CN107393708A - A kind of nanocrystalline iron core is automatically set with plug equipment - Google Patents
A kind of nanocrystalline iron core is automatically set with plug equipment Download PDFInfo
- Publication number
- CN107393708A CN107393708A CN201710446871.XA CN201710446871A CN107393708A CN 107393708 A CN107393708 A CN 107393708A CN 201710446871 A CN201710446871 A CN 201710446871A CN 107393708 A CN107393708 A CN 107393708A
- Authority
- CN
- China
- Prior art keywords
- iron core
- plug
- manipulator
- grasping mechanism
- frame
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/022—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) by winding the strips or ribbons around a coil
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0213—Manufacturing of magnetic circuits made from strip(s) or ribbon(s)
- H01F41/0226—Manufacturing of magnetic circuits made from strip(s) or ribbon(s) from amorphous ribbons
Abstract
The present invention discloses a kind of nanocrystalline iron core and is automatically set with plug equipment, including pan feeding conveying water conservancy diversion detent mechanism, manipulator grasping mechanism, material storage mechanism, electric control structure;Described electric control structure includes electric box, sensing equipment, electronic scale, touch-screen;Described pan feeding conveying water conservancy diversion detent mechanism is located on the side of frame, and pan feeding conveying water conservancy diversion detent mechanism includes conveyer belt, iron core deflector, material position optoelectronic switch;Described manipulator grasping mechanism is located on the opposite side of frame, and lift cylinder, manipulator, lead, the driving belt being located on manipulator grasping mechanism are included on manipulator grasping mechanism;Described material storage mechanism is located at the side of manipulator grasping mechanism, and material storage mechanism includes the height such as plug, stepper motor, guide rod, pallet, iron core and gradually drops platform.This equipment also add automatic weighing function, eliminate the process of the artificial check weighing of iron core, improves the efficiency of iron core production, improves product quality, its economic benefit improves 60%.
Description
Technical field
The present invention relates to amorphous nano-crystalline iron core to manufacture field, and it is full-automatic to particularly relate to a kind of nanocrystalline iron core
It is set with plug equipment.
Background technology
Had to after amorphous nano-crystalline iron core production industry, coiling iron core shaping through Overheating Treatment and add magnetic technique mistake
Journey, before iron core loads heat-treatment furnace, the technical process of one of iron core sleeve cored rod will be passed through, and the effect of plug is then
The continuity of magnetic conductance between iron core is increased during adding magnetic, the technique for being set with plug in the prior art are by artificial suit entirely
Onto plug, the artificial plug that is set with not only is lost time and substantial amounts of manpower and materials, and production efficiency is extremely low, and by artificial manual
When being set with plug hand grab iron core firmly can be uneven, iron core easily is pinched into deformation when firmly larger causes iron core quality serious
It is unqualified, and when carrying out suit plug by hand, iron core meeting nature whereabouts is hit after loosing one's grip, and the iron of magnetic tape trailer is taken the lead after shock
Sealing-off is easy at the spot welding of core, iron core can be damaged loosely, cause the loss percentage of iron core to rise, and then have impact on iron core production
Efficiency.So in order to overcome drawbacks described above, I takes charge of the design innovation full-automatic title of a kind of iron core on the basis of existing technology
The equipment of weight and suit plug.
The content of the invention
In view of the foregoing, be automatically set with plug equipment the invention provides a kind of nanocrystalline iron core, this equipment be
One producing line conveyer belt of installation on the outside of iron core winder, the full-automatic plug equipment that is set with are located at conveyer end, receiving terminal installation
There is a material inspection optoelectronic switch to be used for controlling the pause conveying of producing line conveyer belt, automatic weighing function also add in design so that
Iron core weight is controlled automatically within plus-minus tolerance scope as defined in technical papers, eliminates the process of the artificial check weighing of iron core.
To reach above-mentioned purpose, the technical solution adopted for the present invention to solve the technical problems is:
A kind of nanocrystalline iron core is automatically set with plug equipment, including pan feeding conveying water conservancy diversion detent mechanism, manipulator grasping mechanism,
Material storage mechanism and electric control structure;Described electric control structure include electric box, sensing equipment, can automatic weighing iron core
Electronic scale and the touch-screen of parameter setting can be carried out;Described electric box is arranged in horizontal positioned frame, electric box
Inside it is additionally provided with PLC;
Described pan feeding conveying water conservancy diversion detent mechanism is arranged on the side of the frame, and pan feeding conveying water conservancy diversion detent mechanism includes
Conveyer belt, iron core deflector and material position optoelectronic switch;Described conveyer belt is driven horizontally disposed, iron core by the first servomotor
Deflector is installed on the conveyor belt;Described material position optoelectronic switch is located on one end of conveyer belt, positioned at the one of iron core deflector
Side;The first described servomotor is connected on the bottom of conveyer belt, positioned at the lower section of material position optoelectronic switch;
Described manipulator grasping mechanism is arranged on the opposite side of the frame, includes being located at machinery on manipulator grasping mechanism
Lift cylinder, manipulator, lead and driving belt on hand grasping mechanism;Described manipulator is connected to lift cylinder
Lower end, described lead are located at the both sides of lift cylinder;Described driving belt is located at the side of lift cylinder, is transported by left and right
Dynamic the second servomotor driving;Magnetic valve is additionally provided between described lift cylinder, the upper end of magnetic valve is provided with nylon drag chain;
Described electronic scale is located at the lower section of manipulator grasping mechanism, and electronic scale is connected in frame, and the side of electronic scale is additionally provided with one
Defective products box;
Described material storage mechanism is arranged on the side of the manipulator grasping mechanism, and material storage mechanism includes plug, stepper motor, led
Platform gradually drops in the height such as bar, pallet and iron core;Described guide rod is placed with pallet vertical, and pallet is lain in a horizontal plane in fixed seat;
Described plug is arranged in plug fixed seat, and plug fixed seat is located on pallet;Described stepper motor is arranged on stepping electricity
On machine support column, stepper motor support column is located on the side of guide rod;The upper end of described stepper motor is additionally provided with electric wiring
Swivel joint, electric wiring swivel joint are fixedly connected on the side of guide rod top.
More preferably, described lift cylinder and manipulator are equipped with 2.
More preferably, the side of described frame is additionally provided with a gas circuit oil water separator.
More preferably, the height such as described iron core is gradually additionally provided with a driving pallet and the 3rd of guide rod the below drop platform and watched
Motor is taken, the 3rd servomotor is located at the bottom position of guide rod.
More preferably, described conveyer belt is 30*60cm conveyer belts, and controls it to start or stop by PLC.
More preferably, described touch-screen is fixed in fix bar, positioned at the side of the frame.
Due to the utilization of above-mentioned technical proposal, the present invention has the advantages that compared with prior art:
1st, solve manual suit iron core take a lot of work, be time-consuming, efficiency is low;It is firmly uneven that hand grabs iron core, easily by iron when firmly big
Core pinches deformation and loses circle;By hand during suit, iron core falls the influence of power of being impacted naturally after loosing one's grip, and it is easy at magnetic tape trailer spot welding to take the lead
Sealing-off, the shortcomings of making iron core loosely damage.
2nd, automatic weighing function is added in designing so that iron core weight is controlled automatically at positive and negative public affairs as defined in technical papers
Within poor scope, the process of the artificial check weighing of iron core can be saved.
3rd, the efficiency of iron core production is improved, improves product quality, a nanocrystalline iron core full automatic weighing, set cored
Rod machine can save the iron core suit people of work 2 by hand, and the people of iron core check weighing work 1, the people of iron core porter 1, it is damaged during iron core is set with
Rate is zero, and its economic benefit improves 60%.
Brief description of the drawings
Fig. 1 is the structural representation that a kind of nanocrystalline iron core is automatically set with plug equipment.
1, frame in figure;2nd, electric box;3rd, electronic scale;4th, touch-screen;5th, gas circuit oil water separator;61st, conveyer belt;62、
Iron core deflector;63rd, material position optoelectronic switch;64th, the first servomotor;71st, lift cylinder;72nd, manipulator;73rd, lead;
74th, driving belt;75th, the second servomotor;76th, magnetic valve;77th, nylon drag chain;8th, defective products box;91st, plug;911st, plug
Fixed seat;92nd, stepper motor;921st, stepper motor support column;93rd, guide rod;94th, pallet;95th, platform gradually drops in the height such as iron core;96、
Electric wiring swivel joint;97th, the 3rd servomotor.
Embodiment
In order that those skilled in the art more fully understand the technical scheme in the application, it is real below in conjunction with the application
The accompanying drawing in example is applied, the technical scheme in the embodiment of the present application is clearly and completely described, it is clear that described implementation
Example only some embodiments of the present application, rather than whole embodiments.It is common based on the embodiment in the application, this area
The every other embodiment that technical staff is obtained under the premise of creative work is not made, it should all belong to the application protection
Scope:
A kind of nanocrystalline iron core as shown in Figure 1 is automatically set with plug equipment, including pan feeding conveying water conservancy diversion detent mechanism, machinery
Hand grasping mechanism, material storage mechanism and electric control structure;Described electric control structure include electric box 2, sensing equipment, can
The electronic scale 3 of automatic weighing iron core and the touch-screen 4 that parameter setting can be carried out;Described electric box 2 is arranged on horizontal positioned
Frame 1 on, be additionally provided with PLC in electric box 2;Described touch-screen 4 is fixed in fix bar, positioned at the frame 1
Side;The side of described frame 1 is additionally provided with a gas circuit oil water separator 5.
Described pan feeding conveying water conservancy diversion detent mechanism is arranged on the side of the frame 1, pan feeding conveying water conservancy diversion localization machine
Structure includes conveyer belt 61, iron core deflector 62 and material position optoelectronic switch 63;Described conveyer belt 61 is by the first servomotor 64
Driving is horizontally disposed, and iron core deflector 62 is arranged on conveyer belt 61;Described material position optoelectronic switch 63 is located at conveyer belt 61
On one end, positioned at the side of iron core deflector 62;The first described servomotor 64 is connected on the bottom of conveyer belt 61, is located at
The lower section of material position optoelectronic switch 63;This mechanism uses a 30*60cm conveyer belt, by installing baffle plate additional, realizes the stream of product
To, ensure product point-blank, then detected by material position optoelectronic switch, PLC control conveying tape starting stop, reaching into
Material product is accurately positioned.
Described manipulator grasping mechanism is arranged on the opposite side of the frame 1, includes setting on manipulator grasping mechanism
Lift cylinder 71, manipulator 72, lead 73 and driving belt 74 on manipulator grasping mechanism;Described manipulator 72
The lower end of lift cylinder 71 is connected to, described lead 73 is located at the both sides of lift cylinder 71;Described driving belt 74 is set
In the side of lift cylinder 71, driven by the second servomotor 75 of side-to-side movement;It is additionally provided between described lift cylinder 71
Magnetic valve 76, the upper end of magnetic valve 76 are provided with nylon drag chain 77;Described electronic scale 3 is located at the lower section of manipulator grasping mechanism,
Electronic scale 3 is connected in frame 1, and the side of electronic scale 3 is additionally provided with a defective products box 8;Described lift cylinder 71 and manipulator
72 are equipped with 2.This mechanism is moved back and forth by servomotor drive screw guide rail or so(X-axis), driven by High-precision cylinder
Dynamic guide rail moves up and down(Y-axis), material grabbing mechanism is driven by high-accuracy mechanical luck cylinder, realizes that manipulator X axis, Y-axis move
The adjustment of dynamic and clamping degree, reaches the process for from feeding mechanism to weighing, being weighed to material storage mechanism.
Described material storage mechanism is arranged on the side of the manipulator grasping mechanism, and material storage mechanism includes plug 91, stepping
Platform 95 gradually drops in the height such as motor 92, guide rod 93, pallet 94 and iron core;Described guide rod 93 is disposed vertically with pallet 94, pallet
94 lie in a horizontal plane in fixed seat;Described plug 91 is arranged in plug fixed seat 911, and plug fixed seat 911 is located at pallet
On 94;Described stepper motor 92 is arranged on stepper motor support column 921, and stepper motor support column 921 is located at guide rod 93
On side;The upper end of described stepper motor 92 is additionally provided with electric wiring swivel joint 96, and electric wiring swivel joint 96 is fixed
It is connected on the top side of guide rod 93.This mechanism drives pallet lift using driving stepper motor screw mandrel, realizes pallet with production
Product thickness declines automatically, reaches and claps withered and fallen difference superposition again;Circulated using the 3rd servomotor 97 and drive pallet and guide rod, realized
8 suit bars load in turn, reach more bars and automatically enter bar pusher according to product thickness realization simultaneously.
Specific works embodiment is as follows:
First by iron core winder rods arranged in horizontal line, a producing line conveyer belt, up- coiler iron core are installed on the outside of iron core winder
Export orientation groove is extended at iron core conveyer belt, and iron core is directly rolled down on conveyer belt after departing from from up- coiler, and iron core is complete certainly
Dynamic suit plug equipment is arranged on the end of conveyer, directly receives the conveyer belt that iron core is automatically set with plug equipment to iron core
On, the conveyer belt receiving terminal that iron core is automatically set with plug equipment is equipped with a material position optoelectronic switch, for detecting receiving terminal material
Man Shi, control producing line conveyer belt pause conveying, then continues to convey when material position optoelectronic switch is detected without material.
The equipment solves manual suit iron core and takes a lot of work, be time-consuming, and efficiency is low;It is firmly uneven that hand grabs iron core, when firmly big
Iron core is easily pinched into deformation and loses circle;By hand during suit, iron core falls the influence of power of being impacted naturally after loosing one's grip, and takes the lead magnetic tape trailer point
Easy sealing-off at weldering, the shortcomings of making iron core loosely damage.Automatic weighing function is also add in design so that iron core weight is automatic
Control can save the process of the artificial check weighing of iron core within plus-minus tolerance scope as defined in technical papers.
And the efficiency of iron core production is improved, improve product quality, a nanocrystalline iron core full automatic weighing, suit
Mandrel-retracting machine can save the iron core suit people of work 2 by hand, and the people of iron core check weighing work 1, the people of iron core porter 1, it is damaged during iron core is set with
Bad rate is zero, and its economic benefit improves 60%.
The above embodiments merely illustrate the technical concept and features of the present invention, and its object is to allow person skilled in the art
Scholar can understand present disclosure and be carried out, and it is not intended to limit the scope of the present invention, all according to the present invention
The equivalent change or modification that Spirit Essence is made, it should all cover within the scope of the present invention.
Claims (6)
1. a kind of nanocrystalline iron core is automatically set with plug equipment, it is characterised in that:Including pan feeding conveying water conservancy diversion detent mechanism, machine
Tool hand grasping mechanism, material storage mechanism and electric control structure;Described electric control structure include electric box, sensing equipment,
Can automatic weighing iron core electronic scale and the touch-screen of parameter setting can be carried out;Described electric box is arranged on horizontal positioned
In frame, PLC is additionally provided with electric box;
Described pan feeding conveying water conservancy diversion detent mechanism is arranged on the side of the frame, and pan feeding conveying water conservancy diversion detent mechanism includes
Conveyer belt, iron core deflector and material position optoelectronic switch;Described conveyer belt is driven horizontally disposed, iron core by the first servomotor
Deflector is installed on the conveyor belt;Described material position optoelectronic switch is located on one end of conveyer belt, positioned at the one of iron core deflector
Side;The first described servomotor is connected on the bottom of conveyer belt, positioned at the lower section of material position optoelectronic switch;
Described manipulator grasping mechanism is arranged on the opposite side of the frame, includes being located at machinery on manipulator grasping mechanism
Lift cylinder, manipulator, lead and driving belt on hand grasping mechanism;Described manipulator is connected to lift cylinder
Lower end, described lead are located at the both sides of lift cylinder;Described driving belt is located at the side of lift cylinder, is transported by left and right
Dynamic the second servomotor driving;Magnetic valve is additionally provided between described lift cylinder, the upper end of magnetic valve is provided with nylon drag chain;
Described electronic scale is located at the lower section of manipulator grasping mechanism, and electronic scale is connected in frame, and the side of electronic scale is additionally provided with one
Defective products box;
Described material storage mechanism is arranged on the side of the manipulator grasping mechanism, and material storage mechanism includes plug, stepper motor, led
Platform gradually drops in the height such as bar, pallet and iron core;Described guide rod is placed with pallet vertical, and pallet is lain in a horizontal plane in fixed seat;
Described plug is arranged in plug fixed seat, and plug fixed seat is located on pallet;Described stepper motor is arranged on stepping electricity
On machine support column, stepper motor support column is located on the side of guide rod;The upper end of described stepper motor is additionally provided with electric wiring
Swivel joint, electric wiring swivel joint are fixedly connected on the side of guide rod top.
2. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that:Described liter
Sending down abnormally ascending cylinder and manipulator are equipped with 2.
3. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that:Described machine
The side of frame is additionally provided with a gas circuit oil water separator.
4. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that:Described iron
The 3rd servomotor that a driving pallet and guide rod are additionally provided with below platform gradually drops in the height such as core, and the 3rd servomotor is located at guide rod
Bottom position at.
5. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that:Described is defeated
It is 30*60cm conveyer belts to send band, and controls it to start or stop by PLC.
6. a kind of nanocrystalline iron core according to claim 1 is automatically set with plug equipment, it is characterised in that:Described touches
Touch screen to be fixed in fix bar, positioned at the side of the frame.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710446871.XA CN107393708B (en) | 2017-06-14 | 2017-06-14 | A kind of nanocrystalline iron core is automatically set with plug equipment |
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CN201710446871.XA CN107393708B (en) | 2017-06-14 | 2017-06-14 | A kind of nanocrystalline iron core is automatically set with plug equipment |
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CN107393708A true CN107393708A (en) | 2017-11-24 |
CN107393708B CN107393708B (en) | 2019-02-05 |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109261434A (en) * | 2018-10-10 | 2019-01-25 | 康德瑞恩电磁科技(中国)有限公司 | High efficient full automatic gumming device and its method |
CN110596508A (en) * | 2019-10-23 | 2019-12-20 | 浙江兆晶电气科技有限公司 | Automatic device for detecting performance of amorphous iron core |
CN110596508B (en) * | 2019-10-23 | 2024-04-23 | 浙江兆晶电气科技有限公司 | Automation device for detecting performance of amorphous iron core |
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WO2010026898A1 (en) * | 2008-09-03 | 2010-03-11 | 株式会社日立産機システム | Wound iron core for static apparatus, amorphous transformer and coil winding frame for transformer |
CN202905456U (en) * | 2012-11-06 | 2013-04-24 | 佛山市中研非晶科技股份有限公司 | Dual-amorphous-alloy-strip constant-tension winding device |
CN103325561A (en) * | 2013-05-20 | 2013-09-25 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
CN203304558U (en) * | 2013-05-31 | 2013-11-27 | 全椒君鸿软磁材料有限公司 | Mold withdrawing machine for amorphous magnetic core |
JP2016046381A (en) * | 2014-08-22 | 2016-04-04 | 株式会社日立産機システム | Manufacturing method of amorphous core |
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WO2010026898A1 (en) * | 2008-09-03 | 2010-03-11 | 株式会社日立産機システム | Wound iron core for static apparatus, amorphous transformer and coil winding frame for transformer |
CN202905456U (en) * | 2012-11-06 | 2013-04-24 | 佛山市中研非晶科技股份有限公司 | Dual-amorphous-alloy-strip constant-tension winding device |
CN103325561A (en) * | 2013-05-20 | 2013-09-25 | 浙江郑诺复合材料有限公司 | Large automatic winding machine for amorphous and ultrafine-crystalline thin strips |
CN203304558U (en) * | 2013-05-31 | 2013-11-27 | 全椒君鸿软磁材料有限公司 | Mold withdrawing machine for amorphous magnetic core |
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CN110596508A (en) * | 2019-10-23 | 2019-12-20 | 浙江兆晶电气科技有限公司 | Automatic device for detecting performance of amorphous iron core |
CN110596508B (en) * | 2019-10-23 | 2024-04-23 | 浙江兆晶电气科技有限公司 | Automation device for detecting performance of amorphous iron core |
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