CN107337567A - A kind of production method of high efficiency charcoal base manure material - Google Patents
A kind of production method of high efficiency charcoal base manure material Download PDFInfo
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- CN107337567A CN107337567A CN201710637781.9A CN201710637781A CN107337567A CN 107337567 A CN107337567 A CN 107337567A CN 201710637781 A CN201710637781 A CN 201710637781A CN 107337567 A CN107337567 A CN 107337567A
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/80—Soil conditioners
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/82—Combinations of dissimilar mixers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/8305—Devices with one shaft, provided with mixing and milling tools, e.g. using balls or rollers as working tools; Devices with two or more tools rotating about the same axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F33/00—Other mixers; Mixing plants; Combinations of mixers
- B01F33/80—Mixing plants; Combinations of mixers
- B01F33/83—Mixing plants specially adapted for mixing in combination with disintegrating operations
- B01F33/833—Devices with several tools rotating about different axis in the same receptacle
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/71—Feed mechanisms
- B01F35/717—Feed mechanisms characterised by the means for feeding the components to the mixer
- B01F35/71815—Feed mechanisms characterised by the means for feeding the components to the mixer using vibrations, e.g. standing waves or ultrasonic vibrations
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05B—PHOSPHATIC FERTILISERS
- C05B7/00—Fertilisers based essentially on alkali or ammonium orthophosphates
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G5/00—Fertilisers characterised by their form
- C05G5/10—Solid or semi-solid fertilisers, e.g. powders
- C05G5/12—Granules or flakes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F2101/00—Mixing characterised by the nature of the mixed materials or by the application field
- B01F2101/32—Mixing fertiliser ingredients
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Organic Chemistry (AREA)
- Pest Control & Pesticides (AREA)
- Soil Sciences (AREA)
- Processing Of Solid Wastes (AREA)
- Fertilizers (AREA)
Abstract
The invention provides a kind of production method of high efficiency charcoal base manure material.It solves the step of existing preparation method excessively complexity, it is necessary to take a significant amount of time, the technical problems such as preparation efficiency is low.The production method of this high efficiency charcoal base manure material, comprises the following steps:A, stalk is sent into retort after crushing and drying and obtains biomechanical gray;B, the biomechanical gray obtained after burning is crossed into 60 mesh sieves;C, 40 60 parts of the biomechanical gray obtained in step b is first weighed, then 25 parts of 12 16 parts of ammonium phosphate, 13 parts of microbial bacterial agent, 58 parts of urea, 10 12 parts of bone meal, 36 parts of potassium oxide, 24 parts of zinc sulfate, 24 parts of boric acid, 4 10 parts of humic acid, 6 10 parts of mineral powder, 5 10 parts of bentonite and auxiliary material are weighed, it is put into agitating device and stirs, obtains fertiliser mixtures;D, the fertiliser mixtures obtained in step c are granulated by comminutor, obtain fertiliser granulates;E, processing is dried by drying machine in the fertiliser granulates obtained in step d.The present invention has the advantages of production efficiency is high.
Description
Technical field
The present invention relates to a kind of production method of high efficiency charcoal base manure material.
Background technology
Charcoal base manure material is to form a kind of mixed fertilizer after biological carbon grinding is mixed with chemical fertilizer, can be very good to keep soil
Fertility, realize the carbon balance in soil.China is also large agricultural country, and in the fertilizer application of decades, chemical fertilizer had used
Degree, causes land fertility to decline, soil hardening;And the loose structure of biological carbon can improve chemical fertilizer utilization ratio with water conservation, fertilizer conservation
30-50%, also more " closets " of life of a variety of carbon-based biologies, " water-retaining effect ", so as to realize real straw-returning.
Through retrieval, as Chinese patent literature discloses a kind of preparation method of charcoal base manure material【Application number:
201410079221.2;Publication number:CN 104250171A】.The preparation method of this charcoal base manure material, it is characterised in that the system
Preparation Method comprises the following steps:1) wheat stalk is being subjected to burning disposal after the technique such as crushing, dry, mixing to it,
The ash after burning is collected, obtains biomechanical gray;2) biomechanical gray obtained after burning is subjected to sieving processing;3) above-mentioned steps are obtained
Biomechanical gray takes 40~50 parts, adds 15~18 parts of ammonium sulfate, 9~12 parts of urea, 6~8 parts of potassium sulfates, 1~2 part of MAP, 9
~13 parts of bentonite stirrings admixed together, then add 1~3 part of adhesive and mix;4) to the mixing in above-mentioned steps
Material is granulated using fertilizer granulator, obtains fertiliser granulates.
Although the preparation method disclosed in the patent can prevent to pollute caused by crop straw burning, the preparation method
The step of excessively complexity, it is necessary to take a significant amount of time, preparation efficiency is low, therefore, designs a kind of production of high efficiency charcoal base manure material
Method is necessary.
The content of the invention
The purpose of the present invention is above mentioned problem be present for existing technology, it is proposed that a kind of production of high efficiency charcoal base manure material
Method, the production method have the characteristics of production efficiency is high.
The purpose of the present invention can be realized by following technical proposal:A kind of production method of high efficiency charcoal base manure material, it is special
Sign is, comprises the following steps:
A, stalk is sent into retort after crushing and drying and obtains biomechanical gray, the temperature of retort is 400-600 DEG C;
B, the biomechanical gray obtained after burning is crossed into 60 mesh sieves;
C, the biomechanical gray 40-60 parts obtained in step b are first weighed, then weigh ammonium phosphate 12-16 parts, microbial bacterial agent 1-
3 parts, urea 5-8 parts, bone meal 10-12 parts, potassium oxide 3-6 parts, zinc sulfate 2-4 parts, boric acid 2-4 parts, humic acid 4-10 parts, mineral
Powder 6-10 parts, bentonite 5-10 parts and auxiliary material 2-5 parts, are put into agitating device and stir, and obtain fertiliser mixtures;
D, the fertiliser mixtures obtained in step c are granulated by comminutor, obtain fertiliser granulates;
E, processing is dried by drying machine in the fertiliser granulates obtained in step d, obtains high efficiency charcoal base manure material.
Using above method, all kinds of raw materials are stirred by agitating device, are granulated by comminutor, by dry
Dry machine is dried, and is substantially shorter the time needed for production, reduces the labor intensity of worker, and production efficiency is high.
Stalk in the step a is maize straw, the one or more in soybean stalk, rice straw.
Using above material, the cost needed for production can be substantially reduced, and it fully can be recycled.
Auxiliary material in the step c is sepiolite.
Mixing speed in the step c is 300-500r/min, mixing time 10-20min.
The drying temperature of drying machine in the step e is 60-80 DEG C, drying time 1-3h.
Agitating device in the step c includes workbench, and hopper is fixed with workbench, pressure is separately installed with hopper
Power table, humiture instrument and pH monitors, pressure gauge, humiture instrument and pH monitors are connected by circuit with controller, control
Device is connected by circuit with computer, and hopper top is connected with charge pipe, and the first magnetic valve and are disposed with charge pipe
One check valve, hopper bottom are connected with drainage conduit, and second solenoid valve and the second check valve are provided with drainage conduit, is gone back on workbench
It is provided with the rabbling mechanism that can be stirred to the raw material in hopper.
The operation principle of agitating device is as follows:All kinds of raw materials are added in hopper from charge pipe, will by rabbling mechanism
All kinds of raw materials are stirred, and parameters signal is passed into controller by pressure gauge, humiture instrument and pH monitors, control
Signal is passed to computer by device, and computer is analyzed and recorded to signal, and stirring is accurate.
The rabbling mechanism includes rotating shaft, installing plate, air bag, air pump and swivel becket, and rotating shaft is vertically arranged in hopper, turns
Hopper is stretched out in axle upper end can drive its driving structure rotated to be connected with one, and installing plate is fixed in the middle part of rotating shaft, solid on installing plate
Surely there is the reducing motor with two output shafts, the output shaft of reducing motor is horizontally disposed with, and the output shaft end of reducing motor leads to
Rotating bar is crossed with stirring box to be connected, stirring cassette bottom portion has a cavity, stirring cassette bottom portion offer it is some be connected with cavity lead to
Hole, air bag are arranged in cavity, and air bag is connected by appendix with air pump, are stirred in box and are additionally provided with rotating roller one and rotating roller
Two, the sidepiece of rotating roller one has helical cutting sheet one, and the end of rotating roller one is connected with rotary electric machine one, rotating roller
Two sidepiece has helical cutting sheet two, and the end of rotating roller two is connected with rotary electric machine two, and swivel becket, which is fixed on, to be turned
Axle lower end, some swing rods is provided with swivel becket, swing rod one end and swivel becket are hinged, and the swing rod other end is fixed with triangular in shape
Cutting blade.
Using above structure, outside air is transported in air bag by air pump, air bag shelters from through hole, passes through driving
Structure drives axis of rotation, and rotating shaft drives installing plate to rotate, and installing plate drives stirring box to rotate, and also controls the output of reducing motor
Axle rotates, and the output shaft of reducing motor drives rotating bar to rotate, and rotating bar drives stirring box to rotate, and stirring box can be with rotating shaft
Rotate, can also be rotated with rotating bar;Meanwhile rotating shaft drive swivel becket rotate, swivel becket band driven fork rotate, swing rod according to
The speed speed of rotation can be swung up and down, and be shredded raw material by cutting blade;The air in air bag is discharged by air pump,
Air bag does not shelter from through hole, and as rotating shaft drives stirring box to rotate, raw material is entered in stirring box, controls the He of rotary electric machine one
Rotary electric machine two rotates, and rotary electric machine one and rotary electric machine two drive rotating roller one and rotating roller two to rotate respectively, pass through cutting
Piece one and cutting sheet two shred the raw material stirred in box, so as to which raw material be stirred, and raw material size identical property, stir
Mix quick.
Flow control valve is additionally provided with the appendix.
Using above structure, the air-flow size in appendix is can adjust by flow control valve, it is easy to adjust.
The hopper top is provided with material guide structure, and material guide structure includes material guiding plate, mounting ring and vibrating motor one, installation
Ring is fixed in rotating shaft, and mounting ring, between charge pipe and installing plate, material guiding plate is fixed in mounting ring by spring one,
The section of material guiding plate is V-shaped, and some discharge openings are offered on material guiding plate, and vibrating motor one is fixed on material guiding plate by connecting rod one
On.
Using above structure, rotating shaft drives mounting ring to rotate, and the raw material in charge pipe is dropped on material guiding plate, due to guide
The section of disk is V-shaped, and raw material can move to material guiding plate inside, meanwhile, material guiding plate rotate caused by centrifugal force make part material to
Outer movement, material guiding plate is set to shake up and down by vibrating motor one, so as to make raw material uniformly drop in whole hopper, guide effect
Fruit is good.
The driving structure includes motor, driving wheel, driven pulley and chain belt, and motor is fixed on work by support
Make on platform, straight up, driving wheel is fixed on the output shaft end of motor to the output shaft of motor, and driven pulley is fixed on
Rotating shaft upper end, chain belt are set between driving wheel and driven pulley.
Using above structure, the output shaft rotation of motor is controlled, the output shaft of motor drives driving wheel to rotate,
Driving wheel drives driven pulley to rotate by chain belt, and driven pulley drives axis of rotation, so as to make axis of rotation.
The hopper bottom is additionally provided with auxiliary body, and auxiliary body includes flexible auxiliary piece, swing bar, movement
Plate, shuttle board, stepper motor and vibrating motor two, auxiliary piece is fixed on hopper bottom, and auxiliary piece is located at below swivel becket, auxiliary
Help piece to be divided into upper cavity and lower chamber inside hopper, some iron plates are further fixed in auxiliary piece, movable plate is arranged on lower chamber
Interior, movable plate can drive its moving structure moved back and forth to be connected with one, and shuttle board is fixed on movable plate by spring two, step
Stepper motor is fixed in the middle part of shuttle board, and the output shaft of stepper motor is horizontally disposed with, the output shaft end and swing bar of stepper motor
Middle part is connected, and electromagnet is fixed with swing bar, and electromagnet can be in contact with iron plate, and vibrating motor two is solid by connecting rod two
It is scheduled on shuttle board.
Using above structure, movable plate is driven to move back and forth by moving structure, movable plate drives shuttle board to move back and forth,
Shuttle board drives swing bar to move back and forth, and swing bar is moved into required position, held corresponding iron plate by electromagnet, controls
The output shaft rotation of stepper motor processed, the output shaft of stepper motor drive swing bar to rotate, and swing bar is inclined, makes auxiliary
Piece is deformed, meanwhile, swing bar is shaken up and down by vibrating motor two, so as to enable the raw material of bottom to need to carry out
Flow back and forth, reduce the time needed for stirring, auxiliaring effect is good.
The material of the auxiliary piece is rubber.
Using above material, it can make auxiliary piece that there is preferable deformation nature.
The movable plate both ends are further fixed on support bar, and the roller that can be supported to auxiliary piece is provided with support bar.
Using above structure, auxiliary piece can be supported by roller, the position that making it need not deform keeps original
State.
The moving structure includes mounting bar, guide rail, sliding block, servomotor, gear and rack, and mounting bar is arranged on cavity of resorption
In vivo, guide rail is horizontally fixed on mounting bar, and sliding block is arranged on guide rail, and rack is horizontally fixed on mounting bar, and rack with
Guide rail is parallel to each other, and servomotor is fixed on sliding block, the output shaft of servomotor straight down, the output shaft end of servomotor
Portion is connected with gear, and wheel and rack is meshed, and movable plate is fixed on sliding block.
Using above structure, the output shaft rotation of servomotor is controlled, the output shaft of servomotor drives pinion rotation, tooth
Wheel and rack, which is gradually meshed, makes sliding block move back and forth along guide rail, and sliding block drives movable plate to move back and forth, so as to make movement
Plate moves back and forth.
The guide rail both ends are further fixed on limited block.
, can be spacing to sliding block progress by limited block using above structure, it is moved in normal range of operation, it is spacing
Reliably.
Compared with prior art, the production method of this high efficiency charcoal base manure material has the advantage:Filled in the present invention by stirring
Put and all kinds of raw materials stir, be granulated by comminutor, is dried by drying machine, is substantially shorter needed for production
Time, reduce the labor intensity of worker, production efficiency is high.
Brief description of the drawings
Fig. 1 is the planar structure schematic diagram of the present invention.
Fig. 2 is the partial enlarged drawing at A in Fig. 1.
Fig. 3 is the planar structure schematic diagram that the present invention removes part.
In figure, 1, workbench;2nd, controller;3rd, hopper;4th, iron plate;5th, auxiliary piece;6th, cutting blade;7th, swing rod;8th, turn
Rotating ring;9th, installing plate;11st, mounting ring;12nd, vibrating motor one;13rd, connecting rod one;14th, material guiding plate;14a, discharge opening;15th,
Two magnetic valves;16th, the second check valve;17th, drainage conduit;18th, the first magnetic valve;19th, the first check valve;21st, charge pipe;22nd, from
Driving wheel;23rd, rotating shaft;24th, pressure gauge;25th, humiture instrument;26th, pH monitors;27th, chain belt;28th, driving wheel;29th, motor;
30th, support;31st, reducing motor;32nd, box is stirred;32a, through hole;33rd, rotating bar;34th, computer;35th, rack;36th, guide rail;
37th, mounting bar;38th, gear;39th, servomotor;41st, sliding block;42nd, movable plate;43rd, support bar;44th, shuttle board;45th, roller;
46th, electromagnet;47th, swing bar;48th, stepper motor;49th, connecting rod two;51st, vibrating motor two;52nd, spring two;53rd, air bag;
54th, flow control valve;55th, appendix;56th, air pump;57th, rotary electric machine two;58th, rotary electric machine one;59th, rotating roller one;61st, cut
Pitch cutting one;62nd, rotating roller two;63rd, cutting sheet two.
Embodiment
It is the specific embodiment of the present invention and with reference to accompanying drawing below, technical scheme is further described,
But the present invention is not limited to these embodiments.
The production method of this high efficiency charcoal base manure material, comprises the following steps:
A, stalk is sent into retort after crushing and drying and obtains biomechanical gray, the temperature of retort is 400-600 DEG C;
In the present embodiment, stalk is sent into retort after crushing and drying and obtains biomechanical gray, the temperature of retort is 500 DEG C;
B, the biomechanical gray obtained after burning is crossed into 60 mesh sieves;
C, the biomechanical gray 40-60 parts obtained in step b are first weighed, then weigh ammonium phosphate 12-16 parts, microbial bacterial agent 1-
3 parts, urea 5-8 parts, bone meal 10-12 parts, potassium oxide 3-6 parts, zinc sulfate 2-4 parts, boric acid 2-4 parts, humic acid 4-10 parts, mineral
Powder 6-10 parts, bentonite 5-10 parts and auxiliary material 2-5 parts, are put into agitating device and stir, and obtain fertiliser mixtures;At this
In embodiment, 50 parts of the biomechanical gray obtained in step b is first weighed, then weighs 13 parts of ammonium phosphate, 2 parts of microbial bacterial agent, urea 7
Part, 11 parts of bone meal, 4 parts of potassium oxide, 3 parts of zinc sulfate, 2 parts of boric acid, 6 parts of humic acid, 8 parts of mineral powder, 7 parts of bentonite and auxiliary material 3
Part, it is put into agitating device and stirs, obtains fertiliser mixtures;Microbial bacterial agent can be bought existing using in the market
Auxiliary agent;
D, the fertiliser mixtures obtained in step c are granulated by comminutor, obtain fertiliser granulates;
E, processing is dried by drying machine in the fertiliser granulates obtained in step d, obtains high efficiency charcoal base manure material.
Using this method, all kinds of raw materials are stirred by agitating device, is granulated by comminutor, passes through drying
Machine is dried, and is substantially shorter the time needed for production, reduces the labor intensity of worker, and production efficiency is high.
Stalk in step a is maize straw, the one or more in soybean stalk, rice straw, in the present embodiment,
Stalk in step a is maize straw.
Using the material, the cost needed for production can be substantially reduced, and it fully can be recycled.
Auxiliary material in step c is sepiolite.
Mixing speed in step c is 300-500r/min, mixing time 10-20min, in the present embodiment, step c
In mixing speed be 350r/min, mixing time 14min.
The drying temperature of drying machine in step e is 60-80 DEG C, drying time 1-3h, in the present embodiment, step e
In drying machine drying temperature be 70 DEG C, drying time 2h.
As shown in Figure 1-Figure 3, the agitating device in step c includes workbench 1, and hopper 3 is fixed with workbench 1, at this
In embodiment, hopper 3 is fixed with workbench 1 by bolted connection;Pressure gauge 24, temperature are separately installed with hopper 3
Hygronom 25 and pH monitors 26, in the present embodiment, pressure gauge 24, humiture instrument 25 and pH monitors 26 use in the market
The existing product that can be bought;Pressure gauge 24, humiture instrument 25 and pH monitors 26 are connected by circuit with controller 2,
In the present embodiment, controller 2 uses the single-chip microcomputer that market can be bought, single-chip microcomputer control pressure table, humiture instrument and pH monitorings
The program of instrument is existing, and its program need not update;Controller 2 is connected by circuit with computer 34, in the present embodiment
In, controller 2 is connected using prior art by circuit with computer 34;The top of hopper 3 is connected with charge pipe 21, charging
It is disposed with the first magnetic valve 18 and the first check valve 19 on pipe 21, the bottom of hopper 3 is connected with drainage conduit 17, in drainage conduit 17
The check valve 16 of second solenoid valve 15 and second is provided with, is additionally provided with the raw material in hopper 3 can be stirred on workbench 1
Rabbling mechanism.
Rabbling mechanism includes rotating shaft 23, installing plate 9, air bag 53, air pump 56 and swivel becket 8, and rotating shaft 23 is vertically arranged in material
In case 3, hopper 3 is stretched out in the upper end of rotating shaft 23 can drive its driving structure rotated to be connected with one, and installing plate 9 is fixed in rotating shaft 23
Portion, in the present embodiment, installing plate 9 are fixed on the middle part of rotating shaft 23 by way of welding;It is fixed with installing plate 9 with two
The reducing motor 31 of output shaft, in the present embodiment, the existing product that reducing motor 31 can be bought using in the market;Slow down electricity
The output shaft of machine 31 is horizontally disposed with, and the output shaft end of reducing motor 31 is connected by rotating bar 33 with stirring box 32, stirs box
32 bottoms have cavity, and stirring box 32 bottom offers some through hole 32a being connected with cavity, in the present embodiment, through hole
32a quantity is 20;Air bag 53 is arranged in cavity, and air bag 53 is connected by appendix 55 with air pump 56, stirs box 32
Rotating roller 1 and rotating roller 2 62 are inside additionally provided with, the sidepiece of rotating roller 1 has helical cutting sheet 1, turns
The end of dynamic roller 1 is connected with rotary electric machine 1, and in the present embodiment, rotary electric machine 1 is fixed on stirring box 32;Turn
The sidepiece of dynamic roller 2 62 has helical cutting sheet 2 63, and the end of rotating roller 2 62 is connected with rotary electric machine 2 57,
In the present embodiment, rotary electric machine 2 57 is fixed on stirring box 32;Swivel becket 8 is fixed on the lower end of rotating shaft 23, in the present embodiment,
Swivel becket 8 is fixed on the lower end of rotating shaft 23 by way of welding;Some swing rods 7 are provided with swivel becket 8, in the present embodiment,
The quantity of swing rod 7 is 30;The one end of swing rod 7 and swivel becket 8 are hinged, and the other end of swing rod 7 is fixed with cutting triangular in shape
Blade 6, in the present embodiment, the quantity of cutting blade 6 is six on every swing rod 7.
Flow control valve 54 is additionally provided with appendix 55;Using the structure, gas transmission can adjust by flow control valve 54
Air-flow size in pipe 55, it is easy to adjust.
The top of hopper 3 is provided with material guide structure, and material guide structure includes material guiding plate 14, mounting ring 11 and vibrating motor 1,
Mounting ring 11 is fixed in rotating shaft 23, and in the present embodiment, mounting ring 11 is fixed on by way of welding in rotating shaft 23;And pacify
Ring 11 is filled between charge pipe 21 and installing plate 9, material guiding plate 14 is fixed in mounting ring 11 by spring one, material guiding plate 14
Section is V-shaped, and some discharge opening 14a are offered on material guiding plate 14, and in the present embodiment, discharge opening 14a quantity is 30;
Vibrating motor 1 is fixed on material guiding plate 14 by connecting rod 1.
Driving structure includes motor 29, driving wheel 28, driven pulley 22 and chain belt 27, and motor 29 passes through support 30
It is fixed on workbench 1, in the present embodiment, support 30 is fixed on by way of welding on workbench 1, and motor 29 is logical
Bolted mode is crossed to be fixed on support 30;Straight up, driving wheel 28 is fixed on driving to the output shaft of motor 29
The output shaft end of motor 29, in the present embodiment, driving wheel 28 are fixed on the defeated of motor 29 by way of key connection
Go out shaft end;Driven pulley 22 is fixed on the upper end of rotating shaft 23, and in the present embodiment, driven pulley 22 is fixed on by way of key connection
The upper end of rotating shaft 23;Chain belt 27 is set between driving wheel 28 and driven pulley 22.
The bottom of hopper 3 is additionally provided with auxiliary body, and auxiliary body includes flexible auxiliary piece 5, swing bar 47, movement
Plate 42, shuttle board 44, stepper motor 48 and vibrating motor 2 51, auxiliary piece 5 are fixed on the bottom of hopper 3, and auxiliary piece 5 is positioned at turning
The lower section of rotating ring 8, auxiliary piece 5 will be divided into upper cavity and lower chamber, some iron plates 4 are further fixed in auxiliary piece 5 inside hopper 3,
In the present embodiment, the quantity of iron plate 4 is 20;Movable plate 42 is arranged in lower chamber, and movable plate 42 and one can drive it to come
The dynamic moving structure of return is connected, and shuttle board 44 is fixed on movable plate 42 by spring 2 52, and stepper motor 48, which is fixed on, to be trembled
The dynamic middle part of plate 44, in the present embodiment, stepper motor 48 is fixed on the middle part of shuttle board 44 by bolted connection;Stepping electricity
The output shaft of machine 48 is horizontally disposed with, and the output shaft end of stepper motor 48 is connected with the middle part of swing bar 47, in the present embodiment, step
The output shaft end of stepper motor 48 is connected by way of welding with the middle part of swing bar 47;Electromagnet is fixed with swing bar 47
46, in the present embodiment, electromagnet 46 is fixed with swing bar 47 by bolted connection;And the energy of electromagnet 46 and iron plate
4 are in contact, and vibrating motor 2 51 is fixed on shuttle board 44 by connecting rod 2 49;Using the structure, servomotor 39 is controlled
Output shaft driven gear 38 rotate, gear 38 is gradually meshed with rack 35 makes sliding block 41 move back and forth along guide rail 36, sliding
Block 41 drives movable plate 42 to move back and forth, and movable plate 42 drives shuttle board 44 to move back and forth, and shuttle board 44 drives swing bar 47
Return is dynamic, and swing bar 47 is moved into required position, held corresponding iron plate 4 by electromagnet 46, controls stepper motor 48
Output shaft drive swing bar 47 rotate, swing bar 47 is inclined, is deformed auxiliary piece 5, meanwhile, pass through vibrate electricity
Machine 2 51 makes swing bar be shaken about 47, so as to enable the raw material of bottom to need to be flowed back and forth, reduces needed for stirring
Time, auxiliaring effect is good.
The material of auxiliary piece 5 is rubber;Using the material, it can make auxiliary piece 5 that there is preferable deformation nature.
The both ends of movable plate 42 are further fixed on support bar 43, and the rolling that can be supported to auxiliary piece 5 is provided with support bar 43
Wheel 45;Using the structure, auxiliary piece 5 can be supported by roller 45, the position that making it need not deform keeps original shape
State.
Moving structure includes mounting bar 37, guide rail 36, sliding block 41, servomotor 39, gear 38 and rack 35, mounting bar 37
It is arranged in lower chamber, guide rail 36 is horizontally fixed on mounting bar 37, in the present embodiment, the side that guide rail 36 is bolted
Formula is fixed on mounting bar 37;Sliding block 41 is arranged on guide rail 36, and rack 35 is horizontally fixed on mounting bar 37, in the present embodiment
In, rack 35 is fixed on mounting bar 37 by bolted connection;And rack 35 is parallel to each other with guide rail 36, servomotor
39 are fixed on sliding block 41, and in the present embodiment, servomotor 39 is fixed on sliding block 41 by bolted connection;Servo
Straight down, the output shaft end of servomotor 39 is connected the output shaft of motor 39 with gear 38, and gear 38 and the phase of rack 35
Engagement, movable plate 42 are fixed on sliding block 41, and in the present embodiment, movable plate 42 is fixed on sliding block by bolted connection
On 41.
The both ends of guide rail 36 are further fixed on limited block;Using the structure, sliding block 41 can be carried out by limited block spacing, make it
Moved in normal range of operation, it is spacing reliable.
The operation principle of agitating device is as follows:The output shaft of control motor 29 drives driving wheel 28 to rotate, driving wheel
28 drive driven pulley 22 to rotate by chain belt 27, and driven pulley 22 drives rotating shaft 23 to rotate, and rotating shaft 23 drives mounting ring 11 to rotate, and adds
Raw material in expects pipe 21 is dropped on material guiding plate 14, and because the section of material guiding plate 14 is V-shaped, raw material can be to moving inside material guiding plate 14
It is dynamic, meanwhile, material guiding plate 14, which rotates caused centrifugal force, is displaced outwardly part material, makes material guiding plate 14 by vibrating motor 1
Shake up and down, makes raw material uniformly drop in whole hopper 3;Outside air is transported in air bag 53 by air pump 56, air bag
53 shelter from through hole 32a, and rotating shaft 23 drives installing plate 9 to rotate, and installing plate 9 drives stirring box 32 to rotate, also control deceleration electricity
The output shaft of machine 31 drives rotating bar 33 to rotate, and rotating bar 33 drives stirring box 32 to rotate, and stirring box 32 can be with rotating shaft 23
Rotate, can also be rotated with rotating bar 33;Meanwhile rotating shaft 23 drives swivel becket 8 to rotate, swivel becket 8 rotates with driven fork 7,
Swing rod 7 can be swung up and down according to the speed speed of rotation, be shredded raw material by cutting blade 6;By air pump 56 by air bag
Air discharge in 53, air bag 53 do not shelter from through hole 32a, and as rotating shaft 23 drives stirring box 32 to rotate, raw material enters
Stir in box 32, control rotary electric machine 1 and rotary electric machine 2 57 to drive rotating roller 1 and rotating roller 2 62 to rotate respectively,
The raw material stirred in box 32 is shredded by cutting sheet 1 and cutting sheet 2 63, raw material is stirred;Pass through pressure
Parameters signal is passed to controller 2 by table 24, humiture instrument 25 and pH monitors 26, and signal is passed to meter by controller 2
Calculation machine 34, computer 34 are analyzed and recorded to signal.
Specific embodiment described herein is only to spirit explanation for example of the invention.Technology belonging to the present invention is led
The technical staff in domain can be made various modifications or supplement to described specific embodiment or be replaced using similar mode
Generation, but without departing from the spiritual of the present invention or surmount scope defined in appended claims.
Claims (10)
1. a kind of production method of high efficiency charcoal base manure material, it is characterised in that comprise the following steps:
A, stalk is sent into retort after crushing and drying and obtains biomechanical gray, the temperature of retort is 400-600 DEG C;
B, the biomechanical gray obtained after burning is crossed into 60 mesh sieves;
C, the biomechanical gray 40-60 parts obtained in step b are first weighed, then weigh ammonium phosphate 12-16 parts, microbial bacterial agent 1-3 parts,
Urea 5-8 parts, bone meal 10-12 parts, potassium oxide 3-6 parts, zinc sulfate 2-4 parts, boric acid 2-4 parts, humic acid 4-10 parts, mineral powder 6-
10 parts, bentonite 5-10 parts and auxiliary material 2-5 parts, are put into agitating device and stir, and obtain fertiliser mixtures;
D, the fertiliser mixtures obtained in step c are granulated by comminutor, obtain fertiliser granulates;
E, processing is dried by drying machine in the fertiliser granulates obtained in step d, obtains high efficiency charcoal base manure material.
2. the production method of high efficiency charcoal base manure material according to claim 1, it is characterised in that the stalk in the step a
For the one or more in maize straw, soybean stalk, rice straw.
3. the production method of high efficiency charcoal base manure material according to claim 1, it is characterised in that the auxiliary material in the step c
For sepiolite.
4. the production method of high efficiency charcoal base manure material according to claim 1, it is characterised in that the stirring in the step c
Speed is 300-500r/min, mixing time 10-20min.
5. the production method of high efficiency charcoal base manure material according to claim 1, it is characterised in that the drying in the step e
The drying temperature of machine is 60-80 DEG C, drying time 1-3h.
6. the production method of high efficiency charcoal base manure material according to claim 1, it is characterised in that the stirring in the step c
Device includes workbench, and hopper is fixed with workbench, and pressure gauge, humiture instrument and pH monitors are separately installed with hopper,
Pressure gauge, humiture instrument and pH monitors are connected by circuit with controller, and controller is connected by circuit with computer, material
Upper box part is connected with charge pipe, and the first magnetic valve and the first check valve are disposed with charge pipe, and hopper bottom is connected with row
Expects pipe, second solenoid valve and the second check valve is provided with drainage conduit, being additionally provided with workbench can enter to the raw material in hopper
The rabbling mechanism of row stirring.
7. the production method of high efficiency charcoal base manure material according to claim 6, it is characterised in that the rabbling mechanism includes turning
Axle, installing plate, air bag, air pump and swivel becket, rotating shaft are vertically arranged in hopper, and hopper and one is stretched out in rotating shaft upper end can drive it
The driving structure of rotation is connected, and installing plate is fixed in the middle part of rotating shaft, and the deceleration electricity with two output shafts is fixed with installing plate
Machine, the output shaft of reducing motor are horizontally disposed with, and the output shaft end of reducing motor is connected by rotating bar with stirring box, stirs box
Bottom has cavity, and stirring cassette bottom portion offers some through holes being connected with cavity, and air bag is arranged in cavity, and air bag passes through
Appendix is connected with air pump, stirs and rotating roller one and rotating roller two are additionally provided with box, and the sidepiece of rotating roller one has helically
The cutting sheet one of shape, the end of rotating roller one are connected with rotary electric machine one, and the sidepiece of rotating roller two has helical cutting
Piece two, the end of rotating roller two are connected with rotary electric machine two, and swivel becket is fixed on rotating shaft lower end, and some pendulum are provided with swivel becket
Bar, swing rod one end and swivel becket are hinged, and the swing rod other end is fixed with cutting blade triangular in shape.
8. the production method of high efficiency charcoal base manure material according to claim 6, it is characterised in that also set up on the appendix
There is flow control valve.
9. the production method of high efficiency charcoal base manure material according to claim 6, it is characterised in that the hopper top is provided with
Material guide structure, material guide structure include material guiding plate, mounting ring and vibrating motor one, and mounting ring is fixed in rotating shaft, and mounting ring position
Between charge pipe and installing plate, material guiding plate is fixed in mounting ring by spring one, and the section of material guiding plate is V-shaped, material guiding plate
On offer some discharge openings, vibrating motor one is fixed on material guiding plate by connecting rod one.
10. the production method of high efficiency charcoal base manure material according to claim 6, it is characterised in that the driving structure includes
Motor, driving wheel, driven pulley and chain belt, motor are fixed on the table by support, the output shaft of motor
Straight up, driving wheel is fixed on the output shaft end of motor, and driven pulley is fixed on rotating shaft upper end, and chain belt is set in actively
Between wheel and driven pulley.
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CN201810405570.7A CN108409495A (en) | 2017-07-31 | 2017-07-31 | The production method of improved high efficiency charcoal base manure material |
CN201710637781.9A CN107337567A (en) | 2017-07-31 | 2017-07-31 | A kind of production method of high efficiency charcoal base manure material |
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