CN1049404A - The assembly method of hose coupling and rotator type assembly line thereof - Google Patents

The assembly method of hose coupling and rotator type assembly line thereof Download PDF

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Publication number
CN1049404A
CN1049404A CN 89105543 CN89105543A CN1049404A CN 1049404 A CN1049404 A CN 1049404A CN 89105543 CN89105543 CN 89105543 CN 89105543 A CN89105543 A CN 89105543A CN 1049404 A CN1049404 A CN 1049404A
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CN
China
Prior art keywords
rotator type
pressed
assembly line
housed
sleeve pipe
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CN 89105543
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Chinese (zh)
Inventor
列维·莫依西维奇·爱尔曼
尼古拉依·拉伏维奇·巴西诺夫
依里·诺也维奇·白尔曼
阿厉克山达·瓦西里维奇·帕拉托诺夫
米哈依·阿历克山达诺维奇·罗加西维奇
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Nauchno-Proizvodstvennoe Obiedinenie Tekhnologii 1 Oborudovania Sborochnykh Rabo
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Nauchno-Proizvodstvennoe Obiedinenie Tekhnologii 1 Oborudovania Sborochnykh Rabo
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Priority to CN 89105543 priority Critical patent/CN1049404A/en
Publication of CN1049404A publication Critical patent/CN1049404A/en
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Abstract

The assembly method of hose coupling comprises the overcoat with the sleeve pipe press-in connector, and this operation is finished and in two steps to being pressed into that power detects and ca(u)lk and the degree of depth and the ca(u)lk power of ca(u)lk groove detected.What the rotator type assembly line of realizing this method comprised the automatic feeder (7) of rotator type joint overcoat 1 and sleeve pipe 2 automatic feeders (8), transportation turntable (11), band detection device is pressed into rotating disk (9), the automatic ca(u)lk device of rotator type (10), ca(u)lk depth of indentation detection device (160) and control system.

Description

The assembly method of hose coupling and rotator type assembly line thereof
The relevant mechanical Assembling Production of the present invention, i.e. the rotator type assembly line of the assembly method of relevant hose coupling and realization the method.
The assembling that utilizes the present invention to carry out haulage vehicle hydraulic braking sytem hose coupling is the most rational.
When the hose coupling of assembling haulage vehicle hydraulic braking sytem, owing to, will guarantee that therefore sleeve pipe fixing mechanical strength in the joint overcoat is very complicated with the tightness that sleeve surface contacts with the joint overcoat not to being pressed into the parameter detecting with ca(u)lk.The sleeve pipe of haulage vehicle hydraulic braking sytem hose coupling lacks mechanical strength with being connected of overcoat and tightness will cause accident.
Known hose coupling assembly method (GB, B, 2121705).
According to known method, sleeve pipe and being connected of joint overcoat are by sleeve pipe being inserted in the taper hole of joint overcoat, then with in the sleeve pipe press-in connector overcoat and with tubular punch with sleeve pipe circumferential surface ca(u)lk, so sleeve pipe and joint overcoat have just been fixed.
But, in this method, can not the parameter that be pressed into ca(u)lk be detected.Do not have to detect and just can not guarantee mechanical strength and the tightness that sleeve pipe is connected with the joint overcoat.Because sleeve pipe moves in the joint overcoat or rotates, and mechanical strength is damaged, this be because the force rate of ca(u)lk to be pressed into power big; Tightness then is the degree of depth that there is no need owing to the ca(u)lk groove, thereby just can not form the ring interface that seals in the joint.
Known hose coupling assembly method (SU, A, 1266700).
According to this method, sleeve pipe is put into the joint overcoat and be pressed into.Be pressed in two steps and carry out: the first step is pressed into the permission power of minimum; Second the step with maximum allow defeat into.Each step that is pressed into all uses complete calibrating spring and sensor to detect being pressed into power.When carrying out the first step those are pressed into power and scrap, allow parts of power to scrap greater than maximum those and carried out for second when step less than the part of minimum permission power.At sleeve pipe press-in connector overcoat and after having carried out detecting, begin ca(u)lk to be carried out on the surface around the sleeve pipe with annular punch, like this, sleeve pipe just has been fixed in the joint overcoat.
The shortcoming of this known method is that the parameter of ca(u)lk is not detected, and also just the degree of depth of ca(u)lk power and ca(u)lk groove determining the tightness that sleeve pipe is connected with the joint overcoat.
The existing device that the thin-wall metal part is pressed into housing part, mainly be the device (SU that sleeve pipe is pressed into hydraulic hose joint overcoat, A, 1136925), it has a multi-position revolving table that is contained on the pedestal, along being fixed with the required axle of Assembly part on its periphery, send the hopper formula feeder of housing part toward the assembly area; the feeder of thin-wall metal part, centering and on the worktable axle mechanism of dress thin-walled parts, adorn the mechanism of housing part on the worktable axle; The one-piece element of thin-walled parts and being pressed into and ca(u)lk mechanism.
Centering and on the worktable axle mechanism of placement thin-walled parts comprise lever, one end hinge is contained on the frame movingly, and the other end is to add upper spring from the frame direction for it; the carriage of thin-walled parts is that hinge is installed in lever movingly and one end of spring is arranged and can spool does the plane around it and rotate; this plane and axle longitudinal axis are perpendicular; and the material pusher that links to each other with ram by lever, the latter is equipped with pattern.Material pusher is contained on the frame, and its pattern can interact with the running roller that is contained on the lever.
The mechanism of dress housing part is a ram on the axle of worktable, V shaped iron is housed so that block housing part on its piston rod.
Be pressed into ca(u)lk mechanism be a ram that has the box type piston bar, and the whole footpath parts of thin-walled parts are the poles in the whole footpath of a process, its driving mechanism that moves is a ram.Whole footpath rod is arranged in the cavity of ram piston rod.
The multi-position revolving table has rotation and positioning means, and the former is the drive motor of a band connecting sleeve, and the latter is a positioning rod, and the two is to link to each other by all levers of synchronizing shaft with rotating driving device and end thereof.
In said apparatus, the thin-wall metal part is sent into centering by directed state and is placed in the carriage of thin-walled parts mechanism from feeder.When the material pusher of centering machine moved forward, carriage relied on axle and embraces axle under the effect of spring, thereby realized relative and the latter's centering effect.Material pusher makes thin-walled parts move and put into the hole seat of worktable axle along carriage then.
Material pusher is got back to the home position aftertable and is begun rotation.
Housing part enters from hopper in the V shaped iron of putting mechanism, just be enclosed within on the axle of worktable by the mobile part of ram piston rod, and has put thin-walled parts well this moment in the seat of the hole of axle.Worktable rotation then, like this, the axle that has a parts is just shifted to and is pressed into and ca(u)lk mechanism.After worktable stopped, ram began action, and at this moment whole footpath rod is by the hole of thin-wall metal part, and the ram that is pressed into then with ca(u)lk mechanism begins action, and its box type piston bar is pressed in the housing part thin-walled parts and ca(u)lk.Be pressed into finish with the ca(u)lk process after, whole footpath rod withdraws from from hole in piece part, the box type piston bar is got back to the home position.
But this structure can not guarantee the high quality assembling of hose coupling, and this is because to be pressed into ca(u)lk be to be finished by a mechanism, because ca(u)lk power is greater than being pressed into power, thereby may produce tube displacement and deflection in the overcoat of joint.Be the parts that can installation and measuring be pressed into power and ca(u)lk power in this structure, just can not guarantee mechanical strength and the tightness that is connected and lack this detection.
Also having a kind of automatic assembly machine (SU, A, 1186454) of hose coupling is as you know.It has a carriage, the robot device that a rotator type supplies the robot device of assembly line housing part and supplies sleeve pipe is housed above, each automatic feeder all has the front material bucket of a buildup, so that replenish the required part of assembling to robot device, what have the minimum of detected pressures and maximum device is pressed into rotating disk, sewing rotating disk and transportation turntable.The automatic assembly machine of hose coupling also has the control system of band memory.
Rotator type joint housing part automatic feeder has an axle that is contained on the support, can rotate.Fixing the hopper that has material fetching mechanism on the axle, the latter makes the revolving hopper shape, is evenly distributed on its periphery.Rigidly fix tapered disk at the end of hopper, front material bucket is being housed below disk, leaving the slit between the two.The rotator type automatic feeder also comprises the reservoir that has the single-piece feeder and stops feed mechanism.
Front material bucket has cylinder outer wall and conical bottom, and the two couples together with connecting sheet.Cylinder outer wall and rotator type automatic feeder are to connect part with gentle part, cylinder inner surface and the conical bottom joint at the front material bucket that link as spring and vibrator are fixed with the segmentation base plate, formation has the container that accumulates in material hole, and the material window is on the segmentation base plate so that emit quantitative joint housing therefrom.Cylinder outer wall can make its end face form with conical bottom and replenish the ring-type volume.Part on the surface of cylinder, is shaped on the material window so that can come out and enter in the rotor automatic feeder from the additional volume of ring-type.
Each single-piece discharging mechanism is made the stock stop form that is driven by pattern.One of them shell is made double-arm lever.Stop feeder electromagnet is housed, it interrelates by the control system of memory and assembly line.Memory is contained in each material fetching mechanism below.The secondary attitude reference device of joint overcoat is housed below memory.Each secondary attitude reference device is the rotating drum shape, has penetrating via and clamping claw.The identification mechanism of joint overcoat all is equipped with in the top in each hole, makes the push rod shape, it and fixedly pattern interact.Jaw forms one and radially expects window, so that make the through hole of part by rotating drum.Each attitude reference device comprises positioning work piece and the gear that the restriction cylinder moves radially, and the latter and tooth bar interact, and tooth bar is driven by fixing circular pattern and moves back and forth.
Supply with the rotator type autofeed device of cover tubing part is made up of the reciprocating drive unit of fan-shaped dispenser for assembly line.Each fan-shaped dispenser links to each other with jack shaft by the hinge joint.Jack shaft is contained on the interior sliding bearing of hollow support column.Cylinder is contained in the outside of support post by rolling bearing, and cylinder is equipped with the gear that drives the automatic feeder rotation.Hopper docks with cylinder, and its bottom dashes radial slot.With rigidly fixing central axle sleeve on the central shaft that jack shaft links to each other, second cylinder just freely is sitting on this axle sleeve.On second cylinder, be the shell of fixing feeder radially.Hinge is housed on the end periphery on the shell of each feeder couples together shell and fan-shaped dispenser.Each fan-shaped dispenser all has spring to link to each other with the shell of feeder and running roller is housed, and the latter enters in the cylindrical trench of axle sleeve.The bottom of hopper has boss radially can fall into fan-shaped dispenser with the part that guarantees the cover tubing.On hopper, adorn a tubulose memory facing to each fan-shaped dispenser.
Rigidly fix a tapered disk in the bottom of supplying with casing bit to assembly line automatically, front material bucket is housed above it, leave the slit between the two.Front material bucket is the cylinder outer wall of a band conical bottom.Outer wall is connected with connecting plate with tube at the end.The frame of cylinder outer wall and rotator type automatic feeder has flexibly that link couples together, and for example utilizes spring and vibrator.Be fixed with the segmentation base plate at front material bucket cylinder inner surface and conical bottom joint, form storage container, be shaped on the material window so that therefrom emit quantitative hose coupling cover tubing part on the segmentation base plate, the relative hopper conical bottom of the conical bottom of front material bucket is contained on the axle prejudicially.Cylinder outer wall can make its end face contact with conical disc, forms an additional ring-type volume with the conical bottom of conical disc and front material bucket.On the surface of cylinder outer wall, be shaped on the material window so that make part by replenishing the hopper that enters automatic feeder in the ring-type volume.
Be pressed into rotating disk and comprise the cylinder that is contained on the live axle, arranging the band working head of slide up and down equably along its periphery.Working head energy to-and-fro motion also is equipped with tool support and drift.In bearing with instrument coaxial be equipped with the band spring catcher.Calibrating spring is housed in drift, and it is pressed in by on the bearing of cage guiding and be shaped on the centering slot type catcher of joint in the termination.
Slide joins with the connecting rod that is contained in the cylinder that is driven by pattern, and cylinder is fixed on the live axle.Live axle is contained on the bearing of automatic feeder frame, and is connected with drive unit by the tooth axle.The lever of band rotation and the carriage of contactless limit switch are housed on the axle of frame.
There is a running roller end of connecting rod, and it is supported on the pattern.Pattern is fixed on the frame by support and axle and is supported on the lever that joins with connecting rod.One group of calibrating spring is housed on the boss of connecting rod.Non contact pick up is housed near lever.
The ca(u)lk rotating disk comprises the cylinder that is contained on the live axle, along uniform the working head that has slide of its periphery.Working head energy footpath reciprocating motion also is equipped with tool support and drift.The sizing pin is housed in drift.
A slide links to each other with the piston rod of oil hydraulic cylinder, and another slide joins with the connecting rod that is contained in the cylinder, and cylinder is fixed on the live axle.Live axle is contained on the bearing of frame and by gear and links to each other with the driving mechanism of automatic feeder.
The overcoat of hose coupling and sleeve pipe rotator type automatic feeder, be pressed into rotating disk and ca(u)lk rotating disk all by carrying rotating disk to get in touch, the latter sends part to another rotating disk by a rotating disk.Transportation turntable is the driven axle that is contained on the frame, is rigidly fixing disk above.Be shaped on radial hole on the disk, the slide of band spring is housed in the hole, slide is equipped with clamping mechanism.
Control system is a controller and peripheral detection and actuating device thereof, as part acquisition sensor, photoelectric sensor, electromagnet, motor.
On existing automatic feeder, Assembly part-joint overcoat and sleeve pipe is individually to enter charging zone from the rotator type automatic feeder.
Transportation turntable is transported to sleeve pipe in the tool component that is pressed into rotating disk one by one, put with one heart and by catcher it be pushed in the bore of the punch with catcher and bore of the punch.So, sleeve pipe just is contained in the working head, and the latter moves the stepping of going forward side by side with cylinder and goes into joint overcoat charging zone.With overcoat also is to put with one heart and be sleeved on the same drift that is contained in sleeve pipe with the catcher groove that is pressed into rotating disk.Two Assembly part-joint overcoat and sleeve pipes, pack into is pressed in the working head of rotating disk like this, makes them concentrically with respect to one another, and they just perform a preparation that is pressed into another like this.
The mounting technology condition of these goods has been stipulated the restriction to the minimum and maximum power of being pressed into, and promptly is pressed into the scope that used power is not answered the overshoot value.For this reason, be provided with one on the rotating disk and be pressed into district-minimum force and detect and be pressed into the district and the maximum, force detection is pressed into the district being pressed into.
The detection that is pressed into minimum force is carried out in the following manner.Pattern upwards lifts connecting rod and moves the slide that has drift, and two parts that be assembled this moment have been positioned at drift and have withstood on the minimum in accordance with regulations spring compression that is pressed into the power calibration of base upper bed-plate quilt.If during the power that the power of sleeve pipe press-in connector overcoat is brought into play less than spring, then behind the sleeve pipe press-in connector overcoat, the space between base boss and the guide thimble boss is constant.At this moment, lever is still stayed in the space and is not amesiality, thereby contactless limit switch is not closed.Such assembly parts will be squeezed into waste product at next step.
If the power of sleeve pipe press-in connector overcoat during greater than the power of calibrating spring, then ought have drift and be moved up until head-to-foot seat by the slide of charging part, the latter upwards lift make length of spring compressed and make the base convex surface with the sleeve boss between the space disappearance.Lever advances less than in the space, thereby it is amesiality and connect contactless limit switch.This assembly parts have passed through the minimum detection that is pressed into power at last.
The work headband this assembly parts and is pressed into the power detection zone to maximum and moves.The slide that connecting rod enters the end pattern by oneself running roller and will have a drift lifts until head-to-foot seat.If the power that is pressed into that requires is during greater than the permitted maximum value of cluster spring calibration, then pattern falls, and rotates and press to lever on axle, moves it connecting rod and compression spring set.Lever rotates this assembly parts of the contactless limit switch of blocking, and next step will squeeze into waste product, and this is to be higher than maximum permissible value because be pressed into employed power.
If be pressed into the power of needed power less than cluster spring calibration, but during greater than minimum permitted value, then lever does not rotate, and sensor does not interdict, and this assembly parts are exactly acceptable product.
Transportation turntable is elected acceptable product and it is sent in the working head of ca(u)lk rotating disk from the working head that is pressed into rotating disk.They and base are put on the drift with one heart there.Oil hydraulic cylinder is delivered to ca(u)lk power on the joint by the drift that moves through of piston rod, and the annular boss of drift affacts on the joint, thereby realizes sleeve pipe is enclosed in effect in the joint overcoat.The sizing pin can guarantee can not diminish at the endoporus of sewing rear sleeve.Transportation turntable takes out goods and sends in the finished container from working head.
But the structure of existing hose coupling automatic assembly machine has following deficiency: do not detect the device of ca(u)lk depth of indentation in automatic assembly machine, that is to say, lack the detection that sleeve pipe is connected tightness in the joint overcoat; The form of the rotation clamp with through slot seat and jaw is made by the secondary attitude reference device of rotator type joint overcoat automatic feeder, can not guarantee shaft-like part, as the reliable orientation of joint overcoat,, an off-centered crossbeam is arranged between two holes because its two sides is porose; In the automatic feeder of rotator type cover tubing part, when part when the notch of inclination segmentation anchor clamps enters vertical memory, part is blocked; Accumulate hopper and make conical outer wall, can not guarantee to be assembled the grasping mechanism that part arrives the rotator type automatic feeder reliably, Assembly part is intercepted led to the outlet gap of hopper from accumulating hopper with integral surface.
Aim of the present invention, to study a kind of rotator type assembly line of assembly method and this method of realization of hose coupling exactly, in this method and assembly line, owing to adopt to the detection operation of ca(u)lk groove depth, ca(u)lk power and the device of realizing this operation, thereby guarantee connection mechanical strength and the tightness of sleeve pipe in the joint overcoat, incessantly with these component delivery automatic assembly machines and make part that reliable orientation be arranged.
Essence of an invention is, in the assembly method of hose coupling, in the overcoat with the sleeve pipe press-in connector, is pressed into operation and carries out in two steps, and detect being pressed into power, then with its ca(u)lk.According to the present invention, in the ca(u)lk process, carry out the detection ca(u)lk power of ca(u)lk groove depth and ca(u)lk power simultaneously and when reaching the limiting value of prescribed depth, measure.
The detection of ca(u)lk groove depth and ca(u)lk power can determine to be connected in joint with sleeve pipe the degree of depth of the relevant ca(u)lk groove of tightness.
Hope can increase ca(u)lk power according to the pure degree of instrument mill when the prescribed depth of ca(u)lk groove reaches minimum.
Can grind the ca(u)lk groove depth that obtains regulation under the pure situation at caulking tool like this.
Be easy to act as most when ca(u)lk recess gauge depthkeeping degree surpasses maximum value and can alleviate ca(u)lk power.
Can prolong the service time of caulking tool and the time of minimizing replacing instrument like this.
Essence of the present invention also is, rotator type hose coupling assembly line comprises rack-mounted rotator type joint overcoat and sleeve pipe automatic feeder, transportation turntable, have detect minimum and maximum be pressed into power value device be pressed into rotating disk and ca(u)lk rotating disk, the latter has the tool component support that is contained on the live axle, each tool component is the connecting rod of two arranged concentric, one of them links to each other with tool support, and another links to each other with caulker, and the control system that has memory, according to the present invention, ca(u)lk depth of indentation detection device also is housed, they are contained in the tool component of ca(u)lk rotating disk, they also interrelate by the memory of photoelectric sensor and assembly line control system, control system is related with the rotator type joint overcoat and the sleeve pipe automatic feeder that have front material bucket, each ca(u)lk depth of indentation detection device is made the lining form that band is measured stock rod, lining is contained on the caulker and can moves axially, the side of seat ring is shaped on groove, spheroid is equipped with in the compartment of terrain in the groove, seat ring be contained on the connecting rod that has caulker and can be axially and move with being angle and with oneself end face by Ball support and the interaction of other bush end face, axis along friction lock dog direction is equipped with spring to seat ring from connecting rod one side, friction lock is packaged between basic lining and connecting rod, and basic lining and seat ring all have flagpole, hole is arranged to see through the light of photoelectric sensor on the flagpole, the tip guide rod positioning work piece that spring is housed is arranged in the hole of basic lining flagpole, and it is also porose so that above-mentioned positioning work piece passes on the flagpole of seat ring, on the frame pattern is housed so that can interact, is equipped with on the connecting rod of caulker and is shaped on spiral chute so that hold the spheroid of seat ring with the running roller of spring space.
Rotator type hose coupling assembly line is equipped with the degree of depth that ca(u)lk depth of indentation detection device can guarantee the ca(u)lk groove that obtains stipulating, thereby can obtain the sealing of reliable joint overcoat and cover interface tube, i.e. its tightness.
Getting in touch of the memory of ca(u)lk groove depth detection device by photoelectric sensor and assembly line control system.Can guarantee the ca(u)lk groove is allowed the control of depth limit value, to guarantee the tightness of interface.
The getting in touch of ca(u)lk groove depth detection device and rotator type joint overcoat and sleeve pipe automatic feeder guarantees that those only send to the work of detection device of the caulking tool parts of part by the rotator type automatic feeder for them.
Rotator type joint overcoat automatic feeder is equipped with fastening device and suits, its form is top with holes and the clamp that spring can move along horizontal plane is housed, the diameter in hole is greater than the diameter of cylinder channel, with two catch pawls that are arranged in the clamp below, each catch pawl can both relatively rotate and is rigidly connected with Bars thick stick one end that is contained on the shell of clamp below along horizontal plane, can swing simultaneously, and the other end of each lever can move along the opening slot on the clamp.
Fastening device is made clamp with holes and is had the lever form of opening slot can be at identification tape endoporus and the asymmetric axis that need not move these parts during every the beam part, is that the direction from the cylinder channel axis clamps.
Wishing that joint overcoat state identification mechanism is made can be along the reciprocating connecting rod form of the central passage of cylinder.
The form of this identification mechanism can be carried out orientation by the internal surface of joint external trepanning.
It also is very suitable that rotator type sleeve pipe feeding device is equipped with stock stop, each stock stop is made and is had the slide block form of expecting window, slide block can along with the parallel axes direction of axle, moving back and forth between tubulose memory and the fan shape baffle accordingly and having motion to get in touch with fan shape baffle, the side towards stock stop at each tubulose memory is shaped on the material window simultaneously.
This stock stop pattern that automatic feeder was equipped with can be eliminated part in the blocking phenomenon that enters tubulose memory place, can guarantee that like this rotator type sleeve pipe automatic feeder can send part equably.
Wish that the formation line of through material window and tubulose memory material window all makes to a direction, promptly the axial direction in tubulose memory hole tilts.
The through material window of also wishing slide block becomes the angle of inclination of line to be 30-45 ° with tubulose memory axis normal plane with tubulose storage material window shape.
The material window shape becomes this inclination angle value of line can guarantee that sleeve pipe can move under the deadweight effect.
The spring sector of the conical outer wall of front material bucket being made some monolithics suits, and in this case, every sector will be made the double-arm lever form, and the fixedly projection on one of them arm is equipped with running roller and is contained in the automatic feeder frame contacts.
The pattern of this ring-type outer wall can prevent to accumulate the phenomenon of part in the slit of hopper and conical outer wall, like this can be successfully send part to the material fetching mechanism of rotator type automatic feeder.
Each rotator type automatic feeder of wishing assembly line all is equipped with part charge level detecting sensor, it is contained on the frame and can interacts with an arm of the double-arm lever that adds, this double-arm lever is equipped with spring from hopper cylindrical outer wall aspect, and second arm of lever can interact with every sector of conical outer wall.Each automatic feeder that can guarantee assembly line is like this worked incessantly.
Below will be by describing in detail and in this way instantiation and accompanying drawing being introduced the method.
Fig. 1. the schematic representation of sleeve pipe press-in connector overcoat;
Fig. 2. the schematic representation of sleeve pipe ca(u)lk in the joint overcoat;
Fig. 3. rotator type hose coupling assembly line schematic representation (front view);
Fig. 4. rotator type hose coupling assembly line schematic representation (planimetric map);
Fig. 5. the V of Fig. 3-V sectional drawing;
Fig. 6. rotator type joint overcoat automatic feeder;
Fig. 7. the VII of Fig. 6-VII sectional drawing;
Fig. 8. the VIII of Fig. 6-VIII sectional drawing;
Fig. 9. joint overcoat state recognition schematic representation;
Figure 10. the IX of Fig. 7-IX sectional drawing;
Figure 11. the XI of Figure 10-XI sectional drawing;
Figure 12. the XII of Figure 11-XII sectional drawing;
Figure 13. the XII of Figure 10-XII sectional drawing;
Figure 14. the XI V of Figure 13-XI V sectional drawing;
Figure 15. be pressed into rotating disk, sectional arrangement drawing, the moment that is pressed into minimum force;
Figure 16. be pressed into the tools section of rotating disk, the moment of final rejection part when being pressed into minimum force;
Figure 17. be pressed into rotating disk, sectional arrangement drawing, the moment of final rejection part when being pressed into maximum, force;
Figure 18. the X VIII of Figure 17-X VIII sectional drawing;
Figure 19. ca(u)lk rotating disk, sectional arrangement drawing;
Figure 20. the tools section of ca(u)lk rotating disk;
Figure 21. the X XI of Figure 20-X XI sectional drawing;
Figure 22. the X XII of Figure 21-X XII sectional drawing;
Figure 23. ca(u)lk groove depth instrumentation plan.
The assembly method of hose coupling according to the present invention, realizes as follows.
In the method for the invention, the overcoat 1 of joint and sleeve pipe 2(Fig. 1) make independent of one another.Joint overcoat 1 is with groove and fluid the passage manufacturing of steel bar and that interior threaded hole, placement sleeve pipe 2 heads are arranged.Sleeve pipe 2 is with steel or brass tube manufacturing.Sleeve pipe is to put into drift 3(as follows to see Fig. 1), promptly the head of sleeve pipe 2 is positioned on drift 3 end faces.Then, joint overcoat 1 is sleeved on the same drift 3 that sleeve pipe 2 wherein has been housed.Like this, make the hole of joint overcoat 1 concentric with sleeve pipe 2 heads.After this, apply the power that is pressed into that is equivalent to minimum value to joint overcoat 1 along axis.At this moment, if a part has entered another part, promptly realized being pressed into, then one of them or two parts are waste products, because when minimum is pressed into the power value, is not pressed into and should realizes, in this case, these assembly parts are scrapped from general assembly line.If this moment, part was not pressed into,, applies there and be equivalent to the peaked power of being pressed into just they are sent to second step that is pressed into.Under this power effect, when a part has been pressed into another part, then the joint of assembling is sent to and carried out ca(u)lk.At this moment, if part can not be pressed into and need bigger power to be pressed under the maximum, force effect, then one of them or two are waste products, because when the maximum that applies regulation is pressed into power, part should be able to be pressed into, and this assembly parts just should be scrapped from general assembly line before ca(u)lk.The joint of assembling should place on the caulker in the following manner: the joint overcoat press drift 4(Fig. 2) the external diameter centering, the interior sizing pins 5 of drift 4 are entered in the hole of swagelok 2.Then, apply the ca(u)lk power of regulation to joint overcoat 1, this power should guarantee the ca(u)lk groove depth that reaches necessary in predetermined range, will carry out the detection of ca(u)lk groove depth in the ca(u)lk process.In this case, if the ca(u)lk groove depth has exceeded the maximum limit of prescribed depth value, then must alleviate ca(u)lk power and be not equal to maximum value until the degree of depth that makes the ca(u)lk groove.If when the ca(u)lk groove depth has exceeded the minimum prescribed value, this means, should increase ca(u)lk power, perhaps change the pure instrument that ground, or the material of manufacturing joint overcoat 1 is undesirable.In the course of the work can be when applying regulation ca(u)lk power owing to the pure degree of depth of ca(u)lk groove that makes of caulking tool mill reduces.When this degree of depth exceeds minimum permitted value, strengthen ca(u)lk power, or change caulker 4.
The rotator type assembly line of break hose coupling comprises frame 6(Fig. 3), rotator type automatic feeder 7(Fig. 5 of joint overcoat 1 is housed above), the rotator type automatic feeder 8 of sleeve pipe 2, be pressed into rotating disk 9, ca(u)lk rotating disk 10, transportation turntable 11, detection device 160, memory 12, waste product and get rid of mechanism 13.The rotator type assembly line also comprises control box 14(Fig. 4 of control system), to the noria 15 of rotator type automatic feeder 7 supply joint overcoats with to the oil hydraulic cylinder 121(of ca(u)lk rotating disk 10 Figure 19) supply working medium hydraulic power unit 16.
Rotator type joint overcoat 1 automatic feeder 7 comprise be installed in revolvable axle 17(Fig. 6 on the frame 6).Be fixed with the hopper 18 of band conical bottom and grasping mechanism 19 on axle 17, the latter makes revolving hopper 20 shapes, is distributed on the periphery of hopper 18.The memory 21 of band single-piece discharging mechanism 22 is installed below each grasping mechanism 19, and the single-piece discharging mechanism is equipped with stock stop 23,24, and stock stop 23 and 24 is driven by pattern 25 and 26 respectively.Pattern 26 is made the form that band interrupts the double-arm lever 27 of feed mechanism 28.Interrupt feed mechanism by electromagnet 29(Figure 14) to form, it draws with the axle journal of lever 27 by the slide bar 30 of being with skewed slot 31 and links to each other.Electromagnet 29 links to each other with the control system of assembly line by memory 12.
Automatic feeder 7 also comprises the part secondary attitude reference device 33 that is positioned at memory 21 belows.Part secondary attitude reference device 33 makes rotating drum 34 shapes and is shaped on central passage 35.Cylinder 34 has tail gear 36, and the latter is meshed with the tooth bar 3 that is driven by pattern 38.On rotating drum 34, fastening device is housed, it is a packaged clamp 40 that spring 39 is arranged, there is circular hole 41 centre, clamp can move horizontally (Fig. 7), the diameter of circular hole greater than the diameter of the central passage 35 of cylinder 34 so that clamp 40 can move when clamping directed joint overcoat 1, with two catch pawls 42, they be contained in clamp 40 below, can relatively rotate with respect to each other and be rigidly connected along horizontal plane with an end of lever 43.
The lever 43 that has two catch pawls 42 is contained in the following of clamps 40 in the cylinder 34 and can swings.Second end of each lever 43 can move in the opening slot 44 of clamp 40.
Clamp 40 is equipped with a running roller 45, and it contacts with 47 with pattern 46 successively.Rotator type automatic feeder 7 also has the identification mechanism of joint overcoat state, and it is a push rod 48(Fig. 9 who has planar end surface 49 and can move back and forth along the central passage 35 of cylinder 34), push rod is promoted by pattern 50.
The automatic feeder 8 of rotator type sleeve pipe 2 comprises the axle 51(Figure 10 that is contained on the frame 6 by drive unit (not drawing on the figure) rotation).On axle 51, fixing hopper 52 with conical bottom.In hopper 52 along uniform the fan shape baffle 53 of its periphery.All be shaped on slotted eye 54 so that stop sleeve pipe 2 on the every fan shape baffle 53.Fan shape baffle 53 is equipped with bearing pin 55(Figure 11), bearing pin is contained on the carriage 56, fan shape baffle can be swung along vertical surface, and carriage is fixed on the hopper 52.At the two ends of bearing pin 55 gear 57 is housed.On hopper 52, adorning tubulose memory 58 facing to each fan shape baffle 53.The slide block 59 of band material window 60 is housed between tubulose memory 58 and fan shape baffle 53, and the shape of material window is identical with sleeve 2.Each surface of formation slide block 59 material loading windows 60 all vertical plane of relative tubulose memory 58 axis is 30-45 ° of gradient.Slide block 59 is rigidly fixed in (Figure 12) on the valve rod 61, band balance arm 62 of running roller 63 and backspring 64 is housed to guarantee the to-and-fro motion of slide block 59 on the valve rod.Also have on the tubulose memory 58 one with slide block 59 on identical material window 65.Each surface that constitutes this material window also has as the same gradient of the material window on the slide block 59 60, and when slide block 59 was in uppermost position in fig-ure, each limit of the latter was exactly the continuation on the former each limit.
Tubulose memory 58 links to each other with stock stop parts 66, and comprising stock stop 67 and 68, they are respectively by driving by the pattern 69 and 70 that fixes on the frame 6.Pattern 70 is made the pattern of double-arm lever 27 that band is cutoff mechanism 28, cutoffs mechanism to comprise electromagnet 29, and it links to each other with the axle journal 32 of lever 27 by the slide bar 30 of band skewed slot 31.Electromagnet 29 is to link to each other with the control system of assembly line by memory 12.
Fixing tooth bar 71 on slide block 59, it has drive connection with the gear 57 that is fixed on the carriage 56 of fan shape baffle 53.The running roller 63 that is fixed on the balance arm 62 of slide block 59 can interact with the pattern 72 that is fixed on the frame 6.The rotation of rotator type automatic feeder 8 is to be undertaken by the gear 73 that is fixed on the axle 51 by drive unit (not drawing on the figure).
Each rotator type automatic feeder 7 and 8 all has a front material bucket 74 of using without orientation parts that store to be equipped with amount.Front material bucket is by the cylindrical outer wall of the hopper 18 of automatic feeder 7 and 8 and 52 and is contained in hopper 18 and constitutes with conical outer wall above 52 conical bottom.The cone that forms, its vertex of a cone is relative with the vertex of a cone of the conical bottom of hopper.
The conical outer wall of front material bucket 74 is that every sector all is installed on the cylindrical outer wall of hopper 18 and 52, can and spring 77 be housed around axle 76 swings by sector 75 combination of polylith radial arrangement.
Every sector is all made the double-arm lever form, running roller 78 is housed on one of them arm, it and the boss of fixing 79 interact, and the latter is fixed on the frame 6 by carriage, and another arm is a plane and a large amount of parts interactions that add in the front material bucket 74.
In the front material bucket of automatic feeder 7 and 8, also fixing the additional double-arm lever 82 that to swing, it is equipped with spring 81, one of them arm is that the every sector 75 with conical outer wall 74 interacts, another arm then interacts with the part charge level sensor 83 that is installed on the frame 6, and sensor also interrelates with the control system of assembly line.
Be pressed into rotating disk 9 comprise be contained in live axle 84(Figure 15) on cylinder 85, the tool component that has upper saddle 87 and lower slider 88 along cylinder garden Zhou Junbu, slide can to-and-fro motion and bearing 89 is housed and drift 90.Simultaneously bearing 89 in, a catcher 91 of being with spring 92 is housed with instrument is concentric.Calibrating spring 93 is housed in drift, and spring is supported on the bearing 89, and bearing promptly has the centering capture slot 95 of a joint overcoat 1 by lining 94 guiding in the end.
Slide 87 and the 88 same connecting rods 98 that are contained on the cylinder 100 and 101 link to each other with 99 and are promoted by pattern 96 and 97 respectively, and cylinder then is fixed on the live axle 84.Live axle is contained on the bearing 102 and 103 of frame 6, links to each other with drive unit (not drawing on the figure) by gear 104.Carriage 105(Figure 16 is housed on frame 6), on axle 106, adorn a rotating lever 107 and contactless limit switch 108.
There is a running roller 109 termination of connecting rod 99, and it withstands on pattern 110(Figure 17) on.Pattern is by bearing 111(Figure 18) and axle 112 be hingedly fixed on the frame 6 and be supported on the lever 113, the latter links to each other with connecting rod 114, one group of calibrating spring 115 is supported on the boss of connecting rod.Non contact pick up 116 is housed near lever 113.
Non contact pick up 116 is being got in touch by the memory 12 and the control system of assembly line.
Ca(u)lk rotating disk 10 comprises the support 118(Figure 19 that has tool component 119 that is contained on the live axle 117), the piston rod 120 of tool component and oil hydraulic cylinder 121 and slide bar 122 interact slide bar and groove shape pattern 123.Live axle 117 links to each other with the drive unit (not drawing on the figure) of assembly line by gear 124.
Tool component 119 comprises shell 125(Figure 20), the guide bush 126 of connecting rod 127 and 128 is housed within the shell.On connecting rod 128, fixing bearing 128A, and on connecting rod 127, fixing caulker 4, the detection device of ca(u)lk depth of indentation is being installed with one heart with drift.
Do not outpour on the ca(u)lk depth of indentation detection device 160(figure) comprise along the axle of caulker 4 and move and have the lining 129(Figure 21 that measures stock rod 130), the latter is supported on the seat ring 132 by spheroid 131, seat ring links to each other with connecting rod 127 by spheroid 133, and is shaped on spiral grooves 134 for these spheroids on connecting rod 127.Seat ring itself is supported on the basic lining 136 by spheroid 135, and it is equipped with spring 137 and quilt friction lock dog 138 and spring 139 in connecting rod 127 directions and stops.
A flagpole 140 and 141 are correspondingly respectively arranged on basic lining 136 and seat ring 132.One narrow slit 142(Figure 22 is arranged on the flagpole of basic lining 136) and tip guide rod 144(Figure 20 of band spring 143 mounted thereto), it is by running roller 145 and pattern 146(Figure 21) interact and the flagpole 141 of the tip 147 by guide rod and seat ring 132 on hole 148 interact.A hole 149 is also arranged on flagpole 141, is for photoelectric sensor 150(Fig. 5) the usefulness passed through of light beam.Sizing pin 5 is housed in the caulker 4, and the latter is equipped with relief spring 151.Caulker 4 is to be fixed on the connecting rod 127 by spheroid 152.Have the lining 129 of measuring stock rod 130 positioning screwn 153 is housed, its cylindrical end enters locating slot 154, plays the block effect of lining 129 ultimate states.
Synchro pick-up 155(Fig. 5 is housed) in the detection zone of photoelectric sensor 150.
The signal of photoelectric sensor 150 interrelates by the control system of memory 12 with assembly line.
The autofeed device 7 and 8 of rotator type joint overcoat and sleeve pipe, be pressed into rotating disk 9 and ca(u)lk rotating disk 10 usefulness transportation turntables 11 connect, the effect of transportation turntable is that part is passed to another rotating disk from a rotating disk.Transportation turntable is mounted in the live axle 156(Fig. 5 on the frame 6) have the disk 157 that rigidly fixes, the spring slide bar 158 of strap clamp jaw mechanism 159 is housed in its radial hole.
Memory 12 has electrical link with the control system of assembly line, gets in touch by motion is arranged such as chain transmission 160 with the driving assembling of assembly line.
Break hose coupling rotator type assembly line carries out work in the following manner.
The overcoat 1 of break hose coupling is packed in the hopper of noria 15, and the joint overcoat is sent into the front material bucket of rotator type joint overcoat automatic feeder 7 from hopper.
Sleeve pipe 2 is packed in the front material bucket of rotator type sleeve pipe automatic feeder 8.
When the axle 17 of rotator type automatic feeder 7 rotated, the hopper 18 and the front material bucket 74 that are rigidly fixed on the axle also were rotated.Front material bucket 74 is made of the conical bottom of hopper 18 and the conical outer wall of being made up of the sector 75 of several band springs.The sector 75 of front material bucket 74 interacts with fixing lug boss successively by the running roller 78 of itself, constantly vibrates joint overcoat 1, and the annular slot that the latter forms from conical bottom and conical outer wall by hopper 18 falls into the bottom of hopper.The material fetching mechanism 19 that has a funnel 18 grasps joint overcoat 1 and with its warp let-off memory 21 in self rotary course.Under the mass pressure of front material bucket 74 middle joint overcoats 1 of packing into, double-arm lever 82 overcomes the resistance of spring 81 and lifts, and leaves part charge level sensor 83 and sends the signal that front material bucket has been full of.Along with the work of rotator type automatic feeder 7, when the joint overcoat in the front material bucket 74 1 was fewer and feweri, an arm of lever 82 was released and puts down under the effect of spring 81, makes the nearly sensor 83 of another arm rest of lever 82.At this moment send the signal that need start noria 15 so that feed in raw material for front material bucket 74 replenishes.
The joint overcoat enters single-piece discharging mechanism 22 from memory 21, because the effect of stock stop 23 and 24 makes the single passage 35 that enters rotating drum 34 of part.Stock stop 23 and 24 is driven by pattern 25 and 26 respectively.The upper end that the joint overcoat 1 that is directed is fallen push rod 48 through the hole 41 of passage 35 and clamp 40.If the state of joint overcoat is correct, promptly the hole of long end is downward, and like this, its upper end just is lower than the level of clamp 40, thus the formation line in hole 41 and when the running roller 45 of clamp 40 when pattern 46 gets off under the effect of spring 39 claw 42 just can't clip.In this case, joint is enclosed within outward in the rotating drum 34 and does not just stop, and falls fast under the effect of pattern 50 with push rod.
If the state of joint overcoat 1 is not right, need redirect, it is downward to be about to shallow bore hole, like this, when its drops on the upper end of push rod 48 through the hole 41 of passage 35 and clamp 40, just at this moment the upper end of part is positioned among the hole 41 of clamp 40.When clamp 40 was mobile under the effect of spring 39, opening slot drove second end of lever 43 and makes them rotate the state that can stop joint overcoat 1 until catch pawl.At this moment, the joint overcoat is just clamped by the formation line in hole 41 and catch pawl 42.And joint overcoat 1 can not move to the axis of passage 35.Joint overcoat 1 this clamp state with rotating drum 34 since the effect of pattern 38 by tooth bar 37 and tail gear 36 and Rotate 180 °.Make push rod 48 inlet passages 35 once more, clamp 40 is got back to original position, and joint overcoat 1 falls, and is enclosed within on the push rod 48 and decline rapidly with it.And joint overcoat 1 is in correct directed state again.Rotating drum 34 is got back to original position and is prepared to accept next part.
Transportation turntable 11 usefulness clamping mechanisms take off and shift to the charging zone that is pressed into rotating disk 9 with joint overcoat 1 from push rod 48.
With pack into the front material bucket 74 of hopper 52 of sleeve pipe 2.When axle 51 rotations, drive hopper 52 and front material bucket 74 rotations.Front material bucket is made of the conical bottom of hopper 52 and the conical outer wall of being made up of the sector 75 of some band springs 77.At this moment, the rotation of sector 75 interacts with fixing lug boss 79 successively by their running roller 78, makes the cover tube vibration and enters the bottom of hopper 52 by the annular slot that conical bottom and conical outer wall by hopper 52 form.
When axle 51 rotations,, make fan shape baffle 53 on bearing pin 55, obtain oscillating motion by wheel and rack transmission 57 and 71 again by the running roller 63 and the valve rod 61 of pattern 72 by balance arm 62.Fan shape baffle 53 utilizes they self groove 54 to tangle them and make its orientation when a large amount of sleeve pipes 2 are fallen, they is sent to the material window 60 on the slide block 59 that is in low level this moment when rising.At this moment one among the sleeve pipe 2 can fall among the material window 60.When fan shape baffle 53 fell, slide block 59 was shifted to uppermost position in fig-ure with a sleeve pipe 2 that hangs in the material window 60.Sleeve pipe 2 slips in the tubulose memory 58 by material window 65 along the line that is formed slopely of material window 60.Sleeve pipe 2 is fallen into the parts 66 of stock stop 67 and 68 again by the there, can single-piece send table top by them by pattern 69 and 70, can clip to it and it is sent to the charging zone that is pressed into rotating disk 9 with the clamping mechanism 159 that guarantees transportation turntable 11.
When needs stop to one or several tool component supply sleeve pipe 2(joint overcoat 1 that is pressed into rotating disk) time, such as, fault has taken place, with pattern 70 and stock stop 68(24) throw off, like this, part (1,2) just can not be discharged on the table top.Pattern 70 just can setting in motion by feed shut-down mechanism 28.Signal from control system enters electromagnet 29, is enclosed within on the bearing pin 32 by the slide bar 30(skewed slot that has skewed slot 31) rotate the lever 27 of pattern 70.
Transportation turntable 11 is delivered to tool component 86(Figure 17 one by one with sleeve pipe 2), with the hole centering of catcher 91 and drift 90, sleeve pipe is pushed the hole of drift 90 with catcher 91.Like this, sleeve pipe 2 just packed into tool component 86 and with cylinder 85 next step is sent to the charging zone of joint overcoat 1, there equally with joint overcoat 1 with centering capture slot 95 centerings and be enclosed within on the drift 90.The part of two assemblings-joint overcoat 1 and sleeve pipe 2 are packed in the tool component 86 like this, and the two centering is even if perform the preparation of carrying out sleeve pipe 2 press-in connector overcoats 1.
The technical specifications regulation of assembling these goods will limit the minimum and maximum power that is pressed into, in other words, and the value range that the used power of pressure should not overshoot.For this reason, be pressed into the district being pressed into the detection of having arranged two detections that are pressed into district-minimum force to be pressed into district and maximum, force on the rotating disk 9.
The detection that is pressed into minimum force is carried out in the following manner.Pattern 97 connecting rod 99 is upwards lifted and will have drift 90(wherein Assembly part 1 and 2 withstood on the bearing 89) connecting rod 98 move.The minimum in accordance with regulations spring 96 that is pressed into the power calibration of bearing 89 quilts compresses.If during the power that the power that sleeve pipe 2 press-in connector overcoats 1 are required has been given play to less than spring 93, then the slit that is pressed between the boss of overcoat back poppet 89 boss and guide bush 94 of sleeve pipe remains unchanged.Lever 107 be among the slit and on axle 106 deflection not, not closed contactless limit switch 108.This signal passes to memory.Next step will squeeze into these goods in the waste product.
If the power that sleeve pipe 2 press-in connector overcoats 1 are needed during greater than the power of calibrating spring 93 the slide 88 that has drift 90 and a part 1,2 bearing is also to rising when being moved upward to top upper bracket 89, the slit between pressure spring 93, bearing 89 and lining 94 boss disappears.Lever 107 advances less than going in the slit, thus it on axle 106 to being close to deflection and with contactless limit switch 108 closures.This goods have passed through the detection of pressure minimum at last.
Tool component 86 is shifted to maximum with such goods and is pressed into the power detection zone.The running roller 109 of connecting rod 99 is to upper end portion pattern 110 and the slide 88 that has drift 90 is lifted until withstanding bearing 89.If when requiring the power be pressed into greater than the maximum permissible value of calibrating spring 115, then pattern descends and rotates on axle 112 and presses to lever 113 simultaneously, and the latter just promotes connecting rod 114 and compresses calibrating spring 115.Lever 113 disconnects contactless limit switch 116 once rotating.This signal passes to memory.Next step will squeeze into waste product these goods, be higher than maximum permissible value because be pressed into used power.
If be pressed into used power less than calibrating spring group 115, but during greater than minimum permitted value, then lever 113 does not rotate, and sensor 116 is connected, and such goods are acceptable product.
Transportation turntable 11 is selected qualified product and be sent to the tool component 119 of ca(u)lk rotating disk 10 from the tool component 86 that is pressed into rotating disk 9.The bearing 128A of connecting rod 128 usefulness oneself is pressed to the end face of caulker 4 with joint overcoat 1, and the measurement stock rod 130 that will have lining 129 covers " l " part, prepares for detection device in this way so that detect the degree of depth " l " of ca(u)lk impression.With this action the top of measuring stock rod 130 is on the same plane, caulker 4 tops, like this, lining 129 " l " value of will landing, this can cause that connecting rod 127 also moves down and rotates around axle simultaneously, this is because the spiral chute 134 of spheroid 133 and connecting rod 127, seat ring 132 and flagpole 141 and basic lining 136 and flagpole 140 results of interaction are because at this moment seat ring 136 and basic lining 136 are all coupled together by tip guide rod 144.Tip guide rod 144 is put into the hole 148 of the flagpole 141 of seat ring 132 in advance.Above-mentioned move makes detection device be in a kind of state, in this state, with the top of caulker 4 as the basal plane that calculates ca(u)lk depth of indentation " l ".So just might measure ca(u)lk depth of indentation " l " error freely, will produce when pure because this error is ground when the top of caulker.
Carry out ca(u)lk and detecting ca(u)lk depth of indentation " l " before, the running roller 145 of tip guide rod 144 will be pressed on the pattern 146, the hole 148 of flagpole 141 is available, like this, basis lining 136 just can throw off with seat ring 132 and can be relative connecting rod 127 motionless, the flag ring 140 that consequently has narrow slit 142 is also motionless.When in the metal of the top of caulker press-in connector overcoat 1, measure the real depth " l " of a ca(u)lk impression of the relative together caulker decline of stock rod 130 with lining 129.This moves through spiral chute 134 on spheroid 133 and the connecting rod 127 will become the slit 149 of flagpole 141 of seat ring 132 toward very strong the moving of motionless direction in slits 142.If slit 149 covers slit 142, this explanation, the ca(u)lk depth of indentation is within the predetermined range.If slit 149 can not cover narrow slot 142, this explanation, ca(u)lk depth of indentation " e " is not enough.149 cover for 142 moment in the slit, and the light beam of photoelectric sensor 150 can not be blocked and this signal is sent into control system with the signal of synchro pick-up 155, this means that the ca(u)lk depth of indentation is normal.If during slit 142, slit 149 " stretch less than ", then the light beam of photoelectric sensor is just blocked by flagpole 140 and 141, at this moment only send into the signal of synchro pick-up 155 to control system by memory, degree of depth of this explanation ca(u)lk impression is not enough.Control system can be reacted to this signal, or the oil pressure in the increase oil hydraulic cylinder 121 makes it reach prescribed depth " l " to strengthen ca(u)lk power, perhaps sends the instruction of changing tool component 119, and this is because 4 mills of the caulker in tool component are pure.
Transportation turntable 11 is used for jaw mechanism 159 and takes out joint and be sent to the finished product collecting area from the tool component of ca(u)lk rotating disk.Because the ca(u)lk depth of indentation is former thereby joint that scrap is thrown in the collecting receptacle by waste product eliminating mechanism 13 from clamping mechanism.Remaining joint transports the finished product discharge zone to.

Claims (12)

1, the assembly method of hose coupling, be sleeve pipe press-in connector overcoat finished in two steps and to being pressed into power and ca(u)lk afterwards detects, be characterized in: in the ca(u)lk process, detect the degree of depth and the ca(u)lk power of ca(u)lk groove simultaneously, when reaching the limiting value of prescribed depth, can change ca(u)lk power.
2, according to claim 1, the characteristics of hose coupling assembly method are: when the moment of the minimum value that reaches ca(u)lk recess gauge depthkeeping degree, can pure degree increase ca(u)lk power according to the mill of instrument.
3, according to claim 1, the characteristics of hose coupling assembly method are: can reduce ca(u)lk power when surpassing the maximum value of ca(u)lk recess gauge depthkeeping degree.
4, for realizing the method for claim 1, the rotator type assembly line comprises the rotator type joint overcoat 1 that is installed on the frame 6 and automatic feeder (7) and (8) of sleeve pipe 2, transportation turntable (11), have minimum and maximum be pressed into the power value detection device be pressed into rotating disk (9) and the automatic ca(u)lk device of rotator type (10), it has the support (118) of the tool component (119) that is installed on the live axle, each tool component is all made connecting rod (120) form of two arranged concentric, one of them links to each other with instrument one bearing (128A), and another links to each other with caulker (4), also comprises the control system of band memory (12).The characteristics of rotator type assembly line are: it is equipped with ca(u)lk depth of indentation detection device (160), these devices are contained in the tool component (119) of ca(u)lk rotating disk, also interrelate by the memory (12) of photoelectric sensor (150) with the control system of assembly line, control system and rotator type joint overcoat and sleeve pipe automatic feeder (7 and 8) interrelate, the latter is equipped with to accumulating the front material bucket (74) without orientation parts, here each ca(u)lk depth of indentation detection device (160) is made to have and is measured stock rod (130) and be installed in lining (129) form on the caulker (4), it can move axially, seat ring (132), its side is shaped on groove, spheroid (133) is equipped with in the compartment of terrain in the groove, seat ring is arranged in that the connecting rod (127) that caulker (4) are housed is gone up and can be axially and move with being angle and pass through Ball support (133) and above-mentioned lining (129) with own end face, the end of basis lining (136) interacts, the latter is equipped with rod-type positioning work piece (144) that spring is housed and the running roller of arranging with its parallel axes (145), it is contained on the connecting rod (127) of band drift (4), can interact with the end of end by Ball support (129) and seat ring (132) of oneself and along axis to caulker (4) direction, from connecting rod (127) one sides spring is housed, also spring radially is housed at friction slip (138), slide block is contained between basic lining (136) and the connecting rod (127), and basic lining (136) and seat ring (132) all have flagpole (140,141), on the flagpole slit is arranged so that pass through the light beam of photoelectric sensor (150), the shaft-like positioning work piece (144) that spring is housed is arranged on basic lining (136) flagpole (140), and the flagpole of seat ring (141) has the hole so that arrange above-mentioned positioning work piece (144), support is equipped with pattern (146), pattern can interact with the running roller (145) of spring space (144), and the connecting rod (127) that caulker (9) are housed is shaped on helical groove so that hold the spheroid of seat ring (132).
5, according to claim 4, the characteristics of rotator type assembly line are, the automatic feeder (7) of joint overcoat (1) has fastening device, it is the clamp that spring is housed (40) that can move in horizontal plane and has hole (41), its diameter is greater than the diameter of rotating drum (34) passage (35), with two catch pawls (42) that are arranged in clamp (40) below, wherein each can both relatively rotate and be rigidly connected with an end of lever (43) along horizontal plane, lever is contained in the shell of clamp (40) below, lever can be swung, and the other end of each lever (43) can move in the opening slot (44) on the clamp (40).
6, according to claim 4, the characteristics of rotator type assembly line are that the identification mechanism of joint overcoat automatic feeder is made the connecting rod shape, can be along the central passage to-and-fro motion of rotating drum.
7, according to claim 4, the characteristics of rotator type assembly line are, the sleeve pipe automatic feeder is equipped with stock stop, female all make slide block (59) form and have material window (60) slide block can along with the direction of the parallel axes of axle (51), reciprocating and have transmission to get in touch between corresponding tubulose memory (58) and fan-shaped gripping device with the latter, and all be shaped on material window (65) towards the side of controller one side at each tubulose memory.
8, according to claim 7, the characteristics of rotator type assembly line are that the formation line of the material window (60) of slide block (59) and the material window (65) of tubular type memory (58) all is to tilt toward tubular type memory hole direction.
9, according to claim 7 and 8, the characteristics of rotator type assembly line are that the angle of inclination of the formation line of the material window (60) of slide block (59) and the material window of tubulose memory (58) and the vertical plane of tubulose memory axis are 30-45 °.
10, according to claim 4, the characteristics of rotator type assembly line are, the awl outer wall of front material bucket (74) is made up of the polylith sector (75) of radial arrangement, and every sector all is contained on the cylindrical outer wall of hopper (18) and can be along the plane rocking vertical with the hopper spin axis.
11, according to claim 10, the characteristics of rotator type assembly line are, every sector (75) is all made the double-arm lever form, facing to hopper cylindrical outer wall one side spring is being housed, and one of them arm can interact with the boss that is contained in the additional automatic feeder on the frame.
12, according to claim 4, the characteristics of rotator type assembly line are that each rotator type automatic feeder all is equipped with part charge level detecting sensor, be contained on the frame, the additional arm that the double-arm lever of spring is housed towards hopper cylindrical outer wall one side of it and one interacts, and another arm can interact with every sector of conical outer wall.
CN 89105543 1989-08-09 1989-08-09 The assembly method of hose coupling and rotator type assembly line thereof Pending CN1049404A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 89105543 CN1049404A (en) 1989-08-09 1989-08-09 The assembly method of hose coupling and rotator type assembly line thereof

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Application Number Priority Date Filing Date Title
CN 89105543 CN1049404A (en) 1989-08-09 1989-08-09 The assembly method of hose coupling and rotator type assembly line thereof

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CN1049404A true CN1049404A (en) 1991-02-20

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CN103495863A (en) * 2013-09-25 2014-01-08 宁波大学 Tap water connector assembling device for irrigation
CN103600226A (en) * 2013-11-21 2014-02-26 新昌县科成机械有限公司 Novel bidirectional mounting device for metal braided hose joints
CN103600226B (en) * 2013-11-21 2015-10-28 新昌县科成机械有限公司 A kind of novel two-way erecting device of metal wire net flexible hose joint
CN103672168A (en) * 2013-12-11 2014-03-26 大连海威金属结构有限公司 Running roller device for rapidly dragging hoses out of cabin for cabin roof filling station and supply station
CN103672168B (en) * 2013-12-11 2015-06-24 大连海威金属结构有限公司 Running roller device for rapidly dragging hoses out of cabin for cabin roof filling station and supply station
CN104716793A (en) * 2013-12-16 2015-06-17 常州数控技术研究所 Assembly machine for hybrid stepping motor rotors
CN104716793B (en) * 2013-12-16 2017-12-19 常州数控技术研究所 Composite stepper motor rotor assembly machine
CN104858644A (en) * 2014-02-25 2015-08-26 珠海格力电器股份有限公司 Operation equipment for pipe connector
CN108213907A (en) * 2016-12-14 2018-06-29 潘金良 A kind of automatic net cover machine of Vehicular metal hose and its method of work
CN108213907B (en) * 2016-12-14 2024-03-29 常州良旭车辆配件有限公司 Automatic net sleeving machine for automotive metal hose and working method of automatic net sleeving machine
CN106625384A (en) * 2016-12-24 2017-05-10 江苏耿舜科技有限公司 Liquid mosquito-repellent incense plug-in mandrel press-in mechanism
CN106826224A (en) * 2017-02-28 2017-06-13 福州诺贝尔福基机电有限公司 Coolant distributes water inlet pipe and water outlet pipe moulding process
CN106826224B (en) * 2017-02-28 2019-03-22 福州诺贝尔福基机电有限公司 Coolant liquid distributes inlet and outlet pipes moulding process
CN107297610A (en) * 2017-07-08 2017-10-27 烟台杰瑞石油装备技术有限公司 A kind of sebific duct buckle machine and operating method for configuring automatic assembling pipe joint
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CN107627104B (en) * 2017-10-11 2023-09-08 成都秦川物联网科技股份有限公司 Press mounting equipment
CN108253194B (en) * 2018-01-05 2019-12-03 南京苏锦电力设备有限公司 A kind of Pipe installing equipment with ground mending function
CN108253194A (en) * 2018-01-05 2018-07-06 深圳市玖品空气净化科技有限公司 A kind of Pipe installing equipment with ground mending function
CN109802528A (en) * 2019-03-15 2019-05-24 浙江盛越电子科技有限公司 A kind of electric motor production line
CN112520661A (en) * 2019-09-30 2021-03-19 上海谷森医药有限公司 Soft fog agent plastic bottle tubulation sealing equipment
CN112520661B (en) * 2019-09-30 2021-08-31 上海谷森医药有限公司 Soft fog agent plastic bottle tubulation sealing equipment
CN112276528A (en) * 2020-10-20 2021-01-29 南京雷尔伟新技术股份有限公司 Automatic assembling method for sheath hose
CN112276528B (en) * 2020-10-20 2022-06-21 南京雷尔伟新技术股份有限公司 Automatic assembling method for sheath hose
CN113070673A (en) * 2021-04-22 2021-07-06 武汉铭煦信息科技有限公司 Method for assembling natural gas stainless steel metal hose connector
CN113070673B (en) * 2021-04-22 2022-04-15 戢丹 Method for assembling natural gas stainless steel metal hose connector

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