CN103522166B - A kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish - Google Patents

A kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish Download PDF

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Publication number
CN103522166B
CN103522166B CN201310321582.9A CN201310321582A CN103522166B CN 103522166 B CN103522166 B CN 103522166B CN 201310321582 A CN201310321582 A CN 201310321582A CN 103522166 B CN103522166 B CN 103522166B
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China
Prior art keywords
retainer
lower abrasive
cylindrical component
rotating shaft
abrasive disk
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CN201310321582.9A
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CN103522166A (en
Inventor
袁巨龙
姚蔚峰
钟美鹏
吕冰海
邓乾发
周文华
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Zhejiang University of Technology ZJUT
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Zhejiang University of Technology ZJUT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/02Lapping machines or devices; Accessories designed for working surfaces of revolution
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B37/00Lapping machines or devices; Accessories
    • B24B37/27Work carriers

Abstract

A kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish, the processing unit (plant) realizing this processing method includes top lap, retainer and lower abrasive disk, described top lap is positioned at above lower abrasive disk, described retainer is between top lap and lower abrasive disk, the rotating shaft of described retainer and the rotating shaft of lower abrasive disk are in being coaxially disposed, and the rotating shaft of the rotating shaft of described top lap and described retainer exists determines offset distance。Adding man-hour, charger in cylindrical component, coordinates abrasive material that cylindrical component cylindrical be processed by described top lap and lower abrasive disc by described top lap wobbler action。The present invention provides a kind of cylindrical component Excircle machining method that precision is higher, concordance is good。

Description

A kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish
Technical field
The present invention relates to cylindrical component Excircle machining method, especially a kind of cylindrical component Excircle machining method ground based on biplane。
Background technology
At present, most domestic Production of bearing enterprise falls behind with equipment due to process technology, and the bearing products produced belongs to low and middle-grade times mostly, and added value of product is low。Precision cylindrical roller and the high-grade base parts and components such as high-accuracy rolling body bearing, high-accuracy rolling body guide rail also rely on import, especially high end bearing, and China is even embargoed by developed country, seriously constrains the lifting of China's equipment integral level。In recent years, although China increases the input in the applied basic research and industrialization of the manufacture of important foundation part, but basic part manufacture level still exists bigger gap with developed country, there is in the urgent need to exploitation the basic part Ultraprecision Machining of independent intellectual property right。
At present, the mode of the domestic and international commonly used centerless grinding of batch machining of cylindrical roller, abrasion due to parts such as course of processing medium plain emery wheel, guide wheels, the processing conditions stability of each cylindrical roller is difficult to ensure that, thus being difficult to obtain high accuracy and the conforming cylindrical roller of height, recently as improving constantly equipment and instrument performance, precision and batch concordance to cylindrical roller propose increasingly higher requirement, it is necessary to develop the high accuracy of a kind of cylindrical component, high batch concordance batch processing method。Therefore, in the urgent need to developing the low cost batch processing method of a kind of applicable high accuracy, high concordance cylindrical roller。
Summary of the invention
In order to overcome the deficiency that precision is relatively low, concordance is poor of existing cylindrical component processing method, the present invention provides that a kind of precision is higher, concordance is good based on the partially auxobaric cylindrical component processing method of upper dish。
The technical solution adopted for the present invention to solve the technical problems is:
A kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish, the processing unit (plant) realizing described processing method includes top lap, retainer and lower abrasive disk, described top lap is positioned at above lower abrasive disk, described retainer is between top lap and lower abrasive disk, it is characterized in that: the rotating shaft of described retainer and the rotating shaft of lower abrasive disk are in being coaxially disposed, and the rotating shaft of the rotating shaft of described top lap and described lower abrasive disk exists determines offset distance;
Described processing method includes procedure below: be placed on the station of described retainer by cylindrical component to be processed, described top lap, retainer and lower abrasive disk can rotate alone around own torque by respective speed, charger in cylindrical component, coordinates abrasive material that cylindrical component cylindrical be processed by top lap and lower abrasive disc by top lap wobbler action。
Further, add man-hour, adopt fixed abrasive material or free abrasive to realize material and remove。
Further, the rotating shaft of described lower abrasive disk is hollow form, and the middle part of lower abrasive disk has through hole, and rotating shaft inner chamber and the through hole of described lower abrasive disk is passed in the rotating shaft of described retainer。
Further, the centre bore of described retainer is connected with the rotating shaft of retainer。
Described retainer is in the form of annular discs, the card of described retainer has for part to be processed place working groove, radially, concentric circles or lattice-shaped distribution。
The technology of the present invention is contemplated that: top lap, lower abrasive disk and retainer can rotate around own torque by respective rotating speed, and cylindrical component self rolls around the revolution of retainer center under the effect of upper and lower abrasive disk and retainer simultaneously, does complex space motion。Charger is by top lap wobbler action in cylindrical component, and cylindrical component exists certain relative sliding in the radial direction of top lap, is favorably improved material removing rate and ensures the linearity on the cylindrical component face of cylinder。Coordinate abrasive material that the cylindrical of cylindrical component is processed by top lap and lower abrasive disc。Owing to upper and lower abrasive disk is very smooth and parallel, and cylindrical part uniformly rolls, and after processing for a long time, trueness error and the scale error of each part fully homogenize, and may finally obtain high accuracy and the conforming cylindrical part of height。
Beneficial effects of the present invention is mainly manifested in: 1. once can the multiple workpiece of batch machining, the processing conditions of each workpiece is consistent, it may be achieved geometric accuracy that batch workpiece produces and the unification of dimensional accuracy;2. this method can realize the uniform rolling of cylindrical part, and cylindrical part cylindrical can obtain significantly high circularity;3. this method adopts highly smooth with parallel upper and lower abrasive disk that cylindrical part is processed, and cylindrical part bus can obtain significantly high linearity and the depth of parallelism;4. can adopt grinding, glossing, be substantially improved the surface quality of workpiece, it is thus achieved that very low surface roughness, it is achieved outer round surface not damaged is processed;5. in this method, the machining locus of cylindrical part outer round surface is extremely complex, can form staggered processing lines, is favorably improved workpiece fatigue life;6. realize cylindrical part high accuracy, high batch conforming batch machining, the Ultraprecision Machining of development bearing roller is significant。
Accompanying drawing explanation
Fig. 1 is the schematic diagram in the present invention based on the partially auxobaric cylindrical component top circle processing device of upper dish。
Fig. 2 is the top view of Fig. 1 in the present invention。
Fig. 3 is fluting shape and the scattergram of a kind of retainer in the present invention。
Fig. 4 is fluting shape and the scattergram of another kind of retainer in the present invention。
Detailed description of the invention
Below in conjunction with accompanying drawing, the invention will be further described。
With reference to Fig. 1~Fig. 4, a kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish, the processing unit (plant) realizing described processing method includes top lap 2, retainer 4 and lower abrasive disk 5, described top lap 2 is positioned on lower abrasive disk 5, described retainer 4 is between top lap 2 and lower abrasive disk 5, the rotating shaft of described retainer 4 and the rotating shaft of lower abrasive disk 5 are in being coaxially disposed, and the rotating shaft of the rotating shaft of described top lap 5 and described retainer 4 exists determines offset distance;
Described processing method includes procedure below: be placed on the station of described retainer 4 by cylindrical component 3 to be processed, described top lap 2, retainer 4 and lower abrasive disk 5 can rotate alone by respective speed, charger in cylindrical component 3, coordinates abrasive material that cylindrical component 3 cylindrical be processed by top lap 2 and lower abrasive disk 5 by top lap 2 wobbler action。
Further, add man-hour, adopt fixed abrasive material or free abrasive to realize material and remove。
Further, add man-hour, abrasive disk is pasted polishing pad or fixed abrasive material。
Further, the rotating shaft of described lower abrasive disk 5 is hollow form, and the middle part of lower abrasive disk 5 has through hole, and rotating shaft inner chamber and the through hole of described lower abrasive disk is passed in the rotating shaft of described retainer 4。
Further, the described centre bore of retainer 4 is connected with the rotating shaft of retainer。
Described retainer 4 is in the form of annular discs, the card of described retainer 4 has for part to be processed place working groove, radially, concentric circles or lattice-shaped distribution。Fluting shape can be rectangle or other, slot size to be enough to place cylindrical part;The quantity of described groove is multiple。
In the present embodiment, top lap 2, lower abrasive disk 5 are emery wheel, metal dish, polishing disk or other nonmetallic disks;Upper grinding drives axle 1, lower grinding disk drive shaft 6 and retainer to drive axle 7 to be driven respectively by three motors respectively, and upper grinding drives axle 1, lower grinding disk drive shaft 6 and retainer to drive axle 7 to drive top lap 2, lower abrasive disk 5 and retainer 4 respectively;There is certain eccentric throw with the axial line 9 of lower abrasive disk, retainer in the axial line 8 of top lap, and eccentric throw is adjustable。
Top lap, lower abrasive disk, retainer drive axle independently to be driven by drive system by three motors, and rotating speed can arbitrarily regulate, ω1For the rotating speed of top lap, ω2For the rotating speed of retainer, ω3Rotating speed for lower abrasive disk。
Add man-hour, a collection of cylindrical component 3 is allowed to be placed in the groove of retainer 4, and adjust the upper eccentric throw ground and drive axle 1, lower grinding disk drive shaft 6 and retainer to drive the rotating speed of axle 7 and the axial line 8 of top lap and lower abrasive disk, the axial line 9 of retainer, and by pressue device, top lap 2 is applied certain pressure, between upper and lower abrasive disk, add lapping liquid, the cylindrical of a collection of cylindrical component 3 is processed simultaneously。

Claims (5)

1. one kind based on the partially auxobaric cylindrical component Excircle machining method of upper dish, the processing unit (plant) realizing described processing method includes top lap, retainer and lower abrasive disk, described top lap is positioned at above lower abrasive disk, described retainer is between top lap and lower abrasive disk, it is characterized in that: the rotating shaft of described retainer and the rotating shaft of lower abrasive disk are in being coaxially disposed, and the rotating shaft of the rotating shaft of described top lap and described lower abrasive disk exists determines offset distance;
Described processing method includes procedure below: be placed on the station of described retainer by cylindrical component to be processed, described top lap, retainer and lower abrasive disk can rotate alone around own torque by respective speed, charger in cylindrical component, coordinates abrasive material that cylindrical component cylindrical be processed by top lap and lower abrasive disc by top lap wobbler action。
2. as claimed in claim 1 based on the partially auxobaric cylindrical component Excircle machining method of upper dish, it is characterised in that: add man-hour, adopt fixed abrasive material or free abrasive to realize material and remove。
3. as claimed in claim 1 or 2 based on the partially auxobaric cylindrical component Excircle machining method of upper dish, it is characterized in that: the rotating shaft of described lower abrasive disk is hollow form, the middle part of lower abrasive disk has through hole, and rotating shaft inner chamber and the through hole of described lower abrasive disk is passed in the rotating shaft of described retainer。
4. as claimed in claim 1 or 2 based on the partially auxobaric cylindrical component Excircle machining method of upper dish, it is characterised in that: the centre bore of described retainer is connected with the rotating shaft of retainer。
5. as claimed in claim 1 or 2 based on the partially auxobaric cylindrical component Excircle machining method of upper dish, it is characterized in that: described retainer is in the form of annular discs, the card of described retainer has for part to be processed place working groove, radially, concentric circles or lattice-shaped distribution。
CN201310321582.9A 2013-07-26 2013-07-26 A kind of based on the partially auxobaric cylindrical component Excircle machining method of upper dish Active CN103522166B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493689B (en) * 2014-12-16 2017-01-11 天津大学 Double-disc straight-groove grinding disc for surfaces of cylindrical parts
CN104608046B (en) * 2015-01-27 2016-09-21 清华大学 The superfine processing method on the bearing roller face of cylinder
CN106141895B (en) * 2016-07-20 2018-01-26 沈阳科晶自动化设备有限公司 A kind of gravity pressurization polisher lapper integrated with automation pressurization
CN107150285B (en) * 2017-06-13 2019-03-05 大连理工大学 A kind of disk-like accessory external cylindrical surface precision Polishing machining device and its taper error method of adjustment
CN108908094B (en) * 2018-07-28 2023-07-04 天津大学 Grinding disc, equipment and method for finishing rolling surface of cylindrical roller

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CN2592339Y (en) * 2003-01-09 2003-12-17 哈尔滨工业大学 Omnidistance direction graded constant-speed planar lapping machine
CN201009129Y (en) * 2007-02-13 2008-01-23 安徽华天机械股份有限公司 Ultra-micrometre accuracy two-sided grinding miller
EP2384853A1 (en) * 2010-05-04 2011-11-09 Peter Wolters GmbH Double-sided grinding machine
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