CN107296976A - 一种医疗用多功能止血敷料及其制备方法 - Google Patents

一种医疗用多功能止血敷料及其制备方法 Download PDF

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CN107296976A
CN107296976A CN201710496816.1A CN201710496816A CN107296976A CN 107296976 A CN107296976 A CN 107296976A CN 201710496816 A CN201710496816 A CN 201710496816A CN 107296976 A CN107296976 A CN 107296976A
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王衍根
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Abstract

本发明属于医用材料技术领域,具体涉及一种医疗用多功能止血敷料及其制备方法。本发明以壳聚糖‑g‑N‑羧甲基‑2‑硫代‑4,5‑2H咪唑啉酮、聚乙醇酸、戊二醛、I型胶原蛋白粉、介孔纳米羟基磷灰石为原料,通过交联反应制备出多功能止血凝胶敷料,本发明制备的多功能止血凝胶敷料能够起到止血、杀菌、促进创伤处愈合的功效,可实现伤口在不同愈合阶段对敷料性能的要求;将壳聚糖‑g‑N‑羧甲基‑2‑硫代‑4,5‑2H咪唑啉酮制备成本发明形式的凝胶敷料提高了壳聚糖‑g‑N‑羧甲基‑2‑硫代‑4,5‑2H咪唑啉酮的抗菌作用。

Description

一种医疗用多功能止血敷料及其制备方法
技术领域
本发明属于医用材料技术领域,具体涉及一种医疗用多功能止血敷料及其制备方法。
背景技术
伤口是一种对人体皮肤的完整性和连续性的破坏。日常生活中,伤口的种类很多,包括有机械因素造成的割伤、由电、热、化学等因素造成的烧伤,以及由于患者的生理病态形成的慢性创伤。人体表面皮肤的各种创伤是生活中难以避免的常见症状,伤口的愈合拖延的越久,愈合后的疤痕也越不容易消失,对褥疮和糖尿病患者的各类皮肤表面溃疡等慢性难愈性溃疡则更需要表面上皮的快速生长修复。因此,对各类皮肤创伤的理想治疗指标是控制继发性感染和促进伤口快速愈合。
以往对于伤口的护理,主要从药棉、纱布或绷带中选择一种,这三类医用敷料的老三样是建立在伤口干性愈合理论的基础上形成的。但是,随着科学研究的进一步深入,发现干性愈合理论的缺点逐渐显现,如伤口易脱水、结痂导致其愈合时间长等。上世纪50年代,发现有水泡的伤口比水泡破裂的伤口愈合要快,随后不断有学者报道类似的现象,逐步形成了新的湿性愈合理论,在此背景下相继产生了壳聚糖和藻酸盐两大类功能性敷料,在很大程度上也满足了传统干性愈合敷料的不足。CN 102423503 B公开了一种高效二氧化硅止血材料的制备方法,但是止血材料需要使二氧化硅首先吸附了大量的钙离子,再吸附活化了血浆才能最终制备出止血材料;CN 104307030 B提供了一种低温等离子体催化制备季铵盐壳聚糖医用止血敷料,先利用低温等离子体技术处理壳聚糖表面,然后对壳聚糖进行季铵化改性,再引入凝血因子制备季铵盐壳聚糖止血膜,最后利用低温等离子体技术进行表面改性接枝具有细胞亲和性的单体得到性能优良的具有广谱抗菌性、亲水性和细胞亲和性的季铵盐壳聚糖医用止血敷料。
但是由于目前敷料的功能比较单一,无法满足各类复杂伤口的护理要求,即便是同一个伤口在不同愈合阶段对敷料性能。
发明内容
本发明的目的是提供一种多功能医疗用敷料,可实现杀菌、止血、抑制疤痕增生的功能性凝胶敷料,本发明以壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸、戊二醛、I型胶原蛋白粉、介孔纳米羟基磷灰石为原料,通过交联反应制备出多功能止血凝胶敷料,本发明制备的多功能止血凝胶敷料能够起到止血、杀菌、促进创伤处愈合的功效,可实现伤口在不同愈合阶段对敷料性能的要求;将壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮制备成本发明形式的凝胶敷料提高了壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮的抗菌作用。
根据本发明的第一个方面,本发明提供了一种医疗用多功能止血凝胶敷料,所述医疗用功能止血敷料由壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸、戊二醛、I型胶原蛋白粉、介孔纳米羟基磷灰石、醋酸和水交联而成的网状凝胶;所述壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为26-40%。
所述壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为28-32%;壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率影响壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮的溶解性能及其与其它原料的生物相容性,通过以制备过程中产品的均匀度为衡量指标,最终选定壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为28-32%,接枝率高于32%与其它原料的生物相容性低;接枝率低于28%时无法形成凝胶或者不宜形成凝胶;所以基于成胶性能和与其它物料的生物相容性综合考虑,最终确定壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为28-32%。
优选的,所述聚乙醇酸为低分子量聚乙醇酸,所述低分子量聚乙醇酸的分子量为6000-8000;聚乙醇酸由于其容易水解,且降解的产物乳酸、乙醇酸都是机体代谢的中间产物,使得这类聚酯被优先考虑用作可降解医用高分子材料,具有良好生物降解性和生物相容性,但不同分子量的聚乙醇酸具有不同的理化性质,大分子聚乙醇酸多数用于纤维材料,不宜作为凝胶材料。
优选的,所述I型胶原蛋白粉为牛跟腱胶原蛋白粉;胶原蛋白为天然生物材料,在支持细胞黏附、增殖和分化方面具有无与伦比的优势;本发明采用I型胶原蛋白粉能够促进伤口的愈合,创伤修复后不产生增生;另外采用介孔纳米羟基磷灰石为骨架材料对胶原蛋白进行负载,由于介孔纳米羟基磷灰石成多孔状,可以吸附胶原蛋白到介孔纳米羟基磷灰石孔径内部和外部,所以在一定程度上起到了缓慢释放凝胶蛋白的作用。
根据本发明的另一个方面,本发明提供了一种医疗用多功能止血凝胶敷料的制备方法,包括以下步骤:
1)将壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸、I型胶原蛋白粉分散于0.5%wt的醋酸水溶液中,加热至40℃搅拌溶解得第一混合液;
2) 将介孔纳米羟基磷灰石与30%wt的戊二醛水溶液混合于60℃下进行搅拌得第二混合液;
3) 然后将第二混合液加入到第一混合液中,搅拌分散,静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体;
4)将医疗用功能止血敷料前体水洗去除残留乙酸和戊二醛后干燥、切块得医疗用多功能止血凝胶敷料。
优选的,原料用量重量比为壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮:聚乙醇酸:I型胶原蛋白粉:介孔纳米羟基磷灰石:戊二醛=1:0.6:0.3:2:0.4;由于介孔纳米羟基磷灰石为多孔结构,在凝胶中起到骨架支撑作用,制备过程中物料的配比影响最终制备出多功能止血凝胶敷料的溶胀率,不同的溶胀率会影响多功能止血凝胶敷料对创伤处组织液的吸附能力;
优选的,步骤3)所述干燥为40℃下减压干燥至含水量小于2%wt;
优选的,所述步骤3)为:将第一混合液升温至60℃,然后将第二混合液加入到第一混合液中,搅拌分散1-2min,然后迅速降温至20℃静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体;介孔羟基磷灰石具有优良的生物相容性和生物活性,本发明为了利用介孔羟基磷灰石的多孔形态,一方面起到作为凝胶骨架结构的模板和支持结构;另一方面,为了避免介孔结构在酸性条件下(醋酸水溶液)部分介孔结构会遭到破坏,本发明在介孔羟基磷灰石的加入过程中惊奇的发现采用戊二醛混合后再添加到第一混合液中,高温短时间内与第一混合液进行作用保留羟基磷灰石的骨架材料(高温作用能使戊二醛与壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸和I型胶原蛋白粉能够实现充分的交联并负载到羟基磷灰石的骨架和孔径内,另一方面作用时间不能过长,本发明限定在1-2min,大于5min时羟基磷灰石骨架结构明显消失;交联结束后最后通过降温中止反应,也在一定程度上减小酸对羟基磷灰石骨架结构的腐蚀)。
本发明所述的介孔羟基磷灰石可按照复合材料学报,2015,32(6):88-94中的教导完成。
本发明所述的壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮可参考应用化学,2009,26(11):1287-1291中的教导完成。
与现有技术相比,本发明提供了一种新型的医疗用多功能止血凝胶敷料,具有以下优点:
1) 本发明选用壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮为抗菌剂,能够生物降解;采用本发明多功能止血凝胶敷料形式大大提高了壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮的抗菌效果,起到了一定的增效作用;
2)本发明制备的医疗用多功能止血凝胶敷料能够起到止血、杀菌、促进创伤处愈合的功效,可实现伤口在不同愈合阶段对敷料性能的要求。
具体实施方式
为使本发明的目的、技术方案和优点更加清楚明了,下面结合具体实施方式,对本发明进一步详细说明。应该理解,这些描述只是示例性的,而并非要限制本发明的范围。
I型胶原蛋白粉为牛跟腱胶原蛋白粉,来源于西格玛奥德里奇(上海)贸易有限公司,产品编号为C9879,CAS号为9007-34-5;
壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为28-32%;
聚乙醇酸为低分子量聚乙醇酸,所述低分子量聚乙醇酸的分子量为6000-8000。
其余原料均为市售常规试剂。
实施例1
按以下步骤制备医疗用多功能止血凝胶敷料:
1) 将10g壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮(接枝率为30%)、6g聚乙醇酸、3g I型胶原蛋白粉分散于23ml 0.5%wt的醋酸水溶液中,加热至40℃搅拌溶解得第一混合液;
2) 将20g介孔纳米羟基磷灰石与13.5g 30%wt的戊二醛水溶液混合于60℃下进行搅拌得第二混合液;
3) 然后将第二混合液加入到第一混合液中,搅拌分散,静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体;
4)将医疗用功能止血敷料前体水洗去除残留乙酸和戊二醛后40℃下减压干燥至含水量小于2%wt、切块得医疗用多功能止血凝胶敷料。
步骤3)操作过程中为最大程度的保留介孔纳米羟基磷灰石的骨架结构在操作中将第一混合液升温至60℃,然后将第二混合液加入到第一混合液中,搅拌分散1-2min,然后迅速降温至20℃静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体;为了避免介孔结构在酸性条件下(醋酸水溶液)部分介孔结构会遭到破坏,本发明在介孔羟基磷灰石的加入过程中惊奇的发现采用戊二醛混合后再添加到第一混合液中,高温短时间内与第一混合液进行作用保留羟基磷灰石的骨架材料(高温作用能使戊二醛与壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸和I型胶原蛋白粉能够实现充分的交联并负载到羟基磷灰石的骨架和孔径内,另一方面作用时间不能过长,本发明限定在1-2min,大于5min时羟基磷灰石骨架结构明显消失;交联结束后最后通过降温中止反应,也在一定程度上减小酸对羟基磷灰石骨架结构的腐蚀)。
采用实施例1制备的凝胶敷料对小白兔的新鲜伤口(四肢)进行处理,4min即实现了止血功能;5天伤口即愈合,且伤口处表面光滑,无组织增生现象发生。
采用明尼苏达矿业制造(上海)国际贸易有限公司的敷料进行处理,止血时间为20min;伤口8天才基本愈合。
实施例2
按以下步骤制备医疗用多功能止血凝胶敷料:
1) 将10g壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮(接枝率为32%)、6g聚乙醇酸、3g I型胶原蛋白粉分散于23ml 0.5%wt的醋酸水溶液中,加热至40℃搅拌溶解得第一混合液;
2)将20g介孔纳米羟基磷灰石与13.5g 30%wt的戊二醛水溶液混合于60℃下进行搅拌得第二混合液;
3)然后将第二混合液加入到第一混合液中,搅拌分散,静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体;
4)将医疗用功能止血敷料前体水洗去除残留乙酸和戊二醛后40℃下减压干燥至含水量小于2%wt、切块得医疗用多功能止血凝胶敷料。
对实施例1制备出的医疗用多功能止血凝胶敷料进行以下性能测试:
一、溶胀率:用称重法测定凝胶敷料的溶胀率(SR),将凝胶敷料置于pH=7.4的磷酸盐水溶液中,在30℃下浸泡,24h后取出,用滤纸吸干其表面水份,称重,按下式计算其溶胀率:SR=(m-m0)/m0,式中,m0为溶胀前的干胶质量(g),m 为溶胀后水凝胶的总质量(g)。
实施例1制备出的医疗用多功能止血凝胶敷料溶胀率为28%,前期研究过程中发现壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸、I型胶原蛋白粉、介孔纳米羟基磷灰石、戊二醛的物料配比对制备出凝胶敷料的溶胀率影响较大,壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮:聚乙醇酸:I型胶原蛋白粉:介孔纳米羟基磷灰石:戊二醛=1:1-0.2:0.1-0.6:1-3:0.2-0.8之间最大溶胀率为壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮:聚乙醇酸:I型胶原蛋白粉:介孔纳米羟基磷灰石:戊二醛=1:0.6:0.3:2:0.4时,最小溶胀率仅为8.5%,所以为增加凝胶敷料对创伤处组织液的吸附与与创伤处组织液的接触加快伤口处愈合,本发明最终选定壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮:聚乙醇酸:I型胶原蛋白粉:介孔纳米羟基磷灰石:戊二醛=1:0.6:0.3:2:0.4。
二、体外细胞毒性试验:对实施例1制备的凝胶敷料测试细胞毒性,测试方法按照ISO10933-5-2005标准测试,体外细胞毒性均为0级,皮肤反应类型为极轻微级,迟发型超敏反应分级为0级,材料具有良好的生物相容性,完全满足医用凝胶辅料的要求。
三、抗菌试验:锥形瓶中加入本发明实施例1制备的凝胶敷料0.1g(约含壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮0.03g)做为实验组(取0.03g壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮作为对照组),溶解于80 mL pH=6.3的磷酸缓冲液,再加入5 mL(1×108cfu/mL)悬菌液,以300 r/min转速震荡至预定时间,取0.5mL作10倍梯度稀释,最后取l mL该液体作活菌计数,置人普通营养琼脂平板并混匀,于37℃培养箱培养48h,计菌落数,计算杀灭率(作用时间为20min);结果如表1所示:
表1 凝胶敷料抗菌率
实验组和对照组表明,采用本发明的凝胶敷料形式可以提高壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮的抗菌活性。
尽管已经详细描述了本发明的实施方式,但是应该理解的是,在不偏离本发明的精神和范围的情况下,可以对本发明的实施方式做出各种改变、替换和变更。

Claims (8)

1.一种医疗用多功能止血凝胶敷料,其特征在于:所述医疗用功能止血敷料由壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸、戊二醛、I型胶原蛋白粉、介孔纳米羟基磷灰石在醋酸水溶液中交联而成的网状凝胶;所述壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为26-40%。
2.根据权利要求1所述的医疗用多功能止血凝胶敷料,其特征在于:所述壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮中N-羧甲基-2-硫代-4,5-2H咪唑啉酮的接枝率为28-32%。
3.根据权利要求1所述的医疗用多功能止血凝胶敷料,其特征在于:所述聚乙醇酸为低分子量聚乙醇酸,所述低分子量聚乙醇酸的分子量为6000-8000。
4.根据权利要求1所述的医疗用多功能止血凝胶敷料,其特征在于:所述I型胶原蛋白粉为牛跟腱胶原蛋白粉。
5.一种权利要求1所述医疗用多功能止血凝胶敷料的制备方法,其特征在于:包括以下步骤:
1)将壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮、聚乙醇酸、I型胶原蛋白粉分散于0.5%wt的醋酸水溶液中,加热至40℃搅拌溶解得第一混合液;
2)将介孔纳米羟基磷灰石与30%wt的戊二醛水溶液混合于60℃下进行搅拌得第二混合液;
3)然后将第二混合液加入到第一混合液中,搅拌分散,静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体;
4)将医疗用功能止血敷料前体水洗去除残留乙酸和戊二醛后干燥、切块得医疗用多功能止血凝胶敷料。
6.根据权利要求5所述的制备方法,其特征在于:原料用量重量比为壳聚糖-g-N-羧甲基-2-硫代-4,5-2H咪唑啉酮:聚乙醇酸:I型胶原蛋白粉:介孔纳米羟基磷灰石:戊二醛=1:0.6:0.3:2:0.4。
7.根据权利要求5所述的制备方法,其特征在于:步骤3)所述干燥为40℃下减压干燥至含水量小于2%wt。
8.根据权利要求5所述的制备方法,其特征在于:所述步骤3)为:将第一混合液升温至60℃,然后将第二混合液加入到第一混合液中,搅拌分散1-2min,然后迅速降温至20℃静置脱泡,倒入模具中,室温放置1-2d,得医疗用多功能止血凝胶敷料前体。
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