CN107459340A - 一种煤矸石烧结砖的制造方法 - Google Patents
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Abstract
本发明公开了一种煤矸石烧结砖的制造方法，步骤1：将组份含量为:煤矸石粉20‑30份、水泥5‑10份、铝粉3‑8份、石膏3‑5份、刚玉莫来石2‑5份、皂角粉3‑5份、细沙20‑25份、石灰8‑12份和膨胀珍珠岩8‑12份的原料颗粒进行破碎成粉碎物；步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌，获得砖坯原料；步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，然后送入隧道窑进行烧结，得到成品砖。该方法配方合理，具有工艺设计合理、操作简单、节省能源、废物综合利用等特点。
Description
技术领域
本发明涉及一种石砖的生产方法，具体是一种煤矸石烧结砖的制造方法。
背景技术
随着社会的发展，石砖的需求量不断的增加，在过去的几年中，大量地使用粘土生产建筑用砖人为地破坏了很多良田耕地，在城市和城乡建设中，砖瓦在与新型建筑材料的竞争中，仍然是重要的建筑材料。我国每年排放的大量煤矸石，随意堆放占用土地，不仅污染环境，而且造成资源浪费。目前为了妥善处理煤矸石，建筑材料生产厂家开始采用煤矸石制造烧结砖，但此种烧结砖在制作过程中烧结不充分，会产生烧结砖的颜色不均匀的问题。
发明内容
本发明的目的是提供一种煤矸石烧结砖的制造方法，该方法配方合理，具有工艺设计合理、操作简单、节省能源、废物综合利用等特点。
为实现上述目的，本发明采用的技术方案是：一种煤矸石烧结砖的制造方法，
步骤1：将组份含量为:煤矸石粉20-30份、水泥5-10份、铝粉3-8份、石膏3-5份、刚玉莫来石2-5份、皂角粉3-5份、细沙20-25份、石灰8-12份和膨胀珍珠岩8-12份的原料颗粒进行破碎成粉碎物，所述粉碎物的粒径为60-70目的细粉；
步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,加热到35-45℃,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌5-6分钟，获得砖坯原料；
步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，其中，挤出压力为14-16MPa；将砖坯送入干燥室进行干燥至砖坯的含水量为5％-8％，然后送入隧道窑进行烧结，所述烧结温度为980℃-1050℃，烧结时间为24h-30h，然后得到成品砖。
进一步，所述步骤2加入的水量与煤矸石、石膏的重量配比为18：1：0.5。
进一步，所述步骤3中将砖坯干燥至砖坯的含水量为5％-8％的具体操作方法为：将砖坏送入隧道式干燥室内干燥6-10h，即可获得。
本发明的有益效果是：该方法配方合理，具有工艺设计合理、操作简单、节省能源、废物综合利用等特点。
具体实施方式
下面对本发明作进一步详细说明。
一种煤矸石烧结砖的制造方法，
步骤1：将组份含量为:煤矸石粉20-30份、水泥5-10份、铝粉3-8份、石膏3-5份、刚玉莫来石2-5份、皂角粉3-5份、细沙20-25份、石灰8-12份和膨胀珍珠岩8-12份的原料颗粒进行破碎成粉碎物，所述粉碎物的粒径为60-70目的细粉；
步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,加热到35-45℃,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌5-6分钟，获得砖坯原料；
步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，其中，挤出压力为14-16MPa；将砖坯送入干燥室进行干燥至砖坯的含水量为5％-8％，然后送入隧道窑进行烧结，所述烧结温度为980℃-1050℃，烧结时间为24h-30h，然后得到成品砖。
进一步，所述步骤2加入的水量与煤矸石、石膏的重量配比为18：1：0.5。
进一步，所述步骤3中将砖坯干燥至砖坯的含水量为5％-8％的具体操作方法为：将砖坏送入隧道式干燥室内干燥6-10h，即可获得。
实施例1：一种煤矸石烧结砖的制造方法，
步骤1：将组份含量为:煤矸石粉20份、水泥5份、铝粉3份、石膏3份、刚玉莫来石2份、皂角粉3份、细沙20份、石灰8份和膨胀珍珠岩8份的原料颗粒进行破碎成粉碎物，所述粉碎物的粒径为60目的细粉；
步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,加热到35℃,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌5分钟，获得砖坯原料；
步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，其中，挤出压力为14MPa；将砖坯送入隧道干燥室进行干燥6小时至砖坯的含水量为5％，然后送入隧道窑进行烧结，所述烧结温度为980℃，烧结时间为24h，然后得到成品砖。
实施例2：一种煤矸石烧结砖的制造方法，
步骤1：将组份含量为:煤矸石粉25份、水泥8份、铝粉5份、石膏4份、刚玉莫来石3份、皂角粉4份、细沙22份、石灰10份和膨胀珍珠岩10份的原料颗粒进行破碎成粉碎物，所述粉碎物的粒径为65目的细粉；
步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,加热到40℃,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌5分钟，获得砖坯原料；
步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，其中，挤出压力为15MPa；将砖坯送入隧道干燥室进行干燥8小时至砖坯的含水量为6％，然后送入隧道窑进行烧结，所述烧结温度为1000℃，烧结时间为27h，然后得到成品砖。
实施例3：一种煤矸石烧结砖的制造方法，
步骤1：将组份含量为:煤矸石粉30份、水泥10份、铝粉8份、石膏5份、刚玉莫来石5份、皂角粉5份、细沙25份、石灰12份和膨胀珍珠岩12份的原料颗粒进行破碎成粉碎物，所述粉碎物的粒径为70目的细粉；
步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,加热到45℃,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌6分钟，获得砖坯原料；
步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，其中，挤出压力为16MPa；将砖坯送入隧道干燥室进行干燥10小时至砖坯的含水量为8％，然后送入隧道窑进行烧结，所述烧结温度为1050℃，烧结时间为30h，然后得到成品砖。
Claims (3)
1.一种煤矸石烧结砖的制造方法，其特征在于,
步骤1：将组份含量为:煤矸石粉20-30份、水泥5-10份、铝粉3-8份、石膏3-5份、刚玉莫来石2-5份、皂角粉3-5份、细沙20-25份、石灰8-12份和膨胀珍珠岩8-12份的原料颗粒进行破碎成粉碎物，所述粉碎物的粒径为60-70目的细粉；
步骤2：按组成原料的重量份称取各原料，然后将煤矸石兑水和石膏一起制浆,再打到存浆罐中,加热到35-45℃,再将石灰、水泥、铝粉、皂角粉、细沙、刚玉莫来石和膨胀珍珠岩浇铸进去搅拌5-6分钟，获得砖坯原料；
步骤3：再将步骤2制成的砖坯原料经液压机挤出成型的方式压制成砖坯，其中，挤出压力为14-16MPa；将砖坯送入干燥室进行干燥至砖坯的含水量为5％-8％，然后送入隧道窑进行烧结，所述烧结温度为980℃-1050℃，烧结时间为24h-30h，然后得到成品砖。
2.根据权利要求1所述的一种煤矸石烧结砖的制造方法，其特征在于，所述步骤2加入的水量与煤矸石、石膏的重量配比为18：1：0.5。
3.根据权利要求1或2所述的一种煤矸石烧结砖的制造方法，其特征在于，所述步骤3中将砖坯干燥至砖坯的含水量为5％-8％的具体操作方法为：将砖坏送入隧道式干燥室内干燥6-10h，即可获得。
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| CN102826798A (zh) * | 2012-07-29 | 2012-12-19 | 涡阳县晟丰新型建材有限公司 | 一种煤矸石砖及其生产方法 |
| CN102603266B (zh) * | 2012-03-09 | 2013-07-31 | 福建工程学院 | 煤矸石烧结砖方法 |
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| CN102603266B (zh) * | 2012-03-09 | 2013-07-31 | 福建工程学院 | 煤矸石烧结砖方法 |
| CN102826798A (zh) * | 2012-07-29 | 2012-12-19 | 涡阳县晟丰新型建材有限公司 | 一种煤矸石砖及其生产方法 |
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Application publication date: 20171212 |