CN107415305A - A kind of high-precision intelligent powder pelletizer and flaking method - Google Patents
A kind of high-precision intelligent powder pelletizer and flaking method Download PDFInfo
- Publication number
- CN107415305A CN107415305A CN201710719830.3A CN201710719830A CN107415305A CN 107415305 A CN107415305 A CN 107415305A CN 201710719830 A CN201710719830 A CN 201710719830A CN 107415305 A CN107415305 A CN 107415305A
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- powder
- manipulator
- level hopper
- meausring apparatus
- mould
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- 239000000843 powder Substances 0.000 title claims abstract description 82
- 238000000034 method Methods 0.000 title claims description 17
- 238000001514 detection method Methods 0.000 claims abstract description 24
- 239000000463 material Substances 0.000 claims description 21
- 238000007599 discharging Methods 0.000 claims description 9
- 238000002955 isolation Methods 0.000 claims description 4
- 238000012546 transfer Methods 0.000 claims description 4
- 238000007493 shaping process Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 13
- 238000010586 diagram Methods 0.000 description 6
- 238000005303 weighing Methods 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 238000003335 Production assurance Methods 0.000 description 1
- 238000004458 analytical method Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 206010016256 fatigue Diseases 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000000465 moulding Methods 0.000 description 1
- 238000011017 operating method Methods 0.000 description 1
- 230000010355 oscillation Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000012163 sequencing technique Methods 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
- B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/16—Sorting according to weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/0005—Details of, or accessories for, presses; Auxiliary measures in connection with pressing for briquetting presses
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/26—Programme control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/30—Feeding material to presses
- B30B15/302—Feeding material in particulate or plastic state to moulding presses
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
A kind of high-precision intelligent powder pelletizer, including magazine-less system, powder meausring apparatus, manipulator, digitally-controlled press machine, finished product detection system and demoulding area, powder meausring apparatus is arranged on below magazine-less system, demoulding area is arranged on below digitally-controlled press machine, manipulator is fixed on manipulator rotation platform, manipulator rotation platform can the rotation of 360 ° of driving mechanical hand, magazine-less system, powder meausring apparatus, manipulator, digitally-controlled press machine, finished product detection system and demoulding area are placed evenly around being arranged on outside manipulator rotation platform.Using said structure, automation, intelligentized powder film-making operation are realized, so as to improve production efficiency, ensures product quality.
Description
Technical field
The present invention relates to powder film-making field, particularly a kind of high-precision intelligent powder pelletizer and flaking method.
Background technology
Powder film-making is that thermal cell prepares important process, and its shape and size precision and Mass accuracy have weight to thermal cell performance
The influence wanted.Current powder tablet making technology relies primarily on manual manufacture completion.The process of manual powder film-making mainly has:1)People
Work is contained and takes powder into measuring cup;2)After measuring cup tare weight being removed by electronic analytical balance, quality as requested increase and decrease measuring cup
Powder, so as to reach the purpose of accurate weighing;3)Powder in measuring cup is poured into mould and buckles well rear placement force machine;4)Pressure
Power machine carries out producer to suppress according to given pressure and duration to powder;5)Pass through mold releasability finished product after the completion of pressure.
For precision powder tablet making technology, the Mass accuracy of backing and composite sheet is very big on battery performance influence.It is artificial to claim
Amount is mainly realized by increasing and decreasing the powder in measuring cup, is determined by observing the reading on electronic analytical balance.Pass through analysis
Understanding the primary limitation of artificial accurate weighing powder quality has:1)Pass through the powder in increasing and decreasing twice to obtain higher Mass accuracy
Last process may be very long, and the time is uncontrollable;2)Improve Mass accuracy and weigh the time, higher is required to worker, such as from
Industry time, health and working attitude;3)Worker unavoidably contacts powder, and powder has certain influence to the health of worker.
Artificial film-making mainly pours into load weighted powder in mould by worker, and forcing press is sent into after striking off, and leads to
Cross and analyze knowable to the technique, artificial film-making mainly has following limitation:1)Mould is put into forcing press certain risk;2)Manually
Strike off is influenceed by worker's subjectivity situation, therefore tabletted radial direction upper density uniformity can not ensure;3)It is simple to repeat
Labor intensity is big, fatiguability;4)Production efficiency is low, yields poorly, worker for a long time work overtime after production assurance have any problem.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of high-precision intelligent powder pelletizer and flaking method, real
Show automation, intelligentized powder film-making operation, so as to improve production efficiency, ensure product quality.
In order to solve the above technical problems, the technical solution adopted in the present invention is:A kind of high-precision intelligent powder film-making dress
Put, including magazine-less system, powder meausring apparatus, manipulator, digitally-controlled press machine, finished product detection system and demoulding area, powder weigh
Device is arranged on below magazine-less system, and demoulding area is arranged on below digitally-controlled press machine, and manipulator is fixed on manipulator rotation platform
On, manipulator rotation platform can the rotation of 360 ° of driving mechanical hand, magazine-less system, powder meausring apparatus, manipulator, numerical control pressure
Machine, finished product detection system and demoulding area are placed evenly around being arranged on outside manipulator rotation platform.
In preferable scheme, described magazine-less system includes one-level hopper and two level hopper, and two level hopper is arranged on one-level
Below hopper, powder meausring apparatus is arranged on below two level hopper, and the discharging opening of two level hopper is provided with flow control valve, one-level
The discharging opening of hopper is provided with magnetic valve, and two level hopper madial wall is provided with pressure sensor, pressure sensor, magnetic valve and control
End connection processed.
In preferable scheme, described powder meausring apparatus includes measuring cup, and measuring cup is arranged on weight sensor, and measuring cup is set
Put immediately below two level hopper discharging opening, weight sensor, flow control valve and control terminal connect, whole powder meausring apparatus bottom
Portion is additionally provided with isolation mounting.
In preferable scheme, described digitally-controlled press machine includes mould, is provided with fan blades above mould, fan blades passes through drive rod
It is connected with drive device, drive device is connected with control terminal;
Pressure head is additionally provided with above mould, pressure head is press-formed to powder.
In preferable scheme, described finished product detection system includes meausring apparatus, and meausring apparatus is connected with control terminal.
In preferable scheme, powder film-making is carried out using following steps:
1)The flow control valve for controlling two level hopper by control terminal opens simultaneously blanking, when weight sensor is received with setting threshold
When being worth identical weight signal, control terminal is transmitted a signal to, control terminal control flow control valve is closed;
2)In the mould on material to digitally-controlled press machine in manipulator transfer measuring cup;
3)Fan blades moves back and forth, and the material in mould is carried out applied;
4)Digitally-controlled press machine pressure head is pushed, and powder material is press-formed;
5)The material of manipulator transfer mold and in-mold molding is to being stripped area;
6)Manipulator rotates 180 °, mould openings is realized stripping operation down;
7)The sheet finished product for completing the demoulding is transferred in finished product detection system by manipulator, and finished product detection system is examined to product
Survey and pile is carried out to qualified products.
In preferable scheme, described step 1)The material recycle being scattered in middle two level hopper blanking process is to two level hopper
It is interior, realize the peak use rate of material.
In preferable scheme, described step 7)In, the product that quality is unsatisfactory for given threshold then carries out heap as substandard products
Code, after the good substandard products of pile are crushed, is recycled in hopper handles again again.
A kind of high-precision intelligent powder pelletizer and flaking method provided by the present invention, manual operation portion can be replaced
Point, after realizing that hopper topples over powder, by the way that qualified production can be obtained at finished product output after setting slice-making quality, installing mould
Product, industrial production efficiency is improved, reduce production cost.
Brief description of the drawings
The invention will be further described with reference to the accompanying drawings and examples:
Fig. 1 is the powder meausring apparatus schematic diagram of the present invention.
Fig. 2 is the overall structure figure of the present invention.
Fig. 3 is the overall overlooking structure figure of the present invention.
Fig. 4 is the magazine-less system and powder meausring apparatus part-structure schematic diagram of the present invention.
Fig. 5 is Fig. 4 of present invention control system block diagram.
Fig. 6 is the applied mechanism structure figure of the present invention.
Fig. 7 is the finished product detection system construction drawing of the present invention.
Fig. 8 is the magazine-less system schematic diagram of the present invention.
Fig. 9 is the manipulator schematic diagram of the present invention.
Figure 10 is the digitally-controlled press machine schematic diagram of the present invention.
In figure:Magazine-less system 1, powder meausring apparatus 2, manipulator 3, digitally-controlled press machine 4, finished product detection system 5, it is stripped area
6, manipulator rotation platform 7, one-level hopper 8, two level hopper 9, flow control valve 10, measuring cup 11, weight sensor 12, vibration isolation dress
Put 13, pressure sensor 14, magnetic valve 15, control terminal 16, mould 17, fan blades 18, meausring apparatus 19.
Embodiment
Embodiment 1:
In such as figure, a kind of high-precision intelligent powder pelletizer, including magazine-less system 1, powder meausring apparatus 2, manipulator 3, number
Governor pressure machine 4, finished product detection system 5 and demoulding area 6, it is characterized in that:Powder meausring apparatus 2 is arranged on the lower section of magazine-less system 1, takes off
Mould area 6 is arranged on the lower section of digitally-controlled press machine 4, and manipulator 3 is fixed on manipulator rotation platform 7, and manipulator rotation platform 7 can
The 3 360 ° of rotations of driving mechanical hand, magazine-less system 1, powder meausring apparatus 2, manipulator 3, digitally-controlled press machine 4, finished product detection system
5 and demoulding area 6 place evenly around being arranged on outside manipulator rotation platform 7.
In preferable scheme, described magazine-less system 1 includes one-level hopper 8 and two level hopper 9, and two level hopper 9 is arranged on
The lower section of one-level hopper 8, powder meausring apparatus 2 are arranged on the lower section of two level hopper 9, and the discharging opening of two level hopper 9 is provided with flow control
Valve 10 processed, the discharging opening of one-level hopper 8 are provided with magnetic valve 15, and the madial wall of two level hopper 9 is provided with pressure sensor 14, pressure
Sensor 14, magnetic valve 15 are connected with control terminal 16.
In preferable scheme, described powder meausring apparatus 2 includes measuring cup 11, and measuring cup 11 is arranged on weight sensor 12
On, measuring cup 11 is arranged on immediately below the discharging opening of two level hopper 9, and weight sensor 12, flow control valve 10 are connected with control terminal 16,
The whole bottom of powder meausring apparatus 2 is additionally provided with isolation mounting 13.
In preferable scheme, described digitally-controlled press machine 4 includes mould 17, and the top of mould 17 is provided with fan blades 18, fan blades 18
It is connected by drive rod 19 with drive device, drive device is connected with control terminal 16;
The top of mould 17 is additionally provided with pressure head, and pressure head is press-formed to powder.
In preferable scheme, described finished product detection system 5 includes meausring apparatus 19, and meausring apparatus 19 connects with control terminal 16
Connect.
Embodiment 2:
On the basis of embodiment 1, powder film-making is carried out using following steps:
1 )The flow control valve 10 for controlling two level hopper 9 by control terminal 16 opens simultaneously blanking, when weight sensor 12 receives
During with given threshold identical weight signal, control terminal 16 is transmitted a signal to, control terminal 16 controls flow control valve 10 to close;
2)Manipulator 3 is shifted in the mould 17 on material to the digitally-controlled press machine 4 in measuring cup 11;
3)Fan blades 18 moves back and forth, and the material in mould 17 is carried out applied;
4)The pressure head of digitally-controlled press machine 4 is pushed, and powder material is press-formed;
5)The material of shaping is extremely stripped area 6 in the transfer mold 17 of manipulator 3 and mould 17;
6)Manipulator 3 rotates 180 °, makes mould 17 opening down, realizes stripping operation;
7)The sheet finished product for completing the demoulding is transferred in finished product detection system 5 by manipulator 3, and finished product detection system 5 is entered to product
Row detection simultaneously carries out pile to qualified products.
In preferable scheme, described step 1)The material recycle being scattered in the middle blanking process of two level hopper 9 is to two level material
In bucket, the peak use rate of material is realized.
In preferable scheme, described step 7)In, the product that quality is unsatisfactory for given threshold then carries out heap as substandard products
Code, after the good substandard products of pile are crushed, is recycled in hopper handles again again.
In the present invention, magazine-less system(1)Major function be:1)Powder detects more than one-level hopper, if fewer than setting threshold
Value then sends alarm signal, and to ensure equipment normal use, one-level hopper is by the artificial powder to be processed;2)Two
The powder detection of level hopper residue, two level hopper is added if powder is lacked from one-level hopper by funnel automatically;3)Two level hopper
Powder is directly entered powder meausring apparatus 2, if powder meausring apparatus 2 sends signal and shows to meet to weigh needs, there is water conservancy diversion
Passage cuts off hopper material leakage, and the powder that flow-guiding channel is intercepted and captured is sent into one-level hopper by conveyer belt;4)One-level hopper and two level material
The leakage powder of bucket has the electric and magnetic oscillation of certain frequency, to realize effectively feed.
The major function of powder meausring apparatus 2 is:1)Read weight sensor(2 signals;2)Adjusted by amplified filtered signal
Control terminal 16 is given after reason circuit;3)By the data of collection by obtaining correct weighing result after digital signal processing algorithm;
4)By the weighing result of acquisition compared with Mass accuracy scope set in advance, stopping powder feeding being sent if requirement has been reached
Signal feed hopper system, and send and weigh completed signal to manipulator.
Heretofore described fan blades 18 be primarily implemented in fixed position mould powder is shakeout it is applied, it is in blocks to meet
Density CONSENSUS requirement.The equipment mainly controls two motions by control terminal 16 in the process of running:The rotation fortune of fan blades 18
Dynamic and upward lifter motion, applies appropriate frequency, amplitude and duration after the completion of the applied motion of fan blades to mould 17
Vibration, so as to effectively realize that shakeouing for powder is applied.During applied, covering of the fan that the applied fan blades that designs of the present invention is formed with
Mould bottom surface has the higher depth of parallelism, ensure that applied precision.During applied, in order to prevent vibrating, pacify in bottom
Equipped with isolating technique and cancellation element.
The major function of manipulator 3 is:1)Complete the flow control of powder meausring apparatus 2;2)Clamping weighs measuring cup 11, removed
It is transported to digitally-controlled press machine 4 and pours into mould 17;3)The automatic demoulding of mould 17;4)Absorption finished product is simultaneously carried to finished product detection system
System 5;5)Certified products stacking and substandard products recovery absorption are carried.
The major function of digitally-controlled press machine 4 is:1)Pressure is adjusted:It is defeated according to the film-making radius of setting and film-making pressure requirements
Go out certain pressure;2)Stress control:Pressure duration and multistage pressure apply and can set by touch-screen.
The major function of finished product detection system 5 is:1)The quality produced is detected whether in desired Mass accuracy scope;2)
Check that the product for not conforming to required precision is automatically loaded collection box;3)Certified products automatic piling and substandard products recovery;4)Count qualified
Product and substandard products ratio, are automatically analyzed, and send prompting or alarm.
The major function of control terminal 16 is:1)Automatic weighing device controls:It is mainly defeated by detecting the data of meausring apparatus
Go out, the flow of powder is controlled after model is calculated and predictive controller is handled;2)The sequential logic of each operating procedure is coordinated:
The control for weighing, carrying each operation such as automatic tabletting is realized according to given time sequencing;3)Produce the input of film-making parameter
Setting:Manufacturing parameter is set by touch-screen, such as:Powder quality, Stress control etc..Output display warning message production status carries
Show information etc.;4)Production management statistical report form exports:Exportable various main production management forms are required according to operating personnel;5)
Operator on duty manages:Operator on duty's Data Enter, code entry such as open, checked, controlling at the different rights management;6)Manipulator is transported
Dynamic control:Realize the time series stereodata of manipulator;7)Production environment parameter detecting:Environment temperature, humidity are detected, and sends and carries
Show or alarm;8)Production equipment self-test:To the detection of itself of production equipment critical component, and send prompting or alarm.
Claims (8)
1. a kind of high-precision intelligent powder pelletizer, including magazine-less system(1), powder meausring apparatus(2), manipulator(3), number
Governor pressure machine(4), finished product detection system(5)With demoulding area(6), it is characterized in that:Powder meausring apparatus(2)It is arranged on magazine-less system
(1)Lower section, it is stripped area(6)It is arranged on digitally-controlled press machine(4)Lower section, manipulator(3)It is fixed on manipulator rotation platform(7)On,
Manipulator rotation platform(7)Being capable of driving mechanical hand(3)360 ° of rotations, magazine-less system(1), powder meausring apparatus(2), manipulator
(3), digitally-controlled press machine(4), finished product detection system(5)With demoulding area(6)Evenly around being arranged on manipulator rotation platform(7)Outside
Place.
A kind of 2. high-precision intelligent powder pelletizer according to claim 1, it is characterised in that:Described magazine-less system
(1)Including one-level hopper(8)With two level hopper(9), two level hopper(9)It is arranged on one-level hopper(8)Lower section, powder meausring apparatus
(2)It is arranged on two level hopper(9)Lower section, two level hopper(9)Discharging opening be provided with flow control valve(10), one-level hopper(8)
Discharging opening be provided with magnetic valve(15), two level hopper(9)Madial wall is provided with pressure sensor(14), pressure sensor
(14), magnetic valve(15)With control terminal(16)Connection.
A kind of 3. high-precision intelligent powder pelletizer according to claim 2, it is characterised in that:Described powder weighs
Device(2)Including measuring cup(11), measuring cup(11)It is arranged on weight sensor(12)On, measuring cup(11)It is arranged on two level hopper(9)
Immediately below discharging opening, weight sensor(12), flow control valve(10)With control terminal(16)Connection, whole powder meausring apparatus
(2)Bottom is additionally provided with isolation mounting(13).
A kind of 4. high-precision intelligent powder pelletizer according to claim 3, it is characterised in that:Described numerical control pressure
Machine(4)Including mould(17), mould(17)Top is provided with fan blades(18), fan blades(18)Pass through drive rod(19)Connect with drive device
Connect, drive device and control terminal(16)Connection;
Mould(17)Top is additionally provided with pressure head, and pressure head is press-formed to powder.
A kind of 5. high-precision intelligent powder pelletizer according to claim 4, it is characterised in that:Described finished product detection
System(5)Including meausring apparatus(19), meausring apparatus(19)With control terminal(16)Connection.
A kind of 6. flaking method of high-precision intelligent powder pelletizer according to claim 1, it is characterised in that including
Following steps:
1)Pass through control terminal(16)Control two level hopper(9)Flow control valve(10)Simultaneously blanking is opened, works as weight sensor
(12)When receiving with given threshold identical weight signal, control terminal is transmitted a signal to(16), control terminal(16)Controlling stream
Control valve(10)Close;
2)Manipulator(3)Shift measuring cup(11)Interior material is to digitally-controlled press machine(4)On mould(17)In;
3)Fan blades(18)Move back and forth, to mould(17)Interior material carries out applied;
4)Digitally-controlled press machine(4)Pressure head is pushed, and powder material is press-formed;
5)Manipulator(3)Transfer mold(17)And mould(17)The material of interior shaping is to being stripped area(6);
6)Manipulator(3)180 ° of rotation, makes mould(17)It is opening down, realize stripping operation;
7)Manipulator(3)The sheet finished product for completing the demoulding is transferred to finished product detection system(5)In, finished product detection system(5)It is right
Product is detected and carries out pile to qualified products.
A kind of 7. flaking method of high-precision intelligent powder pelletizer according to claim 6, it is characterised in that:It is described
Step 1)Middle two level hopper(9)In the material recycle being scattered in blanking process to two level hopper, the maximum utilization of material is realized
Rate.
A kind of 8. flaking method of high-precision intelligent powder pelletizer according to claim 6, it is characterised in that:It is described
Step 7)In, the product that quality is unsatisfactory for given threshold then carries out pile as substandard products, after the good substandard products of pile are crushed,
It is recycled in hopper and handles again again.
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