CN107471086A - A kind of precise sphere processing unit (plant) based on screwing motion manner - Google Patents
A kind of precise sphere processing unit (plant) based on screwing motion manner Download PDFInfo
- Publication number
- CN107471086A CN107471086A CN201710881205.9A CN201710881205A CN107471086A CN 107471086 A CN107471086 A CN 107471086A CN 201710881205 A CN201710881205 A CN 201710881205A CN 107471086 A CN107471086 A CN 107471086A
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- Prior art keywords
- adjustment plate
- grinding groove
- spiral
- groove
- column assembly
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/02—Lapping machines or devices; Accessories designed for working surfaces of revolution
- B24B37/025—Lapping machines or devices; Accessories designed for working surfaces of revolution designed for working spherical surfaces
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/005—Control means for lapping machines or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/11—Lapping tools
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B37/00—Lapping machines or devices; Accessories
- B24B37/34—Accessories
- B24B37/345—Feeding, loading or unloading work specially adapted to lapping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/16—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
A kind of precise sphere processing unit (plant) based on screwing motion manner, upper adjustment plate and lower adjustment plate are fixed in frame, and sliding keyway is respectively provided with upper adjustment plate and lower adjustment plate;Several vertical grinding grooves are carried in fixed column, spheroid is collected duct and is located among fixed column, and fixed column is fixed in lower adjustment plate;Spiral grinding groove post is hollow, and spiral grinding groove column assembly is formed by axle and fixed mounted seat;Spiral grinding groove column assembly is engaged with the bearing block sliding groove in upper adjustment plate and lower adjustment plate, and spiral grinding groove column assembly is arranged between upper adjustment plate and lower adjustment plate;The bearing block sliding groove glide direction installation spacing regulator of spiral grinding groove column assembly;Drive system is arranged on below lower adjustment plate, is connected with the axle of spiral grinding groove column assembly;Liquid supplying device is polished to be arranged on above upper adjustment plate.The processing of the high efficiency, high uniformity of the achievable precise sphere of the present invention, realize that the high efficiency of grinding (polishing fluid) uses.
Description
Technical field
It is especially a kind of based on spiral grinding groove rotary movement the present invention relates to precise sphere processing technique field
Ball grinding device.
Background technology
High-precise ball is the critical elements in roundness measuring equipment, gyro, bearing and accurate measurement, and frequently as the base of accurate measurement
Standard, there is highly important status in precision equipment and Precision Machining.Spheroid is the key components and parts of ball bearing, bearing ball
Precision (spherical abberation, ball diameter variation and surface roughness) directly affect kinematic accuracy, noise and the longevity of ball bearing
The technical indicators such as life, and then influence equipment, the performance of instrument.
The processing method of spheroid has important influence to the machining accuracy and processing efficiency of spheroid.At present, domestic ectosphere
Body processing method mainly has V-shaped groove polishing, circle groove polishing, angle of rotation active control polishing, magnetic suspension polishing etc..
In the process such as V-shaped groove attrition process, circle groove attrition process, conical disc attrition process, ball base can only be made " constant relative
Orientation " grinding motion, i.e., the axis of rotation of ball base is fixed to the relative spacial orientation of hollow shaft, and ball base is around the axis of rotation fixed
Rotation.Practice and theory analysis all show that grinding of spheroid " constant relative bearing " the grinding motion to spheroid is unfavorable, ball base
In the grinding trace that ball base surface is formed it is one group of annulus using the ball base axis of rotation as axle with the contact point of abrasive disk, abrasive disk edge
Three coaxial circles traces for three contact points carry out " repeatability " grinding to ball base, and ball base surface can not rapidly obtain and uniformly grind
Mill.So these three processing methods need the spin axis for by the skidding of ball base, agitation etc., making ball base in spheroid actual processing
It is slowly varying with the opposite piece orientation generation of hollow shaft, to reach the purpose that ball base is uniformly ground, but the change of this angle of rotation
Change is very slow, is random, uncontrollable, so as to limit the sphericity and efficiency of the processing of ball base.Angle of rotation active control is ground
Method has the three pieces of abrasive disks that can independently rotate, can be by controlling lap speed change to adjust the side of the spin axis of ball base
Position, ball base can make " change relative bearing " grinding motion, and the grinding trace on ball base surface is the Spatial Sphere using the ball base axis of rotation as axle
Surface curve, most of or even whole ball base surface can be covered, be advantageous to ball base surface and obtain uniform, efficient grinding, but add
Frock puts complexity.Double rotating disk lapping modes optimize processing unit (plant), three pieces of mills on the basis of angle of rotation active control polishing
Wherein two pieces rotations are only needed, another piece fixed, realizes that " the change relative bearing " of ball base is ground by adjusting the rotating speed of mill
Mill motion.The method optimizes mechanism, but there was only one of groove in process, only beneficial to large scale ball base, while ball base
Batch machining has much room for improvement.Magnetic suspension Ginding process is mainly characterized by efficiently the grinding to ball base using magnetic fluid technique realization
Mill, in addition to the mode of the pressurization to ball base is different, it grinds motion mode with V-shaped groove attrition process and conical disc attrition process
In motion mode it is essentially identical, therefore, in its process ball base grinding precision be similarly subjected to limitation.
Precision and coherence request more and more higher of the parts such as high-precision bearing, guide rail to sphere part.Therefore, compel to be essential
Develop a kind of suitable high accuracy, high uniformity bulb (is particularly diameter and is less than 12mm microspheres) efficient, low cost
Batch processing method.
The content of the invention
In order to overcome the shortcomings of that the precision of existing the processing of sphere mode is relatively low, uniformity is poor, the invention provides one
Kind can realize that high accuracy, high efficiency, high uniformity and the grinding of spheroid (particularly diameter is less than 12mm microspheres) processing (are thrown
Light liquid) the processing unit (plant) that uses of high efficiency, the device passes through spiral grinding groove rotary motion, constantly changes ball in process of lapping
The axis of rotation angle of base, realize that grinding groove is processed to the full envelope in ball base surface.
In order to solve the above-mentioned technical problem, technical scheme is as follows:
A kind of precise sphere processing unit (plant) based on screwing motion manner, including it is frame, upper adjustment plate, lower adjustment plate, solid
Fixed column, spiral grinding groove column assembly, spiral grinding groove position regulator, polishing liquid supplying device and drive system;It is described
Upper adjustment plate and lower adjustment plate be fixed in frame, be respectively provided with sliding keyway in upper adjustment plate and lower adjustment plate;Described consolidates
Several vertical grinding grooves are carried on fixed column, spheroid is collected duct and is located among described fixed column, and described fixed column is fixed on
In described lower adjustment plate;Spiral grinding groove post is hollow, and spiral grinding groove column assembly is formed by axle and fixed mounted seat;It is described
Spiral grinding groove column assembly be engaged with the bearing block sliding groove in described upper adjustment plate and lower adjustment plate, described spiral
Grinding groove column assembly is arranged between upper adjustment plate and lower adjustment plate;The bearing block sliding groove of described spiral grinding groove column assembly
Glide direction installs spacing regulator;Described spacing regulator is used to carry out described spiral shell when ball base diameter change
Revolve grinding groove column assembly and the spacing of described fixed column adjusts;Described drive system is arranged under described lower adjustment plate
Side, is connected with the axle of described spiral grinding groove column assembly;Described polishing liquid supplying device is arranged on described upper adjustment plate
Top.
Further, according to upper and lower adjustment board size, described spiral grinding groove column assembly quantity be generally 2 and more than,
Independently of each other, bolt can control grinding pressure respectively in the adjusting apparatus adjusted by described spacing;Described spiral grinding
The rotating speed of groove column assembly can be driven by different motors, to realize the different processing requests to ball base.
Further, the ditch flute profile of the spiral grinding groove of the grinding groove of the fixed column and the spiral grinding groove column assembly
Shape can be V-type, trapezoidal, semicircle and other shapes.Groove and the institute being matched therewith on described spiral grinding post
The vertical grinding groove for the fixed grinding post stated, can be different and different according to processed ball base diameter, to realize on 1 table apparatus
Realize the attrition process of multiple diameter ball bases.
The technical concept of the present invention:Based on the precise sphere processing method of spiral grinding groove rotary movement, realizing should
Square law device is by frame, upper and lower adjustment plate, fixed grinding post, spiral grinding groove column assembly, spiral grinding groove grinding post adjustment dress
Put, polish liquid supplying device and drive system composition.Ball base to be processed is positioned over the vertical grinding groove of fixed grinding post and spiral
Between grinding groove grinding post channel.Rotated using spiral grinding groove column assembly, the groove of spiral grinding groove column assembly makees ball base
Constantly change the rotary motion of axis of rotation angle, full envelope machining locus is formed on ball base surface;On the other hand, ball base is along admittedly
Surely the vertical grinding groove of post is ground, post ionized motion is ground from fixed grinding column bottom to fixed.Post top is ground into from fixed
Workpiece (spheroid) collect in hole, ball base collects hole bottom from workpiece (spheroid) again and enters the vertical grinding groove of fixed grinding post and spiral shell
Between the groove for revolving grinding groove column assembly, so circulate, finally realize high quality, the attrition process of high uniformity of spheroid.It is logical
The amount of feeding for crossing adjustment bolt on spiral grinding groove grinding pillar adjusting apparatus controls the bearing block edge for being fixed on upper and lower adjustment plate sliding
Dynamic groove amount of movement realizes that ball base process of lapping pressurizes.Board size is adjusted according to device up and down, spiral grinding post quantity is generally 2
More than and, independently of each other, bolt can control grinding pressure respectively in the adjusting apparatus adjusted by spacing;Spiral grinding groove post group
The rotating speed of part can be driven by different motors, to realize the different processing requests to ball base.Meanwhile the ditch of spiral grinding groove column assembly
The vertical grinding groove of groove and the fixed grinding post being matched therewith, can be different and different according to processed ball base diameter, with
Realize on 1 table apparatus simultaneously multiple diameter ball bases attrition process.
By applying suitable load pressure (1kPa~1MPa), the spiral grinding groove column assembly rotating speed (range of speeds is adjusted:
5~400r/Min) drive ball base to make each point and the grinding full envelope equiprobability of groove on the surface of workpiece (spheroid) along grinding groove
Contact, realizes that ball base surface is uniformly ground;This method can quickly correct the form error of spherical work-piece, improve bulb
Lapping efficiency and machining accuracy.
Beneficial effects of the present invention are mainly manifested in:1. processing unit (plant) structure is relatively simple used by, can actively control
Bulb processed improves the uniformity and stability of processing in the motion state of process of lapping;2. it can effectively improve spherical
The grinding precision and grinding efficiency of workpiece, batch production is realized, had in machining accuracy, efficiency and mechanical structure obvious comprehensive
Conjunction advantage;3. a processing unit (plant) is less than 12mm miniature spherical workpiece especially suitable for diameter, and can be directed to different specification size
Miniature spherical workpiece, post and the fixed vertical grinding groove for grinding post are ground using the spiral grinding groove of different slots size, same
Realize on one processing unit (plant) and process simultaneously;4. this method is applied to various materials, more particularly to different types of bulb, steel
The high-precision bearing ball of system and ceramic material.
Brief description of the drawings
Precise sphere processing unit (plant) overall structure diagrams of the Fig. 1 based on spiral grinding groove rotary motion.
1/4 sectional structure chart of precise sphere processing unit (plant)s of the Fig. 2 based on spiral grinding groove rotary motion.
The fixed grinding post of precise sphere processing unit (plant)s of the Fig. 3 based on spiral grinding groove rotary motion and vertical grinding groove show
It is intended to.
The spiral grinding groove column assembly schematic diagram of ball grinding devices of the Fig. 4 based on spiral grinding groove rotary motion.
The Gu Ding grinding posts and spiral grinding groove grinding post of ball grinding devices of the Fig. 5 based on spiral grinding groove rotary motion
Working state structure schematic diagram.
Fig. 6 is the speed schematic diagram of example.
Reference:1- frames;2- fixed columns;3- spiral grinding groove column assemblies;The upper adjustment plates of 4-;Adjustment plate under 5-;6-
Control bolt;7- spiral grinding groove pillar adjusting apparatus;8- lapping liquid feeders;9- drive systems;10- spheroids collect duct;
The vertical grinding groove of 11- fixed columns;12- spiral grinding grooves, 13- ball bases.
Embodiment
The invention will be further described below in conjunction with the accompanying drawings.
1~Fig. 6 of reference picture, a kind of precise sphere processing unit (plant) based on spiral rotating motion mode, including frame 1, on
Adjustment plate 4, lower adjustment plate 5, fixed column 2, spiral grinding groove column assembly 3, spiral grinding groove pillar adjusting apparatus 7, lapping liquid supply
Device 8 and drive system 9.Upper adjustment plate 4 and lower adjustment plate 5 with sliding keyway are fixed in frame 1;It is vertical with several
The fixed column 2 of grinding groove is fixed in lower adjustment plate 5;Spiral grinding groove post is hollow, and spiral is formed by axle and fixed mounted seat
Grinding groove column assembly 3, the axle of spiral grinding groove column assembly 3 match with the bearing block sliding groove in upper adjustment plate 4, lower adjustment plate 5
Close, spiral grinding groove column assembly 3 is arranged between upper adjustment plate 4 and lower adjustment plate 5;Installed on spiral grinding groove pillar adjusting apparatus
There is control bolt 6 to be used to adjust spacing between spiral grinding groove column assembly 3 and fixed column 2, simultaneously can be used for applying grinding load
Lotus;The axle of drivetrain spiral grinding groove column assembly 3 is connected;Lapping liquid feeder 8 is arranged on the upper top of adjustment plate 4.
Further, according to upper and lower adjustment board size, the described quantity of spiral grinding groove column assembly 3 be generally 2 and more than,
Independently of each other, bolt can control grinding pressure respectively in the adjusting apparatus adjusted by described spacing;Described spiral grinding
The rotating speed of groove column assembly can be driven by different motors, to realize the different processing requests to ball base.
Further, the ditch flute profile of the spiral grinding groove of the grinding groove of the fixed column and the spiral grinding groove column assembly
Shape can be V-type, trapezoidal, semicircle and other shapes.Groove and the institute being matched therewith on described spiral grinding post
The vertical grinding groove for the fixed grinding post stated, can be different and different according to processed ball base diameter, to realize on 1 table apparatus
Realize the attrition process of multiple diameter ball bases.
During processing, the position for controlling bolt 6 to adjust spiral grinding bowl assembly on spiral grinding groove pillar adjusting apparatus 7 is first passed through
Put, the workpiece (spheroid) that ball base is put into fixed column 2 is collected in hole 10, and ball base collects hole 10 from the workpiece (spheroid) of fixed column 2
The ball machining area that lower end enters between spiral grinding bowl assembly 3 and the vertical grinding groove 11 of fixed column 2, with spiral grinding groove
The rotation of component 3, ball base are ground along what the vertical grinding groove 11 by described spiral grinding groove column assembly 3 and fixed column 2 formed
Groove is ground, its axis of rotation angle can be constantly converted and grind rolling upwards, treat that ball base moves to the vertical grinding groove 11 of fixed column 2
During top, workpiece (spheroid) is returned to again and is collected in hole 10, so circulation, finally realizes the high quality of spheroid, high uniformity
Attrition process process.During processing, lapping liquid is injected by polishing liquid supplying device 8 to workpiece (spheroid) collection hole 10.
By controlling bolt 6 on spiral grinding groove pillar adjusting apparatus 7, the amount of feeding of adjustment control bolt 6 realizes control ball
Base process of lapping pressurizes.According to upper adjustment plate 4, the size of lower adjustment plate 5, spiral grinding bowl assembly quantity be generally 2 and with
On;It is mutually independent, load is ground by controlling bolt 6 to distinguish control ball base on spiral grinding groove pillar adjusting apparatus 7;Spiral
The rotating speed of grinding groove column assembly 3 can be driven by different motors, to realize the different processing requests to ball base.
In fixed column 2 spiral of grinding groove and spiral grinding groove column assembly 3 grinding post groove groove shape can be V-type,
Trapezoidal, semicircle and other shapes.The vertical grinding groove 11, Ke Yigen for the fixed column 2 that spiral grinding post groove is matched therewith
It is different and different according to processed ball base diameter, to realize on 1 table apparatus while the attrition process of multiple diameter ball bases.
Embodiment:Utilize the inventive method processing bearing ball shape part.Experiment condition is as follows:Initial bulb chi
It is very little:3.0 ± 0.2mm of diameter;Original sphere deviation from spherical form:0.4mm;Abrasive material:4000#Al2O3;Lapping liquid concentration:30wt%;Grind
Grinding fluid flow velocity:5L/Min;Load on single ball:10N;Process time:180Min;Spin finishing groove and fixed column grinding groove material
Material:Vermicular cast iron;Groove flute profile:45 ° of V-types;Spin finishing groove column assembly speed scheme is as shown in Figure 6.Processing result:Spherical zero
Part size:3.0±0.06mm;Maximum spherical error:0.13mm.
Claims (3)
- A kind of 1. precise sphere processing unit (plant) based on screwing motion manner, it is characterised in that:Including frame, upper adjustment plate, under Adjustment plate, fixed column, spiral grinding groove column assembly, spiral grinding groove position regulator, polishing liquid supplying device and driving System;Described upper adjustment plate and lower adjustment plate are fixed in frame, and sliding keyway is respectively provided with upper adjustment plate and lower adjustment plate; Several vertical grinding grooves are carried in described fixed column, spheroid is collected duct and is located among described fixed column, described fixation Post is fixed in described lower adjustment plate;Spiral grinding groove post is hollow, and spiral grinding groove post is formed by axle and fixed mounted seat Component;Described spiral grinding groove column assembly is engaged with the bearing block sliding groove in described upper adjustment plate and lower adjustment plate, Described spiral grinding groove column assembly is arranged between upper adjustment plate and lower adjustment plate;The axle of described spiral grinding groove column assembly Bearing sliding groove glide direction installs spacing regulator;Described spacing regulator is used to enter when ball base diameter change The described spiral grinding groove post of row and the spacing of described fixed column adjust;Described drive system is arranged on described lower adjustment Below disk, it is connected with the axle of described spiral grinding groove column assembly;Described polishing liquid supplying device is arranged on described up-regulation Above whole disk.
- 2. the precise sphere processing unit (plant) based on screwing motion manner as claimed in claim 1, it is characterised in that:Described spiral shell Revolve grinding groove column assembly quantity be 2 and more than, the rotating speed of described spiral grinding groove column assembly is driven by different motors.
- 3. the precise sphere processing unit (plant) based on screwing motion manner as claimed in claim 2, it is characterised in that:The fixation The spiral of the grinding groove of post and the spiral grinding groove column assembly grinding post groove groove shape be V-type, it is trapezoidal or semicircle.
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CN201710881205.9A CN107471086B (en) | 2017-09-26 | 2017-09-26 | Precise sphere machining device based on spiral movement mode |
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CN201710881205.9A CN107471086B (en) | 2017-09-26 | 2017-09-26 | Precise sphere machining device based on spiral movement mode |
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CN107471086A true CN107471086A (en) | 2017-12-15 |
CN107471086B CN107471086B (en) | 2023-06-09 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108673331A (en) * | 2018-07-28 | 2018-10-19 | 天津大学 | A kind of abrasive disk, device and method for boring rolling surface of roller finishing for dome |
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CN1923735A (en) * | 2005-09-01 | 2007-03-07 | 奥林巴斯株式会社 | Glass rotary body manufacturing method and device |
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CN207267205U (en) * | 2017-09-26 | 2018-04-24 | 浙江工业大学 | Precise sphere processing unit (plant) based on screwing motion manner |
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2017
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SU1158330A1 (en) * | 1983-08-09 | 1985-05-30 | Саратовский Ордена Трудового Красного Знамени Политехнический Институт | Apparatus for centerless grinding of small balls |
JPH1148115A (en) * | 1997-06-02 | 1999-02-23 | Mitsui High Tec Inc | Device for grinding and polishing sphere, and grinding and polishing method for silicon sphere using the same |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108673331A (en) * | 2018-07-28 | 2018-10-19 | 天津大学 | A kind of abrasive disk, device and method for boring rolling surface of roller finishing for dome |
CN108673331B (en) * | 2018-07-28 | 2023-07-04 | 天津大学 | Grinding disc, equipment and method for finish machining of rolling surface of convex conical roller |
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