CN107313158B - Produce the rapier loom and method for weaving of Zhang satin and Zhangzhou velvet - Google Patents
Produce the rapier loom and method for weaving of Zhang satin and Zhangzhou velvet Download PDFInfo
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- CN107313158B CN107313158B CN201710640241.6A CN201710640241A CN107313158B CN 107313158 B CN107313158 B CN 107313158B CN 201710640241 A CN201710640241 A CN 201710640241A CN 107313158 B CN107313158 B CN 107313158B
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- suede
- wefting insertion
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D47/00—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
- D03D47/12—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick
- D03D47/18—Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein single picks of weft thread are inserted, i.e. with shedding between each pick two weft inserters meeting at or near the middle of the shed and transferring the weft from one to the other
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D39/00—Pile-fabric looms
- D03D39/24—Devices for cutting the pile on the loom
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/02—Construction of loom framework
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D49/00—Details or constructional features not specially adapted for looms of a particular type
- D03D49/04—Control of the tension in warp or cloth
- D03D49/06—Warp let-off mechanisms
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
Abstract
The invention discloses a kind of rapier looms for producing Zhang satin and Zhangzhou velvet, including forebay, rear frame and cloth beam, the forebay is equipped with wefting insertion beating-up mechanism, type dobby shedding mechanism and jacquard weave shedding mechanism, and the rear frame includes type dobby shedding mechanism let-off mechanism and jacquard weave shedding mechanism let-off mechanism；The wefting insertion beating-up mechanism includes picking motion and beating-up mechanism, and the picking motion includes the first wefting insertion sword mechanism for transmitting raising bar and the second wefting insertion sword mechanism for transmitting weft.The rapier loom of the production Zhang satin and Zhangzhou velvet replaces the comprehensive device of element of original wooden loom using type dobby shedding mechanism, replace the comprehensive device of beam (i.e. dress circle part) of original wooden loom using jacquard weave shedding mechanism, Zhang satin and Zhangzhou velvet mechanization will be weaved, production efficiency is improved.Using two groups of picking motions, one group is used to introduce weft, and one group is used to introduce raising bar, convenient and efficient, and using the picking motion of mechanization, further improves production efficiency.
Description
Technical field
The present invention relates to Zhang satin and Zhangzhou velvet production field, in particular to a kind of rapier loom for producing Zhang satin and Zhangzhou velvet and knit
Make method.
Background technique
Zhang satin, it is a kind of with satin weave be organize, local silk suede product of the suede through rocketing, most earlier than Qing Dynasty Kangxu year
Between produced by Suzhou, also woven on Nanjing, Zhenjiang, Changzhou, Jiaxing and other places later.Before liberation due to by abroad woollen goods product
It is impacted with mechanism pile fabric, in addition war, causes Zhang satin kind to disappear；After liberation, Zhang satin is restored production in Suzhou, but
Phase at the beginning of the nineties in last century, Suzhou silk industrial system and the industrial structure are adjusted greatly, and Traditional Silk is by extreme influence, Soviet Union
The silk of state production Zhang satin knits factory and restructures or close in succession, and the production of Zhang satin, which is in, to stop production, and product and technique are on the verge of disappearance state.
In order to protect this traditional technology of Zhang satin, government was classified as Suzhou City's non-material cultural heritage in 2009.
Traditional Zhang satin and Zhangzhou velvet etc. are all jacquard weave pile fabrics, and warp thread is passed through by the suede of looping and ground is formed through two parts,
Using traditional dress circle wood loom weaving with the comprehensive device of beam, process flow is cumbersome, and loom structure is complicated, and weaving efficiency is inclined
It is low.Traditional Zhang satin and Zhangzhou velvet fabric craft weaving speed be slow, low output, and two people operation of arranging in pairs or groups also is only capable of knitting more than ten lis daily
Rice, it is unmanned to be willing to learn, constrain the succession of Zhang satin and Zhangzhou velvet and develop, how by traditional technology in conjunction with modern times weaving technology
Come, carries out technological innovation, become urgent problem to be solved.
Summary of the invention
The present invention provides a kind of rapier looms for producing Zhang satin and Zhangzhou velvet, to solve the above problems.
In order to solve the above-mentioned technical problem, the technical scheme is that
A kind of rapier loom producing Zhang satin and Zhangzhou velvet, including forebay, rear frame and cloth beam, the forebay are equipped with
Wefting insertion beating-up mechanism, type dobby shedding mechanism and jacquard weave shedding mechanism, the rear frame include type dobby shedding mechanism let-off mechanism and
Jacquard weave shedding mechanism let-off mechanism；The wefting insertion beating-up mechanism includes picking motion and beating-up mechanism, and the beating-up mechanism includes
Loom slay and the Reed of gripper loom being arranged in the loom slay, the picking motion includes for transmitting raising bar
First wefting insertion sword mechanism and the second wefting insertion sword mechanism for transmitting weft；The first wefting insertion sword mechanism includes the first wefting insertion sword
First biography of ontology, the first wefting insertion sword pedestal of setting the first wefting insertion sword ontology and driving the first wefting insertion sword ontology
Dynamic device, the first wefting insertion sword ontology include the first noumenon tail portion and the connection described for connect the first wefting insertion sword pedestal
The first noumenon head of one body tail section, the first noumenon head are eight pawl mechanisms；The second wefting insertion sword mechanism includes the
Two wefting insertion sword ontologies, the second wefting insertion sword pedestal of setting the second wefting insertion sword ontology and driving the second wefting insertion sword ontology
The second transmission device, the second wefting insertion sword ontology includes the second body tail section and the company for connecting the second wefting insertion sword pedestal
The second body head of second body tail section is connect, second body head is barb mechanism.
Preferably, the type dobby shedding mechanism let-off mechanism includes transition roller and take-up roll, ground is rolled in the volume
On roller, ground is discharged from the take-up roll, enters the type dobby shedding mechanism by the transition roller.
Preferably, the jacquard weave shedding mechanism let-off mechanism includes row's window and suede through frame, row's window includes several lattice
Grid, the suede include suede through frame ontology through frame and the suede are arranged in through the suede on frame ontology through pipe, and suede is rolled in the suede
Through on pipe, suede is discharged by the suede through frame, passes through the grid and enter the jacquard weave shedding mechanism.
Preferably, row's window includes several lateral shafts and several vertical axis, the lateral shaft and the vertical axis are handed over
Fork setting forms the grid.
Preferably, the suede is pagoda shape through frame ontology, rack and setting including Pagoda-shaped are in the rack
On suede through pipe support rod, the suede is located at the suede through on pipe support rod through pipe sleeve.
Compared with prior art, the invention has the following advantages that the rapier loom of production Zhang satin and Zhangzhou velvet of the present invention
Including forebay, rear frame and curling rack, the forebay is equipped with wefting insertion beating-up mechanism, type dobby shedding mechanism and jacquard weave opening
Mechanism, the rear frame include type dobby shedding mechanism let-off mechanism and jacquard weave shedding mechanism let-off mechanism, the production Zhang satin and
The rapier loom of Zhangzhou velvet replaces the comprehensive device of element of original wooden loom using type dobby shedding mechanism, is replaced using jacquard weave shedding mechanism former
Having the comprehensive device of the beam of the wooden loom (i.e. dress circle part), the type dobby shedding mechanism of the comprehensive part of control element is the weaving of control ground tissue,
Jacquard weave shedding mechanism replaces beam comprehensive, controls the jacquard weaving through suede, eliminates complicated cumbersome dress circle part, eliminates and draw worker employed in a plant nursery
Operation, will weaving Zhang satin and Zhangzhou velvet mechanization, improve production efficiency.Further, using two groups of picking motions, one group of use
In introducing weft, one group is used to introduce raising bar, convenient and efficient, and using the picking motion of mechanization, further improves
Production efficiency.
The invention also discloses the method for weaving of the rapier loom of above-mentioned production Zhang satin and Zhangzhou velvet production Zhang satin and Zhangzhou velvet, packets
Include following steps:
The warp thread of fabric is passed through by the suede of looping and ground is formed through two parts；Suede is penetrated via jacquard weave shedding mechanism let-off mechanism
Jacquard weave shedding mechanism, is then passed through Reed of gripper loom, reaches the position of fell, and the jacquard weave shedding mechanism is advised according to fabric tissue
Rule, control suede are open through being formed；Ground passes through type dobby shedding mechanism via type dobby shedding mechanism let-off mechanism, is then passed through rapier loom
Reed, reaches the position of fell, and the type dobby shedding mechanism is open according to fabric tissue rule, control ground through being formed；
According to fabric tissue rule, weft and raising bar are introduced using picking motion, the first picking motion is for introducing
Suede bar, the first wefting insertion sword ontology pass into suede from the side of loom and reach separately through opening under the driving of the first transmission device
Side returns after the eight pawl mechanisms crawl raising bar on the first wefting insertion sword ontology, and raising bar is woven into suede warp, the second wefting insertion sword
For introducing weft, the second wefting insertion sword ontology grabs weft for mechanism, under the driving of the second transmission device, from the side of loom into
Enter to reach the other side of loom through opening by ground, weft is woven into ground warp, beats up to form fabric by Reed of gripper loom, suede warp
Pile loop is formed on raising bar, last fabric wrapping is on cloth beam.
Preferably, carrying out cut pile into before the cloth beam in fabric wrapping to the pile loop, being formed with suede through towering
Fabric.
Compared with prior art, the invention has the following advantages that the method for weaving of the production Zhang satin and Zhangzhou velvet uses machine
The method of tool is weaved, and is saved into and is produced the time, improves production efficiency.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the production Zhang satin of a specific embodiment of the invention and the rapier loom of Zhangzhou velvet.
It is as shown in the figure: 10- cloth beam, 20- type dobby shedding mechanism, 30- jacquard weave shedding mechanism, 41- Reed of gripper loom,
411- the first wefting insertion sword ontology, 412- the second wefting insertion sword ontology, 51- transition roller, 52- take-up roll, 61- row window, 62- suede are through frame.
Specific embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, with reference to the accompanying drawing to the present invention
Specific embodiment be described in detail.It should be noted that attached drawing of the present invention is all made of simplified form and uses non-essence
Quasi- ratio, only for the purpose of facilitating and clarifying the purpose of the embodiments of the invention.
Referring to Figure 1, a kind of rapier loom producing Zhang satin and Zhangzhou velvet, including forebay, rear frame and cloth beam 10, institute
Forebay is stated equipped with wefting insertion beating-up mechanism, type dobby shedding mechanism 20 and jacquard weave shedding mechanism 30,20 He of type dobby shedding mechanism
Jacquard weave shedding mechanism 30 is the prior art, and herein without being discussed in detail, the rear frame includes the type dobby shedding mechanism warp let-off
Mechanism and jacquard weave shedding mechanism let-off mechanism.The rapier loom of the production Zhang satin and Zhangzhou velvet is replaced using type dobby shedding mechanism 20
The comprehensive device of element of original wood loom replaces the comprehensive device of beam (i.e. dress circle part) of original wooden loom using jacquard weave shedding mechanism 30,
The weaving of the control of the type dobby shedding mechanism 20 ground tissue of the comprehensive part of control element, jacquard weave shedding mechanism 30 replace beam comprehensive, control suede warp
Jacquard weaving, eliminate complicated cumbersome dress circle part, eliminate the operation for drawing worker employed in a plant nursery, will weaving Zhang satin and Zhangzhou velvet it is mechanical
Change, improves production efficiency.
The wefting insertion beating-up mechanism includes picking motion and beating-up mechanism, and the beating-up mechanism includes Reed of gripper loom 41
With loom slay (not shown), the Reed of gripper loom 41 is arranged in the loom slay；The picking motion packet
Include the first wefting insertion sword mechanism for transmitting raising bar and the second wefting insertion sword mechanism for transmitting weft；The first wefting insertion sword
Mechanism include the first wefting insertion sword ontology 411, setting the first wefting insertion sword ontology 411 the first wefting insertion sword pedestal (do not show in figure
Out) and the first transmission device (not shown) of driving the first wefting insertion sword ontology 411, the first wefting insertion sword ontology
411 include the first noumenon tail portion for connecting the first wefting insertion sword pedestal and the first noumenon head for connecting the first noumenon tail portion
Portion, the first noumenon head are the eight pawl mechanisms for drawing raising bar；The second wefting insertion sword mechanism includes the second wefting insertion
Sword ontology 412, the second wefting insertion sword pedestal of setting the second wefting insertion sword ontology 412 and driving the second wefting insertion sword ontology
412 the second transmission device, the second wefting insertion sword ontology 412 include the second ontology tail for connecting the second wefting insertion sword pedestal
Portion and the second body head for connecting second body tail section, second body head are the barb mechanism for carrying weft.
Using two groups of picking motions, one group is used to introduce weft, and one group is used to introduce raising bar, convenient and efficient, and uses mechanization
Picking motion, further improve production efficiency.
The type dobby shedding mechanism let-off mechanism includes transition roller 51 and take-up roll 52, and ground is rolled in the take-up roll 52
On, ground is moved back solution from the take-up roll 52, enters the type dobby shedding mechanism 20 by the transition roller 51.
The jacquard weave shedding mechanism let-off mechanism includes row's window 61 and suede through frame 62, and row's window 61 includes several lateral shafts
With several vertical axis, the lateral shaft and vertical axis formation grid arranged in a crossed manner, the suede include suede through frame sheet through frame 62
Body and the suede is set through the suede on frame ontology through pipe, suede it is rolled in the suede through on pipe, suede is moved back from the suede through pipe
Around getting off, across the grid it is incoming after penetrate the jacquard weave shedding mechanism 30, a suede is passed through across a grid, it is possible to reduce
Interference between suede warp.The suede is pagoda shape through frame ontology, and rack and setting including Pagoda-shaped are in the rack
Suede through pipe support rod, the suede is located at the suede through on pipe support rod through pipe sleeve.Suede warp can be reduced by being arranged to pagoda shape
Interference between pipe.
Using the method for weaving of the rapier loom of above-mentioned production Zhang satin and Zhangzhou velvet production Zhang satin and Zhangzhou velvet, including walk as follows
It is rapid:
The warp thread of fabric is passed through by the suede of looping and ground is formed through two parts；Ground is passed through via type dobby shedding mechanism let-off mechanism
Type dobby shedding mechanism 20 is then passed through Reed of gripper loom 41, reaches the position of fell, and the type dobby shedding mechanism 20 is according to fabric
Organization rule, control ground are open through being formed；Suede penetrates jacquard weave shedding mechanism 30 via jacquard weave shedding mechanism let-off mechanism, is then passed through
Reed of gripper loom 41, reaches the position of fell, and the jacquard weave shedding mechanism 30 controls suede through being formed according to fabric tissue rule
Opening.
According to fabric tissue rule, weft and raising bar are introduced using picking motion, the first picking motion is for introducing
Suede bar, the first wefting insertion sword ontology 411 pass into suede from the side of loom and reach through opening under the driving of the first transmission device
The other side returns after the eight pawl mechanisms crawl raising bar on the first wefting insertion sword ontology 411, and raising bar is woven into suede warp, and second
Wefting insertion sword mechanism is for introducing weft, and the second wefting insertion sword ontology grabs weft, under the driving of the second transmission device, from loom
Side reaches the other side of loom with passing into through opening, and weft is woven into ground warp, beats up and formed by Reed of gripper loom 41
Fabric, suede are formed pile loop on raising bar, are carried out cut pile to the pile loop, are formed with suede through towering fabric, last fabric
On cloth beam.The method for weaving of the production Zhang satin and Zhangzhou velvet is weaved using the method for mechanization, is saved into
The time is produced, production efficiency is improved.
Those skilled in the art can carry out various modification and variations without departing from spirit and model of the invention to invention
It encloses.In this way, if these modifications and changes of the present invention is within the scope of the claims of the present invention and its equivalent technology, then
The invention is also intended to include including these modification and variations.
Claims (8)
1. a kind of rapier loom for producing Zhang satin and Zhangzhou velvet, including forebay, rear frame and cloth beam, which is characterized in that described
Forebay is equipped with wefting insertion beating-up mechanism, type dobby shedding mechanism and jacquard weave shedding mechanism, and the rear frame includes type dobby shedding mechanism
Let-off mechanism and jacquard weave shedding mechanism let-off mechanism；The wefting insertion beating-up mechanism includes picking motion and beating-up mechanism, described to beat
Latitude mechanism includes loom slay and the Reed of gripper loom that is arranged in the loom slay, and the picking motion includes for passing
Send the first wefting insertion sword mechanism of raising bar and the second wefting insertion sword mechanism for transmitting weft；The first wefting insertion sword mechanism includes
First wefting insertion sword ontology, the first wefting insertion sword pedestal of setting the first wefting insertion sword ontology and driving the first wefting insertion sword sheet
First transmission device of body, the first wefting insertion sword ontology include connect the first wefting insertion sword pedestal the first noumenon tail portion and
The first noumenon head of the first noumenon tail portion is connected, the first noumenon head is the eight pawl machines for drawing raising bar
Structure；The second wefting insertion sword mechanism includes the second wefting insertion sword base of the second wefting insertion sword ontology, setting the second wefting insertion sword ontology
Second transmission device of seat and driving the second wefting insertion sword ontology, the second wefting insertion sword ontology include connection described second
Second body tail section of wefting insertion sword pedestal and the second body head for connecting second body tail section, second body head
For the barb mechanism for carrying weft.
2. the rapier loom of production Zhang satin and Zhangzhou velvet according to claim 1, which is characterized in that the type dobby shedding mechanism
Let-off mechanism include the take-up roll for winding passed through and for transmit from the take-up roll move back solution ground pass through transition roller.
3. the rapier loom of production Zhang satin and Zhangzhou velvet according to claim 1, which is characterized in that the jacquard weave shedding mechanism
Let-off mechanism include wind suede warp suede through frame and for transmit from the suede unwound on frame under suede warp row's window.
4. the rapier loom of production Zhang satin and Zhangzhou velvet according to claim 3, which is characterized in that row's window includes several
Lateral shaft and several vertical axis, the lateral shaft and the vertical axis it is arranged in a crossed manner formed for suede pass through across grid.
5. the rapier loom of production Zhang satin and Zhangzhou velvet according to claim 3, which is characterized in that the suede includes suede through frame
Through frame ontology and the suede is set through the suede on frame ontology through pipe, suede it is rolled in the suede through on pipe.
6. the rapier loom of production Zhang satin and Zhangzhou velvet according to claim 5, which is characterized in that the suede is through frame ontology
Through pipe support rod, the suede is located at through pipe sleeve for pagoda shape, rack including Pagoda-shaped and the suede being arranged in the rack
The suede is through on pipe support rod.
7. a kind of rapier loom production Zhang satin and Zhangzhou velvet using claim 1~6 any the production Zhang satin and Zhangzhou velvet
Method for weaving, which comprises the steps of:
The warp thread of fabric is passed through by suede and ground is formed through two parts；Suede penetrates jacquard weave tapping machine via jacquard weave shedding mechanism let-off mechanism
Structure is then passed through Reed of gripper loom, reaches the position of fell, and the jacquard weave shedding mechanism controls suede according to fabric tissue rule
It is open through being formed；Ground penetrates type dobby shedding mechanism via type dobby shedding mechanism let-off mechanism, is then passed through Reed of gripper loom, reaches
The position of fell, the type dobby shedding mechanism are open according to fabric tissue rule, control ground through being formed；
According to fabric tissue rule, weft and raising bar are introduced using picking motion, the first picking motion is used to introduce raising bar,
First wefting insertion sword ontology passes into suede from the side of loom and reaches the other side through opening under the driving of the first transmission device,
It is returned after eight pawl mechanisms crawl raising bar on the first wefting insertion sword ontology, raising bar is woven into suede warp, the second wefting insertion sword mechanism
For introducing weft, the second wefting insertion sword ontology grabs weft, under the driving of the second transmission device, from the side of loom enter through
The other side that ground reaches loom through opening is crossed, weft is woven into ground warp, beats up to form fabric by Reed of gripper loom, and suede, which passes through, to be risen
Pile loop is formed on suede bar, last fabric wrapping is on cloth beam.
8. the method for weaving of production Zhang satin and Zhangzhou velvet according to claim 7, which is characterized in that in fabric wrapping into described
Before cloth beam, cut pile is carried out to the pile loop, is formed with suede through towering fabric.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710640241.6A CN107313158B (en) | 2017-07-31 | 2017-07-31 | Produce the rapier loom and method for weaving of Zhang satin and Zhangzhou velvet |
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| CN201710640241.6A CN107313158B (en) | 2017-07-31 | 2017-07-31 | Produce the rapier loom and method for weaving of Zhang satin and Zhangzhou velvet |
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| CN107313158B true CN107313158B (en) | 2019-01-25 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109338651B (en) * | 2018-12-18 | 2021-05-11 | 江苏工程职业技术学院 | Automatic weft yarn pattern shearing mechanism of double dynamical formula woven fabric |
| CN109853109B (en) * | 2019-03-13 | 2020-08-28 | 苏州丝绸博物馆 | Method for making and weaving flower book with villi and velvet loop Zhangjin |
| CN112941706A (en) * | 2021-02-05 | 2021-06-11 | 绍兴纺织机械集团有限公司 | Rapier loom |
| CN113062024B (en) * | 2021-03-18 | 2022-08-05 | 吴颖 | Automatic brocade spinning device and method thereof |
| CN114717724B (en) * | 2022-04-15 | 2023-10-10 | 南京云锦研究所有限公司 | Loom special for brocade rapier loom and use method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1019214B (en) * | 1987-11-28 | 1992-11-25 | 李秉仁 | Double rapier loom and double weaving technology |
| JPH08134744A (en) * | 1994-11-09 | 1996-05-28 | Howa Mach Ltd | Rapier device of double pile loop |
| CN1152642A (en) * | 1995-12-22 | 1997-06-25 | 成都锦达丝绸厂 | High-effect weaving method for single side raised flannelette blanket |
| BE1016427A5 (en) * | 2005-01-25 | 2006-10-03 | Wiele Michel Van De Nv | DEVICE FOR DRIVING BINDING AND SPANKING YARN, AND POOL WEAVING MACHINE FITTED WITH SUCH DEVICE. |
| CN101736491B (en) * | 2010-01-08 | 2011-06-08 | 沈巧根 | Method and device for weaving single-shed double-layer cut pile fabric |
| CN103849989B (en) * | 2012-12-07 | 2015-04-22 | 戴健 | Weaving process for Zhuanghua woolen product and weaving equipment thereof |
| CN205035557U (en) * | 2015-09-02 | 2016-02-17 | 潍坊鑫露纺织机械有限公司 | Velvet apparatus for producing |
| CN105568510B (en) * | 2016-03-07 | 2017-09-22 | 苏州经贸职业技术学院 | Layer one side velludo and a method for weaving are changed in a kind of table |
| CN105908344B (en) * | 2016-07-05 | 2017-11-07 | 青岛铠硕机械科技有限公司 | Flannelette water-jet loom |
| CN106757686A (en) * | 2016-12-29 | 2017-05-31 | 重庆群禾纺织有限公司 | A kind of twin-rapier loom |
| CN207176188U (en) * | 2017-07-31 | 2018-04-03 | 苏州经贸职业技术学院 | Produce the rapier loom of Zhang satin and Zhangzhou velvet |
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