CN107284727B - Banana postharvest treatment assembly line - Google Patents

Banana postharvest treatment assembly line Download PDF

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Publication number
CN107284727B
CN107284727B CN201710353030.4A CN201710353030A CN107284727B CN 107284727 B CN107284727 B CN 107284727B CN 201710353030 A CN201710353030 A CN 201710353030A CN 107284727 B CN107284727 B CN 107284727B
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China
Prior art keywords
banana
bananas
weighing
defective
cleaning
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CN201710353030.4A
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Chinese (zh)
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CN107284727A (en
Inventor
杨洲
胡君易
李君�
黄杨清
张卓伟
谷峣
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South China Agricultural University
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South China Agricultural University
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B25/00Packaging other articles presenting special problems
    • B65B25/02Packaging agricultural or horticultural products
    • B65B25/04Packaging fruit or vegetables
    • B65B25/046Packaging fruit or vegetables in crates or boxes
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L5/00Preparation or treatment of foods or foodstuffs, in general; Food or foodstuffs obtained thereby; Materials therefor
    • A23L5/20Removal of unwanted matter, e.g. deodorisation or detoxification
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23NMACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
    • A23N12/00Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
    • A23N12/02Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B35/00Supplying, feeding, arranging or orientating articles to be packaged
    • B65B35/30Arranging and feeding articles in groups
    • B65B35/42Arranging and feeding articles in groups by roller-ways

Abstract

The invention discloses a banana post-harvest treatment assembly line which comprises a rail conveying device, a cleaning and sterilizing pool, a defective banana separating and conveying machine and a weighing and packaging area, wherein the rail conveying device comprises a guide rail, a stretcher, a stand column, a hook and a power device and is used for conveying picked whole-spike bananas to the cleaning and sterilizing pool; the cleaning and sterilizing pool comprises a water pump, a water pipe, a spray head, a water pool and a defective banana backflow area and is used for cleaning and sterilizing the fallen and combed bananas; the defective banana separating and conveying rack is arranged above the cleaning and sterilizing tank, comprises a conveying belt, a motor, a speed reducer, a blanking hopper, a rack, a carrier roller group, a driving roller and a steering roller and is used for realizing the separation of defective bananas; the packing district of weighing, including unpowered roller conveyor of gyration type and the packing platform of weighing, placed the banana tray on the roller of conveyer, the packing platform of weighing erects in the conveyer top for accomplish the packing operation of weighing of banana. The invention has the advantages of high efficiency, short treatment period, low cost, energy saving and environmental protection.

Description

Banana postharvest treatment assembly line
Technical Field
The invention relates to the technical field of fruit postharvest treatment, in particular to a banana postharvest treatment production line.
Background
Bananas are one of four fruits in the world, are important nutrient sources for more than 40 hundred million people in tropical regions, and play an important role in the international fresh fruit market. China is a big country for banana production, the banana yield in China in 2006 is 89.94 ten thousand tons, the ranking world is third, and is only second to India and Brazil, and the banana yield in China reaches 810 ten thousand tons by 2010. At present, China is low in automation level in the aspect of banana postharvest treatment, most banana planting areas are still completed in a manual traditional mode, labor force is consumed, labor intensity is high, the risk of banana damage is increased due to too many operation links, economic loss of fruit growers is caused, and meanwhile the efficiency of banana postharvest treatment is also influenced.
At present, the main factor restricting the banana post-harvest treatment efficiency is the lack of a flow production line which integrates the operation links of whole-spike banana conveying, combing, defective banana separation, banana cleaning and sterilization, weighing and packaging and the like. The existing banana post-harvest treatment equipment can only complete part of banana treatment links, can not well integrate all banana treatment links, is only suitable for banana fruit fingers or one banana and is not suitable for whole-spike bananas, and meanwhile, the existing banana treatment equipment has the problems of complex technology, high cost and the like.
Therefore, in tropical banana planting areas in southern China, a flow production line which is simple in structure, low in cost, capable of realizing fusion of banana post-harvest treatment links and capable of continuous operation is urgently needed so as to solve the problems of low banana post-harvest treatment efficiency, high cost and the like.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides a banana postharvest treatment production line which is high in postharvest treatment efficiency, simple in production structure, low in cost, labor-saving and high in production continuity.
In order to achieve the purpose, the technical scheme provided by the invention is as follows: a banana post-harvest treatment line comprising:
the track conveying device is used for conveying picked whole banana ears to the cleaning and sterilizing pool and comprises a guide rail, a stretcher, stand columns, a hook and a power device, wherein the guide rail is supported by a bearing piece, the bearing piece is fixedly connected to the stretcher, the stand columns are fixedly welded below the stretcher to play a supporting role, the hook is connected through a connecting rod to form a hook group for hooking the banana ears after picking, the hook group is connected with the power device through a connecting rod, and the hook group and the power device are installed on the guide rail through pulleys and can freely slide along the direction of the guide rail;
the cleaning and sterilizing pool is used for cleaning and sterilizing the combed bananas and consists of a water pump, a water pipe, a spray head, a water tank and a defective banana backflow area, the water pump is connected with the water pipe in a hose sleeving mode, the water pipe is fixed above the water tank through a pipe clamp, the spray head is connected with the water pipe through a reducing tee joint, the spray head sprays low-pressure water for cleaning the bananas and pushing the bananas to move forwards, a plurality of defective banana backflow areas are separated in the water tank, an inclined hole is drilled in the water pipe above the defective banana backflow area, and the direction of the inclined hole is opposite to that of the spray head so as to realize backflow of the defective bananas;
the inferior banana separation conveyer erects in washing and disinfecting pond top, by conveyer belt, motor, reduction gear, blanking fill, frame, bearing roller group, driving roll, turn to the cylinder and constitute, the conveyer belt is closed annular, tightly overlaps on driving roll, bearing roller group and turns to the cylinder, the bearing roller group is located driving roll and turns to between the cylinder, driving roll passes through shaft coupling and the hookup of reduction gear output shaft, the reduction gear passes through the shaft coupling and the hookup of motor output shaft, reduction gear, motor are installed at the frame front end, the bearing roller group comprises upper bearing roller group and lower bearing roller group of parallel from top to bottom for the bearing conveyer belt, upper bearing roller group parallel mount is on the both sides board upside of frame, lower bearing roller group parallel mount is at the both sides board downside of frame, turn to the cylinder and install at the frame rear end for realize that the conveyer belt turns to and the inferior banana breaks away from the conveyer belt, the blanking hopper is butted at the rear end of the rack and is used for receiving defective bananas after being turned by the turning roller;
the weighing and packaging area consists of a rotary unpowered roller conveyor and a weighing and packaging platform, a banana tray is placed on a roller of the rotary unpowered roller conveyor and used for conveying the trimmed intact bananas to the weighing and packaging platform, and the weighing and packaging platform is erected above the rotary unpowered roller conveyor and used for finishing the weighing and packaging operation of the bananas.
The guide rail is made of steel pipes.
The stretcher is made of hot rolled I-steel.
The upright post is hot rolled channel steel.
The water pump IS an IS type single-stage single-suction cantilever type centrifugal clean water pump.
The roller of the rotary unpowered roller conveyor is a through-shaft pin-hole roller.
Compared with the prior art, the invention has the following advantages and beneficial effects:
1. by adopting the invention to carry out the banana postharvest treatment, the operation links of conveying, combing, separating defective bananas, cleaning, sterilizing, weighing, packaging and the like of the whole-spike bananas can be integrated, the continuous operation of the banana postharvest treatment is realized, and the working efficiency is improved.
2. The rail conveying device provided by the invention is used for conveying the banana ears, so that the labor is obviously reduced, the labor intensity is reduced, the cost is reduced, and the labor production efficiency is improved.
3. The invention has high processing efficiency when being used for processing the banana after picking, can effectively shorten the processing period of the banana after picking and ensure the banana quality to a certain extent.
4. The rail conveying device is simple in structure, easy to produce in a standardized mode and low in manufacturing cost.
5. The cleaning and sterilizing pool disclosed by the invention is simple in structure, low in mechanical energy consumption and low in cost, and is beneficial to energy conservation and environmental protection.
Drawings
Fig. 1 is a perspective view of a banana postharvest treatment line of the present invention.
Fig. 2 is a top view of the banana post-harvest treatment line of the present invention.
Fig. 3 is a perspective view of the rail conveying apparatus of the present invention.
Fig. 4 is a perspective view of the washing and sterilizing bath of the present invention.
FIG. 5 is a schematic view of the water pipe distribution of the washing and sterilizing tank according to the present invention.
Fig. 6 is a perspective view of the defective banana separating conveyor of the present invention.
Fig. 7 is a schematic view of the defective banana separating conveyor driving portion of the present invention.
Fig. 8 is a partial cross-sectional view of the defective banana separating conveyor of the present invention.
Fig. 9 is a perspective view of the weigh packaging area of the present invention.
Detailed Description
The present invention will be further described with reference to the following specific examples.
Referring to fig. 1 to 9, the banana post-harvest processing line provided by the present embodiment includes a track conveying device 1, a cleaning and sterilizing tank 2, a defective banana separating conveyor 3, and a weighing and packaging area 4.
Track conveyor 1 includes guide rail 101, stretcher 102, stand 103, couple 104, power device 105, guide rail 101 is the steel pipe material, holds through the acceptor, the acceptor rigid coupling is on stretcher 102, stretcher 102 is hot rolling I-steel, a plurality of stands 103 of below welded fastening to play the supporting role, stand 103 is the hot rolling channel-section steel, couple 104 passes through the connecting rod and connects formation couple group, couple group passes through the connecting rod with power device 105 and is connected, couple group and power device 105 pass through the pulley and install on guide rail 101, can realize freely sliding along the guide rail direction.
Wash sterilization pond 2 and include water pump 201, water pipe 202, shower nozzle 203, pond 204, inferior banana backward flow district 205, water pump 201 IS IS type single-stage single-suction cantilever type centrifugal clean water pump, water pump 201 IS linked with water pipe 202 through the mode that the hose cup jointed, water pipe 202 IS fixed in pond 204 top through the pipe strap, shower nozzle 203 passes through reducing three way connection and the hookup of water pipe 202, shower nozzle 203 blowout low pressure water for wash the banana and promote the banana and move ahead, it has a plurality of inferior banana backward flow districts 205 to separate in the pond 204, the water pipe 202 of inferior banana backward flow district 205 top has drilled the inclined hole, the inclined hole direction IS opposite with shower nozzle 203 direction to realize the backward flow of inferior banana.
The defective banana separating conveyor 3 is erected above the cleaning and sterilizing pool 2 and comprises a conveying belt 301, a motor 302, a speed reducer 303, a blanking hopper 304, a carrier roller group, a driving roller 308, a steering roller 309 and a frame 305 with two side plates 306, the conveying belt 301 is in a closed ring shape and tightly sleeved on the driving roller 308, the carrier roller group and the steering roller 309, the carrier roller group is positioned between the driving roller 308 and the steering roller 309, the driving roller 308 is connected with an output shaft of the speed reducer 303 through a coupler, the speed reducer 303 is connected with an output shaft of the motor 302 through a coupler, the speed reducer 303 and the motor 302 are installed at the front end of the frame 305, the carrier roller group consists of an upper carrier roller group 307-1 and a lower carrier roller group 307-2 which are parallel from top to bottom and is used for bearing the conveying belt 301, the upper carrier roller group 307-1 is installed on the upper sides of, the lower carrier roller group 307-2 is installed on the lower sides of two side plates 306 of the rack 305 in parallel, the turning roller 309 is installed at the rear end of the rack 305 and used for realizing the turning of the conveying belt 301 and the separation of defective banana from the conveying belt, and the blanking hopper 304 is butted at the rear end of the rack 305 and used for receiving the defective banana turned by the turning roller 309.
The weighing and packaging area 4 comprises a rotary unpowered roller conveyor 401 and a weighing and packaging platform 402, a banana tray 403 is placed on a roller of the rotary unpowered roller conveyor 401 and used for conveying bananas to the weighing and packaging platform 402, and the weighing and packaging platform 402 is erected above the rotary unpowered roller conveyor 401 and used for finishing the weighing and packaging operation of bananas.
The following is the working process of the banana postharvest treatment line in this embodiment, specifically as follows:
firstly, binding a rope on a picked banana ear to hang on a hook group, conveying the hook group to a processing workshop under the action of a connecting rod and a power device 105, so that the picked whole-ear banana is conveyed to the side of a cleaning and sterilizing pool 2, finishing banana combing by using a combing knife by workers, putting the combed banana into the cleaning and sterilizing pool 2, cleaning the banana by low-pressure water sprayed by a spray head 203 and pushing the banana to the vicinity of a defective banana separating and conveying machine 3, manually picking out the defective banana, and conveying the defective banana to a blanking hopper 304 through a conveying belt 301 to realize the separation of the defective banana; the bananas continuously run to the top end of the water pool 204 under the pushing of the low-pressure water of the spray head 203, workers trim the bananas and select defective bananas, the defective bananas are placed in the defective banana return area 205, and return to the vicinity of the defective banana separating and conveying machine 3 under the action of the pushing force of water spray of inclined holes drilled on the water pipe 202, so that the defective bananas are separated again; the workman puts the intact banana after finishing in banana tray 403 department, under the unpowered roller conveyor 401 effect of gyration type, the propelling movement is to packing platform 402 department of weighing to accomplish the banana and weigh, and air-dry the banana, pack with the carton, place the stacking area, finally accomplish the postharvest processing operation of banana.
In conclusion, the banana picking machine can combine the operation links of conveying, combing, separating defective bananas, cleaning, sterilizing, weighing, packaging and the like of the whole-spike bananas after picking the bananas, realizes continuous operation of banana post-picking treatment, has the advantages of high efficiency, short treatment period, low cost, energy conservation and environmental protection, and is worthy of popularization.
The above-mentioned embodiments are merely preferred embodiments of the present invention, and the scope of the present invention is not limited thereto, so that the changes in the shape and principle of the present invention should be covered within the protection scope of the present invention.

Claims (6)

1. A banana postharvest treatment line, comprising:
the track conveying device is used for conveying picked whole banana ears to the cleaning and sterilizing pool and comprises a guide rail, a stretcher, stand columns, a hook and a power device, wherein the guide rail is supported by a bearing piece, the bearing piece is fixedly connected to the stretcher, the stand columns are fixedly welded below the stretcher to play a supporting role, the hook is connected through a connecting rod to form a hook group for hooking the banana ears after picking, the hook group is connected with the power device through a connecting rod, and the hook group and the power device are installed on the guide rail through pulleys and can freely slide along the direction of the guide rail;
the cleaning and sterilizing pool is used for cleaning and sterilizing the combed bananas and consists of a water pump, a water pipe, a spray head, a water tank and a defective banana backflow area, the water pump is connected with the water pipe in a hose sleeving mode, the water pipe is fixed above the water tank through a pipe clamp, the spray head is connected with the water pipe through a reducing tee joint, the spray head sprays low-pressure water for cleaning the bananas and pushing the bananas to move forwards, a plurality of defective banana backflow areas are separated in the water tank, an inclined hole is drilled in the water pipe above the defective banana backflow area, and the direction of the inclined hole is opposite to that of the spray head so as to realize backflow of the defective bananas;
the inferior banana separation conveyer erects in washing and disinfecting pond top, by conveyer belt, motor, reduction gear, blanking fill, frame, bearing roller group, driving roll, turn to the cylinder and constitute, the conveyer belt is closed annular, tightly overlaps on driving roll, bearing roller group and turns to the cylinder, the bearing roller group is located driving roll and turns to between the cylinder, driving roll passes through shaft coupling and the hookup of reduction gear output shaft, the reduction gear passes through the shaft coupling and the hookup of motor output shaft, reduction gear, motor are installed at the frame front end, the bearing roller group comprises upper bearing roller group and lower bearing roller group of parallel from top to bottom for the bearing conveyer belt, upper bearing roller group parallel mount is on the both sides board upside of frame, lower bearing roller group parallel mount is at the both sides board downside of frame, turn to the cylinder and install at the frame rear end for realize that the conveyer belt turns to and the inferior banana breaks away from the conveyer belt, the blanking hopper is butted at the rear end of the rack and is used for receiving defective bananas after being turned by the turning roller;
the weighing and packaging area consists of a rotary unpowered roller conveyor and a weighing and packaging platform, a banana tray is placed on a roller of the rotary unpowered roller conveyor and used for conveying the trimmed intact bananas to the weighing and packaging platform, and the weighing and packaging platform is erected above the rotary unpowered roller conveyor and used for finishing the weighing and packaging operation of the bananas.
2. The banana post-harvest treatment line according to claim 1, wherein: the guide rail is made of steel pipes.
3. The banana post-harvest treatment line according to claim 1, wherein: the stretcher is made of hot rolled I-steel.
4. The banana post-harvest treatment line according to claim 1, wherein: the upright post is hot rolled channel steel.
5. The banana post-harvest treatment line according to claim 1, wherein: the water pump IS an IS type single-stage single-suction cantilever type centrifugal clean water pump.
6. The banana post-harvest treatment line according to claim 1, wherein: the roller of the rotary unpowered roller conveyor is a through-shaft pin-hole roller.
CN201710353030.4A 2017-05-18 2017-05-18 Banana postharvest treatment assembly line Active CN107284727B (en)

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Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108275301A (en) * 2018-01-25 2018-07-13 华东交通大学 A kind of fruit recrater
CN109292146A (en) * 2018-09-25 2019-02-01 倪其棍 A kind of commercial treatment machine to be linked using roller
CN114304250A (en) * 2021-11-24 2022-04-12 广西东鸣现代农业发展有限公司 Commercialized treatment system and method for prolonging storage period of bananas

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1600181A (en) * 2004-10-26 2005-03-30 广西壮族自治区水果生产技术指导总站 Mobile type equipment of commercial treatment for picked bananas
CN103662698A (en) * 2013-11-21 2014-03-26 广西金穗农业投资集团有限责任公司 Non-damage simple conveying device of bananas
CN103662573A (en) * 2013-11-21 2014-03-26 广西金穗农业投资集团有限责任公司 Non-damage conveying, cutting and washing system of bananas
EP1906772B1 (en) * 2005-05-12 2015-07-08 Estrella Maarud Holding AS Potato treatment
CN105266171A (en) * 2015-11-03 2016-01-27 仲恺农业工程学院 Light simple type mobile banana washing device
CN105292976A (en) * 2015-11-30 2016-02-03 何翔 Air transportation rail for bananas

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1600181A (en) * 2004-10-26 2005-03-30 广西壮族自治区水果生产技术指导总站 Mobile type equipment of commercial treatment for picked bananas
EP1906772B1 (en) * 2005-05-12 2015-07-08 Estrella Maarud Holding AS Potato treatment
CN103662698A (en) * 2013-11-21 2014-03-26 广西金穗农业投资集团有限责任公司 Non-damage simple conveying device of bananas
CN103662573A (en) * 2013-11-21 2014-03-26 广西金穗农业投资集团有限责任公司 Non-damage conveying, cutting and washing system of bananas
CN105266171A (en) * 2015-11-03 2016-01-27 仲恺农业工程学院 Light simple type mobile banana washing device
CN105292976A (en) * 2015-11-30 2016-02-03 何翔 Air transportation rail for bananas

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