CN107393708B - A kind of nanocrystalline iron core is automatically set with plug equipment - Google Patents
A kind of nanocrystalline iron core is automatically set with plug equipment Download PDFInfo
- Publication number
- CN107393708B CN107393708B CN201710446871.XA CN201710446871A CN107393708B CN 107393708 B CN107393708 B CN 107393708B CN 201710446871 A CN201710446871 A CN 201710446871A CN 107393708 B CN107393708 B CN 107393708B
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- Prior art keywords
- iron core
- plug
- manipulator
- grasping mechanism
- rack
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
Abstract
The present invention discloses a kind of nanocrystalline iron core and is automatically set with plug equipment, including pan feeding conveys water conservancy diversion positioning mechanism, manipulator grasping mechanism, material storage mechanism, electric control structure；The electric control structure includes electric box, sensing equipment, electronic scale, touch screen；The pan feeding conveying water conservancy diversion positioning mechanism is located on the side of rack, and it includes conveyer belt, iron core deflector, material position optoelectronic switch that pan feeding, which conveys water conservancy diversion positioning mechanism,；The manipulator grasping mechanism is located on the other side of rack, includes lifting cylinder, manipulator, guide post, the driving belt being located on manipulator grasping mechanism on manipulator grasping mechanism；The material storage mechanism is located at the side of manipulator grasping mechanism, and material storage mechanism includes that platform gradually drops in the height such as plug, stepper motor, guide rod, pallet, iron core.This equipment also adds automatic weighing function, eliminates the process of the artificial check weighing of iron core, improves the efficiency of iron core production, improves product quality, economic benefit improves 60%.
Description
Technical field
The present invention relates to amorphous nano-crystalline iron cores to manufacture field, and it is full-automatic to particularly relate to a kind of nanocrystalline iron core
It is set with plug equipment.
Background technique
It is had to after amorphous nano-crystalline iron core production industry, coiling iron core forming through Overheating Treatment and adds magnetic technique mistake
Journey will pass through the technical process of one of iron core sleeve cored stick before iron core is packed into heat-treatment furnace, and the effect of plug is then
The continuity for increasing magnetic conductance between iron core during adding magnetic, the technique for being set with plug in the prior art is by artificial suit entirely
Onto plug, the artificial plug that is set with not only is wasted time with a large amount of manpower and material resources, and production efficiency is extremely low, and by artificial manual
When being set with plug hand grab iron core firmly can be uneven, being easy iron core pinching deformation when firmly larger causes iron core quality serious
It is unqualified, and when carrying out suit plug by hand, iron core meeting nature whereabouts is hit after loosing one's grip, and the iron of magnetic tape trailer is taken the lead after shock
Desoldering is easy at the spot welding of core, iron core can be damaged loosely, cause the damage rate of iron core to rise, and then affect iron core production
Efficiency.So in order to overcome a kind of drawbacks described above our company design innovation full-automatic title of iron core on the basis of existing technology
The equipment of weight and suit plug.
Summary of the invention
In view of the foregoing, be automatically set with plug equipment the present invention provides a kind of nanocrystalline iron core, this equipment be
One producing line conveyer belt is installed, the full-automatic plug equipment that is set with is located at conveyer end, receiving end installation on the outside of iron core winder
There is a material inspection optoelectronic switch to be used to control the pause conveying of producing line conveyer belt, also adds automatic weighing function in design, so that
Iron core weight is controlled automatically within plus-minus tolerance range as defined in technical papers, eliminates the process of the artificial check weighing of iron core.
In order to achieve the above objectives, the technical solution adopted by the present invention to solve the technical problems is:
A kind of nanocrystalline iron core is automatically set with plug equipment, including pan feeding conveying water conservancy diversion positioning mechanism, manipulator crawl
Mechanism, material storage mechanism and electric control structure；The electric control structure includes electric box, sensing equipment, can claim automatically
It measures the electronic scale of iron core and the touch screen of parameter setting can be carried out；The electric box is arranged in horizontal positioned rack,
PLC controller is additionally provided in electric box；
The pan feeding conveying water conservancy diversion positioning mechanism is arranged on the side of the rack, and pan feeding conveys water conservancy diversion positioning mechanism
Including conveyer belt, iron core deflector and material position optoelectronic switch；The conveyer belt is driven by first servo motor and is horizontally disposed with,
Iron core deflector is installed on the conveyor belt；The material position optoelectronic switch is located on one end of conveyer belt, is located at iron core deflector
Side；The first servo motor is connected on the bottom end of conveyer belt, positioned at the lower section of material position optoelectronic switch；
The manipulator grasping mechanism is arranged on the other side of the rack, includes being located on manipulator grasping mechanism
Lifting cylinder, manipulator, guide post and driving belt on manipulator grasping mechanism；The manipulator is connected to lifting air
The lower end of cylinder, the guide post are located at the two sides of lifting cylinder；The driving belt is located at the side of lifting cylinder, by a left side
Second servo motor of right movement drives；Solenoid valve is additionally provided between the lifting cylinder, the upper end of solenoid valve is equipped with nylon
Drag chain；The electronic scale is located at the lower section of manipulator grasping mechanism, and electronic scale connects on the rack, and the side of electronic scale is also set
There is a defective products box；
The side of the manipulator grasping mechanism is arranged in the material storage mechanism, and material storage mechanism includes plug, stepping electricity
Platform gradually drops in the height such as machine, guide rod, pallet and iron core；The guide rod and pallet vertical is placed, and pallet lies in a horizontal plane in fixation
On seat；The plug is arranged in plug fixing seat, and plug fixing seat is located on pallet；The stepper motor is arranged in step
Into on motor support column, stepper motor support column is located on the side of guide rod；The upper end of the stepper motor is additionally provided with electrically
Route rotary joint, electric wiring rotary joint are fixedly connected on the side of guide rod top.
More preferably, the lifting cylinder and manipulator are equipped with 2.
More preferably, the side of the rack is additionally provided with a gas circuit oil water separator.
More preferably, the height such as described iron core, which gradually drops below platform, is additionally provided with a driving pallet and the third of guide rod is watched
Motor is taken, third servo motor is located at the bottom position of guide rod.
More preferably, the conveyer belt is 30*60cm conveyer belt, and controls it by PLC and start or stop.
More preferably, the touch screen is fixed in fixed link, positioned at the side of the rack.
Due to the application of the above technical scheme, compared with the prior art, the invention has the following beneficial effects:
1, it solves manual suit iron core take a lot of work, is time-consuming, low efficiency；It is firmly uneven that hand grabs iron core, is easy when firmly big
Iron core is pinched into deformation and loses circle；By hand when suit, iron core falls the influence of power of being impacted naturally after loosing one's grip, and takes the lead at magnetic tape trailer spot welding
The disadvantages of being easy desoldering, damaging iron core loosely.
2, automatic weighing function is increased in design, so that iron core weight is controlled automatically at positive and negative public affairs as defined in technical papers
Within poor range, the process of the artificial check weighing of iron core can be saved.
3, the efficiency for improving iron core production improves product quality, a nanocrystalline iron core full automatic weighing, set cored
Stick machine can save iron core suit 2 people of work by hand, and 1 people of iron core check weighing work, 1 people of iron core porter, it is damaged during iron core is set with
Rate is zero, and economic benefit improves 60%.
Detailed description of the invention
Fig. 1 is the structural schematic diagram that a kind of nanocrystalline iron core is automatically set with plug equipment.
1, rack in figure；2, electric box；3, electronic scale；4, touch screen；5, gas circuit oil water separator；61, conveyer belt；62,
Iron core deflector；63, material position optoelectronic switch；64, first servo motor；71, lifting cylinder；72, manipulator；73, guide post；
74, driving belt；75, the second servo motor；76, solenoid valve；77, nylon drag chain；8, defective products box；91, plug；911, plug
Fixing seat；92, stepper motor；921, stepper motor support column；93, guide rod；94, pallet；95, platform gradually drops in the height such as iron core；96,
Electric wiring rotary joint；97, third servo motor.
Specific embodiment
In order to make those skilled in the art better understand the technical solutions in the application, below in conjunction with the application reality
The attached drawing in example is applied, the technical scheme in the embodiment of the application is clearly and completely described, it is clear that described implementation
Example is merely a part but not all of the embodiments of the present application.Based on the embodiment in the application, this field is common
The application protection all should belong in technical staff's every other embodiment obtained without making creative work
Range:
A kind of nanocrystalline iron core as shown in Figure 1 is automatically set with plug equipment, including pan feeding conveying water conservancy diversion positioning mechanism,
Manipulator grasping mechanism, material storage mechanism and electric control structure；The electric control structure include electric box 2, sensing set
It is standby, can automatic weighing iron core electronic scale 3 and the touch screen 4 of parameter setting can be carried out；The electric box 2 is arranged in level
In the rack 1 of placement, PLC controller is additionally provided in electric box 2；The touch screen 4 is fixed in fixed link, is located at the machine
The side of frame 1；The side of the rack 1 is additionally provided with a gas circuit oil water separator 5.
The pan feeding conveying water conservancy diversion positioning mechanism is arranged on the side of the rack 1, and pan feeding conveys water conservancy diversion localization machine
Structure includes conveyer belt 61, iron core deflector 62 and material position optoelectronic switch 63；The conveyer belt 61 is by first servo motor 64
Driving is horizontally disposed, and iron core deflector 62 is mounted on conveyer belt 61；The material position optoelectronic switch 63 is located at conveyer belt 61
On one end, positioned at the side of iron core deflector 62；The first servo motor 64 is connected on the bottom end of conveyer belt 61, is located at
The lower section of material position optoelectronic switch 63；This mechanism uses a conveyer belt of 30*60cm, by installing baffle additional, realizes the stream of product
To, guarantee product point-blank, then detected by material position optoelectronic switch, PLC control conveying tape starting stopping, reaching into
Expect the accurate positioning of product.
The manipulator grasping mechanism is arranged on the other side of the rack 1, includes setting on manipulator grasping mechanism
Lifting cylinder 71, manipulator 72, guide post 73 and driving belt 74 on manipulator grasping mechanism；The manipulator 72
It is connected to the lower end of lifting cylinder 71, the guide post 73 is located at the two sides of lifting cylinder 71；The driving belt 74 is set
In the side of lifting cylinder 71, driven by the second servo motor 75 of side-to-side movement；It is additionally provided between the lifting cylinder 71
The upper end of solenoid valve 76, solenoid valve 76 is equipped with nylon drag chain 77；The electronic scale 3 is located at the lower section of manipulator grasping mechanism,
Electronic scale 3 is connected in rack 1, and the side of electronic scale 3 is additionally provided with a defective products box 8；The lifting cylinder 71 and manipulator
72 are equipped with 2.This mechanism drives screw rod guide rail or so to move back and forth (X-axis) by servo motor, is driven by High-precision cylinder
Dynamic guide rail moves up and down (Y-axis), drives material grabbing mechanism by high-accuracy mechanical luck cylinder, realizes that manipulator X axis, Y-axis move
The adjustment of dynamic and clamping degree, reaches from feeding mechanism to weighing, is weighed to the process of material storage mechanism.
The side of the manipulator grasping mechanism is arranged in the material storage mechanism, and material storage mechanism includes plug 91, stepping
Platform 95 gradually drops in the height such as motor 92, guide rod 93, pallet 94 and iron core；The guide rod 93 is disposed vertically with pallet 94, pallet
94 lie in a horizontal plane in fixing seat；The plug 91 is arranged in plug fixing seat 911, and plug fixing seat 911 is located at pallet
On 94；The stepper motor 92 is arranged on stepper motor support column 921, and stepper motor support column 921 is located at guide rod 93
On side；The upper end of the stepper motor 92 is additionally provided with electric wiring rotary joint 96, and electric wiring rotary joint 96 is fixed
It is connected on 93 top side of guide rod.This mechanism drives pallet lift using stepper motor driving screw rod, realizes pallet with production
Product thickness declines automatically, reaches and claps withered and fallen difference superposition again；It is recycled using third servo motor 97 and drives pallet and guide rod, realized
8 suit bars are packed into turn, are reached more bars and are automatically entered bar pusher according to product thickness realization simultaneously.
Specific works embodiment is as follows:
First by iron core winder rods arranged in horizontal line, a producing line conveyer belt, up- coiler are installed on the outside of iron core winder
Iron core export orientation slot extends at iron core conveyer belt, and iron core directly rolls down on conveyer belt after being detached from from up- coiler, iron core
The end of conveyer is arranged in full-automatic suit plug equipment, directly receives iron core and is automatically set with the defeated of plug equipment to iron core
It send and takes, iron core is automatically set with the conveyer belt receiving end of plug equipment equipped with a material position optoelectronic switch, receives for detecting
When end material is full, control producing line conveyer belt pause conveying then continues to convey when material position optoelectronic switch is detected without material.
The equipment solves manual suit iron core and takes a lot of work, is time-consuming, low efficiency；It is firmly uneven that hand grabs iron core, when firmly big
It is easy that iron core is pinched to deformation and is lost to justify；By hand when suit, iron core falls the influence of power of being impacted naturally after loosing one's grip, and takes the lead magnetic tape trailer point
The disadvantages of being easy desoldering at weldering, damaging iron core loosely.Automatic weighing function is also added in design, so that iron core weight is automatic
It controls within the plus-minus tolerance range as defined in technical papers, the process of the artificial check weighing of iron core can be saved.
And the efficiency of iron core production is improved, improve product quality, a nanocrystalline iron core full automatic weighing, suit
Mandrel-retracting machine can save iron core suit 2 people of work by hand, and 1 people of iron core check weighing work, 1 people of iron core porter, it is damaged during iron core is set with
Bad rate is zero, and economic benefit improves 60%.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand the contents of the present invention and be implemented, and it is not intended to limit the scope of the present invention, it is all according to the present invention
Equivalent change or modification made by Spirit Essence, should be covered by the scope of protection of the present invention.
Claims (6)
1. a kind of nanocrystalline iron core is automatically set with plug equipment, it is characterised in that: convey water conservancy diversion positioning mechanism, machine including pan feeding
Tool hand grasping mechanism, material storage mechanism and electric control structure；The electric control structure include electric box, sensing equipment,
Can automatic weighing iron core electronic scale and the touch screen of parameter setting can be carried out；The electric box is arranged in horizontal positioned
In rack, PLC controller is additionally provided in electric box；
The pan feeding conveying water conservancy diversion positioning mechanism is arranged on the side of the rack, and pan feeding conveying water conservancy diversion positioning mechanism includes
Conveyer belt, iron core deflector and material position optoelectronic switch；The conveyer belt is driven and is horizontally disposed with by first servo motor, iron
Core deflector is installed on the conveyor belt；The material position optoelectronic switch is located on one end of conveyer belt, positioned at iron core deflector
Side；The first servo motor is connected on the bottom end of conveyer belt, positioned at the lower section of material position optoelectronic switch；
The manipulator grasping mechanism is arranged on the other side of the rack, includes being located at machinery on manipulator grasping mechanism
Lifting cylinder, manipulator, guide post and driving belt on hand grasping mechanism；The manipulator is connected to lifting cylinder
Lower end, the guide post are located at the two sides of lifting cylinder；The driving belt is located at the side of lifting cylinder, is transported by left and right
Dynamic the second servo motor driving；Solenoid valve is additionally provided between the lifting cylinder, the upper end of solenoid valve is equipped with nylon drag chain；
The electronic scale is located at the lower section of manipulator grasping mechanism, and electronic scale connects on the rack, and the side of electronic scale is additionally provided with one
Defective products box；
The side of the manipulator grasping mechanism is arranged in the material storage mechanism, and material storage mechanism includes plug, stepper motor, leads
Platform gradually drops in the height such as bar, pallet and iron core；The guide rod and pallet vertical is placed, and pallet is lain in a horizontal plane in fixing seat；
The plug is arranged in plug fixing seat, and plug fixing seat is located on pallet；The stepper motor setting is in stepping electricity
On machine support column, stepper motor support column is located on the side of guide rod；The upper end of the stepper motor is additionally provided with electric wiring
Rotary joint, electric wiring rotary joint are fixedly connected on the side of guide rod top.
2. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that: the liter
Sending down abnormally ascending cylinder and manipulator are equipped with 2.
3. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that: the machine
The side of frame is additionally provided with a gas circuit oil water separator.
4. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that: the iron
The third servo motor that a driving pallet and guide rod are additionally provided with below platform gradually drops in the height such as core, and third servo motor is located at guide rod
Bottom position at.
5. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that: described is defeated
Sending band is 30cm*60cm conveyer belt, and controls it by PLC and start or stop.
6. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that: the touching
It touches screen to be fixed in fixed link, positioned at the side of the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710446871.XA CN107393708B (en) | 2017-06-14 | 2017-06-14 | A kind of nanocrystalline iron core is automatically set with plug equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710446871.XA CN107393708B (en) | 2017-06-14 | 2017-06-14 | A kind of nanocrystalline iron core is automatically set with plug equipment |
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| Publication Number | Publication Date |
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| CN107393708A CN107393708A (en) | 2017-11-24 |
| CN107393708B true CN107393708B (en) | 2019-02-05 |
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| CN201710446871.XA Active CN107393708B (en) | 2017-06-14 | 2017-06-14 | A kind of nanocrystalline iron core is automatically set with plug equipment |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109261434A (en) * | 2018-10-10 | 2019-01-25 | 康德瑞恩电磁科技（中国）有限公司 | High efficient full automatic gumming device and its method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202905456U (en) * | 2012-11-06 | 2013-04-24 | 佛山市中研非晶科技股份有限公司 | Dual-amorphous-alloy-strip constant-tension winding device |
| CN103325561A (en) * | 2013-05-20 | 2013-09-25 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
| CN203304558U (en) * | 2013-05-31 | 2013-11-27 | 全椒君鸿软磁材料有限公司 | Mold withdrawing machine for amorphous magnetic core |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2320439A4 (en) * | 2008-09-03 | 2018-05-02 | Hitachi Industrial Equipment Systems Co., Ltd. | Wound iron core for static apparatus, amorphous transformer and coil winding frame for transformer |
| JP6284850B2 (en) * | 2014-08-22 | 2018-02-28 | 株式会社日立産機システム | Method for producing amorphous iron core |
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2017
- 2017-06-14 CN CN201710446871.XA patent/CN107393708B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202905456U (en) * | 2012-11-06 | 2013-04-24 | 佛山市中研非晶科技股份有限公司 | Dual-amorphous-alloy-strip constant-tension winding device |
| CN103325561A (en) * | 2013-05-20 | 2013-09-25 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
| CN203304558U (en) * | 2013-05-31 | 2013-11-27 | 全椒君鸿软磁材料有限公司 | Mold withdrawing machine for amorphous magnetic core |
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