CN107452501A - A kind of clutch coil automatic jointing device - Google Patents
A kind of clutch coil automatic jointing device Download PDFInfo
- Publication number
- CN107452501A CN107452501A CN201710624247.4A CN201710624247A CN107452501A CN 107452501 A CN107452501 A CN 107452501A CN 201710624247 A CN201710624247 A CN 201710624247A CN 107452501 A CN107452501 A CN 107452501A
- Authority
- CN
- China
- Prior art keywords
- conveyer belt
- insulation sleeve
- frame
- fixture
- driving wheel
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/096—Dispensing or feeding devices
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/079—Measuring electrical characteristics while winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/098—Mandrels; Formers
Abstract
The invention discloses a kind of clutch coil automatic jointing device, including frame and the winding mechanism being arranged in frame, for conveying the feeding mechanism of insulation sleeve and conveying mechanism for placing clutch driven disc, the feeding mechanism is located at the frame top, the conveying mechanism is located at the bottom of the frame, the feeding mechanism includes conveyer belt in a ring and two tensioning wheels and a driving wheel for being tensioned the conveyer belt, there is the groove for being available for insulation sleeve to insert and penetrating on the conveyer belt, compared with prior art, coil is directly nested with insulation sleeve by the present invention, change the mode of Traditional Man installation, mechanization production is reached, and save traditional glass sleeve pipe using the insulation sleeve, so that assembling is more convenient, improve production effect, and enhance insulation effect.
Description
【Technical field】
The present invention relates to the technical field of clutch process equipment, particularly a kind of clutch coil automatic jointing device.
【Background technology】
Electromagnetic clutch is a power transmission between automobile engine and automobile air conditioner compressor, air conditioning for automobiles
Compressor is driven by automobile engine by electromagnetic clutch, automobile air conditioner electromagnetic clutch typically by drive disk and by
Moving plate forms, and its principle is that drive disk is connected with the main shaft of compressor, and driven disc is covered by bearing installed in compressor head,
It can be connected through transmission belt and engine output shaft.When air-conditioning switch is connected, electromagnetic wire that electric current passes through electromagnetic clutch
Circle, magnet coil produce electromagnetic attraction, the drive disk of compressor is combined with driven disc, the moment of torsion of engine is passed into compression
Owner's axle, rotates compressor main shaft.When disconnecting air-conditioning switch, the suction of magnet coil disappears, and is driven under spring leaf effect
Moving plate and belt pulley depart from, and compressor is stopped.
And driven disc generally comprises passive disc main body and the electricity being fixed in passive disc main body in clutch in the prior art
Magnetic coil, and magnet coil then by coil winding machine it is annular in shape around the home after, then in coil overcoat put the glass bushing for insulation, finally
It is manually embedded in the storage tank of passive disc main body, and with fluid sealant embedding.Its production process of the driven disc of this kind of structure
It is complex, and labour cost is big, at the same time using glass bushing insulate control effect it is poor, there is product matter
The shortcomings that amount difference and low production efficiency.
【The content of the invention】
The purpose of the present invention is exactly to solve the problems of the prior art, proposes a kind of clutch coil automatic jointing device,
Can by coil directly around the home on insulation sleeve, using conveyer belt conveying when insulation sleeve position it is corresponding with clutch driven disc
Afterwards, it is pressed directly into, improves processing effect and product quality.
To achieve the above object, the present invention proposes a kind of clutch coil automatic jointing device, including frame and setting
Winding mechanism in frame, the feeding mechanism for conveying insulation sleeve and the conveying mechanism for placing clutch driven disc,
The feeding mechanism is located at the frame top, and the conveying mechanism is located at the bottom of the frame, and the feeding mechanism includes
Conveyer belt in a ring and two tensioning wheels and a driving wheel for being tensioned the conveyer belt, have on the conveyer belt
The groove for being available for insulation sleeve to insert and penetrating, described two tensioning wheels are located at one end of the conveyer belt, and the driving wheel is located at
The other end of the conveyer belt, the winding mechanism be located in conveyer belt, described to be connected including motor, with motor
Number of turn counter and be connected to number of turn counter side roll composition, the roll close to the conveyer belt side simultaneously
Provided with fixture, the conveyer belt opposite side is provided with the liftout component that insulation sleeve can be headed into the fixture, rotates the roll
Coiling can be carried out to insulation sleeve, the roll is provided with the material returned group that the insulation sleeve can be headed into the conveyer belt further groove
Part, the motor side are provided with push component vertically, and the component that pushes can be by the insulation sleeve by the defeated of feeding mechanism
Send in the clutch driven disc with the press-in conveying mechanism.
Preferably, the conveying mechanism includes driving wheel, follower and conveyer belt, the conveyer belt is annularly tensioned
On the driving wheel and follower, horizontal delivery section is formed at the top of the conveyer belt, the driving wheel and follower are fixed
In the frame.
Preferably, the frame is provided with the second frame, the feeding mechanism is fixed in second frame, described
Driving wheel is located at one end of the second frame, and described two tensioning wheels are vertically arranged and positioned at the other end of second frame, institute
State driving wheel and be connected with the servo motor driven being fixed in second frame, the servo motor can drive the conveyer belt
Synchronous rotational motion is done with conveyer belt, the press fitting section parallel with delivery section in conveyer belt is formed on the bottom of the conveyer belt.
Preferably, the liftout component includes support and fixed material ejection cylinder on the bracket, the liftout gas
Cylinder is horizontally disposed with, and its piston rod that stretches can coordinate with the fixture to be clamped the insulation sleeve and depart from the recessed of the conveyer belt
Groove.
Preferably, the fixture includes left fixture and right fixture, the piston rod of the left fixture and the material ejection cylinder
Left fixture can be promoted by recessed in rotation connection, the right fixture and the coiling axis connection, the material ejection cylinder through rotary axle box
One lateral opposite side of groove moves, to close up with the right fixture and be fixed on the insulation sleeve interior.
Preferably, the material returned component includes retainer ring and the evenly spaced material returned top being arranged in the retainer ring
Bar, the retainer ring are connected with the material returned cylinder being arranged on the roll, and the material returned cylinder can drive the material returned top
Bar stretches out from right fixture.
Preferably, the component that pushes includes lower air cylinder and pushes termination, termination and the lower air cylinder of pushing
Piston rod connects, and the lower air cylinder can drive the termination that pushes to pass through the groove and moved to conveying mechanism.
Preferably, the insulation sleeve is in arc-shaped, the opening for coiling is offered in the side wall of the insulation sleeve.
Preferably, the clamp clip for being used for clamping the insulation sleeve is provided with the groove.
Beneficial effects of the present invention：The present invention treats the insulation sleeve of coiling, insulation sleeve insertion using feeding mechanism constantly conveying
In groove and conveyer belt can be followed to do cyclic motion, when by liftout component, insulation sleeve is ejected groove simultaneously by liftout component
It is set to be clamped in fixture, motor can be completed directly to count enamel-covered wire on insulation sleeve, and by the number of turn around the home after rotating
Device is calculated, by material returned component by the insulation sleeve of coil heads into the groove of conveyer belt again around the home after the completion of coiling, and
Conveyer belt is fed forward again, when its with clutch driven disc in conveying mechanism to it is corresponding when by pushing component complete pressing action,
So as to which the insulation sleeve is pressed into clutch driven disc, compared with prior art, coil is directly nested with insulation sleeve by the present invention
On, change the mode of Traditional Man installation, reach mechanization production, and traditional glass sleeve pipe is saved using the insulation sleeve,
So that assembling is more convenient, production effect is improved, and enhance insulation effect.
The feature and advantage of the present invention will be described in detail by embodiment and accompanying drawing.
【Brief description of the drawings】
Fig. 1 is the structural representation of the present invention；
Fig. 2 is the structural representation of insulation sleeve in the present invention；
Fig. 3 is the structural representation of conveyer belt in the present invention；
Fig. 4 is the connection diagram of roll and right fixture in the present invention；
In figure：1- frames, 2- insulation sleeves, 3- conveyer belts, 4- tensioning wheels, 5- driving wheels, 6- grooves, 7- motors, 8-
Number of turn counter, 9- rolls, 10- driving wheels, 11- followers, 12- conveyer belts, 13- delivery sections, the frames of 14- second, 15- are watched
Take motor, 16- press fittings section, 17- supports, 18- material ejection cylinders, the left fixtures of 19-, the right fixtures of 20-, 21- retainer rings, 22- materials returned top
Bar, 23- materials returned cylinder, 24- lower air cylinders, 25- push termination, 26- openings, 27- clamp clips.
【Embodiment】
Refering to accompanying drawing 1 to Fig. 4, the present invention includes frame 1 and the winding mechanism being arranged in frame 1, insulated for conveying
The feeding mechanism of set 2 and the conveying mechanism for placing clutch driven disc, the feeding mechanism are located at the top of frame 1,
The conveying mechanism is located at the bottom of the frame 1, and the feeding mechanism is including conveyer belt 3 in a ring and for being tensioned
Two tensioning wheels 4 and a driving wheel 5 of conveyer belt 3 are stated, have what is be available for insulation sleeve 2 to insert and penetrate on the conveyer belt 3
Groove 6, described two tensioning wheels 4 are located at the left end of the conveyer belt 3, and the driving wheel 5 is located at the right-hand member of conveyer belt 3, institute
State in the range of the ring-type that winding mechanism is located in conveyer belt 3, the winding mechanism includes motor 7, is connected with motor 7
Number of turn counter 8 and be connected to the roll 9 of the side of number of turn counter 8 and form, in order to facilitate tangent line, set in winding mechanism
It is prior art to put tangent line component, and the roll 9 is close to the left side of conveyer belt 3 and is provided with fixture, and the conveyer belt 3 is another
Side be provided with insulation sleeve 2 can be headed into the fixture can be with the liftout component rotated with it, fixture can be sent out by rotating the roll 9
It is raw to rotate, coiling is carried out to insulation sleeve 2 so as to reach, the roll 9, which is provided with, to head into the conveying by the insulation sleeve 2
Material returned component with 3 further grooves 6, the side of motor 7 are provided with push component vertically, and the component that pushes can will be described exhausted
Edge set 2 is pressed into the clutch driven disc of the conveying mechanism by the conveyer belt 3 of feeding mechanism.
Specifically, the conveying mechanism includes driving wheel 10, follower 11 and conveyer belt 12, the conveyer belt 12 is in ring
Shape is stretched on the driving wheel 10 and follower 11, and horizontal delivery section 13, the active are formed on the top of conveyer belt 12
Wheel 10 and follower 11 are fixed in the frame 1, have the accommodating cavity for being used for accommodating clutch driven disc on conveyer belt 12, main
Driving wheel 10 drives conveyer belt 12 to rotate, so as to reach the conveying to clutch driven disc.
Specifically, the frame 1 is provided with the second frame 14, the feeding mechanism is fixed in second frame 14,
The driving wheel 5 is located at one end of the second frame 14, and described two tensioning wheels 4 are vertically arranged and positioned at second frame 14
The other end, the driving wheel 5 and the drive connection of servo motor 15 being fixed in second frame 14, the servo motor 15
The conveyer belt 3 and conveyer belt 12 can be driven to do synchronous rotational motion, in the bottom formation of the conveyer belt 3 and conveyer belt 12
The parallel press fitting section 16 of delivery section 13.When insulation sleeve 2 is located at delivery section 13 positioned at press fitting section 16 and clutch follower, both
Apart from closest, press fitting operation is conveniently carried out.
Specifically, the liftout component includes support 17 and the material ejection cylinder 18 being fixed on the support 17, the top
Expect that cylinder 18 is horizontally disposed, its piston rod that stretches can coordinate with the fixture to be clamped the insulation sleeve 2 and depart from the conveying
With 3 groove 6.Material ejection cylinder 18 reaches carries out ejection operation to insulation sleeve 2 in the horizontal direction, can depart from groove 6 simultaneously
By clamp, coiling is carried out so as to convenient.
Specifically, the fixture includes left fixture 19 and right fixture 20, the left fixture 19 and the material ejection cylinder 18
Piston rod is connected through rotary axle box in rotation connection, the right fixture 20 with the roll 9, and the material ejection cylinder 18 can promote
Left fixture 19 is moved by 6 one lateral opposite side of groove, to close up with the right fixture 20 and be fixed on the insulation sleeve 2 interior.
Left fixture 19 is located at the left side of groove 6 during starting, and when conveyer belt 3, which turns to, to be aligned, material ejection cylinder 18 promotes left fixture 19
Move right, and now conveyer belt 3 is static, insulation sleeve 2 is released groove 6 by left fixture 19, when left fixture 19 and the right knot of fixture 20
During conjunction, insulation sleeve 2 is clamped.
Specifically, the material returned component includes retainer ring 21 and the evenly spaced material returned being arranged in the retainer ring 21
Push rod 22, the retainer ring 21 are connected with the material returned cylinder 23 being arranged on the roll 9, and the material returned cylinder 23 can drive
The material returned push rod 22 stretches out from right fixture 20.Material returned cylinder 23 controls material returned push rod 22 to move to the left, so as to insulate
Set 2 heads into groove 6 again, so that conveyer belt 3 drives its motion.
Specifically, the component that pushes includes lower air cylinder 24 and pushes termination 25, the termination 25 that pushes is calmed the anger with
The piston rod connection of cylinder 24, the lower air cylinder 24, which can drive, described pushes termination 25 through the groove 6 and to conveying mechanism
It is mobile.
Specifically, the insulation sleeve 2 is in arc-shaped, the opening 26 for coiling is offered in the side wall of the insulation sleeve 2.
Specifically, the clamp clip 27 for being used for clamping the insulation sleeve 2 is provided with the groove 6.Utilize the energy of clamp clip 27
Insulation sleeve 2 is enough avoided to depart from the turning of conveyer belt 3.
Claims (9)
- A kind of 1. clutch coil automatic jointing device, it is characterised in that：Including frame (1) and be arranged in frame (1) around Line mechanism, the feeding mechanism for conveying insulation sleeve (2) and the conveying mechanism for placing clutch driven disc, the charger Structure is located at the top of the frame (1), and the conveying mechanism is located at the bottom of the frame (1), and it is in ring that the feeding mechanism, which includes, The conveyer belt (3) of shape and two tensioning wheels (4) and a driving wheel (5) for being tensioned the conveyer belt (3), the conveying Have on band (3) and be available for the groove (6) that insulation sleeve (2) is inserted and penetrated, described two tensioning wheels (4) are located at the conveyer belt (3) one end, the driving wheel (5) are located at the other end of the conveyer belt (3), and the winding mechanism is located in conveyer belt (3), The winding mechanism includes motor (7), the number of turn counter (8) being connected with motor (7) and is connected to turn indicator Roll (9) composition of number device (8) side, the roll (9) is close to the conveyer belt (3) side and is provided with fixture, described Conveyer belt (3) opposite side is provided with the liftout component that insulation sleeve (2) can be headed into the fixture, and rotating the roll (9) can be right Insulation sleeve (2) carries out coiling, and the roll (9), which is provided with, can head into the insulation sleeve (2) conveyer belt (3) further groove (6) material returned component, motor (7) side are provided with push component vertically, and the component that pushes can be by the insulation sleeve (2) it is pressed into by the conveyer belt (3) of feeding mechanism in the clutch driven disc of the conveying mechanism.
- A kind of 2. clutch coil automatic jointing device according to claim 1, it is characterised in that：The conveying mechanism bag Driving wheel (10), follower (11) and conveyer belt (12) are included, the conveyer belt (12) is annularly stretched in the driving wheel (10) and on follower (11), form horizontal delivery section (13) at the top of the conveyer belt (12), the driving wheel (10) and by Driving wheel (11) is fixed in the frame (1).
- A kind of 3. clutch coil automatic jointing device according to claim 2, it is characterised in that：On the frame (1) Provided with the second frame (14), the feeding mechanism is fixed on second frame (14), and the driving wheel (5) is located at the second machine One end of frame (14), described two tensioning wheels (4) are vertically arranged and positioned at the other end of second frame (14), the drivings Wheel (5) and servo motor (15) drive connection being fixed on second frame (14), the servo motor (15) can drive The conveyer belt (3) and conveyer belt (12) do synchronous rotational motion, and the bottom of the conveyer belt (3) is formed and conveyer belt (12) The parallel press fitting section (16) of middle delivery section (13).
- A kind of 4. clutch coil automatic jointing device according to claim 1, it is characterised in that：The liftout component bag The material ejection cylinder (18) for including support (17) and being fixed on the support (17), the material ejection cylinder (18) is horizontally disposed, stretches Its piston rod can coordinate with the fixture to be clamped the insulation sleeve (2) and departs from the groove (6) of the conveyer belt (3).
- A kind of 5. clutch coil automatic jointing device according to claim 4, it is characterised in that：The fixture includes a left side The piston rod of fixture (19) and right fixture (20), the left fixture (19) and the material ejection cylinder (18) is through rotary axle box in rotation Connection, the right fixture (20) are connected with the roll (9), and the material ejection cylinder (18) can promote left fixture (19) by groove (6) one lateral opposite side movements, to close up with the right fixture (20) and be fixed on the insulation sleeve (2) interior.
- A kind of 6. clutch coil automatic jointing device according to claim 5, it is characterised in that：The material returned component bag Include retainer ring (21) and the evenly spaced material returned push rod (22) being arranged in the retainer ring (21), the retainer ring (21) with Material returned cylinder (23) connection being arranged on the roll (9), the material returned cylinder (23) can drive the material returned push rod (22) stretched out from right fixture (20).
- A kind of 7. clutch coil automatic jointing device according to claim 1, it is characterised in that：It is described to push component bag Include lower air cylinder (24) and push termination (25), the termination (25) that pushes is connected with the piston rod of lower air cylinder (24), described Lower air cylinder (24) can drive the termination (25) that pushes to pass through the groove (6) and moved to conveying mechanism.
- A kind of 8. clutch coil automatic jointing device according to claim 1, it is characterised in that：The insulation sleeve (2) In arc-shaped, the opening (26) for coiling is offered in the side wall of the insulation sleeve (2).
- A kind of 9. clutch coil automatic jointing device according to claim 1, it is characterised in that：In the groove (6) Provided with the clamp clip (27) for clamping the insulation sleeve (2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710624247.4A CN107452501B (en) | 2017-07-27 | 2017-07-27 | A kind of clutch coil automatic jointing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710624247.4A CN107452501B (en) | 2017-07-27 | 2017-07-27 | A kind of clutch coil automatic jointing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107452501A true CN107452501A (en) | 2017-12-08 |
| CN107452501B CN107452501B (en) | 2019-01-04 |
Family
ID=60489164
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710624247.4A Active CN107452501B (en) | 2017-07-27 | 2017-07-27 | A kind of clutch coil automatic jointing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107452501B (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1035170A (en) * | 1988-02-12 | 1989-08-30 | 奥伊·波尔特克公司 | Make the equipment of insulating bush |
| US7185840B2 (en) * | 2003-12-03 | 2007-03-06 | Fuji Photo Film Co., Ltd. | Web winding apparatus |
| CN106449081A (en) * | 2016-12-07 | 2017-02-22 | 湖北磁创电子科技有限公司 | Full-automatic magnet ring winding machine |
| CN206210604U (en) * | 2016-12-07 | 2017-05-31 | 湖北磁创电子科技有限公司 | A kind of full-automatic magnetic toroid winding machine |
-
2017
- 2017-07-27 CN CN201710624247.4A patent/CN107452501B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1035170A (en) * | 1988-02-12 | 1989-08-30 | 奥伊·波尔特克公司 | Make the equipment of insulating bush |
| US7185840B2 (en) * | 2003-12-03 | 2007-03-06 | Fuji Photo Film Co., Ltd. | Web winding apparatus |
| CN106449081A (en) * | 2016-12-07 | 2017-02-22 | 湖北磁创电子科技有限公司 | Full-automatic magnet ring winding machine |
| CN206210604U (en) * | 2016-12-07 | 2017-05-31 | 湖北磁创电子科技有限公司 | A kind of full-automatic magnetic toroid winding machine |
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| Publication number | Publication date |
|---|---|
| CN107452501B (en) | 2019-01-04 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of invention: An automatic embedding device for clutch coil Effective date of registration: 20221206 Granted publication date: 20190104 Pledgee: Longquan Branch of China Construction Bank Co.,Ltd. Pledgor: LONGQUAN ZHONGTAI AUTO AIR CONDITIONER Co.,Ltd. Registration number: Y2022330003504 |
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| PE01 | Entry into force of the registration of the contract for pledge of patent right |