CN107365667B - White spirit brewing method - Google Patents
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- CN107365667B CN107365667B CN201710851066.5A CN201710851066A CN107365667B CN 107365667 B CN107365667 B CN 107365667B CN 201710851066 A CN201710851066 A CN 201710851066A CN 107365667 B CN107365667 B CN 107365667B
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12G—WINE; PREPARATION THEREOF; ALCOHOLIC BEVERAGES; PREPARATION OF ALCOHOLIC BEVERAGES NOT PROVIDED FOR IN SUBCLASSES C12C OR C12H
- C12G3/00—Preparation of other alcoholic beverages
- C12G3/02—Preparation of other alcoholic beverages by fermentation
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Abstract
The invention relates to the technical field of liquor making, in particular to a liquor making method, which comprises the following steps of A, crushing raw materials B, steaming grains C, and fermenting: laying a material carrying plate formed by splicing a plurality of turning plates at the bottom of a ground cylinder, inserting a hollow threaded shaft into the bottom of the ground cylinder through the material carrying plate, arranging a slide way on the bottom wall of the ground cylinder, arranging a plurality of push plates in a threaded groove of the threaded shaft in a sliding manner, connecting an opening at the top of the threaded groove with a cavity of the threaded shaft, arranging a winding roller at the top of the threaded shaft, and connecting each push plate through a pull rope and connecting the push plate with the winding roller through the cavity; pouring the cooked raw materials into a ground jar for fermentation; D. discharging fermented grains: the turnover plates are sequentially rotated from the periphery to the middle of the ground cylinder, so that the fermented grains on the loading plate fall into the slide way, the fermented grains slide into the thread groove of the threaded shaft along the slide way, and the pull rope pulls the push plate to lead out the fermented grains from the thread groove; E. and (5) distilling. The invention solves the problem that fermented grains are crushed during discharging.
Description
Technical Field
The invention relates to the technical field of liquor making, in particular to a method for brewing white spirit.
Background
The ceramic water jars are arranged according to specific requirements, the gaps among the jars are filled with soil, the jar openings are horizontal to the ground, and brewing materials are placed in the jars for fermentation (hereinafter referred to as ground jar fermentation) which is a main fermentation mode of the white spirit industry in China.
Traditionally, the fermented grain discharging process of taking the fermented grain out of the cylinder is that workshop workers shovel the fermented grain out with a shovel and load the fermented grain into a trolley to discharge the fermented grain, so that the cylinder body of the ceramic fermented grain cylinder is easily damaged, and the production of white spirit is seriously influenced.
Chinese patent, utility model patent No. CN204385169U, discloses a fermented grain discharging device for making white spirit, comprising a movable frame, at least one fermented grain discharging and receiving mechanism corresponding to a brewing fermentation cylinder, the fermented grain discharging and receiving mechanism comprises a cylindrical auger frame fixed on the frame and capable of ascending and descending, and a gyro-shaped auger body arranged therein, wherein the gyro-shaped auger body comprises a gyro body and spiral auger blades fixed on the periphery of the gyro body; the top-shaped auger body shaft is fixed on the simple auger frame and drives the simple auger frame to rotate through the arranged power mechanism, and the lateral part of the cylindrical auger frame is provided with a tangential discharge hole.
The frame is moved to the position above a target ground cylinder, so that the fermented grain discharging and collecting mechanism is aligned to the ground cylinder, the power mechanism is started to enable the cylindrical auger frame forming the fermented grain discharging and collecting mechanism to descend and sit on the ground cylinder, and meanwhile, the second power mechanism is also started to enable the head of the gyro-shaped auger body to just not touch the bottom of the ground cylinder through the rotating shaft. Stopping vertically driving and continuously rotating the packing auger, and discharging the fermented grains by the spiral twisted blade; the fermented grains are gradually dug out and guided to the discharge port and are transported away by the fermented grains conveying belt at the discharge port.
Although the scheme solves the problems that the manual labor intensity is high and the fermented grain cylinder is easy to damage in the traditional fermented grain discharging method, the fermented grains in the cylinder body are guided onto the conveying belt by rotating the spiral auger body, the fermented grains at the bottom of the cylinder body are guided onto the spiral auger body by rotating with the help of large power, and the fermented grains are extremely easy to be broken in the process, so that nutrient substances in the fermented grains are broken, and the quality of white spirit is influenced; and the problem of over fermentation of the fermented grains is easily caused by stirring and heating.
Disclosure of Invention
The invention aims to provide a method for brewing white spirit, which solves the problem that fermented grains are crushed during discharging.
In order to solve the above problems, the present invention provides the following technical solutions:
a method for brewing white spirit comprises the following steps,
A. crushing raw materials: crushing a plurality of raw materials;
B. steaming grains: cooking the crushed raw materials;
C. fermentation: laying a material carrying plate formed by splicing a plurality of turning plates at the bottom of a ground cylinder, inserting a hollow threaded shaft into the bottom of the ground cylinder through the material carrying plate, arranging a slide way on the bottom wall of the ground cylinder, connecting one end of the slide way with an opening at the bottom of a threaded groove on the threaded shaft, connecting the other end of the slide way with the material carrying plate, and arranging a material guide ball at the connection part of the material carrying plate and the slide way; a plurality of push plates are arranged in a thread groove of the thread shaft in a sliding manner, an opening at the top of the thread groove is connected with a cavity of the thread shaft, a winding roller is arranged at the top of the thread shaft, each push plate is connected by a pull rope and penetrates through the cavity to be connected with the winding roller, and a driving mechanism for driving the winding roller to rotate is connected with the winding roller; pouring the cooked raw materials into a ground jar for fermentation;
D. discharging fermented grains: sequentially rotating the turning plates from the periphery to the middle part of the ground cylinder to enable the fermented grains on the loading plate to fall into the slide way, sliding the fermented grains into the thread groove of the thread shaft along the slide way, starting the driving mechanism, and pulling the push plate by the pull rope to lead out the fermented grains from the thread groove;
E. and (3) distillation: distilling the fermented grains to obtain the finished product.
The principle of the invention is as follows:
the loading plate is used for loading fermented grains and is formed by splicing a plurality of turning plates, and the turning plates are turned to turn the fermented grains on the loading plate into a slideway at the bottom of the tank when the fermented grains are discharged; the guide ball is used for conveying the fermented grains falling into the slide way from the material carrying plate into the threaded groove of the threaded shaft, the slide way is connected with the opening at the bottom of the threaded groove, so that the fermented grains are directly conveyed into the threaded groove, and the fermented grains are prevented from being damaged by being guided into the threaded groove through the rotation of the threaded shaft; the pushing plate is used for guiding out the fermented grains in the thread groove, the pull rope is used for driving the pushing plate on the pull rope to slide upwards in the thread groove when the winding roller rotates, and the driving mechanism is used for rotating the winding roller; the opening at thread groove top is connected with the cavity of threaded shaft, and when the opening part at thread groove top was pulled to the push pedal, the push pedal can slide in the cavity of threaded shaft and move the thread groove along with the stay cord, and the push pedal continues upwards to slide under the rotation of wire winding roller to continue to derive the unstrained spirits.
The invention has the beneficial effects that:
1. according to the invention, the fermented grains are separated from the bottom of the threaded shaft by the material carrying plate, and the fermented grains on the material carrying plate are turned down by the turning plate so as to be guided into the threaded groove, so that the problem of crushing the fermented grains due to the rotation of the threaded shaft in the prior art is solved, and the quality of the fermented grains is ensured;
2. according to the invention, fermented grains in the guide ball are guided into the thread groove on the thread shaft through the slide way, so that the fermented grains are prevented from being damaged by being guided into the thread groove by the rotary potential energy of the thread shaft;
3. according to the invention, the pulling rope is pulled by the rotation of the winding roller to drive the pushing plate to slide in the threaded groove, so that the fermented grains are led out from the threaded groove, and the damage to the fermented grains caused by the fact that the fermented grains are led out by the aid of the rotary potential energy of the threaded shaft is avoided;
4. the fermented grains are led out from the threaded shaft groove by the push plate, so that the operation is simple, and the labor intensity of workers is reduced;
furthermore, in the fermentation of the step C, a conveyor belt is arranged at the opening of the ground cylinder, and the conveyor belt is connected with the opening at the top of the thread groove. The conveyer belt is used for conveying the fermented grains of deriving from the thread groove, need not the fermented grains of artifical transport derivation, has improved production efficiency.
Further, in the step C, the fermentation time was 70 days. The raw materials are fermented for 70 days, and the fermentation effect is the best.
Further, the slideway is smoothly connected with the bottom opening of the thread groove. Therefore, the sliding resistance of the fermented grains is reduced, and the fermented grains are prevented from being accumulated in the thread grooves.
Further, a sealing element is arranged between the turning plates. The sealing element is used for sealing the joint of the sealing plates, so that the sealing property of the ground cylinder is enhanced, and the fermentation effect of the raw materials is ensured.
Furthermore, the bottom of the threaded shaft is provided with a limit clamp. The limiting clamp is used for limiting the falling of the threaded shaft, so that an opening at the bottom of a threaded groove in the threaded shaft is always connected with the slide way.
And further, in the step B, the bran shells are added into the raw materials in the grain steaming process. The bran shell is a high-quality filler adopted in wine brewing, and can generate substances such as methanol, furfural and the like in the fermentation and cooking processes. The bran steaming can remove foreign odor in the bran shell.
Drawings
Fig. 1 is a schematic front view of an embodiment of the present invention.
Detailed Description
The present invention will be described in further detail below by way of specific embodiments:
reference numerals in the drawings of the specification include: the device comprises a ground cylinder 1, a material loading plate 2, a turning plate 21, a material guiding ball 22, a threaded shaft 3, a threaded groove 31, a push plate 32, a winding roller 4, a pull rope 41 and a conveyor belt 5.
The embodiment is basically as shown in the attached figure 1:
the invention relates to a method for brewing white spirit, which comprises the following steps,
A. crushing raw materials: grinding 36kg of sorghum, 22kg of rice, 18kg of glutinous rice, 16kg of wheat and 8kg of corn fully without mixing whole grains;
B. steaming grains: spreading the pulverized raw materials on a steamer, adding bran shells, and cooking;
C. fermentation: as shown in fig. 1, a material carrying plate 2 formed by splicing a plurality of turning plates 21 is laid at the bottom of a ground cylinder 1, and sealing cloth is connected between every turning plate 21, so that the sealing property of the ground cylinder 1 is improved, and the fermentation effect is ensured; inserting a hollow threaded shaft 3 into the bottom of a ground cylinder 1 through a material carrying plate 2; a slideway is arranged on the bottom wall of the ground cylinder 1, one end of the slideway is smoothly connected with an opening at the bottom of a thread groove 31 on the thread shaft 3, the other end of the slideway is connected with the material carrying plate 2, a material guiding ball 22 is arranged at the joint of the material carrying plate 2 and the slideway and is used for dredging the fermented grains and preventing the fermented grains from being blocked at the joint of the material carrying plate 2 and the slideway; a limiting clamp is arranged at the bottom of the threaded shaft 3, so that the slide way is always connected with an opening at the bottom of the threaded groove 31 on the threaded shaft 3;
a plurality of push plates 32 are arranged in the thread groove 31 of the thread shaft 3 in a sliding manner, the opening at the top of the thread groove 31 is connected with the cavity of the thread shaft 3, the winding roller 4 is arranged at the top of the thread shaft 3, and each push plate 32 is connected by a pull rope 41 and penetrates through the cavity to be connected with the winding roller 4; pouring the cooked raw materials into a ground jar 1 for fermentation for 70 days;
D. discharging fermented grains: as shown in fig. 1, turning plates 21 are sequentially rotated from the periphery to the middle of a ground cylinder 1, so that fermented grains on a material carrying plate 2 fall into a slideway, and a material guiding ball 22 rotates, so that the fermented grains in the slideway slide into a thread groove 31 of a thread shaft 3 along the slideway; therefore, the fermented grains are prevented from being accumulated at the bottom of the ground cylinder 1, so that the fermented grains cannot be led out by the threaded shaft 3; starting the motor 4, driving the winding roller 4 to rotate by the motor 4, pulling the push plate 32 to slide upwards in the thread groove 31 by the pull rope 41, guiding the fermented grains in the thread groove 31 to the top from the bottom of the thread groove 31 by the push plate 32, dropping the fermented grains onto the conveyor belt 5 from the opening at the top of the thread groove 31, and conveying the fermented grains away by the conveyor belt 5; the pushing plate 32 slides into the cavity of the threaded shaft 3 from the opening at the top of the threaded groove 31 under the action of the pulling rope 41 and slides downwards onto the threaded groove 31 at the bottom of the threaded shaft 3, and meanwhile, the other pushing plate 32 guides the fermented grains out of the threaded groove 31 onto the conveying belt 5; repeating the steps to lead out all fermented grains in the ground jar 1.
E. And (3) distillation: and distilling the derived fermented grains to obtain a finished white spirit product.
The foregoing is merely an example of the present invention and common general knowledge of known specific structures and features of the embodiments is not described herein in any greater detail. It should be noted that, for those skilled in the art, without departing from the structure of the present invention, several changes and modifications can be made, which should also be regarded as the protection scope of the present invention, and these will not affect the effect of the implementation of the present invention and the practicability of the patent. The scope of the claims of the present application shall be determined by the contents of the claims, and the description of the embodiments and the like in the specification shall be used to explain the contents of the claims.
Claims (7)
1. A white spirit brewing method is characterized by comprising the following steps: comprises the following steps of (a) carrying out,
A. crushing raw materials: crushing a plurality of raw materials;
B. steaming grains: cooking the crushed raw materials;
C. fermentation: laying a material carrying plate formed by splicing a plurality of turning plates at the bottom of a ground cylinder, inserting a hollow threaded shaft into the bottom of the ground cylinder through the material carrying plate, arranging a slide way on the bottom wall of the ground cylinder, connecting one end of the slide way with an opening at the bottom of a threaded groove on the threaded shaft, connecting the other end of the slide way with the material carrying plate, and arranging a material guide ball at the connection part of the material carrying plate and the slide way; a plurality of push plates are arranged in a thread groove of the thread shaft in a sliding manner, an opening at the top of the thread groove is connected with a cavity of the thread shaft, a winding roller is arranged at the top of the thread shaft, each push plate is connected by a pull rope and penetrates through the cavity to be connected with the winding roller, and a driving mechanism for driving the winding roller to rotate is connected with the winding roller; pouring the cooked raw materials into a ground jar for fermentation;
D. discharging fermented grains: sequentially rotating the turning plates from the periphery to the middle part of the ground cylinder to enable the fermented grains on the loading plate to fall into the slide way, sliding the fermented grains into the thread groove of the thread shaft along the slide way, starting the driving mechanism, and pulling the push plate by the pull rope to lead out the fermented grains from the thread groove;
E. and (3) distillation: distilling the fermented grains to obtain the finished product.
2. A liquor brewing method according to claim 1, characterized in that: and C, in the fermentation, arranging a conveyor belt at the opening of the ground cylinder, wherein the conveyor belt is connected with the opening at the top of the thread groove.
3. A liquor brewing method according to claim 2, characterized in that: and C, in the fermentation of the step C, the fermentation time is 70 days.
4. A liquor brewing method according to claim 3, characterized in that: the slideway is smoothly connected with the bottom opening of the thread groove.
5. A liquor brewing method according to claim 4, characterized in that: and a sealing element is arranged between the turning plates.
6. A liquor brewing method according to claim 5, characterized in that: the bottom of the threaded shaft is provided with a limit clamp.
7. A liquor brewing method according to claim 6, characterized in that: and B, adding bran shells into the raw materials in the grain steaming process.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710851066.5A CN107365667B (en) | 2017-09-20 | 2017-09-20 | White spirit brewing method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710851066.5A CN107365667B (en) | 2017-09-20 | 2017-09-20 | White spirit brewing method |
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| Publication Number | Publication Date |
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| CN107365667A CN107365667A (en) | 2017-11-21 |
| CN107365667B true CN107365667B (en) | 2020-12-22 |
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| CN201710851066.5A Active CN107365667B (en) | 2017-09-20 | 2017-09-20 | White spirit brewing method |
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| CN112758707B (en) * | 2020-12-22 | 2023-04-14 | 合肥欧力杰智能装备系统有限公司 | Easily-propelled white spirit fermented grain discharging device capable of adapting to bottom of ground jar |
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| CN2188567Y (en) * | 1994-04-05 | 1995-02-01 | 南京理工大学 | Axial feeding verticle screw conveyer |
| CN203392305U (en) * | 2013-06-13 | 2014-01-15 | 江阴纳尔捷机器人有限公司 | Feeding warehouse system |
| CN103738642A (en) * | 2013-12-30 | 2014-04-23 | 苏州艾隆科技股份有限公司 | Lifting device and lifting method thereof |
| CN107177440B (en) * | 2017-06-13 | 2020-10-30 | 蚌埠市金旺食品有限公司 | Layered steaming brewing method for white spirit |
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