CN209631878U - A kind of comprehensive bending integral machine - Google Patents
A kind of comprehensive bending integral machine Download PDFInfo
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- CN209631878U CN209631878U CN201920266166.6U CN201920266166U CN209631878U CN 209631878 U CN209631878 U CN 209631878U CN 201920266166 U CN201920266166 U CN 201920266166U CN 209631878 U CN209631878 U CN 209631878U
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- pipe
- pipe fitting
- supporting device
- slewing supporting
- connecting plate
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Abstract
The utility model discloses a kind of comprehensive bending integral machine, including rack, swan neck system and slewing supporting device, rack is equipped with electronic box, slewing supporting device and swan neck system.Swan neck system includes the bender head that bending and molding is carried out to pipe fitting, the fixed mechanism for fixing bender head, the clamp mechanism for clamping pipe fitting and the core-pulling mechanism for driving plug insertion and extraction pipe fitting.Bender head is mounted on slewing supporting device by fixed mechanism.Slewing supporting device side is equipped with fixed mechanism and the bender head other side is equipped with clamp mechanism, and slewing supporting device middle position, which is equipped with, goes out pore for what pipe fitting was sent out for pipe clamping device.The utility model has the following beneficial effects: swan neck system can drive bender head to rotate to realize multi-angle bend pipe relative to pipe fitting by slewing supporting device.It is possible thereby to realize the bending forming carried out in any angle to pipe fitting, the configuration of pipe fitting brake forming is unrestricted.
Description
Technical field
The utility model relates to pipe fitting processing equipment field, in particular to a kind of comprehensive bending integral machine.
Background technique
Bending machine can substantially be divided into CNC tube bending machine, hydraulic pipe bender etc..It is mainly used for power construction, rail-road road is built
If boiler, air-conditioning, furniture, the pipeline of decorate etc. is laid with and builds, and has function more, structurally reasonable, easy to operate etc. excellent
Point.Current CNC tube bending machine generally can only be left curved or right curved.The Bending Processing that can only realize a direction cannot achieve polygonal
Spend Bending Processing.Therefore CNC tube bending machine in the prior art can not preferably solve the problems, such as therefore multi-angle Bending Processing makes
With bending machine in the prior art, not only difficulty is big but also at high cost on processing and fabricating.
In place of existing bending machine also has the following deficiencies except above-mentioned deficiency simultaneously: needing artificial feeding, the degree of automation
Low defect rate is higher；Straight material can only be processed, coiled materials in the tube first must cut into predetermined length after alignment in cutting machine
Straight tube；And due to having a certain distance between pipe clamping device and swan neck system, lead to the nothing in the case where pipe fitting is too short
Method is processed, and has the limitation of processing length.Therefore a kind of comprehensive bending integral machine is needed at present to solve the above problems.
Utility model content
The purpose of the utility model is to provide a kind of comprehensive bending integral machines, to solve the above problems.
One aspect according to the present utility model provides a kind of comprehensive bending integral machine, comprising:
Rack, rack are equipped with electronic box, slewing supporting device and swan neck system.
Swan neck system, swan neck system include the bender head of bending and molding being carried out to pipe fitting, for fixing bender head
Fixed mechanism, the clamp mechanism for clamping pipe fitting and the core-pulling mechanism for driving plug insertion and extraction pipe fitting.Bending machine
Head is mounted on slewing supporting device by fixed mechanism, and pipe fitting can be sent into bender head by clamp mechanism.
Slewing supporting device, slewing supporting device side is equipped with fixed mechanism and the bender head other side is equipped with clamp
Mechanism, slewing supporting device middle position, which is equipped with, goes out pore for what pipe fitting was sent out for pipe clamping device, and slewing supporting device can band
Dynamic bender head rotates to realize multi-angle bend pipe relative to pipe fitting.
In some embodiments, it is additionally provided in rack:
Pipe fitting can be straightened by coalignment, coalignment.
Pipe-end machining apparatus, pipe-end machining apparatus include flaring mechanism for pipe fitting head end to be flared and be used for by
The necking mechanism of pipe fitting head end progress necking.
Feeding device, feeding device are set between coalignment and pipe-end machining apparatus, and feeding device can will be after alignment
Pipe fitting is sent into pipe-end machining apparatus.Thus the comprehensive bending integral machine is by coalignment, flaring mechanism.Necking mechanism, on
Material device and swan neck system are incorporated into the same rack, not only enormously simplify structure, but also greatly improve equipment
The degree of automation and processing efficiency and product qualification rate.
In some embodiments, be additionally provided with above rack for by pipe fitting between swan neck system and pipe-end machining apparatus
The pipe fitting conveyer of round-trip.Thus the comprehensive bending integral machine can by pipe fitting conveyer by pipe fitting in bend pipe
It moves back and forth to improve processing efficiency between device and pipe-end machining apparatus, simplifies operation.
In some embodiments, slewing supporting device includes fixed plate and rotor plate, and fixed plate is fixedly connected with rack,
Rotor plate is connect by a revolving support with fixed plate, and being equipped in fixed plate can be such that rotor plate is rotated along revolving support
Driving device.Thus the slewing supporting device can drive apparatus for bending rotation to realize all-dimensional multi-angle folding by rotor plate
It is curved.
In some embodiments, slewing supporting device can drive bender head to rotate relative to 360 ° of pipe fitting, bender head
By slewing supporting device 360 ° of bendings can be carried out to pipe fitting.Thus the swan neck system of the comprehensive bending integral machine can be to pipe fitting
Carry out comprehensive bending.
In some embodiments, bender head include winding pipe assembly and one end connect with fixed mechanism the other end with it is curved
The shell of tube assembly connection, shell is interior to be equipped with servo motor, and servo motor is connect by sprocket wheel with winding pipe assembly.
In some embodiments, winding pipe assembly includes the main shaft being connect by sprocket wheel with servo motor, and main shaft upper end is set
There is the circle mould of corresponding pattern, it includes pattern corresponding with circle mould, driving motor by membrane module that circle mould side, which is provided with by membrane module,
And the swing arm for connecting pattern and driving motor.
In some embodiments, fixed mechanism include the fixing strip being mounted in slewing supporting device fixed plate and
For installing the connecting plate of shell, connecting plate side is fixedly connected with the other side with shell equipped with the connection for being connected and fixed strip
Block, link block are equipped with card slot corresponding with fixing strip, and connecting plate is fixedly connected by link block with fixed plate.
In some embodiments, clamp mechanism is close or separate by one group of guide rail of a screw mandrel drive mechanism drives edge
Bending mechanism, wherein
Clamp mechanism includes inner core tube, core pipe motor, and outer tube and casing cylinder, core pipe motor are connected with inner core tube,
For driving inner core tube to be rotated, inner core tube front end is equipped with spring-loaded pawl, and outer tube is sheathed on inner core tube periphery, and one
End is contacted with spring-loaded pawl, and the other end is connected by a casing joint with casing cylinder, and casing cylinder passes through casing joint
Outer tube is driven to slide axially along inner core tube, the part that spring-loaded pawl is in contact with outer tube is equipped with inclined-plane, and outer tube passes through oblique
The folding condition of face control spring-loaded pawl.
Core-pulling mechanism includes plug and core pulling cylinder, and plug one end is connect with core pulling cylinder, the other end pass through inner core tube and
Spring-loaded pawl.
In some embodiments, flaring mechanism and necking mechanism are equipped with the pipe fixing device for fixing pipe fitting,
Pipe fixing device include cylinder, sliding slot and the grip block wherein at least one grip block that is respectively arranged in sliding slot both ends be can
Grip block free to slide, cylinder upper end are equipped with pivot pin, and grip block lower end is equipped with the connecting plate component for hinged pivot pin, connecting plate group
Part includes the first connecting plate and the second connecting plate, and first connecting plate one end and the hinged other end of grip block and the second connecting plate upper end are hinged, the
Two connecting plate lower ends are articulated on pivot pin jointly, and cylinder can pull connecting plate component to slide grip block in sliding slot by pivot pin.By
This pipe fixing device is fixed tubing to be processed by grip block that can be self-locking, by cylinder instead of existing skill
Oil cylinder in art, not only simplifies structure, reduces costs, and also avoids pollution of the hydraulic oil to product and environment, from
And be more energy-saving and environmentally friendly, meet the requirement of clean manufacturing.And cylinder has elasticity during propulsion, and it can be to avoid clamping
Block causes greatly pipe fitting to be pinched or deform very much during clamping for excessive velocities or dynamics.
The utility model has the following beneficial effects: a kind of comprehensive bending integral machine using above technical scheme fills alignment
It sets, flaring mechanism.Necking mechanism, feeding device and swan neck system are incorporated into the same rack, not only enormously simplify structure,
And greatly improve the degree of automation and processing efficiency and product qualification rate of equipment.Swan neck system passes through revolving support
Device is mounted on the rack, and swan neck system can drive bender head to rotate relative to pipe fitting to which realization is more by slewing supporting device
Angle bend pipe.It is possible thereby to realize the bending forming carried out in any angle to pipe fitting, the configuration of pipe fitting brake forming is unrestricted
System.
Detailed description of the invention
Fig. 1 is a kind of a kind of overall structure diagram of comprehensive bending integral machine of embodiment of the utility model；
Fig. 2 shows for the bend pipe head of a kind of comprehensive bending integral machine shown in Fig. 1 and the mounting structure of slewing supporting device
It is intended to；
Fig. 3 shows for the bend pipe head of a kind of comprehensive bending integral machine shown in Fig. 1 and the decomposition texture of slewing supporting device
It is intended to；
Fig. 4 is a kind of structural schematic diagram of the necking mechanism of comprehensive bending integral machine shown in Fig. 1；
Fig. 5 is a kind of structural schematic diagram of the flaring mechanism of comprehensive bending integral machine shown in Fig. 1；
Fig. 6 is a kind of overall structure diagram of the pipe fitting conveyer of comprehensive bending integral machine shown in Fig. 1.
Specific embodiment
1-6 is described in further detail the utility model with reference to the accompanying drawing.
As shown in Figure 1, a kind of comprehensive bending integral machine, comprising:
Rack 1, rack 1 are equipped with electronic box 2, slewing supporting device 3 and swan neck system 4.
Swan neck system 4, swan neck system 4 include the bender head 401 of bending and molding being carried out to pipe fitting, for fixing bending machine
First 401 fixed mechanism 402, the clamp mechanism 403 for clamping pipe fitting and the pumping for driving plug insertion and extraction pipe fitting
Core mechanism 404.Bender head 401 is mounted on slewing supporting device 3 by fixed mechanism 402, and clamp mechanism 403 can be by pipe fitting
It is sent into bender head 401.
As shown in Figure 1-3, slewing supporting device 3,3 side of slewing supporting device is equipped with fixed mechanism 402 and bending machine
First 401 other side is equipped with clamp mechanism 403, and 3 middle position of slewing supporting device is equipped with and sends out pipe fitting for pipe clamping device
Go out pore 301, slewing supporting device 3 can drive bender head 401 to rotate with respect to pipe fitting to realize multi-angle bend pipe.This is complete
The swan neck system 4 of orientation bending integral machine is mounted in rack 1 by slewing supporting device 3, and swan neck system 4 can pass through revolution branch
Support arrangement 3 drives bender head 401 to rotate to realize multi-angle bend pipe relative to pipe fitting.Pipe fitting is appointed it is possible thereby to realize
Bending forming in angle of anticipating, the configuration of pipe fitting brake forming are unrestricted.
As shown in Figure 1, in the present embodiment, being additionally provided in rack 1:
Pipe fitting can be straightened by coalignment 5, coalignment 5.
Pipe-end machining apparatus 6, pipe-end machining apparatus 6 include 601 He of flaring mechanism for pipe fitting head end to be flared
For pipe fitting head end to be carried out to the necking mechanism 602 of necking.
Feeding device 7, feeding device 7 are set between coalignment 5 and pipe-end machining apparatus 6, and feeding device 7 can will be straightened
Pipe fitting afterwards is sent into pipe-end machining apparatus 6.Thus the comprehensive bending integral machine is by coalignment 5, flaring mechanism 601.Contracting
Mouth mechanism 602, feeding device 7 and swan neck system 4 are incorporated into the same rack 1, not only enormously simplify structure, but also greatly
Ground improves the degree of automation and processing efficiency and product qualification rate of equipment.
In the present embodiment, as shown in figs. 1 and 6, be additionally provided with above rack 1 for by pipe fitting in swan neck system 4 and pipe end
The pipe fitting conveyer 8 moved back and forth between processing unit (plant) 6.Thus the comprehensive bending integral machine can pass through pipe fitting conveyer
8 are moving back and forth pipe fitting to improve processing efficiency between swan neck system 4 and pipe-end machining apparatus 6, simplify operation.
In the present embodiment, as shown in Figures 2 and 3, slewing supporting device 3 includes fixed plate 302 and rotor plate 303, is fixed
Plate 302 is fixedly connected with rack 1, and rotor plate 303 is connect by a revolving support with fixed plate 302, is installed in fixed plate 302
There is the driving device 304 that rotor plate 303 can be made to be rotated along revolving support.Thus the slewing supporting device 3 can pass through rotation
Plate 303 drives apparatus for bending rotation to realize all-dimensional multi-angle bending.
In the present embodiment, as shown in Figures 2 and 3, slewing supporting device 3 can drive bender head 401 with respect to 360 ° of pipe fitting
Rotation, bender head 401 can carry out 360 ° of bendings to pipe fitting by slewing supporting device 3.Thus the comprehensive bending integral machine
Swan neck system 4 can carry out comprehensive bending to pipe fitting.
In the present embodiment, as shown in Figures 2 and 3, bender head 401 includes winding pipe assembly 4011 and one end and fixed machine
Structure 402 connects the shell 4012 that the other end is connect with winding pipe assembly 4011, and servo motor 4013, servo electricity are equipped in shell 4012
Machine 4013 is connect by sprocket wheel 4014 with winding pipe assembly 4011.
In the present embodiment, as shown in Figures 2 and 3, winding pipe assembly 4011 includes by sprocket wheel 4014 and servo motor 4013
The main shaft of connection, main shaft upper end are equipped with the circle mould 4015 of corresponding pattern 4016, and circle 4015 side of mould is provided with 4016 component of pattern,
4016 component of pattern includes with the corresponding pattern 4016 of circle mould 4015, driving motor 4017 and for connecting pattern 4016 and driving
The swing arm 4018 of dynamic motor 4017.
In the present embodiment, as shown in Figures 2 and 3, fixed mechanism 402 includes being mounted on 3 fixed plate 302 of slewing supporting device
On fixing strip 4021 and connecting plate 4022 for installing shell 4012,4022 side of connecting plate and shell 4012 it is fixed
The other side is connected equipped with the link block 4023 for being connected and fixed strip 4021, link block 4023 is equipped with and fixing strip 4021
Corresponding card slot, connecting plate 4022 are fixedly connected by link block 4023 with fixed plate 302.
In the present embodiment, as shown in Figure 1, clamp mechanism 403 is leaned on by one group of guide rail of a screw mandrel drive mechanism drives edge
Close or separate bending mechanism, wherein
As shown in Figure 1, clamp mechanism 403 includes inner core tube, core pipe motor 4031, outer tube 4032 and casing cylinder, core
Pipe motor 4031 is connected with inner core tube, and for driving inner core tube to be rotated, inner core tube front end is equipped with spring-loaded pawl, housing
Pipe 4032 is sheathed on inner core tube periphery, and one end is contacted with spring-loaded pawl, and the other end passes through a casing joint and casing gas
Cylinder is connected, and casing cylinder drives outer tube 4032 to slide axially along inner core tube by casing joint, spring-loaded pawl and outer tube
4032 parts being in contact are equipped with inclined-plane, and outer tube 4032 controls the folding condition of spring-loaded pawl by inclined-plane.
Core-pulling mechanism 404 includes plug and core pulling cylinder, and plug one end is connect with core pulling cylinder, and the other end passes through inner core tube
And spring-loaded pawl.
In the present embodiment, as shown in Figures 4 and 5, flaring mechanism 601 and necking mechanism 602 are equipped with for fixing pipe fitting
Pipe fixing device 7, pipe fixing device 7 include cylinder 701, sliding slot 702 and the folder being respectively arranged in 702 both ends of sliding slot
Holding 703 wherein at least one grip block 703 of block is freely slidable grip block 703.
701 upper end of cylinder is equipped with pivot pin 704, and 703 lower end of grip block is equipped with the connecting plate component 705 for hinged pivot pin 704.
Connecting plate component 705 includes the first connecting plate and the second connecting plate, first connecting plate one end and the hinged other end of grip block 703 and
Second connecting plate upper end is hinged, and the second connecting plate lower end is articulated with jointly on pivot pin 704, and cylinder 701 can pull connecting plate by pivot pin 704
Component slides grip block 703 in sliding slot 702.
Thus the pipe fixing device 7 is fixed tubing to be processed by grip block 703 that can be self-locking, by gas
Cylinder 701 not only simplifies structure instead of oil cylinder in the prior art, reduces costs, and also avoids hydraulic oil to production
The pollution of product and environment meets the requirement of clean manufacturing to be more energy-saving and environmentally friendly.One side during propulsion of cylinder 701
Face grip block 703 can carry out horizontal-clamping to pipe fitting by sliding slot；When one side cylinder 701 pushes the expansion of the second connecting plate, power
Arm gradually increases, therefore can realize that reinforcement clamps；On the other hand continue to provide when cylinder 701 pushes away straight first connecting plate exhaust hood 701
Pulling force grip block 703, which will not continue to cause pipe fitting to squeeze, forms self-locking state, can to avoid grip block 703 clamping mistake
Since excessive velocities or dynamics cause greatly pipe fitting to be pinched or deform very much in journey.
Using a kind of comprehensive bending integral machine of above technical scheme by coalignment 5, flaring mechanism 601.Necking machine
Structure 602, feeding device 7 and swan neck system 4 are incorporated into the same rack 1, not only enormously simplify structure, but also greatly mention
The degree of automation and processing efficiency and product qualification rate of high equipment.Swan neck system 4 is mounted on by slewing supporting device 3
In rack 1, swan neck system 4 can drive bender head 401 to rotate to realize multi-angle relative to pipe fitting by slewing supporting device 3
Bend pipe.It is possible thereby to realize the bending forming carried out in any angle to pipe fitting, the configuration of pipe fitting brake forming is unrestricted.
Above-described is only some embodiments of the utility model, for those of ordinary skill in the art,
Without departing from the concept of the present invention, various modifications and improvements can be made, these belong to practical
Novel protection scope.
Claims (10)
1. a kind of comprehensive bending integral machine characterized by comprising
Rack, the rack are equipped with electronic box, slewing supporting device and swan neck system；
Swan neck system, the swan neck system include the bender head of bending and molding being carried out to pipe fitting, for fixing the bending machine
Fixed mechanism, the clamp mechanism for clamping pipe fitting and the core-pulling mechanism for driving plug insertion and extraction pipe fitting of head；Institute
It states bender head to be mounted on the slewing supporting device by fixed mechanism, pipe fitting can be sent into the folding by the clamp mechanism
In contra-angle handpiece；
Slewing supporting device, the slewing supporting device side is equipped with fixed mechanism and the bender head other side is equipped with clamp
Mechanism, the slewing supporting device middle position, which is equipped with, goes out pore, the revolving support for what pipe fitting was sent out for pipe clamping device
Device can drive the bender head to rotate to realize multi-angle bend pipe relative to pipe fitting.
2. a kind of comprehensive bending integral machine according to claim 1, which is characterized in that be additionally provided in the rack:
Pipe fitting can be straightened by coalignment, the coalignment；
Pipe-end machining apparatus, the pipe-end machining apparatus include flaring mechanism for pipe fitting head end to be flared and be used for by
The necking mechanism of pipe fitting head end progress necking；
Feeding device, the feeding device are set between the coalignment and pipe-end machining apparatus, and the feeding device can incite somebody to action
Pipe fitting after alignment is sent into pipe-end machining apparatus.
3. a kind of comprehensive bending integral machine according to claim 2, which is characterized in that be additionally provided with use above the rack
In the pipe fitting conveyer for moving back and forth pipe fitting between swan neck system and pipe-end machining apparatus.
4. a kind of comprehensive bending integral machine according to claim 1, which is characterized in that the slewing supporting device includes
Fixed plate and rotor plate, the fixed plate are fixedly connected with the rack, the rotor plate by revolving support with it is described
Fixed plate connects, and is equipped with the driving device that rotor plate can be made to be rotated along the revolving support in the fixed plate.
5. a kind of comprehensive bending integral machine according to claim 1 or 4, which is characterized in that the slewing supporting device
Can drive the bender head relative to 360 ° of pipe fitting rotate, the bender head by the slewing supporting device can to pipe fitting into
360 ° of bendings of row.
6. a kind of comprehensive bending integral machine according to claim 1, which is characterized in that the bender head includes bend pipe
Component and one end connect the shell that the other end is connect with the winding pipe assembly with the fixed mechanism, are equipped with and watch in the shell
Motor is taken, the servo motor is connect by sprocket wheel with the winding pipe assembly.
7. a kind of comprehensive bending integral machine according to claim 6, which is characterized in that the winding pipe assembly includes passing through
The main shaft that sprocket wheel is connect with the servo motor, the main shaft upper end are equipped with the circle mould of corresponding pattern, the round mould side setting
Have by membrane module, it is described by membrane module include pattern corresponding with the round mould, driving motor and for connecting the pattern
With the swing arm of driving motor.
8. a kind of comprehensive bending integral machine according to claim 1 or 6, which is characterized in that the fixed mechanism includes
The fixing strip being mounted in slewing supporting device fixed plate and the connecting plate for installing shell, the connecting plate side with
The shell is fixedly connected with the other side and is equipped with link block for connecting the fixing strip, the link block be equipped with it is described
The corresponding card slot of fixing strip, the connecting plate are fixedly connected by the link block with the fixed plate.
9. a kind of comprehensive bending integral machine according to claim 1, which is characterized in that the clamp mechanism is by a silk
One group of guide rail of bar driving mechanism drives edge is close or far from the bending mechanism, wherein
The clamp mechanism includes inner core tube, core pipe motor, outer tube and casing cylinder, the core pipe motor and the inner core tube
It is connected, for driving the inner core tube to be rotated, the inner core tube front end is equipped with spring-loaded pawl, and the outer tube is arranged
In the inner core tube periphery, and one end is contacted with the spring-loaded pawl, and the other end passes through a casing joint and described sleeve pipe
Cylinder is connected, and described sleeve pipe cylinder drives the outer tube to slide axially along the inner core tube by described sleeve pipe connector, institute
It states the part that spring-loaded pawl is in contact with the outer tube and is equipped with inclined-plane, the outer tube controls the spring by the inclined-plane
The folding condition of claw；
The core-pulling mechanism includes plug and core pulling cylinder, and described plug one end is connect with the core pulling cylinder, and the other end passes through
The inner core tube and the spring-loaded pawl.
10. a kind of comprehensive bending integral machine according to claim 2, which is characterized in that the flaring mechanism and necking
Mechanism is equipped with the pipe fixing device for fixing pipe fitting, and the pipe fixing device includes cylinder, sliding slot and sets respectively
It is freely slidable grip block in the grip block wherein at least one grip block in sliding slot both ends, the cylinder upper end is equipped with axis
Pin, the grip block lower end are equipped with the connecting plate component for the hinged pivot pin, and the connecting plate component includes the first connecting plate and the
Two connecting plates, first connecting plate one end and the hinged other end of the grip block and the second connecting plate upper end are hinged, second connecting plate
Lower end is articulated with jointly on the pivot pin, and the cylinder can pull the connecting plate component that the grip block is made to exist by the pivot pin
Sliding in the sliding slot.
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| CN201920266166.6U CN209631878U (en) | 2019-03-01 | 2019-03-01 | A kind of comprehensive bending integral machine |
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| CN201920266166.6U CN209631878U (en) | 2019-03-01 | 2019-03-01 | A kind of comprehensive bending integral machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719176A (en) * | 2019-03-01 | 2019-05-07 | 中山精达特克机械有限公司 | A kind of comprehensive bending integral machine |
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2019
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109719176A (en) * | 2019-03-01 | 2019-05-07 | 中山精达特克机械有限公司 | A kind of comprehensive bending integral machine |
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