CN107312601A - 一种用于机械设备的润滑油的制备方法 - Google Patents

一种用于机械设备的润滑油的制备方法 Download PDF

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CN107312601A
CN107312601A CN201710563736.3A CN201710563736A CN107312601A CN 107312601 A CN107312601 A CN 107312601A CN 201710563736 A CN201710563736 A CN 201710563736A CN 107312601 A CN107312601 A CN 107312601A
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lubricating oil
mercaptan
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张瑞
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Hefei Exhibition Software Development Co Ltd
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Abstract

一种用于机械设备的润滑油的制备方法,包括以下制备方法:a、将改性纳米铜粉、清净剂、分散剂、防腐剂、极压抗磨剂和油性剂混合并高速搅拌,得到混合物一;b、将抗氧剂、粘度指数改进剂、防锈剂、降凝剂、抗泡剂和基础油混合均匀置于反应釜中混炼后,冷却至常温,得到混合物二;c、将混合物一、混合物二混合,加热,再经过浓缩处理,即可得到成品。本发明制备的润滑油能大幅度降低机械设备、尤其重型机械设备的摩擦功耗和磨损,减少废弃和泄漏机油对环境的污染,减少润滑油的消耗,节约不可再生的石油资源。

Description

一种用于机械设备的润滑油的制备方法
技术领域
本发明属于机械设备技术领域,具体涉及一种用于机械设备的润滑油的制备方法。
背景技术
润滑油主要用于减少运动部件表面间的摩擦,具有润滑作用,同时对机器设备还具有防 锈、防腐、绝缘、功率传送、冷却、密封、清洗杂质和缓冲等功能,是一类在机械工业、汽车工业、精密仪器、电力工业、冶金工业、模具制造与应用工业、钢铁工业、机床工业等工业领域不可或缺的化工产品,在上述工业领域具有重要的作用。随着工业的飞速发展,装备技术的不断提升,我国对各种润滑油产品的需求量持续增长,且已成为全球第二大润滑油市场。在润滑油需求量不断上升的同时,也要求润滑油产品质量不断提高。因此,具有多功能的新型润滑剂已成为研究热点。
现有润滑材料中,润滑材料仅与金属加工工艺过程和液压传动有关,中国专利申请文件“含有聚苯乙烯的水基润滑剂及其制备技术”中,也仅指出;将该发明制备的水基润滑剂用于金属加工液中,如金属切削液、磨削液;曾获国家机械委科技进步二等奖的HG系列水基润滑、冷却、传动介质产品,也仅可代替矿物油或动、植物油做各种工艺过程润滑、冷却剂或液压、液力传动介质;还有一些水基润滑剂也只是金属拉拔、脱模、挤压等工艺过程用。
现有润滑技术中,润滑油用减摩抗磨添加剂不能脱离基础润滑油而独立应用于机械设备,必须借基础润滑油做载体而发挥作用。
经研究发现:润滑油用减摩抗磨剂,均匀分散到基础润滑油,尤其是分散到粘度较高的基础润滑油中后,作用发挥较慢而且不充分,设备摩擦功耗和磨损仍然很大的同时,设备工作温升高,废弃和泄漏的润滑油对环境污染大,润滑油消耗量也很大。
综上所述,因此需要一种更好的润滑油来改善现有技术的不足。
发明内容
本发明的目的是提供一种用于机械设备的润滑油的制备方法,本发明制备的润滑油能大幅度降低机械设备、尤其重型机械设备的摩擦功耗和磨损,同时显著降低设备工作温升,减少废弃和泄漏机油对环境的污染,减少润滑油的消耗,节约不可再生的石油资源。
本发明提供了如下的技术方案:
一种用于机械设备的润滑油的制备方法,包括以下制备方法:
a、将改性纳米铜粉、清净剂、分散剂、防腐剂、极压抗磨剂和油性剂混合并高速搅拌30-50min,搅拌速度为600-800r/min,得到混合物一;
b、将抗氧剂、粘度指数改进剂、防锈剂、降凝剂、抗泡剂和基础油混合均匀置于反应釜中,在150-180℃下混炼20-30min后,冷却至常温,得到混合物二;
c、将混合物一、混合物二混合,在80-100℃下加热,再经过浓缩处理,即可得到成品。
优选的,所述润滑油包括以下重量份的原料:改性纳米铜粉23-28份、清净剂6-8份、分散剂3-7份、防腐剂4-6份、极压抗磨剂7-9份、油性剂4-7份、抗氧剂6-8份、粘度指数改进剂5-8份、防锈剂7-10份、降凝剂8-11份、抗泡剂12-14份和基础油30-45份。
优选的,所述步骤a的改性纳米铜粉的制备方法为:依次将硫醇、阳离子表面活性剂、缓蚀剂和络合剂加入去离子水中,在频率为40-55KHz、功率为10-15kW的超声波分散作用下,搅拌40-60min后,再加入纳米铜粉,进一步在频率为30-50KHz、功率为8-15kW的超声波分散作用下,搅拌反应30-50min,然后依次经过离心分离、去离子水洗涤、离心分离、真空干燥、研磨和过筛工艺过程得到改性纳米铜粉。
优选的,所述硫醇为叔丁基硫醇、正丁基硫醇、特丁基硫醇、正戊基硫醇、正辛基硫醇、正十二烷基硫醇、叔十二烷基硫醇、十四烷基硫醇、十六烷基硫醇、十八烷基硫醇、苄基硫醇和苯乙基硫醇中的任一种或多种的混合。
优选的,所述阳离子表面活性剂为十二烷基三甲基氯化铵、十二烷基三甲基溴化铵、十二烷基二甲基苄基氯化铵、十二烷基二甲基苄基溴化铵、十四烷基三甲基氯化铵、十四烷基三甲基溴化 铵、十四烷基二甲基苄基氯化铵、十四烷基二甲基苄基溴化铵、十六烷基三甲基氯化铵、十六烷基三甲基溴化铵、十六烷基二甲基苄基氯化铵、十六烷基二甲基苄基溴化铵、十八烷基三甲基氯化铵、十八烷基三甲基溴化铵、十八烷基二甲基苄基氯化铵、十八烷基二甲基苄基溴化铵、十四烷基二甲基吡啶氯化铵和十四烷基二甲基吡啶溴化铵中的任一种或多种的混合。
优选的,所述步骤a的极压抗磨剂为氯化石蜡、酸性亚磷酸二丁酯、磷酸三甲酚酯、硫代磷酸胺盐、异辛基酸性磷酸酯十八胺盐、硫化异丁烯、二苄基二硫化物、环烷酸铅、二丁基二硫代氨 基甲酸钼、二丁基二硫代氨基甲酸锑、二丁基二硫代氨基甲酸铅和硼化油酰胺中的任一种或多种的混合。
优选的,所述步骤b的抗氧剂为2,6-二叔丁基对甲酚、4,4-亚甲基双(2,6-二叔丁基苯酚)、2,6-二叔丁基-α-二甲氨基对甲酚、N-苯基-α-萘胺、二丁基二硫化氨基甲酸锌和二酚基丙烷中的任一种或多种的混合。
优选的,所述步骤b的防锈剂为石油磺酸钡、石油磺酸钠、环烷酸锌、二壬基萘磺酸钡、苯并三氮唑、合成磺酸镁、烷基磷酸咪唑啉盐、羊毛脂镁皂、失水山梨糖醇单油酸酯、油酸三乙醇胺酯、磺化蓖麻油和羊毛脂中的任一种或多种的混合。
本发明的有益效果是:
本发明制备的润滑油能大幅度降低机械设备、尤其重型机械设备的摩擦功耗和磨损,同时显著降低设备工作温升,减少废弃和泄漏机油对环境的污染,减少润滑油的消耗,节约不可再生的石油资源。
本发明制备的润滑油中添加的改性纳米铜粉,可以大大提高了相互摩擦表面的润滑性能,大幅度降低摩擦系数,显著提高润滑作用,进而提高机械设备的有效动力,延长机械设备的使用寿命,降低机械设备的运转能耗。
本发明的改性纳米铜粉中添加的硫醇有利于进一步提高纳米铜粉在润滑油中的分散能力,显著增强了纳米铜粉在润滑油中分散稳定性、热稳定性和耐氧化性能,解决了目前纳米铜粉分散难、热稳定性差和耐氧化性能差的难题。
具体实施方式
实施例1
一种用于机械设备的润滑油的制备方法,包括以下制备方法:
a、将改性纳米铜粉、清净剂、分散剂、防腐剂、极压抗磨剂和油性剂混合并高速搅拌50min,搅拌速度为600r/min,得到混合物一;
b、将抗氧剂、粘度指数改进剂、防锈剂、降凝剂、抗泡剂和基础油混合均匀置于反应釜中,在180℃下混炼20min后,冷却至常温,得到混合物二;
c、将混合物一、混合物二混合,在100℃下加热,再经过浓缩处理,即可得到成品。
润滑油包括以下重量份的原料:改性纳米铜粉23份、清净剂6份、分散剂3份、防腐剂4份、极压抗磨剂7份、油性剂7份、抗氧剂6份、粘度指数改进剂5份、防锈剂10份、降凝剂8份、抗泡剂14份和基础油35份。
步骤a的改性纳米铜粉的制备方法为:依次将硫醇、阳离子表面活性剂、缓蚀剂和络合剂加入去离子水中,在频率为40KHz、功率为15kW的超声波分散作用下,搅拌40min后,再加入纳米铜粉,进一步在频率为30KHz、功率为15kW的超声波分散作用下,搅拌反应30min,然后依次经过离心分离、去离子水洗涤、离心分离、真空干燥、研磨和过筛工艺过程得到改性纳米铜粉。
硫醇为叔丁基硫醇、正丁基硫醇、特丁基硫醇、正戊基硫醇、正辛基硫醇、正十二烷基硫醇、叔十二烷基硫醇、十四烷基硫醇、十六烷基硫醇、十八烷基硫醇、苄基硫醇和苯乙基硫醇的混合。
阳离子表面活性剂为十二烷基三甲基氯化铵、十二烷基三甲基溴化铵、十二烷基二甲基苄基氯化铵、十二烷基二甲基苄基溴化铵、十四烷基三甲基氯化铵、十四烷基三甲基溴化 铵、十四烷基二甲基苄基氯化铵、十四烷基二甲基苄基溴化铵、十六烷基三甲基氯化铵、十六烷基三甲基溴化铵、十六烷基二甲基苄基氯化铵、十六烷基二甲基苄基溴化铵、十八烷基三甲基氯化铵、十八烷基三甲基溴化铵、十八烷基二甲基苄基氯化铵、十八烷基二甲基苄基溴化铵、十四烷基二甲基吡啶氯化铵和十四烷基二甲基吡啶溴化铵的混合。
步骤a的极压抗磨剂为氯化石蜡、酸性亚磷酸二丁酯、磷酸三甲酚酯、硫代磷酸胺盐、异辛基酸性磷酸酯十八胺盐、硫化异丁烯、二苄基二硫化物、环烷酸铅、二丁基二硫代氨基甲酸钼、二丁基二硫代氨基甲酸锑、二丁基二硫代氨基甲酸铅和硼化油酰胺的混合。
步骤b的抗氧剂为2,6-二叔丁基对甲酚、4,4-亚甲基双(2,6-二叔丁基苯酚)、2,6-二叔丁基-α-二甲氨基对甲酚、N-苯基-α-萘胺、二丁基二硫化氨基甲酸锌和二酚基丙烷的混合。
步骤b的防锈剂为石油磺酸钡、石油磺酸钠、环烷酸锌、二壬基萘磺酸钡、苯并三氮唑、合成磺酸镁、烷基磷酸咪唑啉盐、羊毛脂镁皂、失水山梨糖醇单油酸酯、油酸三乙醇胺酯、磺化蓖麻油和羊毛脂的混合。
实施例2
一种用于机械设备的润滑油的制备方法,包括以下制备方法:
a、将改性纳米铜粉、清净剂、分散剂、防腐剂、极压抗磨剂和油性剂混合并高速搅拌30min,搅拌速度为800r/min,得到混合物一;
b、将抗氧剂、粘度指数改进剂、防锈剂、降凝剂、抗泡剂和基础油混合均匀置于反应釜中,在180℃下混炼30min后,冷却至常温,得到混合物二;
c、将混合物一、混合物二混合,在100℃下加热,再经过浓缩处理,即可得到成品。
润滑油包括以下重量份的原料:改性纳米铜粉28份、清净剂6份、分散剂7份、防腐剂4份、极压抗磨剂7份、油性剂7份、抗氧剂8份、粘度指数改进剂8份、防锈剂7份、降凝剂8份、抗泡剂14份和基础油30份。
步骤a的改性纳米铜粉的制备方法为:依次将硫醇、阳离子表面活性剂、缓蚀剂和络合剂加入去离子水中,在频率为55KHz、功率为15kW的超声波分散作用下,搅拌40min后,再加入纳米铜粉,进一步在频率为30KHz、功率为15kW的超声波分散作用下,搅拌反应50min,然后依次经过离心分离、去离子水洗涤、离心分离、真空干燥、研磨和过筛工艺过程得到改性纳米铜粉。
硫醇为叔丁基硫醇、正丁基硫醇、特丁基硫醇、正戊基硫醇、正辛基硫醇、正十二烷基硫醇、叔十二烷基硫醇、十四烷基硫醇、十六烷基硫醇、十八烷基硫醇、苄基硫醇和苯乙基硫醇的混合。
阳离子表面活性剂为十二烷基三甲基氯化铵、十二烷基三甲基溴化铵、十二烷基二甲基苄基氯化铵、十二烷基二甲基苄基溴化铵、十四烷基三甲基氯化铵、十四烷基三甲基溴化 铵、十四烷基二甲基苄基氯化铵、十四烷基二甲基苄基溴化铵、十六烷基三甲基氯化铵、十六烷基三甲基溴化铵、十六烷基二甲基苄基氯化铵、十六烷基二甲基苄基溴化铵、十八烷基三甲基氯化铵、十八烷基三甲基溴化铵、十八烷基二甲基苄基氯化铵、十八烷基二甲基苄基溴化铵、十四烷基二甲基吡啶氯化铵和十四烷基二甲基吡啶溴化铵的混合。
步骤a的极压抗磨剂为氯化石蜡、酸性亚磷酸二丁酯、磷酸三甲酚酯、硫代磷酸胺盐、异辛基酸性磷酸酯十八胺盐、硫化异丁烯、二苄基二硫化物、环烷酸铅、二丁基二硫代氨基甲酸钼、二丁基二硫代氨基甲酸锑、二丁基二硫代氨基甲酸铅和硼化油酰胺的混合。
步骤b的抗氧剂为2,6-二叔丁基对甲酚、4,4-亚甲基双(2,6-二叔丁基苯酚)、2,6-二叔丁基-α-二甲氨基对甲酚、N-苯基-α-萘胺、二丁基二硫化氨基甲酸锌和二酚基丙烷的混合。
步骤b的防锈剂为石油磺酸钡、石油磺酸钠、环烷酸锌、二壬基萘磺酸钡、苯并三氮唑、合成磺酸镁、烷基磷酸咪唑啉盐、羊毛脂镁皂、失水山梨糖醇单油酸酯、油酸三乙醇胺酯、磺化蓖麻油和羊毛脂的混合。
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。

Claims (8)

1.一种用于机械设备的润滑油的制备方法,其特征在于,包括以下制备方法:
a、将改性纳米铜粉、清净剂、分散剂、防腐剂、极压抗磨剂和油性剂混合并高速搅拌30-50min,搅拌速度为600-800r/min,得到混合物一;
b、将抗氧剂、粘度指数改进剂、防锈剂、降凝剂、抗泡剂和基础油混合均匀置于反应釜中,在150-180℃下混炼20-30min后,冷却至常温,得到混合物二;
c、将混合物一、混合物二混合,在80-100℃下加热,再经过浓缩处理,即可得到成品。
2.根据权利要求1所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述润滑油包括以下重量份的原料:改性纳米铜粉23-28份、清净剂6-8份、分散剂3-7份、防腐剂4-6份、极压抗磨剂7-9份、油性剂4-7份、抗氧剂6-8份、粘度指数改进剂5-8份、防锈剂7-10份、降凝剂8-11份、抗泡剂12-14份和基础油30-45份。
3.根据权利要求1所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述步骤a的改性纳米铜粉的制备方法为:依次将硫醇、阳离子表面活性剂、缓蚀剂和络合剂加入去离子水中,在频率为40-55KHz、功率为10-15kW的超声波分散作用下,搅拌40-60min后,再加入纳米铜粉,进一步在频率为30-50KHz、功率为8-15kW的超声波分散作用下,搅拌反应30-50min,然后依次经过离心分离、去离子水洗涤、离心分离、真空干燥、研磨和过筛工艺过程得到改性纳米铜粉。
4.根据权利要求3所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述硫醇为叔丁基硫醇、正丁基硫醇、特丁基硫醇、正戊基硫醇、正辛基硫醇、正十二烷基硫醇、叔十二烷基硫醇、十四烷基硫醇、十六烷基硫醇、十八烷基硫醇、苄基硫醇和苯乙基硫醇中的任一种或多种的混合。
5.根据权利要求3所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述阳离子表面活性剂为十二烷基三甲基氯化铵、十二烷基三甲基溴化铵、十二烷基二甲基苄基氯化铵、十二烷基二甲基苄基溴化铵、十四烷基三甲基氯化铵、十四烷基三甲基溴化 铵、十四烷基二甲基苄基氯化铵、十四烷基二甲基苄基溴化铵、十六烷基三甲基氯化铵、十六烷基三甲基溴化铵、十六烷基二甲基苄基氯化铵、十六烷基二甲基苄基溴化铵、十八烷基三甲基氯化铵、十八烷基三甲基溴化铵、十八烷基二甲基苄基氯化铵、十八烷基二甲基苄基溴化铵、十四烷基二甲基吡啶氯化铵和十四烷基二甲基吡啶溴化铵中的任一种或多种的混合。
6.根据权利要求1所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述步骤a的极压抗磨剂为氯化石蜡、酸性亚磷酸二丁酯、磷酸三甲酚酯、硫代磷酸胺盐、异辛基酸性磷酸酯十八胺盐、硫化异丁烯、二苄基二硫化物、环烷酸铅、二丁基二硫代氨 基甲酸钼、二丁基二硫代氨基甲酸锑、二丁基二硫代氨基甲酸铅和硼化油酰胺中的任一种或多种的混合。
7.根据权利要求1所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述步骤b的抗氧剂为2,6-二叔丁基对甲酚、4,4-亚甲基双(2,6-二叔丁基苯酚)、2,6-二叔丁基-α-二甲氨基对甲酚、N-苯基-α-萘胺、二丁基二硫化氨基甲酸锌和二酚基丙烷中的任一种或多种的混合。
8.根据权利要求1所述的一种用于机械设备的润滑油的制备方法,其特征在于,所述步骤b的防锈剂为石油磺酸钡、石油磺酸钠、环烷酸锌、二壬基萘磺酸钡、苯并三氮唑、合成磺酸镁、烷基磷酸咪唑啉盐、羊毛脂镁皂、失水山梨糖醇单油酸酯、油酸三乙醇胺酯、磺化蓖麻油和羊毛脂中的任一种或多种的混合。
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CN108970482A (zh) * 2018-07-13 2018-12-11 桐乡凡达石油制品有限公司 一种搅拌桶及使用该搅拌桶的制备环保切削油的方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108970482A (zh) * 2018-07-13 2018-12-11 桐乡凡达石油制品有限公司 一种搅拌桶及使用该搅拌桶的制备环保切削油的方法

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