CN107442438A - The rectilinear halved belt sorter of straight line and its control system and method - Google Patents
The rectilinear halved belt sorter of straight line and its control system and method Download PDFInfo
- Publication number
- CN107442438A CN107442438A CN201710834268.9A CN201710834268A CN107442438A CN 107442438 A CN107442438 A CN 107442438A CN 201710834268 A CN201710834268 A CN 201710834268A CN 107442438 A CN107442438 A CN 107442438A
- Authority
- CN
- China
- Prior art keywords
- sorting
- sorter
- conveyer belt
- main transmission
- control unit
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/02—Apparatus characterised by the means used for distribution
- B07C3/08—Apparatus characterised by the means used for distribution using arrangements of conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/10—Apparatus characterised by the means used for detection ofthe destination
- B07C3/12—Apparatus characterised by the means used for detection ofthe destination using electric or electronic detecting means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C3/00—Sorting according to destination
- B07C3/18—Devices or arrangements for indicating destination, e.g. by code marks
Abstract
The present invention relates to a kind of rectilinear halved belt sorter of straight line, and main transmission conveyer belt is provided with along its length at the middle part of support body, and several sorting chassis are connected on main transmission conveyer belt, and sorting chassis is provided with material output device；Circular flow track is provided with the side of support body, the bottom roller for sorting chassis rolls on circular flow track；Several sorting feed openings are respectively equipped with the both sides of support body；Visual mechanisms are provided with above the input of main transmission conveyer belt.The sorter is simple in construction, and cost is cheap, occupies little space, and can prepare to sort the high efficiency sorter of Individual Items, while by the control system and control method of sorter, realize full-automatic continuous productive process, save substantial amounts of labour.
Description
Technical field
The present invention relates to a kind of rectilinear halved belt sorter of straight line and its control system and method, it is related to the sorting of article
Field.
Background technology
With the fast development of modern logistics industry, requirement of the people to material flows automation equipment also more and more higher.Existing
It is indispensable for efficient sorter in material flows automation equipment, the species of sorter also compares more, variety classes at present
Sorter sort efficiency difference is also bigger.Common automatic letter sorting machine includes traffic circle band sorter and high speed sliding block sorts
Machine, and existing traffic circle band sorter cost is high, floor space is big, although and high speed sliding block sorter cost is relatively low, account for
Ground area is small, but can not sort Individual Items, especially flexible package or irregular object, largely constrains work
Make efficiency, while also constrain the application in different industries, it is impossible to meet requirement of the people to new logistic industry.
The content of the invention
The technical problem to be solved in the present invention is to provide a kind of rectilinear halved belt sorter of straight line and its control system and
Method, the sorter is simple in construction, and cost is cheap, occupies little space, and can prepare to sort the high efficiency sorter of Individual Items,
Simultaneously by the control system and control method of sorter, full-automatic continuous productive process is realized, saves substantial amounts of labour.
To solve problem above, concrete technical scheme of the invention is as follows：A kind of rectilinear halved belt sorter of straight line,
The middle part of support body is provided with main transmission conveyer belt along its length, and several sorting chassis, sorting are connected on main transmission conveyer belt
Chassis is provided with material output device；Circular flow track is provided with the side of support body, the bottom roller for sorting chassis is circulating
Rolled in running track；Several sorting feed openings are respectively equipped with the both sides of support body；On the input of main transmission conveyer belt
Side is provided with visual mechanisms.
Described material output device uses synchronous belt device, the traffic direction of synchronous belt device and main transmission conveyer belt
Conveying direction is vertical.
Described support body front end is provided with Zhui Liao mechanisms, and Zhui Liao mechanisms are sequentially provided with the feeding driver of three independent operatings
Structure, opposite type sensor is respectively equipped with each feeding transmission mechanism both sides；Adjacent two feeding transmission mechanisms head and the tail are adjacent.
The speed of service is incremented by three feeding transmission mechanisms in the transmission direction, the feeding transmission mechanism speed of service of tail end with
The transporting velocity of main transmission conveyer belt is consistent.
The end of described support body sets residue-removing opening.
Described sorting feed opening is provided with discharge channel, and adjustable rib is provided with the both sides of discharge channel.
Described support body is divided into three sections, first section, stage casing and endpiece, tensioning track connection is provided between stage casing and endpiece
Section.
The control system of the rectilinear halved belt sorter of straight line, sorter is interior to set computer control system, computer control
Main transmission control unit, feeding control unit, bar code identification control unit, feed opening control unit and row's car are set in system processed
Control unit；Wherein main transmission control unit is connected with the servomotor in main transmission conveyer belt；Feeding control unit respectively with
Servomotor in three feeding transmission mechanisms connects with opposite type sensor；Bar code identification control unit and the work in visual mechanisms
Industry camera connects；Feed opening control unit is connected with the sensor on sorting feed opening and warning device；Arrange car control unit
The servomotor and sensor in-car with pigeonholes is connected.
Control system comprises the following steps to the control method of sorter：
1）In sorting device running, article to be sorted enters Zhui Liao mechanisms, and article to be sorted is only at three successively
The feeding transmission mechanism of vertical operation, sense that corresponding feeding transmission mechanism has material to control corresponding position by opposite type sensor
The feeding transmission mechanism operation put, so as to which article to be sorted be spaced out, is easy to the progress of follow-up barcode scanning, sort process,
The final stage feeding transmission mechanism speed of service thing consistent, to be sorted with the transporting velocity of main transmission conveyer belt in Zhui Liao mechanisms
Product are smoothly fallen on main transmission conveyer belt, and computer control system constantly monitors the advanced positions of each sorting chassis；
2）Article to be sorted is fallen on the conveyer belt of main transmission conveyer belt chassis, with the main traction for transmitting conveyer belt master forward
Run and enter visual mechanisms, information bar code on the industrial camera scanning recognition article of visual mechanisms, the information of bar code passes through bar code
Information is sent into computer control system by identification control unit, and computer control system is bound the article according to bar code information and specified
Feed opening；
3）When pigeonholes garage enters the feed opening specified, computer control system instructs to sorting chassis, makes material defeated
The synchronous belt device operating for going out device carries out sorting operation, and article is sorted into corresponding feed opening；
4）Feed opening control unit is counted by sorting the number of articles that the sensor of feed opening is fallen into sorting, and
Corresponding police instruction is made by warning device when going wrong or reaching specified quantity, material automatic sorting is completed.
The rectilinear halved belt sorter of the straight line conveys the framework of band connection pigeonholes car, while pigeonholes using main transmission
Car is run on cyclic track, realizes continuously running for sorting chassis, improves sort efficiency.
Using the sorting chassis traffic direction structure vertical with main transmission conveyer belt, you can realize material in transmitting procedure
In, it is sorted out, so as to realize that floor space is small, sorts the characteristics of accuracy rate is high.
Zhui Liao mechanisms are sequentially provided with the feeding transmission mechanism of three independent operatings, and the distance of material is pulled open.
The feeding transmission mechanism speed of service of tail end with it is main transmission conveyer belt transporting velocity it is consistent, ensure material successively,
Main transmission conveyer belt is accurately fallen on, ensure that early stage, the material of accumulation spaced out successively, drop on different sorting chassis.
The end of support body sets residue-removing opening, and the material that can will be unable to sorting puts into the mouth.
Sorting feed opening is provided with discharge channel, material can it is smooth and under, material will not be damaged；The two of discharge channel
Side is provided with adjustable rib, and width is adjustable.
Support body is divided into three sections, first section, stage casing and endpiece, tensioning track linkage section is provided between stage casing and endpiece, ensures
Main transmission conveyer belt can be tensioned on traffic direction, and circular flow track is continuous.
The control system and control method of the rectilinear halved belt sorter of straight line are carried out using each control unit to each part
Control, it is possible to achieve automatically control, so as to complete sorting work.
Brief description of the drawings
Fig. 1 is the overall structure diagram of the rectilinear halved belt sorter of straight line.
Fig. 2 is the structural representation of sorting chassis.
Fig. 3 is the structural representation of Zhui Liao mechanisms.
Fig. 4 is the discharge channel structural representation at sorting feed opening.
Fig. 5 is the tensioning track linkage section of support body.
Fig. 6 is the control system schematic diagram of the rectilinear halved belt sorter of straight line.
Embodiment
As shown in figure 1, a kind of rectilinear halved belt sorter of straight line, main biography is provided with the middle part of support body 1 along its length
Conveyer belt 6 is sent, several sorting chassis 2 are connected on main transmission conveyer belt 6, sorting chassis 2 is provided with material output device；
The side of support body 1 is provided with circular flow track 3, and the bottom roller of sorting chassis 2 rolls on circular flow track 3；In support body 1
Both sides be respectively equipped with several sorting feed opening 5, support body 1 end set residue-removing opening 7；In the defeated of main transmission conveyer belt 6
Enter end top and be provided with visual mechanisms 4.
As shown in Fig. 2 described material output device uses synchronous belt device 8, the traffic direction of synchronous belt device 8 and master
The conveying direction for transmitting conveyer belt 6 is vertical.
As shown in figure 3, the described front end of support body 1 is provided with Zhui Liao mechanisms 10, Zhui Liao mechanisms 10 are sequentially provided with three independent fortune
Capable feeding transmission mechanism 11, opposite type sensor 12 is respectively equipped with each both sides of feeding transmission mechanism 11；On adjacent two
Expect that the head and the tail of transmission mechanism 11 are adjacent.
The speed of service is incremented by three feeding transmission mechanisms 11 in the transmission direction, and the feeding transmission mechanism 11 of tail end runs speed
Spend consistent with the transporting velocity of main transmission conveyer belt 6.
As shown in figure 4, described sorting feed opening 5 is provided with discharge channel 13, it is provided with the both sides of discharge channel 13 adjustable
Rib 14.
As shown in figure 5, described support body 1 is divided into three sections, first section, stage casing and endpiece, it is provided with and opens between stage casing and endpiece
Tight track linkage section 15.
As shown in fig. 6, setting computer control system 20 in sorter, main transmission control is set in computer control system 20
Unit 21, feeding control unit 22, bar code identification control unit 23, feed opening control unit 24 and row's car control unit 25 processed；
Wherein main transmission control unit 21 is connected with the servomotor in main transmission conveyer belt 6；Feeding control unit 22 respectively with three
Servomotor and opposite type sensor 12 in feeding transmission mechanism 11 connect；In bar code identification control unit 23 and visual mechanisms 4
Industrial camera connection；Feed opening control unit 24 is connected with the sensor on sorting feed opening 5 and warning device；Arrange car control
Unit 25 processed is connected with the servomotor in sorting chassis 2 and sensor.
The rectilinear halved belt sorter control system of straight line comprises the following steps to the control method of sorter：
1）In sorting device running, article to be sorted enters Zhui Liao mechanisms 10, and article to be sorted is successively at three
The feeding transmission mechanism 11 of independent operating, sense that corresponding feeding transmission mechanism 11 has material to control by opposite type sensor 12
The feeding transmission mechanism 11 of correspondence position processed is run, and so as to which article to be sorted be spaced out, is easy to follow-up barcode scanning, was sorted
The progress of journey, the speed of service of final stage feeding transmission mechanism 11 and the transporting velocity of main transmission conveyer belt 6 in Zhui Liao mechanisms 10
Unanimously, article to be sorted is smoothly fallen on main transmission conveyer belt 6, and computer control system 20 constantly monitors each sorting chassis
2 advanced positions；
2）Article to be sorted fall on it is main transmission the chassis of conveyer belt 6 conveyer belt on, with it is main transmission conveyer belt 6 lead traction to
Preceding run enters visual mechanisms 4, and information bar code on the industrial camera scanning recognition article of visual mechanisms 4, the information of bar code passes through
Information is sent into computer control system 20 by bar code identification control unit 23, and computer control system 20 is bound according to bar code information
The feed opening 5 that the article is specified；
3）When sorting chassis 2 advances to the feed opening 5 specified, computer control system 20 instructs to sorting chassis 2, makes thing
Expect that the operating of synchronous belt device 8 of output device carries out sorting operation, article is sorted into corresponding feed opening 5；
4）Feed opening control unit 24 is counted by sorting the number of articles that the sensor of feed opening 5 is fallen into sorting, and
And corresponding police instruction is made by warning device when going wrong or reaching specified quantity, material automatic sorting is completed.
The rectilinear halved belt sorter of the straight line is compact-sized, floor space is small, facilitates loading and unloading；Can accurately it know at a high speed
Other goods, extremely low error rate, sorting operation is softly small to the impulsive force of goods, can sort goods at a high speed for a long time, sort energy
Power is up to 500-8000 parts per hour；Place, personnel are saved, operation cost is greatly reduced, significantly improves effectiveness of operation.According to visitor
Family need, can build can almost sort all kinds of packaging and profile commodity high speed sorting streamline, disclosure satisfy that express delivery and
Most of productions, the high speed sorting demand of the lightweight goods of commerce and trade industry.
Claims (9)
- A kind of 1. rectilinear halved belt sorter of straight line, it is characterised in that：In support body（1）Middle part be provided with main biography along its length Send conveyer belt（6）, in main transmission conveyer belt（6）Several sorting chassis of upper connection（2）, sort chassis（2）It is defeated to be provided with material Go out device；In support body（1）Side be provided with circular flow track（3）, sort chassis（2）Bottom roller in circular flow track （3）Upper rolling；In support body（1）Both sides be respectively equipped with several sorting feed opening（5）；In main transmission conveyer belt（6）Input End top is provided with visual mechanisms（4）.
- 2. the rectilinear halved belt sorter of straight line as claimed in claim 1, it is characterised in that：Described material output device is adopted Use synchronous belt device（8）, synchronous belt device（8）Traffic direction and main transmission conveyer belt（6）Conveying direction it is vertical.
- 3. the rectilinear halved belt sorter of straight line as claimed in claim 1 or 2, it is characterised in that：Described support body（1）Front end Provided with Zhui Liao mechanisms（10）, Zhui Liao mechanisms（10）It is sequentially provided with the feeding transmission mechanism of three independent operatings（11）, on each Expect transmission mechanism（11）Both sides are respectively equipped with opposite type sensor（12）；Two adjacent feeding transmission mechanisms（11）It is adjacent from beginning to end.
- 4. the rectilinear halved belt sorter of straight line as claimed in claim 3, it is characterised in that：Three feeding transmission mechanisms（11） The speed of service is incremented by the transmission direction, the feeding transmission mechanism of tail end（11）The speed of service and main transmission conveyer belt（6）It is defeated Send speed consistent.
- 5. the rectilinear halved belt sorter of straight line as claimed in claim 1, it is characterised in that：Described support body（1）End Residue-removing opening is set（7）.
- 6. the rectilinear halved belt sorter of straight line as claimed in claim 1, it is characterised in that：Described sorting feed opening（5） It is provided with discharge channel（13）, in discharge channel（13）Both sides be provided with adjustable rib（14）.
- 7. the rectilinear halved belt sorter of straight line as claimed in claim 1, it is characterised in that：Described support body（1）It is divided into three Section, first section, stage casing and endpiece, is provided with tensioning track linkage section between stage casing and endpiece（15）.
- 8. the control system of the rectilinear halved belt sorter of straight line as claimed in claim 4, it is characterised in that：Set in sorter Put computer control system（20）, computer control system（20）Interior setting main transmission control unit（21）, feeding control unit （22）, bar code identification control unit（23）, feed opening control unit（24）With row's car control unit（25）；Wherein main transmission controls Unit（21）With main transmission conveyer belt（6）In servomotor connection；Feeding control unit（22）It is driven respectively with three feedings Mechanism（11）In servomotor and opposite type sensor（12）Connection；Bar code identification control unit（23）With visual mechanisms（4）In Industrial camera connection；Feed opening control unit（24）With sorting feed opening（5）On sensor connected with warning device；Row Car control unit（25）With sorting chassis（2）Interior servomotor connects with sensor.
- 9. control system as claimed in claim 8 is to the control method of sorter, it is characterised in that comprises the following steps：1）In sorting device running, article to be sorted enters Zhui Liao mechanisms（10）, article to be sorted is successively three The feeding transmission mechanism of individual independent operating（11）, pass through opposite type sensor（12）Sense corresponding feeding transmission mechanism（11）Have Material is the feeding transmission mechanism for controlling correspondence position（11）Operation, so as to which article to be sorted be spaced out, it is easy to follow-up The progress of barcode scanning, sort process, Zhui Liao mechanisms（10）Middle final stage feeding transmission mechanism（11）The speed of service and main transmission are defeated Send band（6）Transporting velocity it is consistent, article to be sorted smoothly falls on main transmission conveyer belt（6）On, computer control system （20）Constantly monitor each sorting chassis（2）Advanced positions；2）Article to be sorted falls on main transmission conveyer belt（6）On the conveyer belt of chassis, with main transmission conveyer belt（6）Actively lead Draw, operation forward enters visual mechanisms（4）, visual mechanisms（4）Industrial camera scanning recognition article on information bar code, bar code Information passes through bar code identification control unit（23）Information is sent into computer control system（20）, computer control system（20）Root The feed opening that the article specifies is bound according to bar code information（5）；3）When sorting chassis（2）Advance to the feed opening specified（5）, computer control system（20）To sorting chassis（2）Occur Instruction, make the synchronous belt device of material output device（8）Operating carries out sorting operation, and article is sorted into corresponding feed opening （5）；4）Feed opening control unit（24）By sorting feed opening（5）Sensor the number of articles that falls into of sorting is united Meter, and corresponding police instruction, material automatic sorting are made by warning device when going wrong or reaching specified quantity Complete.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710834268.9A CN107442438A (en) | 2017-09-15 | 2017-09-15 | The rectilinear halved belt sorter of straight line and its control system and method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710834268.9A CN107442438A (en) | 2017-09-15 | 2017-09-15 | The rectilinear halved belt sorter of straight line and its control system and method |
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| CN201710834268.9A Pending CN107442438A (en) | 2017-09-15 | 2017-09-15 | The rectilinear halved belt sorter of straight line and its control system and method |
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| CN108946105A (en) * | 2018-04-18 | 2018-12-07 | 常熟市百联自动机械有限公司 | Sort vehicle, sorting line and method for sorting |
| CN110882934A (en) * | 2018-09-10 | 2020-03-17 | 杭州字符串科技有限公司 | Two-stage automatic express sorting system and sorting method |
| CN111252518A (en) * | 2020-01-13 | 2020-06-09 | 宁波方源自动化科技有限公司 | Linear cross sorting control system and control method |
| CN111842174A (en) * | 2019-04-29 | 2020-10-30 | 北京京东乾石科技有限公司 | Sorting system |
| CN112570291A (en) * | 2019-09-29 | 2021-03-30 | 顺丰科技有限公司 | Cross belt sorting system and lattice flow control method and device thereof |
| CN113003179A (en) * | 2021-02-02 | 2021-06-22 | 华南新海(深圳)科技股份有限公司 | Single piece separating and conveying method |
| CN115780322A (en) * | 2023-01-30 | 2023-03-14 | 安徽建筑大学 | Synchronous control method and system for single-motor type sorting equipment and sorting equipment |
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| CN111252518A (en) * | 2020-01-13 | 2020-06-09 | 宁波方源自动化科技有限公司 | Linear cross sorting control system and control method |
| CN113003179A (en) * | 2021-02-02 | 2021-06-22 | 华南新海(深圳)科技股份有限公司 | Single piece separating and conveying method |
| CN115780322A (en) * | 2023-01-30 | 2023-03-14 | 安徽建筑大学 | Synchronous control method and system for single-motor type sorting equipment and sorting equipment |
| CN115780322B (en) * | 2023-01-30 | 2023-04-28 | 安徽建筑大学 | Synchronous control method and system of single-motor type sorting equipment and sorting equipment |
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