CN107447276A - 一种具有隔热作用的棉花纺织布料 - Google Patents
一种具有隔热作用的棉花纺织布料 Download PDFInfo
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- 239000003795 chemical substances by application Substances 0.000 claims description 20
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 10
- XLOMVQKBTHCTTD-UHFFFAOYSA-N Zinc monoxide Chemical compound [Zn]=O XLOMVQKBTHCTTD-UHFFFAOYSA-N 0.000 claims description 10
- 238000007654 immersion Methods 0.000 claims description 10
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- 229920006122 polyamide resin Polymers 0.000 claims description 5
- 229910052708 sodium Inorganic materials 0.000 claims description 5
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- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 5
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- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 5
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 5
- 235000010265 sodium sulphite Nutrition 0.000 claims description 5
- 238000009941 weaving Methods 0.000 claims description 5
- 239000011787 zinc oxide Substances 0.000 claims description 5
- 229910001928 zirconium oxide Inorganic materials 0.000 claims description 5
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Abstract
本发明涉及服装加工制作技术领域，公开了一种具有隔热作用的棉花纺织布料，漂白后的棉花利用植物提取液进行处理，不仅赋予了植物的清凉成分，还能够提高织物与皮肤接触的保健效果，能够预防治疗皮炎等皮肤疾病，进一步的使用金属陶瓷粉末和增强剂进行共纺，不仅能够提高棉花的纤维结构稳定性，还能够阻止纤维的膨胀和吸水，更重要的是具有隔离紫外线的作用，降低对周围环境热量的吸收，制备得到的衣服具有隔热功效，能够在炎热的气温下保持凉爽，且制作成本低，可作为冰丝材质的代替品。
Description
技术领域
本发明属于服装加工制作技术领域，具体涉及一种具有隔热作用的棉花纺织布料。
背景技术
服饰制造业是中国的传统优势行业，一向以物美价廉畅销全球市场，出口竞争力全球领先。2012年，中国有出口业绩的纺织服装鞋帽制造企业超过4.5万家，直接带动了全国数以百万计的就业人口。然而，经济全球化对国际竞争力提出了更高的要求，中国纺织服装鞋帽业正面临着外部市场竞争更加激烈、自身成本持续上升、贸易环境恶化等时代变奏。2012年，中国纺织服装鞋帽业出口1448.1亿美元，比上年增长3.8%，这一出口增速比上年显著回落15.2个百分点，而且低于同期全国出口总体增速4.2个百分点，也低于制造业总体水平4.5个百分点。主旋律回响下的多重变奏演绎着中国纺织服装鞋帽业的现在与未来。
棉花作为传统的保暖材料，由于棉纤维细度较细又天然卷曲，截面有中腔，所以保暖性较好，蓄热能力很强，且不产生静电，纯棉花在阳光的照射下，会使棉花纤维的弹性恢复，伸长，纤维中蓄热能量多。在制作衣物中，其舒适度较好，但在炎热的气温下，由于其吸热较强，穿着舒适度大大下降。
发明内容
本发明的目的是针对现有的问题，提供了一种具有隔热作用的棉花纺织布料，制备得到的衣服具有隔热功效，能够在炎热的气温下保持凉爽，且制作成本低，可作为冰丝材质的代替品。
本发明是通过以下技术方案实现的：
一种具有隔热作用的棉花纺织布料，包括以下步骤：
（1）将新采摘的棉花除杂后放入脱色剂中浸泡20-30分钟，捞出后使用清水洗涤2-3遍，然后放入植物提取液中浸泡3-5小时，浸泡前30-40分钟温度为60-70℃，然后进行降温，在0-5℃继续浸泡，该植物提取液由薄荷、迷迭香、薰衣草、香茅、樟脑、桉树皮、丁香、桂皮制备而成；
（2）使用植物提取液浸泡后的棉花使用皂化剂处理15-20分钟，在80-90℃下干燥至含水量为3-5%，然后加入到纺织机中进行纺丝，纺丝的同时添加质量分数为0.3-0.5%的陶瓷粉末和质量分数为1.5-2.0%的增强剂，纺丝线经过70-80℃烘箱烘至含水量为3-5%，然后在90-100℃下干燥定型，再经过无纺加工成纺织布料。
作为对上述方案的进一步描述，步骤（1）中所述脱色剂按照质量百分比含有以下成分：质量浓度为30-35%的次氯酸占5-10%、亚硫酸钠占1.5-2.0%、臭氧占1.0-1.5%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（1）中所述植物提取液采用醇提法制备，醇提温度为60-70℃，醇提时间为2.0-2.5小时，醇提次数为2-3次，醇提后使用含有松香胶的去离子水稀释3-5倍，松香胶含量为1.0-1.2%。
作为对上述方案的进一步描述，步骤（2）中所述的皂化剂按照质量百分比计含有：氢氧化钠占1.5-2.0%、碳酸钠占1.0-1.2%、硅酸钠占0.8-1.0%、烷基磺酸钠占0.4-0.6%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（2）中所述的陶瓷粉末按照重量份计含有以下成分：氧化钙占20-25份、氧化锆15-18份、氧化锌占14-16份。
作为对上述方案的进一步描述，步骤（2）中所述的增强剂按照重量份计含有：脲醛树脂12-15份、环氧化聚酰胺树脂11-13份、乙二胺15-18份、聚乙烯亚胺20-25份。
本发明相比现有技术具有以下优点：为了提高现有棉花织物的散热性，本发明提供了一种具有隔热作用的棉花纺织布料，漂白后的棉花利用植物提取液进行处理，不仅赋予了植物的清凉成分，还能够提高织物与皮肤接触的保健效果，能够预防治疗皮炎等皮肤疾病，进一步的使用金属陶瓷粉末和增强剂进行共纺，不仅能够提高棉花的纤维结构稳定性，还能够阻止纤维的膨胀和吸水，更重要的是具有隔离紫外线的作用，降低对周围环境热量的吸收，制备得到的衣服具有隔热功效，能够在炎热的气温下保持凉爽，且制作成本低，可作为冰丝材质的代替品。
具体实施方式
下面结合具体实施例对本发明作进一步说明。
实施例1
一种具有隔热作用的棉花纺织布料，包括以下步骤：
（1）将新采摘的棉花除杂后放入脱色剂中浸泡20分钟，捞出后使用清水洗涤2遍，然后放入植物提取液中浸泡3小时，浸泡前30分钟温度为60℃，然后进行降温，在0℃继续浸泡，该植物提取液由薄荷、迷迭香、薰衣草、香茅、樟脑、桉树皮、丁香、桂皮制备而成；
（2）使用植物提取液浸泡后的棉花使用皂化剂处理15分钟，在80℃下干燥至含水量为3%，然后加入到纺织机中进行纺丝，纺丝的同时添加质量分数为0.3%的陶瓷粉末和质量分数为1.5%的增强剂，纺丝线经过70℃烘箱烘至含水量为3%，然后在90℃下干燥定型，再经过无纺加工成纺织布料。
作为对上述方案的进一步描述，步骤（1）中所述脱色剂按照质量百分比含有以下成分：质量浓度为30%的次氯酸占5%、亚硫酸钠占1.5%、臭氧占1.0%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（1）中所述植物提取液采用醇提法制备，醇提温度为60℃，醇提时间为2.0小时，醇提次数为2次，醇提后使用含有松香胶的去离子水稀释3倍，松香胶含量为1.0%。
作为对上述方案的进一步描述，步骤（2）中所述的皂化剂按照质量百分比计含有：氢氧化钠占1.5%、碳酸钠占1.0%、硅酸钠占0.8%、烷基磺酸钠占0.4%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（2）中所述的陶瓷粉末按照重量份计含有以下成分：氧化钙占20份、氧化锆15份、氧化锌占14份。
作为对上述方案的进一步描述，步骤（2）中所述的增强剂按照重量份计含有：脲醛树脂12份、环氧化聚酰胺树脂11份、乙二胺15份、聚乙烯亚胺20份。
实施例2
一种具有隔热作用的棉花纺织布料，包括以下步骤：
（1）将新采摘的棉花除杂后放入脱色剂中浸泡25分钟，捞出后使用清水洗涤2遍，然后放入植物提取液中浸泡4小时，浸泡前35分钟温度为65℃，然后进行降温，在2℃继续浸泡，该植物提取液由薄荷、迷迭香、薰衣草、香茅、樟脑、桉树皮、丁香、桂皮制备而成；
（2）使用植物提取液浸泡后的棉花使用皂化剂处理18分钟，在85℃下干燥至含水量为4%，然后加入到纺织机中进行纺丝，纺丝的同时添加质量分数为0.4%的陶瓷粉末和质量分数为1.8%的增强剂，纺丝线经过75℃烘箱烘至含水量为4%，然后在95℃下干燥定型，再经过无纺加工成纺织布料。
作为对上述方案的进一步描述，步骤（1）中所述脱色剂按照质量百分比含有以下成分：质量浓度为32%的次氯酸占8%、亚硫酸钠占1.8%、臭氧占1.2%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（1）中所述植物提取液采用醇提法制备，醇提温度为65℃，醇提时间为2.2小时，醇提次数为2次，醇提后使用含有松香胶的去离子水稀释4倍，松香胶含量为1.1%。
作为对上述方案的进一步描述，步骤（2）中所述的皂化剂按照质量百分比计含有：氢氧化钠占1.8%、碳酸钠占1.1%、硅酸钠占0.9%、烷基磺酸钠占0.5%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（2）中所述的陶瓷粉末按照重量份计含有以下成分：氧化钙占22份、氧化锆16份、氧化锌占15份。
作为对上述方案的进一步描述，步骤（2）中所述的增强剂按照重量份计含有：脲醛树脂13份、环氧化聚酰胺树脂12份、乙二胺16份、聚乙烯亚胺22份。
实施例3
一种具有隔热作用的棉花纺织布料，包括以下步骤：
（1）将新采摘的棉花除杂后放入脱色剂中浸泡30分钟，捞出后使用清水洗涤3遍，然后放入植物提取液中浸泡5小时，浸泡前40分钟温度为70℃，然后进行降温，在5℃继续浸泡，该植物提取液由薄荷、迷迭香、薰衣草、香茅、樟脑、桉树皮、丁香、桂皮制备而成；
（2）使用植物提取液浸泡后的棉花使用皂化剂处理20分钟，在90℃下干燥至含水量为5%，然后加入到纺织机中进行纺丝，纺丝的同时添加质量分数为0.5%的陶瓷粉末和质量分数为2.0%的增强剂，纺丝线经过80℃烘箱烘至含水量为5%，然后在100℃下干燥定型，再经过无纺加工成纺织布料。
作为对上述方案的进一步描述，步骤（1）中所述脱色剂按照质量百分比含有以下成分：质量浓度为35%的次氯酸占10%、亚硫酸钠占2.0%、臭氧占1.5%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（1）中所述植物提取液采用醇提法制备，醇提温度为70℃，醇提时间为2.5小时，醇提次数为3次，醇提后使用含有松香胶的去离子水稀释5倍，松香胶含量为1.2%。
作为对上述方案的进一步描述，步骤（2）中所述的皂化剂按照质量百分比计含有：氢氧化钠占2.0%、碳酸钠占1.2%、硅酸钠占1.0%、烷基磺酸钠占0.6%、剩余为去离子水。
作为对上述方案的进一步描述，步骤（2）中所述的陶瓷粉末按照重量份计含有以下成分：氧化钙占25份、氧化锆18份、氧化锌占16份。
作为对上述方案的进一步描述，步骤（2）中所述的增强剂按照重量份计含有：脲醛树脂15份、环氧化聚酰胺树脂3份、乙二胺18份、聚乙烯亚胺25份。
对比例1
与实施例1的区别仅在于，省略步骤（1）中植物提取液浸泡处理过程，其余保持一致。
对比例2
与实施例2的区别仅在于，省略步骤（2）中陶瓷粉末的添加，其余保持一致。
对比例3
与实施例3的区别仅在于，省略步骤（2）中增强剂的添加，其余保持一致。
对比实验
分别使用实施例1-3和对比例1-3的方法加工制作棉花纺织布料，并用现有的棉花纺织材质作为对照，制备得到纺织布，厚度相同，保持无关变量一致，进行隔热效果评估的试验，对结果进行统计，结果如下表所示：
由此可见：本发明制备得到的棉花纺织布加工成衣服具有隔热功效，能够在炎热的气温下保持凉爽，且制作成本低，可作为冰丝材质的代替品。
Claims (6)
1.一种具有隔热作用的棉花纺织布料，其特征在于，包括以下步骤：
（1）将新采摘的棉花除杂后放入脱色剂中浸泡20-30分钟，捞出后使用清水洗涤2-3遍，然后放入植物提取液中浸泡3-5小时，浸泡前30-40分钟温度为60-70℃，然后进行降温，在0-5℃继续浸泡，该植物提取液由薄荷、迷迭香、薰衣草、香茅、樟脑、桉树皮、丁香、桂皮制备而成；
（2）使用植物提取液浸泡后的棉花使用皂化剂处理15-20分钟，在80-90℃下干燥至含水量为3-5%，然后加入到纺织机中进行纺丝，纺丝的同时添加质量分数为0.3-0.5%的陶瓷粉末和质量分数为1.5-2.0%的增强剂，纺丝线经过70-80℃烘箱烘至含水量为3-5%，然后在90-100℃下干燥定型，再经过无纺加工成纺织布料。
2.如权利要求1所述一种具有隔热作用的棉花纺织布料，其特征在于，步骤（1）中所述脱色剂按照质量百分比含有以下成分：质量浓度为30-35%的次氯酸占5-10%、亚硫酸钠占1.5-2.0%、臭氧占1.0-1.5%、剩余为去离子水。
3.如权利要求1所述一种具有隔热作用的棉花纺织布料，其特征在于，步骤（1）中所述植物提取液采用醇提法制备，醇提温度为60-70℃，醇提时间为2.0-2.5小时，醇提次数为2-3次，醇提后使用含有松香胶的去离子水稀释3-5倍，松香胶含量为1.0-1.2%。
4.如权利要求1所述一种具有隔热作用的棉花纺织布料，其特征在于，步骤（2）中所述的皂化剂按照质量百分比计含有：氢氧化钠占1.5-2.0%、碳酸钠占1.0-1.2%、硅酸钠占0.8-1.0%、烷基磺酸钠占0.4-0.6%、剩余为去离子水。
5.如权利要求1所述一种具有隔热作用的棉花纺织布料，其特征在于，步骤（2）中所述的陶瓷粉末按照重量份计含有以下成分：氧化钙占20-25份、氧化锆15-18份、氧化锌占14-16份。
6.如权利要求1所述一种具有隔热作用的棉花纺织布料，其特征在于，步骤（2）中所述的增强剂按照重量份计含有：脲醛树脂12-15份、环氧化聚酰胺树脂11-13份、乙二胺15-18份、聚乙烯亚胺20-25份。
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