CN107297610B - Operation method of rubber pipe buckling machine for configuring automatic assembling pipe joint - Google Patents
Operation method of rubber pipe buckling machine for configuring automatic assembling pipe joint Download PDFInfo
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- CN107297610B CN107297610B CN201710553505.4A CN201710553505A CN107297610B CN 107297610 B CN107297610 B CN 107297610B CN 201710553505 A CN201710553505 A CN 201710553505A CN 107297610 B CN107297610 B CN 107297610B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/022—Extracting or inserting relatively long parts
- B23P19/024—Extracting or inserting relatively long parts tube bundles
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Abstract
The operation method of the hose buckling press with the automatic assembling pipe joint comprises the steps that a box body which is provided with an electric control system and an air path system and is in a frame structure is arranged at the bottom, a turntable is arranged on the left side of the surface of the box body, hose fixing clamps are arranged on two sides of the turntable, a hose feeding device is arranged on the upper part of the turntable, and a hose installation guide frame is arranged on the right side of the turntable; a central control box is arranged on the right side of the surface of the box body, an emergency stop switch is arranged on the central control box, and a rubber tube buckling press is arranged above the central control box; an automatic control turntable control system is arranged in the central control box. The automatic clamping device solves the problems of low efficiency, labor and poor safety and the like in the installation of the joint in the traditional rubber pipe clamping operation field, adopts the mechanical device capable of automatically and rotatably clamping electrically to clamp and clamp the rubber pipe, realizes the efficient and labor-saving assembly and clamping of the rubber pipe and the joint, changes the traditional two-person operation into one-person operation, simultaneously carries out joint assembling and clamping procedures, reduces the operation cost of customers, and ensures the safety of equipment and personnel.
Description
Technical Field
The invention relates to an operation method of a rubber pipe buckling press for configuring an automatic assembling pipe joint in the rubber pipe buckling industry, belonging to rubber oil pipe manufacturing equipment.
Background
The hose buckling press is used as important component equipment in the hydraulic hose manufacturing industry and is widely applied to the field of hydraulic hose manufacturing. The rubber hose buckling machine is a main device capable of bearing a certain pressure by buckling and connecting a rubber hose with a built-in steel wire layer with a transition joint. The traditional rubber pipe buckling requires that an iron rubber pipe joint is inserted into a rubber hose after cutting, and then the rubber hose is put into a rubber pipe buckling machine for buckling. The buckling operation site needs to cut a bundle of rubber hoses into needed lengths according to requirements, a proper rubber hose connector is selected, the rubber hose connector is inserted into a rubber hose, and the outer diameter of the connector inner sleeve is larger than the inner diameter of the rubber hose, so that the connector inner sleeve is required to be inserted to the bottom for buckling, and the traditional installation site needs to be manually inserted, so that a great amount of physical effort is consumed, the working efficiency is low, and the time consumption is long.
Disclosure of Invention
The invention aims to solve the problems of low efficiency, labor consumption and poor safety of the traditional hose installation in the buckling and pressing site, and designs the automatic assembling and rotating device capable of rapidly, safely and reliably realizing the hose installation and buckling and pressing, so that the efficiency is improved, the cost is reduced, and the safety of equipment and personnel is ensured.
The technical scheme adopted for solving the technical problems is as follows:
the operation method of the rubber pipe buckling machine for configuring the automatic assembling pipe joint comprises the steps of configuring a rubber pipe buckling machine for configuring the automatic assembling pipe joint, arranging a box body which is provided with an electric control system and an air path system and is in a frame structure at the bottom, arranging a rotary table on the left side of the surface of the box body, arranging rubber pipe fixing clamps on two sides of the rotary table, arranging a rubber pipe feeding device on the upper part of the rotary table, and arranging a rubber pipe installation guide frame on the right side of the rotary table; a central control box is arranged on the right side of the surface of the box body, an emergency stop switch is arranged on the central control box, and a rubber tube buckling press is arranged above the central control box; an automatic control turntable control system is arranged in the central control box; the rubber tube buckling machine drives the hydraulic pump to provide power for the whole equipment through the motor; the air circuit system is used for driving the rubber tube fixing clamp to clamp and assemble the rubber tube and feed the rubber tube feeding device; the electrical control system is used for controlling the servo action of the turntable and simultaneously displaying the running state of the equipment; the turntable is provided with four rubber tube fixing clamps with the same specification, and the rubber tube can be fed and buckled simultaneously in the joint installation process of the rubber tube;
1) The rubber pipe joint installation process comprises the following steps: pulling a starting switch, transmitting a signal by a PLC host to control a pneumatic reversing valve to enable a rubber pipe guide frame and a rubber pipe fixing clamp to be at an open position, aligning a rubber pipe inserted with a joint to a rubber pipe impact mould, placing the rubber pipe into the rubber pipe guide frame, waiting for clamping of the rubber pipe fixing clamp, automatically detecting and controlling the reversing valve by the PLC, locking the rubber pipe, and operating the rubber pipe fixing clamp to clamp the rubber pipe; the PLC is operated to control the action of the impact mould, and the impact extrusion joint is completely inserted into the rubber tube; after the rubber tube joint is completely inserted, the PLC transmits signals to operate and control the rubber tube guide frame and the rubber tube fixing clamp to be opened; automatically controlling the action of a rubber tube feeding device, moving the rubber tube leftwards, rotating a rotary table by 90 degrees, and aligning the rubber tube to a rubber tube buckling machine;
2) The rubber pipe buckling process comprises the following steps: the PLC automatically operates the rubber pipe buckling machine, the buckling mold is opened, and the rubber pipe feeding device drives the rubber pipe to feed for a certain distance, so that the clamping position of the joint is completely positioned in the buckling mold; the PLC transmits signals to operate the rubber pipe buckling machine to buckle the rubber pipe, and the die is opened after the rubber pipe buckling machine is completed; the PLC drives the rubber tube to retract according to the transmission signal rubber tube feeding device, and the rubber tube is taken down; the next repetitive motion is performed.
The invention also has the following additional technical characteristics:
further specifically optimized, in the automatic control turntable control system, a top power supply is connected with a controller PLC, and the controller PLC is connected with a motor through a motor driver; and three groups of six PLCs are arranged in the controller PLC.
Compared with the prior art, the invention has the advantages that:
the technical scheme of the invention solves the problems of low efficiency, labor consumption, poor safety and the like in the installation of the joint in the traditional hose withholding operation site, adopts the mechanical device capable of automatically controlling the rotation and clamping to clamp and withhold the hose, realizes the high efficiency and labor saving of the connection assembly and withhold of the hose and the joint, changes the traditional two-person operation into the single-person operation, can simultaneously carry out the joint installation and withhold procedures in parallel, reduces the operation cost of customers and ensures the safety of equipment and personnel.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions in the prior art, the drawings that are required in the embodiments or the description of the prior art will be briefly described, it being obvious that the drawings in the following description are only some embodiments of the invention, and that other drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic diagram of a front view structure of the present invention;
FIG. 2 is a schematic side view of the present invention;
FIG. 3 is a schematic illustration of the automatic control turntable of the present invention;
reference numerals illustrate:
the marks in the figure: 1 box, 2 carousel, 3 rubber tube feeding device, 4 rubber tube buckling press, 5 central control box, 6 scram switch, 7 rubber tube installation leading truck, 8 rubber tube mounting fixture.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
In the description of the present invention, it should be understood that the terms "longitudinal," "transverse," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like indicate or are based on the orientation or positional relationship shown in the drawings, merely to facilitate description of the present invention, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present invention.
The rubber pipe buckling machine with the automatic assembling pipe joint is characterized in that a box body 1 which is provided with an electric control system and an air path system and is in a frame structure is arranged at the bottom, a rotary table 2 is arranged on the left side of the surface of the box body 1, rubber pipe fixing clamps 8 are arranged on two sides of the rotary table 2, a rubber pipe feeding device 3 is arranged on the upper part of the rotary table 2, and a rubber pipe installation guide frame 7 is arranged on the right side of the rotary table 2; the right side of the surface of the box body 1 is provided with a central control box 5, the central control box 5 is provided with an emergency stop switch 6, and a rubber tube buckling press 4 is arranged above the central control box 5; an automatic control turntable control system is arranged in the central control box 5; the rubber tube buckling machine 4 drives the hydraulic pump to provide power for the whole equipment through a motor thereof; the air circuit system is used for driving the rubber tube fixing clamp 8 to clamp and assemble the rubber tube and feed the rubber tube feeding device 3; the electrical control system is used for controlling the servo action of the turntable 2 and simultaneously displaying the running state of the equipment; the turntable 2 is provided with four rubber tube fixing clamps 8 with the same specification, and the rubber tube can be fed and buckled simultaneously in the joint installation process of the rubber tube. The traditional two-person operation is changed into one-person operation, so that the operation personnel and the labor capacity can be reduced, and the efficiency of the rubber hose is improved.
As shown in fig. 3: in the automatic control turntable control system, a top power supply is connected with a controller PLC, and the controller PLC is connected with a motor through a motor driver; and three groups of six PLCs are arranged in the controller PLC.
A method of operating a glue line buckling press configured for automatic fitting of pipe joints, as shown in figures 1 and 2: the rubber pipe joint installation process comprises the following steps: pulling a starting switch, transmitting a signal by a PLC host to control a pneumatic reversing valve to enable a rubber pipe guide frame 7 and a rubber pipe fixing clamp 8 to be at an open position, aligning a rubber pipe inserted into a joint with the rubber pipe to impact a mold, placing the rubber pipe on the rubber pipe guide frame 7, waiting for the clamping of the rubber pipe fixing clamp 8, automatically detecting and controlling the reversing valve by the PLC, locking the rubber pipe, and operating the rubber pipe fixing clamp 8 to clamp the rubber pipe; the PLC is operated to control the action of the impact mould, and the impact extrusion joint is completely inserted into the rubber tube; after the rubber tube joint is completely inserted, the PLC transmits signals to operate and control the rubber tube guide frame 7 and the rubber tube fixing clamp 8 to be opened; automatically controlling the action of the rubber tube feeding device 3, moving the rubber tube leftwards, rotating the rotary table by 90 degrees, and aligning the rubber tube with the rubber tube buckling machine;
the rubber pipe buckling process comprises the following steps: the PLC automatically operates the rubber pipe buckling machine, the buckling mold is opened, and the rubber pipe feeding device 3 drives the rubber pipe to feed for a certain distance, so that the clamping position of the joint is completely positioned in the buckling mold; the PLC transmits signals to operate the rubber pipe buckling machine to buckle the rubber pipe, and the die is opened after the rubber pipe buckling machine is completed; the PLC drives the rubber tube to retract according to the transmission signal rubber tube feeding device 3, and the rubber tube is taken down; the next repetitive motion is performed.
The technical scheme of the invention solves the problems of low efficiency, labor consumption, poor safety and the like in the installation of the joint in the traditional hose withholding operation site, adopts the mechanical device capable of automatically controlling the rotation and clamping to clamp and withhold the hose, realizes the high efficiency and labor saving of the connection assembly and withhold of the hose and the joint, changes the traditional two-person operation into the single-person operation, can simultaneously carry out the joint installation and withhold procedures in parallel, reduces the operation cost of customers and ensures the safety of equipment and personnel.
While the embodiments have been described above, other variations and modifications will occur to those skilled in the art once the basic inventive concepts are known, and it is therefore intended that the foregoing description and drawings illustrate only embodiments of the invention and not limit the scope of the invention, and it is therefore intended that the invention not be limited to the specific embodiments described, but that the invention may be practiced with their equivalent structures or with their equivalent processes or with their use directly or indirectly in other related fields.
Claims (2)
1. The operation method of the rubber pipe buckling machine for configuring the automatic assembling pipe joint is characterized by comprising the rubber pipe buckling machine for configuring the automatic assembling pipe joint, wherein a box body (1) which is provided with an electric control system and an air path system and is in a frame structure is arranged at the bottom, a rotary table (2) is arranged at the left side of the surface of the box body (1), rubber pipe fixing clamps (8) are arranged at the two sides of the rotary table (2), a rubber pipe feeding device (3) is arranged at the upper part of the rotary table (2), and a rubber pipe installation guide frame (7) is arranged at the right side of the rotary table (2); a central control box (5) is arranged on the right side of the surface of the box body (1), an emergency stop switch (6) is arranged on the central control box (5), and a rubber tube buckling press (4) is arranged above the central control box (5); an automatic control turntable control system is arranged in the central control box (5); the rubber pipe buckling machine (4) drives the hydraulic pump to provide power for the whole equipment through a motor thereof; the air circuit system is used for driving the rubber tube fixing clamp (8) to clamp and assemble the rubber tube and feed the rubber tube feeding device (3); the electrical control system is used for controlling the servo action of the turntable (2) and simultaneously displaying the running state of the equipment; four rubber tube fixing clamps (8) with the same specification are arranged on the turntable (2), and the rubber tube can be fed and buckled simultaneously in the joint installation process of the rubber tube;
1) The rubber pipe joint installation process comprises the following steps: pulling a starting switch, controlling a pneumatic reversing valve by a PLC host to enable a rubber pipe guide frame (7) and a rubber pipe fixing clamp (8) to be at an open position, aligning a rubber pipe inserted into a joint with a rubber pipe impact die, placing the rubber pipe on the rubber pipe guide frame (7), waiting for the rubber pipe fixing clamp (8) to clamp, automatically detecting and controlling the reversing valve by the PLC, locking the rubber pipe, and operating the rubber pipe fixing clamp (8) to clamp the rubber pipe; the PLC is operated to control the action of the impact mould, and the impact extrusion joint is completely inserted into the rubber tube; after the rubber tube joint is completely inserted, the PLC transmits signals to operate and control the rubber tube guide frame (7) and the rubber tube fixing clamp (8) to be opened; automatically controlling a rubber tube feeding device (3) to act, enabling a rubber tube to move leftwards, enabling a turntable to rotate by 90 degrees, and enabling the rubber tube to align with a rubber tube buckling machine;
2) The rubber pipe buckling process comprises the following steps: the PLC automatically operates the rubber pipe buckling machine, the buckling mold is opened, and the rubber pipe feeding device (3) drives the rubber pipe to feed for a certain distance, so that the clamping position of the joint is completely positioned in the buckling mold; the PLC transmits signals to operate the rubber pipe buckling machine to buckle the rubber pipe, and the die is opened after the rubber pipe buckling machine is completed; the PLC drives the rubber tube to retract according to the transmission signal rubber tube feeding device (3) and takes down the rubber tube; the next repetitive motion is performed.
2. The method of claim 1, wherein in the automatic control turntable control system, a top power supply is connected to a controller PLC, and the controller PLC is connected to a motor via a motor driver; and three groups of six PLCs are arranged in the controller PLC.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710553505.4A CN107297610B (en) | 2017-07-08 | 2017-07-08 | Operation method of rubber pipe buckling machine for configuring automatic assembling pipe joint |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201710553505.4A CN107297610B (en) | 2017-07-08 | 2017-07-08 | Operation method of rubber pipe buckling machine for configuring automatic assembling pipe joint |
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| Publication Number | Publication Date |
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| CN107297610A CN107297610A (en) | 2017-10-27 |
| CN107297610B true CN107297610B (en) | 2023-06-09 |
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| CN201710553505.4A Active CN107297610B (en) | 2017-07-08 | 2017-07-08 | Operation method of rubber pipe buckling machine for configuring automatic assembling pipe joint |
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Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111993025B (en) * | 2020-08-25 | 2022-03-18 | 南京鑫姆迪克液压技术有限公司 | Hose crimping machine for hydraulic system |
| CN112388983B (en) * | 2020-09-23 | 2022-08-30 | 郑州赛福流体技术有限公司 | Full-automatic buckling production process for hydraulic hose assembly |
| CN114850827B (en) * | 2022-06-06 | 2023-05-05 | 濮阳市恒信橡塑有限公司 | Rubber tube connects assembly equipment |
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| JP2001062645A (en) * | 1999-08-27 | 2001-03-13 | Toyota Motor Corp | Bush pressing-in device |
| CN102873527A (en) * | 2012-09-28 | 2013-01-16 | 苏州市环宇汽车配件有限公司 | Automobile hose and coupling assembly equipment |
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| CN1049404A (en) * | 1989-08-09 | 1991-02-20 | 汽车工业装配工艺技术装备科研生产公司 | The assembly method of hose coupling and rotator type assembly line thereof |
| CN102672063A (en) * | 2012-05-21 | 2012-09-19 | 常州冠德机械有限公司 | Fastening device |
| CN203109573U (en) * | 2013-03-22 | 2013-08-07 | 上海众源燃油分配器制造有限公司 | Device for press fitting of joint and end cover of high-pressure fuel pipe |
| CN103600226B (en) * | 2013-11-21 | 2015-10-28 | 新昌县科成机械有限公司 | A kind of novel two-way erecting device of metal wire net flexible hose joint |
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| CN207479991U (en) * | 2017-07-08 | 2018-06-12 | 烟台杰瑞石油装备技术有限公司 | A kind of sebific duct buckle machine that automatic assembling pipe fitting is configured |
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2017
- 2017-07-08 CN CN201710553505.4A patent/CN107297610B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001062645A (en) * | 1999-08-27 | 2001-03-13 | Toyota Motor Corp | Bush pressing-in device |
| CN102873527A (en) * | 2012-09-28 | 2013-01-16 | 苏州市环宇汽车配件有限公司 | Automobile hose and coupling assembly equipment |
| CN203649841U (en) * | 2013-10-09 | 2014-06-18 | 江苏申视新材料科技有限公司 | Pipe joint crimping machine |
| CN205057452U (en) * | 2015-07-04 | 2016-03-02 | 宁波市鄞州派合机械有限公司 | Electronic machine of withholding |
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| CN107297610A (en) | 2017-10-27 |
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