CN107415044B - A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel - Google Patents

A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel Download PDF

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CN107415044B
CN107415044B CN201710310891.4A CN201710310891A CN107415044B CN 107415044 B CN107415044 B CN 107415044B CN 201710310891 A CN201710310891 A CN 201710310891A CN 107415044 B CN107415044 B CN 107415044B
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concrete
load
bearing
reinforced concrete
alc
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CN107415044A (en
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刘学春
商子轩
崔小雄
徐路
和心宁
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Beijing University of Technology
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Beijing University of Technology
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B15/00General arrangement or layout of plant ; Industrial outlines or plant installations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/04Apparatus or processes for treating or working the shaped or preshaped articles for coating or applying engobing layers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B11/00Apparatus or processes for treating or working the shaped or preshaped articles
    • B28B11/24Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
    • B28B11/245Curing concrete articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28BSHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28B23/00Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects
    • B28B23/02Arrangements specially adapted for the production of shaped articles with elements wholly or partly embedded in the moulding material; Production of reinforced objects wherein the elements are reinforcing members
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C2/00Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels
    • E04C2/02Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials
    • E04C2/26Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups
    • E04C2/284Building elements of relatively thin form for the construction of parts of buildings, e.g. sheet materials, slabs, or panels characterised by specified materials composed of materials covered by two or more of groups E04C2/04, E04C2/08, E04C2/10 or of materials covered by one of these groups with a material not specified in one of the groups at least one of the materials being insulating

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Ceramic Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Architecture (AREA)
  • Manufacturing & Machinery (AREA)
  • Civil Engineering (AREA)
  • Finishing Walls (AREA)

Abstract

A kind of assembled non-bearing armored concrete-air entrained concrete assembled wall board belongs to building element field.It is by material based on ALC plate, by connector and armoured concrete slab constitute concrete slab, again by binder with insulation board in conjunction with it is integral and, Cement fibre concrete is applied to the system constituted on insulation board in addition, then painting exterior coating composition finished wall outside.There are following various features: safeguarding wallboard as non-bearing, surface quality is good, does not crack, and heat insulation property, sound-proofing, fire resistance, durability, frost resistance, impermeability are splendid.Additionally, due to its production industrialization, standardization, industrialization is installed, dry operating speed of constructing is fast, while also environmental protection.It is fully able to meet under various use conditions as a kind of non-bearing enclosed structure to plate bending resistance, cracking resistance and node strength requirement, is a kind of high-strength light enclosed structure.

Description

一种装配式非承重钢筋混凝土-加气混凝土组合墙板A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel

技术领域technical field

本发明涉及一种装配式非承重钢筋混凝土-加气混凝土组合墙板工艺,属于建筑构件领域。The invention relates to an assembled non-load-bearing reinforced concrete-aerated concrete composite wall panel process, which belongs to the field of building components.

背景技术Background technique

之前无论是承重墙还是非承重墙都采用实心粘土砖,随着各省市禁用实心粘土砖通知的下发,各种新型墙体也逐渐进入建筑市场。非承重墙的选用原则有:自重轻、取材容易、资源充足;不砌筑、不抹灰、减少或消灭湿作业;少占结构面积,便于拆改;隔声、防水效果好,耐久性好、不开裂;施工简便,造价合理。而目前市场上的非承重墙体存在造价高、施工工艺复杂、易开裂等缺点。所以需要质优价廉非承重墙体的制作技术。In the past, solid clay bricks were used for both load-bearing and non-load-bearing walls. With the issuance of notices to ban solid clay bricks in various provinces and cities, various new types of walls have gradually entered the construction market. The selection principles of non-load-bearing walls are: light weight, easy to obtain materials, sufficient resources; no masonry, no plastering, reduce or eliminate wet work; less structural area, easy to dismantle and change; good sound insulation, waterproof effect, and good durability , no cracking; simple construction, reasonable cost. However, the non-load-bearing walls currently on the market have disadvantages such as high cost, complicated construction technology, and easy cracking. Therefore, high-quality and low-cost non-load-bearing wall production technology is needed.

发明内容Contents of the invention

本发明的目的在于提供一种装配式预制非承重ALC墙板及其制作与安装方法。该发明不但可以有效解决现有墙体存在的问题,而且还有良好的保温性、较佳的隔热性,满足节能标准;多孔使其具有很好的隔音性;良好的耐火性,ALC板是不燃的无机材料;抗冻性好;抗渗性好;工厂化生产预制,装配式干法安装;施工简单造价低;表面质量好、不开裂;环保;适合于工业建筑、民用建筑等众多优点。另外它在保证节点强度的基础上确保墙体在平面外稳定性、安全性的同时,在平面内通过墙板具有的可转动性,使墙体在平面内具有适应较大水平位移的随动性,具有良好的抗震性。The object of the present invention is to provide an assembled prefabricated non-load-bearing ALC wall panel and its manufacturing and installation method. The invention can not only effectively solve the problems existing in the existing walls, but also has good thermal insulation and better heat insulation, meeting energy-saving standards; the holes make it have good sound insulation; good fire resistance, ALC board It is a non-combustible inorganic material; good frost resistance; good impermeability; factory production prefabrication, prefabricated dry installation; simple construction and low cost; good surface quality, no cracking; environmental protection; suitable for industrial buildings, civil buildings, etc. advantage. In addition, on the basis of ensuring the strength of the joints, it ensures the stability and safety of the wall outside the plane, and at the same time, through the rotatability of the wall panels in the plane, the wall has a follow-up that can adapt to large horizontal displacements in the plane. , with good shock resistance.

一种装配式非承重钢筋混凝土-加气混凝土组合墙板。An assembled non-load-bearing reinforced concrete-aerated concrete composite wall panel.

所述的装配式非承重钢筋混凝土-加气混凝土组合墙板是由ALC板(1)、钢筋混凝土板(2)、保温板(3)、水泥纤维混凝土(4)和外墙涂料依次从内向外构成,墙内侧再涂砂浆抹灰,留缝处用砂浆(8)灌缝封堵。The prefabricated non-load-bearing reinforced concrete-air-entrained concrete composite wall panel is composed of ALC board (1), reinforced concrete board (2), thermal insulation board (3), cement fiber concrete (4) and exterior wall paint in sequence from the inside to the outside. The outer structure is formed, and then the inner side of the wall is plastered with mortar, and the joints left are sealed with mortar (8).

一种装配式非承重钢筋混凝土-加气混凝土组合墙板及其制作与安装方法,由以下工艺构成:A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel and its manufacturing and installation method are composed of the following processes:

a.先在工厂以粉煤灰(或硅砂)、水泥、石灰等为主原料,经过高压蒸汽养护的方法加工成多气孔的的ALC板(1),预设连接弯筋(5)。a. First, fly ash (or silica sand), cement, lime, etc. are used as the main raw materials in the factory, and processed into a porous ALC board (1) through high-pressure steam curing, and the pre-set connecting bending ribs (5).

b.待ALC(板)养护完成后,在其上与连接弯筋(5)一起绑扎钢筋并浇筑混凝土,从而加工钢筋混凝土板(2),使ALC板(1)和钢筋混凝土板(2)构成一体。b. After the curing of the ALC (slab) is completed, the steel bars are bound together with the connecting bending bars (5) and concrete is poured, so as to process the reinforced concrete slab (2), so that the ALC slab (1) and the reinforced concrete slab (2) form a whole.

c.保温板(3)也是在工厂制作,通过连接弯筋(5)与钢筋混凝土板(2)结合成一体。c. The insulation board (3) is also made in the factory, and is integrated with the reinforced concrete board (2) by connecting the bent bars (5).

d.在安装好的保温板(3)外侧涂抹水泥纤维混凝土;然后再将外墙涂料涂于其上,完成墙板制作。d. Smear cement fiber concrete on the outside of the installed insulation board (3); then apply exterior wall paint on it to complete the wallboard production.

所述的装配式非承重钢筋混凝土-加气混凝土组合墙板的ALC板(1)的厚度与柱子(7)相同,吊装时,水平方向上ALC板(1)的表面与柱子(7)表面平齐,在与柱子的竖直方向的连接处设缝;钢筋混凝土板(2)、保温板(3)和水泥纤维混凝土(4)安装时,在垂直柱子中心的地方也设缝,安装完成后用砂浆(8)灌缝使各个构件连接为一体;竖直方向上,每块板的相接处,即与梁(6)板相邻的地方也设缝,最后用砂浆封堵。The thickness of the ALC board (1) of the assembled non-load-bearing reinforced concrete-air-entrained concrete composite wallboard is the same as that of the column (7). Evenly, set seams at the joints in the vertical direction of the columns; when the reinforced concrete slab (2), insulation board (3) and cement fiber concrete (4) are installed, also set seams at the center of the vertical columns, and the installation is complete Fill the joints with mortar (8) to make each component connected as a whole; on the vertical direction, the junction of each plate, that is, the adjacent place with the beam (6) plate, also establishes seams, and finally seals with mortar.

所述的装配式非承重钢筋混凝土-加气混凝土组合墙板的安装方法,本发明的装配式预制ALC墙板用于吊挂空调热水器洗手盆,施工简单便于处理。In the installation method of the assembled non-load-bearing reinforced concrete-aerated concrete composite wall panel, the assembled prefabricated ALC wall panel of the present invention is used for hanging the air-conditioning water heater washbasin, and the construction is simple and easy to handle.

所述的装配式非承重钢筋混凝土-加气混凝土组合墙板的安装方法,本发明的装配式预制ALC墙板安装于建筑的外围,可与各种钢结构框架连接为一体,作为非承重围护墙。In the installation method of the assembled non-load-bearing reinforced concrete-aerated concrete composite wall panel, the assembled prefabricated ALC wall panel of the present invention is installed on the periphery of the building, and can be connected with various steel structure frames as a non-load-bearing enclosure. parapet.

附图说明Description of drawings

图1是本发明的构造示意图Fig. 1 is a structural representation of the present invention

图2是本发明的竖直剖面构造示意图Fig. 2 is a vertical sectional structure schematic diagram of the present invention

图3是本发明的水平剖面构造示意图Fig. 3 is a schematic view of the horizontal section structure of the present invention

图中,1-ALC板,2-钢筋混凝土板,3-保温板,4-水泥纤维混凝土,5-连接弯筋,6-梁,7-柱子,8-砂浆。In the figure, 1-ALC board, 2-reinforced concrete board, 3-insulation board, 4-cement fiber concrete, 5-connection bending bars, 6-beam, 7-column, 8-mortar.

具体实施方式Detailed ways

如图1所示,该装配式非承重钢筋混凝土-加气混凝土组合墙由ALC板(1)、钢筋混凝土板(2)、保温板(3)、水泥纤维混凝土(4)和外墙涂料依次从内向外构成,墙内侧再涂砂浆抹灰,留缝处用砂浆(8)灌缝封堵。As shown in Figure 1, the prefabricated non-load-bearing reinforced concrete-air-entrained concrete composite wall consists of ALC board (1), reinforced concrete board (2), thermal insulation board (3), cement fiber concrete (4) and exterior wall paint Construct from the inside to the outside, coat the inner side of the wall with mortar and plaster, and fill the joints with mortar (8) to seal the remaining joints.

一种装配式预制非承重ALC墙板的制作方法,由以下步骤构成:A method for manufacturing an assembled prefabricated non-load-bearing ALC wall panel, comprising the following steps:

a.先在工厂以粉煤灰(或硅砂)、水泥、石灰等为主原料,经过高压蒸汽养护的方法加工成多气孔的的ALC板(1),预设连接弯筋(5);a. First, fly ash (or silica sand), cement, lime, etc. are used as the main raw materials in the factory, and processed into a porous ALC board (1) through high-pressure steam curing, and the preset connection bending ribs (5);

b.待ALC(板)养护完成后,在其上与连接弯筋(5)一起绑扎钢筋并浇筑混凝土,从而加工钢筋混凝土板(2),使ALC板(1)和钢筋混凝土板(2)构成一体;b. After the curing of the ALC (slab) is completed, the steel bars are bound together with the connecting bending bars (5) and concrete is poured, so as to process the reinforced concrete slab (2), so that the ALC slab (1) and the reinforced concrete slab (2) form a whole;

c.保温板(3)也是在工厂制作,通过连接弯筋(5)与钢筋混凝土板(2)结合成一体;c. The insulation board (3) is also made in the factory, and is integrated with the reinforced concrete board (2) by connecting the bent bars (5);

d.在安装好的保温板(3)外侧涂抹水泥纤维混凝土;然后再将外墙涂料涂于其上,完成墙板制作;d. Smear cement fiber concrete on the outside of the installed insulation board (3); then apply exterior wall paint to it to complete the wallboard production;

如图2、图3,一种装配式预制非承重ALC墙板的安装方法,本发明的装配式预制ALC墙板的ALC板(1)的厚度与柱子(7)相同,安装时,水平方向上ALC板(1)的表面与柱子(7)表面平齐,在与柱子的竖直方向的连接处设缝;钢筋混凝土板(2)、保温板(3)和水泥纤维混凝图(4)安装时,在垂直柱子中心的地方也设缝,安装完成后用砂浆(8)灌缝将缝封堵。在竖直方向上,每块板的相接处,即与梁(6)板相邻的地方也设缝,最后用砂浆封堵。As shown in Fig. 2 and Fig. 3, an installation method of an assembled prefabricated non-load-bearing ALC wallboard, the thickness of the ALC board (1) of the assembled prefabricated ALC wallboard of the present invention is the same as that of the column (7), and when installed, the horizontal direction The surface of the upper ALC board (1) is flush with the surface of the column (7), and seams are provided at the joints with the vertical direction of the column; the reinforced concrete board (2), the insulation board (3) and the cement fiber concrete (4 ) during installation, a seam is also established at the center of the vertical column, and the seam is blocked by filling the seam with mortar (8) after the installation is completed. In the vertical direction, the junction of each plate, that is, the place adjacent to the beam (6) plate, also establishes seams, and finally seals with mortar.

以上是本发明的一个实例,并非对本发明作任何形式上的限制,本发明的应用绝不仅限于此。The above is an example of the present invention, and does not limit the present invention in any form, and the application of the present invention is not limited thereto.

Claims (3)

1.一种装配式非承重钢筋混凝土-加气混凝土组合墙板,其特征在于:它是由ALC板(1)、钢筋混凝土板(2)、保温板(3)、水泥纤维混凝土(4)和外墙涂料依次从内向外构成,墙内侧再涂砂浆抹灰,留缝处用砂浆(8)灌缝封堵;1. A prefabricated non-load-bearing reinforced concrete-air-entrained concrete composite wallboard is characterized in that: it is composed of ALC board (1), reinforced concrete board (2), insulation board (3), cement fiber concrete (4) and the exterior wall paint are formed sequentially from the inside to the outside, and the inside of the wall is then plastered with mortar, and the joints left are sealed with mortar (8); 具体由以下步骤制作构成:Specifically, it consists of the following steps: a.先在工厂加工成ALC板(1),预设连接弯筋(5);a. First process it into ALC board (1) in the factory, and preset the connection bending rib (5); b.待ALC板养护完成后,在ALC板上与连接弯筋(5)一起绑扎钢筋并浇筑混凝土,从而加工钢筋混凝土板(2),使ALC板(1)和钢筋混凝土板(2)构成一体;b. After the curing of the ALC slab is completed, the steel bars are bound together with the connecting bending bars (5) on the ALC slab and concrete is poured to process the reinforced concrete slab (2), so that the ALC slab (1) and the reinforced concrete slab (2) constitute One; c.保温板(3)也是在工厂制作,通过连接弯筋(5)与钢筋混凝土板(2)结合成一体;c. The insulation board (3) is also made in the factory, and is integrated with the reinforced concrete board (2) by connecting the bent bars (5); d.在安装好的保温板(3)外侧涂抹水泥纤维混凝土;然后再将外墙涂料涂于水泥纤维混凝土上,完成墙板制作;d. Smear cement fiber concrete on the outside of the installed insulation board (3); then apply the exterior wall paint to the cement fiber concrete to complete the wall panel production; ALC板(1)的厚度与柱子(7)相同,吊装时,水平方向上ALC板(1)的表面与柱子(7)表面平齐,在与柱子的竖直方向的连接处设缝;钢筋混凝土板(2)、保温板(3)和水泥纤维混凝土(4)安装时,在垂直柱子中心的地方也设缝,安装完成后用砂浆(8)灌缝使各个构件连接为一体;竖直方向上,每块板的相接处,即与梁(6)相邻的地方也设缝,最后用砂浆封堵。The thickness of the ALC plate (1) is the same as that of the column (7), and when hoisting, the surface of the ALC plate (1) in the horizontal direction is flush with the surface of the column (7), and seams are provided at the joints with the vertical direction of the column; When the concrete slab (2), insulation board (3) and cement fiber concrete (4) are installed, joints are also provided at the center of the vertical column, and after the installation is completed, the joints are filled with mortar (8) to connect each component as a whole; vertical On the direction, the junction of each plate, that is, the place adjacent to the beam (6) also establishes seams, and finally seals them with mortar. 2.根据权利要求1所述的一种装配式非承重钢筋混凝土-加气混凝土组合墙板,其特征在于:装配式非承重钢筋混凝土-加气混凝土组合墙板安装于建筑的外围,作为非承重围护墙。2. A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel according to claim 1, characterized in that: the prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel is installed on the periphery of the building as a non-load-bearing Load bearing enclosure walls. 3.根据权利要求1所述的一种装配式非承重钢筋混凝土-加气混凝土组合墙板,其特征在于:装配式非承重钢筋混凝土-加气混凝土组合墙板用于吊挂空调、热水器和洗手盆。3. A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel according to claim 1, characterized in that: the prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel is used for hanging air conditioners, water heaters and sink.
CN201710310891.4A 2017-05-05 2017-05-05 A prefabricated non-load-bearing reinforced concrete-aerated concrete composite wall panel Expired - Fee Related CN107415044B (en)

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CN112962827A (en) * 2021-02-20 2021-06-15 青岛腾远设计事务所有限公司 Prefabricated self-heat-preservation enclosure wall panel for concrete frame structure and mounting method thereof
CN112922293B (en) * 2021-04-01 2022-08-09 山东连展科技有限公司 Ceramic tile skirting line is spread and is pasted device for fitment construction
CN116084623B (en) * 2023-01-10 2025-04-04 苏州良浦节能新材料股份有限公司 ALC board insulation structure

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