supporting plate and the push-pull mechanism respectively.
Preferably, the push-pull mechanism comprises a push-pull motor and a link mechanism which are arranged on the frame, and the push-pull motor is connected with the movable shield through the link mechanism.
Preferably, a proximity switch connected with the controller is arranged on the fixed shield and used for limiting the position between the movable side transmission mechanism and the fixed side transmission mechanism;
when the movable side transmission mechanism approaches the fixed side transmission mechanism, the approach switch is conducted and sends a signal to the controller, and the controller controls the push-pull motor to stop running.
Preferably, the first detection mechanism comprises a first photoelectric sensor and a first reflector arranged at the material inlet, and the first reflector and the first photoelectric sensor are arranged in a centrosymmetric manner relative to a central axis of the material inlet;
the second detection mechanism comprises a second photoelectric sensor and a second reflector, the second photoelectric sensor is arranged on the outer side of the fixed shield, and the second reflector is arranged on the outer side of the movable shield.
Preferably, the identification mechanism is arranged above the fixed shield, and the top of the fixed shield is provided with a scanning hole for light rays of the identification mechanism to pass through;
the identification mechanism is one or more of a bar code scanner, a two-dimensional code scanner or a camera.
(III) advantageous effects
The invention has the beneficial effects that:
according to the full-automatic material classifying and recycling device, after the controller controls the transmission mechanism to stop running, the controller can control the transmission mechanism to convey materials which do not meet recycling requirements to the material inlet in the opposite direction, can also control the push-pull mechanism to move, and drives the movable side transmission mechanism to move to be separated from the fixed side transmission mechanism, so that the materials which meet the recycling requirements are conveyed out from the first material outlet. Compared with the prior art of manually classifying and recycling materials, the automatic classifying and recycling device can realize full-automatic classification and recycling of materials, and is rapid in classification, high in precision, environment-friendly and sanitary.
Drawings
FIG. 1 is a front view of a fully automatic material sorting and recycling apparatus provided in accordance with a preferred embodiment of the present invention;
fig. 2 is a schematic structural diagram of a fixed front wheel set and a movable front wheel set provided in the preferred embodiment of the present invention;
FIG. 3 is a schematic structural view of a fixed rear wheelset and a movable rear wheelset provided in a preferred embodiment of the present invention;
FIG. 4 is a rear side view of the fully automatic material sorting and recycling apparatus according to the preferred embodiment of the present invention;
FIG. 5 is a state diagram of the push-pull mechanism in a closed state provided by the preferred embodiment of the present invention;
FIG. 6 is an enlarged view of a portion of FIG. 5 at A;
FIG. 7 is an enlarged view of a portion B of FIG. 5;
FIG. 8 is a diagram of the push-pull mechanism in an open position as provided by the preferred embodiment of the present invention;
FIG. 9 is an enlarged view of a portion C of FIG. 8;
fig. 10 is a flow chart of classifying and recycling liquid packaging bottles/cans by using the full-automatic material classifying and recycling device of the preferred embodiment.
In the figure:
1. an active motor; 2. a first longitudinal support; 3. a coupling; 4. a first rhombic bearing seat; 5. a first bearing support; 6. a drive shaft; 7. moving the shield; 8. a proximity switch; 9. fixing the shield; 10. a bar code scanner; 11. a scanner support; 12. a first photosensor; 13. a material inlet; 14. a second photosensor; 15. a second longitudinal support; 16. a long conveyor belt; 17. a short conveyor belt; 18. a short conveyor belt; 19. a long conveyor belt; 20. a first reflector; 21. a second reflector; 22. a rotating wheel; 23. a first auxiliary wheel supporting seat; 24. a first rotating shaft; 25. a rotating wheel; 26. a second auxiliary wheel supporting seat; 27. a first guide rail; 28. a second rotating shaft; 29. moving the base plate; 30. a support pallet; 31. a second guide rail; 32. a bearing support; 33. a rotating wheel; 34. a slide base; 35. a bearing support; 36. a rotating wheel; 37. a second rhombic bearing seat; 38. a second bearing block support; 39. fixing a bottom plate; 40. a first bracket connecting plate; 41. a second bracket connecting plate; 42. a push-pull motor; 43. a motor bracket; 44. a joint connecting plate; 45. a joint connecting shaft A; 46. a knuckle bearing; 47. a connecting rod; 48. a knuckle bearing; 49. a joint connecting shaft B; 50. a first material outlet; 51. and a second material outlet.
Detailed Description
For the purpose of better explaining the present invention and to facilitate understanding, the present invention will be described in detail by way of specific embodiments with reference to the accompanying drawings.
In the description of the present invention, it is to be understood that the terms "front", "back", "left", "right", "top", "bottom", "inner", "outer", "upper", "lower", and the like, indicate orientations and positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the scope of the present invention.
In order to solve the problems of slow classification speed, high labor intensity and poor working environment sanitary condition of manually classifying and recovering materials in the prior art, the application provides a full-automatic material classifying and recovering device, and the specific structure of the full-automatic material classifying and recovering device is detailed in the following preferred embodiment.
The embodiment provides a preferred full-automatic material classifying and recycling device, as shown in fig. 1 to 9, the full-automatic material classifying and recycling device includes a frame, and a transmission mechanism, a detection mechanism, an identification mechanism and a push-pull mechanism which are fixedly mounted on the frame and connected with a controller. The frame is composed of a first longitudinal support 2, a second longitudinal support 15, two parallel longitudinal supports, a first support connecting plate 40 and a second support connecting plate 41. For the whole transmission mechanism to be more stable, the two ends of the first support connecting plate 40 are respectively connected with the first longitudinal support 2 and the second longitudinal support 15, and the two ends of the second support connecting plate 41 are respectively connected with the first rhombic bearing seat 4 and the second longitudinal support 15, so that the whole frame is integrated.
The transmission mechanism can convey materials (such as liquid packaging bottles/cans) meeting the recycling requirement from the material inlet 13 to the first material outlet 50, and return the materials which do not meet the recycling requirement to the material inlet 13. The foremost part of the transmission mechanism is provided with a material inlet 13, materials can enter the transmission mechanism through the material inlet, and materials which do not meet the recovery requirement can also exit from the transmission mechanism. The transmission mechanism of this embodiment includes fixed side transmission mechanism and activity side transmission mechanism, and fixed side transmission mechanism cooperates with activity side transmission mechanism jointly and can be used for placing and carrying the material. The push-pull mechanism is connected with the movable side transmission mechanism, the controller drives the push-pull mechanism to move and drives the movable side transmission mechanism to move, when the movable side transmission mechanism moves to be separated from the fixed side transmission mechanism, a first material outlet 50 is formed, and at the moment, the material falls from the first material outlet 50 under the action of the self weight.
Preferably, the fixed side transmission mechanism comprises a driving motor 1, a fixed front rotary wheel set and a fixed rear rotary wheel set, and the movable side transmission mechanism comprises a movable front rotary wheel set and a movable rear rotary wheel set. The fixed front wheel set and the movable front wheel set are both arranged on a second longitudinal support 15 of the frame, the fixed rear wheel set and the movable rear wheel set are both arranged on a first longitudinal support 2 of the frame, the driving motor 1 is arranged on the first longitudinal support 2 of the frame, and the driving motor 1 drives the rotating wheels of the fixed rear wheel set and the movable rear wheel set to rotate through the shaft coupling 3 and the driving shaft 6. The fixed front rotary wheel set is connected with the fixed rear rotary wheel set through a transmission belt, and the movable front rotary wheel set is connected with the movable rear rotary wheel set through a transmission belt.
Specifically, two ends of the driving shaft 6 respectively pass through a first diamond-shaped bearing seat 4 (fig. 1) and a second diamond-shaped bearing seat 37 (fig. 3), the two diamond-shaped bearing seats are respectively fixed on a first bearing seat support 5 (fig. 1) and a second bearing seat support 38 (fig. 3), and the two bearing seat supports are fixed on the first longitudinal support 2. The rotating wheel 36 of the fixed rear rotating wheel set is fixedly arranged on the driving shaft 6, the rotating wheel 33 of the movable rear rotating wheel set is movably arranged on the driving shaft 6, and the two rotating wheels can rotate along with the driving shaft 6. When the driving motor 1 rotates, the driving shaft 6, the fixed rear rotating wheel set and the movable rear rotating wheel set are driven to rotate through the coupler 3, and the fixed front rotating wheel set and the movable front rotating wheel set (shown in figure 2) are driven to rotate through the combination of the long transmission belt and the short transmission belt, so that the operation of the whole transmission mechanism is realized. The forward or backward movement of the transmission mechanism can be realized according to the steering of the driving motor 1.
Furthermore, the rotating wheels in the fixed front rotating wheel set and the fixed rear rotating wheel set, and the rotating wheels in the movable front rotating wheel set and the movable rear rotating wheel set are arranged in a mirror symmetry mode. The rotating wheel 22 of the fixed front rotating wheel set is connected with the rotating wheel 36 of the fixed rear rotating wheel set through the long transmission belt 16 and the short transmission belt 17, the rotating wheel 25 of the movable front rotating wheel set is connected with the rotating wheel 33 of the movable rear rotating wheel set through the long transmission belt 19 and the short transmission belt 18, and when the fixed rear rotating wheel set and the movable rear rotating wheel set rotate, the fixed front rotating wheel set and the movable front rotating wheel set can rotate simultaneously through connection of the four transmission belts. All the long transmission belts and the short transmission belts are annular and are connected with the front and the rear rotating wheels in pairs. Seen from the direction of the material inlet 13, the long conveying belt and the short conveying belt form an inclined plane, the conveying belt connecting the fixed front rotating wheel set and the fixed rear rotating wheel set and the conveying belt connecting the movable front rotating wheel set and the movable rear rotating wheel set are in a V shape, and materials can be placed on the conveying belts for transmission.
The PU conveying belt made of the polyurethane material is preferably adopted by all the conveying belts, so that the PU conveying belt has the characteristics of high tensile strength, good flexibility, light weight, thinness, toughness and the like of a common conveying belt, is oil-resistant, nontoxic, sanitary and easy to clean, and is particularly suitable for the field of food for recycling materials.
Because the PU conveyer belt is light and thin and can not stably support the recycled materials when being used alone, the support supporting plate 30 is arranged below all the PU conveyer belts and is used for supporting the materials placed on the PU conveyer belt, the support supporting plate 30 positioned on one side of the movable side transmission mechanism is fixed on the inclined plane of the moving bottom plate 29 of the push-pull mechanism, the support supporting plate 30 positioned on one side of the fixed side transmission mechanism is fixed on the inclined plane of the fixed bottom plate 39 of the push-pull mechanism, and the materials on the PU conveyer belt can be effectively prevented from falling.
As shown in fig. 2, the fixed front wheel set and the movable front wheel set are of a split structure, the wheel 22 of the fixed front wheel set is mounted on the first rotating shaft 24, and the wheel 25 of the movable front wheel set is mounted on the second rotating shaft 28. Specifically, the fixed front wheel set is fixedly connected to the second longitudinal support 15 through the first auxiliary wheel support seat 23, and the rotating wheel 22 of the fixed front wheel set can only rotate around the first rotating shaft 24. The movable front rotary wheel set is slidably mounted on the first guide rail 27 through the second auxiliary wheel support seat 26, the first guide rail 27 is fixed on the second longitudinal support 15, the second auxiliary wheel support seat 26 can slide along the first guide rail 27, so that the whole movable front rotary wheel set is driven to move linearly, and the rotating wheel 25 of the movable front rotary wheel set can also rotate around the second wheel shaft 28.
As shown in fig. 3, the fixed rear wheel set and the movable rear wheel set are of a combined structure, the fixed rear wheel set is fixedly connected to the first longitudinal support 2 through the second bearing support 38, the wheel 36 of the fixed rear wheel set is fixedly mounted on the driving shaft 6, and the wheel 36 of the fixed rear wheel set can only rotate together with the driving shaft 6 and cannot move linearly. The runner 33 of the movable rear runner set is movably mounted on the driving shaft 6, the runner 33 of the movable rear runner set is in clearance fit with the driving shaft 6, and the cross section of the driving shaft 6 is square. The movable rear rotating wheel set is fixedly connected with the sliding seat 34 through the bearing support 32 and the bearing support 35, the second guide rail 31 is fixed on the first longitudinal support 2 and is in sliding fit with the second guide rail 31, and the sliding seat 34 can slide along the second guide rail 31, so that the movable rear rotating wheel set is driven to move linearly. The movable rear rotating wheel set is connected with the movable front rotating wheel set into a whole through the movable bottom plate 29, and when the push-pull mechanism works, the movable rear rotating wheel set and the movable front rotating wheel set can slide along the guide rail simultaneously, so that the functions of opening and closing the push-pull mechanism are realized.
As shown in fig. 4, for the stability of the whole transmission mechanism, two ends of the support connecting plate 40 are respectively connected with the first longitudinal support 2 and the second longitudinal support 15, and two ends of the support connecting plate 41 are respectively connected with the first rhombic bearing block 4 and the second longitudinal support 15, so that the whole frame is integrated.
In this embodiment, the fixed guard 9 and the movable guard 7 are mounted on the frame, the fixed guard 9 is mounted on the outside of the fixed-side transmission mechanism, and the fixed guard 9 is connected to the fixed base plate 39. The movable shield 7 is arranged outside the movable side transmission mechanism, the movable shield 7 is connected with the movable bottom plate 29, and the fixed shield 9 and the movable shield 7 form a protective cover with openings at two ends, so that materials can be prevented from being separated from the transmission mechanism. The front opening of the protective cover forms the material inlet 13, and the rear opening forms the second material outlet 51, and the material conveyed from the second material outlet 51 can be subjected to other post-processing (such as compression processing).
A proximity switch 8 connected with the controller is arranged on the fixed shield 9 and used for limiting the position between the movable side transmission mechanism and the fixed side transmission mechanism; when the movable side transmission mechanism approaches the fixed side transmission mechanism, the approach switch 8 conducts a signal and sends the signal to the controller to control the push-pull motor 42 to stop running.
Preferably, the identification mechanism of the present embodiment is a barcode scanner 10, the barcode scanner 10 is mounted above the fixed shield 9 through a scanner bracket 11, and a circular scanning hole is formed at the top of the fixed shield 9. The light from the bar code scanner 10 passes through the scanning aperture to form a scanning zone. When the material reaches the scanning area, the bar code above the material can be identified, and then classification is performed according to the scanning result. Of course, the identification mechanism can also be one or more of a two-dimensional code scanner or a camera, and is used for identifying the type of the material, and the identification mechanism can be selected according to the bar code on the material.
The detection mechanism comprises a first detection mechanism and a second detection mechanism, wherein the first detection mechanism comprises a first photoelectric sensor 12 and a first reflector 20, the first photoelectric sensor 12 is installed above the material inlet 13 in an inclined manner, the first reflector 20 is installed below the material inlet 13 in an inclined manner, and the first reflector 20 and the first photoelectric sensor 12 are arranged in a central symmetry manner relative to the central axis of the material inlet 13. When the first detection mechanism detects that the material is at the material inlet 13, the controller controls the transmission belt of the transmission mechanism to transmit the material along the forward direction. The second detection mechanism is arranged behind the bar code scanner 10 and comprises a second photoelectric sensor 14 and a second reflector 21, the second photoelectric sensor is arranged outside the fixed shield 9, and the second reflector 21 is arranged outside the movable shield 7.
When the front end of the material reaches the second detection area, the transmission mechanism has different actions or is always conveyed forwards according to the judgment of the bar code scanner 10, and the material is conveyed to the second material outlet 51; or back conveying the material out of the material inlet 13; or stop rotating and convey the material out of the first material outlet 50 when the push-pull mechanism is operated. The invention can convey the materials out in different material outlets according to the types of the materials.
The push-pull mechanism comprises a push-pull motor 42 and a link mechanism which are arranged on the framework, and the push-pull motor 42 is connected with the movable bottom plate 29 through the link mechanism. Specifically, in the push-pull mechanism, both ends of the connecting rod 47 are fixedly connected with the knuckle bearings, and the knuckle bearing 46 at one end rotates around the motor shaft through the knuckle connecting plate 44 driven by the push-pull motor 42, so that the knuckle bearing 46 rotates around the knuckle connecting shaft a45 on the knuckle connecting plate 44. The connecting rod 47 drives the knuckle bearing 48 at the other end along with the rotation of the knuckle connecting plate 44, and the knuckle bearing 48 pulls the movable bottom plate 29 through the knuckle connecting shaft B49, so that the movable side transmission mechanism slides along the guide rail to realize the pulling-open function, thereby forming the first material outlet 50.
As shown in fig. 5 to 7, the push-pull motor 42 of the push-pull mechanism is fixed on the motor bracket 43, a motor shaft of the push-pull motor 42 is connected with a shaft sleeve at one end of the joint connecting plate 44, and when the push-pull motor 42 rotates, the joint connecting plate 44 is driven to rotate around the motor shaft. The other end of the joint connecting plate 44 is fixed with a joint bearing 46 through a joint connecting shaft A45, and the joint bearing 46 can rotate around the joint connecting shaft A45. The two ends of the connecting rod 47 are fixed together with the knuckle bearing 46 and the knuckle bearing 48 respectively to form a whole, the other end of the knuckle bearing 48 is connected with the moving base plate 29 through a knuckle connecting shaft B49, and the knuckle bearing 48 can rotate around a knuckle connecting shaft BA 49.
When the push-pull motor 42 drives the knuckle joint plate 44 to rotate around the motor shaft, the knuckle bearing 46 and the connecting rod 47 are driven to rotate together with the knuckle joint plate 44, so that the moving bottom plate 29 and the movable side transmission mechanism connected with the moving bottom plate are slowly pulled to slide along the guide rails 27 and 31. As shown in fig. 8 and 9, the pull-apart distance is maximized when the joint connecting plate 44 is rotated to be parallel to the connecting rod 47. When the knuckle joint plate 44 is reversed to the other end, the pulled movable side transmission mechanism moves back along the guide rail 27 and the guide rail 31, and when the upper end of the moving shield 7 approaches the proximity switch 8, the transmission mechanism returns to the zero position, at which the connecting rod 47 is in line with the knuckle bearing 46.
Taking classified recovery of liquid packaging bottles/tanks as an example, the specific process of classifying and recovering the liquid packaging bottles/tanks by adopting the full-automatic material classification and recovery device is as follows:
as shown in fig. 10, firstly, a liquid packaging bottle/can is put into the material inlet 13, when the first photoelectric sensor 12 detects a material, the controller receives a detection signal to control the driving motor 1 to start to operate, the driving motor 1 drives the rotating wheel 36 of the fixed rear rotating wheel set and the rotating wheel 33 of the movable rear rotating wheel set to rotate through the driving shaft 6, the rotating wheel 22 of the fixed front rotating wheel set and the rotating wheel 25 of the movable front rotating wheel set are driven to rotate through four transmission belts, the liquid packaging bottle/can is transported forward through the four transmission belts, when the liquid packaging bottle/can reaches the lower part of the scanning hole on the fixed shield 9, the four transmission belts stop transmission, the bar code scanner 10 scans and identifies the liquid packaging bottle/can, whether compression post-processing is needed is judged, and meanwhile, a scanning judgment result is sent to the controller; after scanning and recognition, the four transmission belts continue to transmit and drive the liquid packaging bottle/tank to continue to be transported forwards until the front end of the liquid packaging bottle/tank reaches a second detection area, the second photoelectric sensor 14 detects a signal of the liquid packaging bottle/tank and sends the signal to the controller, and at the moment, the controller drives the transmission mechanism to perform different actions according to a scanning judgment result:
when the liquid packaging bottle/tank needs to be subjected to compression post-treatment, the controller drives the four transmission belts to operate, the liquid packaging bottle/tank is output from a second material outlet 51 opposite to the material inlet 13, and compression treatment can be performed through the compression mechanism at the later stage, or the controller drives the four transmission belts to rotate reversely, and the liquid packaging bottle/tank is withdrawn from the material inlet 13; when the liquid packaging bottle/tank does not need to be compressed and post-treated, the four transmission belts stop operating, then the controller drives the push-pull motor 42 to operate, under the driving of the push-pull mechanism, the components such as the movable bottom plate 29, the movable shield 7, the movable front rotating wheel set, the movable rear rotating wheel set, the two transmission belts connecting the movable front rotating wheel set and the movable rear rotating wheel set slide along the first guide rail 27 and the second guide rail 31, and are separated from the components such as the fixed bottom plate 39, the fixed shield 9, the fixed front rotating wheel set, the fixed rear rotating wheel set, the two transmission belts connecting the fixed front rotating wheel set and the fixed rear rotating wheel set, and finally the liquid packaging bottle/tank falls into the recycling box through the first material outlet 50.
Therefore, the full-automatic material classifying and recycling device can rapidly and precisely classify, recycle and recycle the waste such as liquid packaging bottles/tanks used by people, not only improves the sorting work efficiency, but also can avoid environmental pollution and high cost payment caused by randomly discarding the waste, is environment-friendly and sanitary, obtains the corresponding value and return, and is beneficial and harmless.
The technical principles of the present invention have been described above in connection with specific embodiments. The description is made for the purpose of illustrating the principles of the invention and should not be taken in any way as limiting the scope of the invention. Based on the explanations herein, those skilled in the art will be able to conceive of other embodiments of the present invention without any inventive step, which shall fall within the scope of the present invention.
Claims (10)
1. The full-automatic material classifying and recycling device is characterized by comprising a controller, and a transmission mechanism, a detection mechanism, an identification mechanism and a push-pull mechanism which are respectively connected with the controller, wherein the transmission mechanism conveys materials meeting recycling requirements to a first material outlet (50) from a material inlet (13), and returns the materials not meeting the recycling requirements to the material inlet (13);
the transmission mechanism comprises a fixed side transmission mechanism and a movable side transmission mechanism, and the fixed side transmission mechanism and the movable side transmission mechanism are matched together and used for placing and conveying materials;
the push-pull mechanism is connected with the movable side transmission mechanism, the controller drives the push-pull mechanism to move and drives the movable side transmission mechanism to move, and when the movable side transmission mechanism moves to be separated from the fixed side transmission mechanism, a first material outlet (50) is formed;
the identification mechanism is used for identifying the type of the material in the identification area;
the detection mechanism comprises a first detection mechanism and a second detection mechanism, the first detection mechanism is arranged at the material inlet (13) and used for detecting whether materials exist at the material inlet (13), and the second detection mechanism is arranged behind the identification mechanism and used for detecting whether materials exist at a second detection area;
the full-automatic material classifying and recycling device further comprises a frame, and the fixed side transmission mechanism comprises a driving motor (1), a fixed front rotating wheel set and a fixed rear rotating wheel set; the driving motor (1) is arranged on a first longitudinal support (2) of the frame, the fixed rear rotating wheel set is arranged on the first longitudinal support (2) of the frame, and the fixed front rotating wheel set is arranged on a second longitudinal support (15) of the frame;
the movable side transmission mechanism comprises a movable front rotating wheel set and a movable rear rotating wheel set which are respectively arranged on two parallel longitudinal supports of the frame; the driving motor (1) drives the rotating wheels of the fixed rear rotating wheel set and the movable rear rotating wheel set to rotate through the driving shaft (6);
the two ends of the driving shaft (6) respectively penetrate through a first diamond-shaped bearing seat (4) and a second diamond-shaped bearing seat (37), the first diamond-shaped bearing seat (4) and the second diamond-shaped bearing seat (37) are respectively fixed on a first bearing seat support (5) and a second bearing seat support (38), and the first bearing seat support (5) and the second bearing seat support (38) are fixed on the first longitudinal support (2);
the rotating wheel of the fixed front rotating wheel set is arranged on a first rotating shaft (24), the rotating wheel of the movable front rotating wheel set is arranged on a second rotating shaft (28), the rotating wheel of the fixed rear rotating wheel set is fixedly arranged on the driving shaft (6), the rotating wheel of the movable rear rotating wheel set is movably arranged on the driving shaft (6), and the rotating wheel of the movable rear rotating wheel set is in clearance fit with the driving shaft (6).
2. The full-automatic material classifying and recycling device according to claim 1, characterized in that: when the first detection mechanism detects that the material is arranged at the material inlet (13), the controller controls the transmission mechanism to convey the material along the advancing direction; when the second detection mechanism detects that materials exist in the second detection area and the identification mechanism identifies that the materials are materials meeting the recovery requirement, the transmission mechanism stops running, the controller controls the push-pull mechanism to move and drives the movable side transmission mechanism to move to be separated from the fixed side transmission mechanism, and the materials are conveyed out from the first material outlet (50); when the second detection mechanism detects that materials exist in the second detection area and the identification mechanism identifies that the materials are the materials which do not meet the recovery requirement, the controller controls the transmission mechanism to stop operating and then transmits the materials to the material inlet (13) along the reverse direction.
3. The full-automatic material classifying and recycling device according to claim 1, characterized in that: the fixed front rotating wheel set is connected with the fixed rear rotating wheel set through a transmission belt;
the movable front rotating wheel set is connected with the movable rear rotating wheel set through a transmission belt;
the transmission belt of the fixed side transmission mechanism and the transmission belt of the movable side transmission mechanism are V-shaped, and a supporting plate (30) is arranged below each transmission belt.
4. The full-automatic material classifying and recycling device according to claim 3, characterized in that: the cross section of the driving shaft (6) is square;
the fixed front rotary wheel set is fixedly connected to a second longitudinal support (15) through a first auxiliary wheel support seat (23), the movable front rotary wheel set is connected to the second longitudinal support (15) through a second auxiliary wheel support seat (26) in a sliding mode, the fixed rear rotary wheel set is fixedly connected to a first longitudinal support (2) through a second bearing support seat (38), and the movable rear rotary wheel set is connected to the first longitudinal support (2) through a bearing support in a sliding mode.
5. The full-automatic material classifying and recycling device according to claim 4, characterized in that: the second longitudinal support (15) is provided with a first guide rail (27) in sliding fit with the second auxiliary wheel support seat (26), a bearing support of the movable rear rotating wheel set is fixed on the sliding seat (34), and the first longitudinal support (2) is provided with a second guide rail (31) in sliding fit with the sliding seat (34).
6. The full-automatic material classifying and recycling device according to claim 3, characterized in that: the frame is provided with a fixed shield (9) and a movable shield (7), the fixed shield (9) is arranged on the outer side of the fixed side transmission mechanism, the movable shield (7) is arranged on the outer side of the movable side transmission mechanism, the fixed shield (9) and the movable shield (7) are enclosed to form a protective cover with openings at two ends, a material inlet (13) is formed in the front end opening of the protective cover, a second material outlet (51) is formed in the rear end opening of the protective cover, and the movable shield (7) is respectively connected with the supporting plate (30) and the push-pull mechanism.
7. The full-automatic material classifying and recycling device according to claim 6, characterized in that: the push-pull mechanism comprises a push-pull motor (42) and a connecting rod mechanism, wherein the push-pull motor (42) is installed on the framework, and the push-pull motor (42) is connected with the movable shield (7) through the connecting rod mechanism.
8. The full-automatic material classifying and recycling device according to claim 7, characterized in that: a proximity switch (8) connected with a controller is arranged on the fixed shield (9) and used for limiting the position between the movable side transmission mechanism and the fixed side transmission mechanism;
when the movable side transmission mechanism approaches the fixed side transmission mechanism, the approach switch (8) is conducted and sends a signal to the controller, and the controller controls the push-pull motor (42) to stop running.
9. The full-automatic material classifying and recycling device according to claim 6, characterized in that: the first detection mechanism comprises a first photoelectric sensor (12) and a first light reflecting plate (20) which are arranged at the material inlet (13), and the first light reflecting plate (20) and the first photoelectric sensor (12) are arranged in a central symmetry mode relative to the central axis of the material inlet (13);
the second detection mechanism comprises a second photoelectric sensor (14) and a second reflector (21), the second photoelectric sensor (14) is arranged on the outer side of the fixed shield (9), and the second reflector (21) is arranged on the outer side of the movable shield (7).
10. The full-automatic material classifying and recycling device according to claim 6, characterized in that: the recognition mechanism is arranged above the fixed shield (9), and the top of the fixed shield (9) is provided with a scanning hole for light rays of the recognition mechanism to pass through;
the identification mechanism is one or more of a bar code scanner, a two-dimensional code scanner or a camera.
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