CN107255012B - 防火隔热松木实木门 - Google Patents

防火隔热松木实木门 Download PDF

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CN107255012B
CN107255012B CN201710445148.XA CN201710445148A CN107255012B CN 107255012 B CN107255012 B CN 107255012B CN 201710445148 A CN201710445148 A CN 201710445148A CN 107255012 B CN107255012 B CN 107255012B
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solid door
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郭世防
盛学松
郭徽
李建军
冯雷洋
程保傲
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Guangdong Sanhe Door&Window Co.,Ltd.
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Huizhou Hongjie Security Technology Co Ltd
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Abstract

一种防火隔热松木实木门，包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。本发明提供的松木实木门通过在门芯外表面涂覆内涂层、中间层、外涂层，在保证松木木质纹理清晰可见的前提下，使其兼具隔热、防火等功能，松木实木门表面光泽度高，中间层有效的解决了内涂层和外涂层界面不兼容问题，同时具有隔音效果；本发明松木实木门长期使用坚固不变形，寿命长。

Description

防火隔热松木实木门
技术领域
本发明涉及门业技术领域，具体涉及一种防火隔热松木实木门。
背景技术
实木门是指制作木门的材料是取自森林的天然原木或者实木集成材(也称实木指接材或实木齿接材)，经过烘干、下料、刨光、开榫、打眼、高速铣形、组装、打磨、上油漆等工序科学加工而成。实木门自古以来就透着一种温情，不仅外观华丽，雕刻精美，而且款式多样；且实木门天然的木纹纹理和色泽，对崇尚回归自然的装修风格的家庭来说，无疑是最佳选择。
实木门依据门芯材质的不同，分为杉木实木门、松木实木门、核桃木实木门、楸木实木门、桃木实木门、沙比利实木门、红翅木实木门、花梨木实木门、红木实木门，而在各种实木门中以杉木实木门、松木实木门、红木实木门最为常见。
在家具的文化史册上，松木家具的创始者北欧人的创意功不可没，他们化腐朽为神奇，把原本被过量树脂拥挤的速生树种经脱胎烘干变成优质板材，从而让松木以其朴实无华的质感，栩栩如生的纹理、清纯亮丽的色泽，把家居环境装点得素雅、纯静、融入与自然的和谐与安宁，因而松木家具被联合国人文部定为环保家具。
但是松木自身也存在诸多不足，如木质软，易开裂变形，松木家具讲究纯自然色，需好好保养，否则容易变色，尤其是日照，一般的松木家具产品采用多次油漆喷涂，表面漆膜较厚，这样虽然掩盖了某些缺点，但失去了本色及纹理美感的追求，并且时间一长，油漆容易变色。
发明内容
本发明为解决上述问题，提供一种耐用性好、光泽度高、使用寿命长的松木实木门。
本发明所要解决的技术问题采用以下的技术方案来实现：
一种防火隔热松木实木门，所述松木实木门包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
所述内涂层包括以下重量份的原料：
聚乙烯醇1.2-2.0份，水杨醛1.5-1.8份，丙烯腈-苯乙烯树脂15-20份，珠光粉0.3-0.7份，纳米二氧化硅0.2-0.5份，表面活性剂1.0-1.5份，液晶聚合物0.4-0.8份，氧化锌0.3-0.5份。
通过内涂层中含有的聚乙烯醇、水杨醛对松木中含有的松脂进行改性，生成一系列改性松香并渗入至松木内，表面活性剂分子中的一部分基团可与珠光粉、纳米二氧化硅、氧化锌等无机材料形成强有力的化学键，另一部分基团则可与生成的改性松香、配方组份中的液晶聚合物等有机材料或高分子材料发生某些化学反应或物理缠结，将两种性质差异很大的材料牢固地结合起来，使两种材料之间产生具有特殊功能的“分子桥”；光线摄入内涂层，内涂层中的液晶聚合物、纳米二氧化硅、氧化锌对光线产生折射和反射，避免光线直接穿透内涂层入射至松木上导致松木开裂，延长松木的使用寿命；丙烯腈-苯乙烯树脂与改性松香、珠光粉等组分结合形成的内涂层具有高光泽、高透明、高冲击、良好的耐热性和机械性能，在保证松木的木质纹理清晰可见的前提下，弥补松木质软、易开裂、不适宜高温环境下使用等不足。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为铝酸酯偶联剂。
所述中间层包括以下重量份的原料：
酞酰亚胺0.5-0.8份，聚甲基丙烯酸甲酯8-10份，琥珀0.2-0.4份，草酸铁钾0.4-0.6份，黄血盐0.2-0.4份，蜜蜡石粉0.5-0.8份，绿草酸钠0.1-0.3份，粘接剂1-3份。
聚甲基丙烯酸甲酯与酞酰亚胺、草酸铁钾、琥珀等其他组分按照一定比例精制而成，为透明状，环保而且无异味，对低频和高频声音均有良好的隔音效果，能有效地抑制各种振动的传播，使松木实木门具有较好的隔音、防振性能；同时中间层兼具内涂层与外涂层的缓冲层功能，克服本发明提供的内涂层与外涂层材质不兼容问题，减少接触面应力过大、易于产生翘曲、脱落等问题。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
聚硅氧烷0.5-0.7份，石英粉1.5-2.5份，酚醛树脂0.2-0.5份，聚异丁烯0.5-0.8份，刚玉粉0.5-1.0份，有机硅树脂10-12份，石棉纤维0.2-0.4份。
有机硅树脂本身是一种很好的耐热、防火材料，但是其网状结构不适宜作为外涂层使用，通过添加聚硅氧烷、酚醛树脂等对其进行改性，刚玉粉、石英粉进一步增加其致密性，使得外涂层在具有很好的耐热、防火性能的同时具有抗沾污、防潮、耐油功能。
所述内涂层、中间层、外涂层厚度比为2:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
本发明的有益效果为：本发明提供的松木实木门通过在门芯外表面涂覆内涂层、中间层、外涂层，在保证松木木质纹理清晰可见的前提下，使其兼具隔热、防火等功能，松木实木门表面光泽度高，中间层有效的解决了内涂层和外涂层界面不兼容问题，同时具有隔音效果；本发明松木实木门长期使用坚固不变形，寿命长。
具体实施方式
为了使本发明实现的技术手段、创作特征、达成目的与功效易于明白了解，下面结合实施例，进一步阐述本发明。
实施例1
一种防火隔热松木实木门，所述松木实木门包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
所述内涂层包括以下重量份的原料：
聚乙烯醇1.2份，水杨醛1.5份，丙烯腈-苯乙烯树脂15份，珠光粉0.3份，纳米二氧化硅0.2份，表面活性剂1.0份，液晶聚合物0.4份，氧化锌0.3份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为铝酸酯偶联剂。
所述中间层包括以下重量份的原料：
酞酰亚胺0.5份，聚甲基丙烯酸甲酯8份，琥珀0.2份，草酸铁钾0.4份，黄血盐0.2份，蜜蜡石粉0.5份，绿草酸钠0.1份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
聚硅氧烷0.5份，石英粉1.5份，酚醛树脂0.2份，聚异丁烯0.5份，刚玉粉0.5份，有机硅树脂10份，石棉纤维0.2份。
所述内涂层、中间层、外涂层厚度比为2:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
实施例2
一种防火隔热松木实木门，所述松木实木门包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
所述内涂层包括以下重量份的原料：
聚乙烯醇1.6份，水杨醛1.7份，丙烯腈-苯乙烯树脂18份，珠光粉0.5份，纳米二氧化硅0.4份，表面活性剂1.3份，液晶聚合物0.6份，氧化锌0.4份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为铝酸酯偶联剂。
所述中间层包括以下重量份的原料：
酞酰亚胺0.5份，聚甲基丙烯酸甲酯8份，琥珀0.2份，草酸铁钾0.4份，黄血盐0.2份，蜜蜡石粉0.5份，绿草酸钠0.1份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
聚硅氧烷0.5份，石英粉1.5份，酚醛树脂0.2份，聚异丁烯0.5份，刚玉粉0.5份，有机硅树脂10份，石棉纤维0.2份。
所述内涂层、中间层、外涂层厚度比为2:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
实施例3
一种防火隔热松木实木门，所述松木实木门包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
所述内涂层包括以下重量份的原料：
聚乙烯醇2.0份，水杨醛1.8份，丙烯腈-苯乙烯树脂20份，珠光粉0.7份，纳米二氧化硅0.5份，表面活性剂1.5份，液晶聚合物0.8份，氧化锌0.5份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为铝酸酯偶联剂。
所述中间层包括以下重量份的原料：
酞酰亚胺0.5份，聚甲基丙烯酸甲酯8份，琥珀0.2份，草酸铁钾0.4份，黄血盐0.2份，蜜蜡石粉0.5份，绿草酸钠0.1份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
聚硅氧烷0.5份，石英粉1.5份，酚醛树脂0.2份，聚异丁烯0.5份，刚玉粉0.5份，有机硅树脂10份，石棉纤维0.2份。
所述内涂层、中间层、外涂层厚度比为2:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
实施例4
一种防火隔热松木实木门，所述松木实木门包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
所述内涂层包括以下重量份的原料：
聚乙烯醇1.6份，水杨醛1.7份，丙烯腈-苯乙烯树脂18份，珠光粉0.5份，纳米二氧化硅0.4份，表面活性剂1.3份，液晶聚合物0.6份，氧化锌0.4份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为铝酸酯偶联剂。
所述中间层包括以下重量份的原料：
酞酰亚胺0.8份，聚甲基丙烯酸甲酯10份，琥珀0.4份，草酸铁钾0.6份，黄血盐0.4份，蜜蜡石粉0.8份，绿草酸钠0.3份，粘接剂3份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
聚硅氧烷0.5份，石英粉1.5份，酚醛树脂0.2份，聚异丁烯0.5份，刚玉粉0.5份，有机硅树脂10份，石棉纤维0.2份。
所述内涂层、中间层、外涂层厚度比为2:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
实施例5
一种防火隔热松木实木门，所述松木实木门包括松木材质的门芯，涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层。
所述内涂层包括以下重量份的原料：
聚乙烯醇1.6份，水杨醛1.7份，丙烯腈-苯乙烯树脂18份，珠光粉0.5份，纳米二氧化硅0.4份，表面活性剂1.3份，液晶聚合物0.6份，氧化锌0.4份。
所述表面活性剂为偶联剂型表面活性剂。
所述偶联剂型表面活性剂为铝酸酯偶联剂。
所述中间层包括以下重量份的原料：
酞酰亚胺0.5份，聚甲基丙烯酸甲酯8份，琥珀0.2份，草酸铁钾0.4份，黄血盐0.2份，蜜蜡石粉0.5份，绿草酸钠0.1份，粘接剂1份。
所述粘接剂为活性树脂粘接剂。
所述外涂层包括以下重量份的原料：
聚硅氧烷0.7份，石英粉2.5份，酚醛树脂0.5份，聚异丁烯0.8份，刚玉粉1.0份，有机硅树脂12份，石棉纤维0.4份。
所述内涂层、中间层、外涂层厚度比为2:1：2～3。
所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解，本发明不受上述实施例的限制，上述实施例和说明书中描述的仅为本发明的优选例，并不用来限制本发明，在不脱离本发明精神和范围的前提下，本发明还会有各种变化和改进，这些变化和改进都落入要求保护的本发明范围内。本发明要求保护范围由所附的权利要求书及其等效物界定。

Claims (6)

1.一种防火隔热松木实木门，包括松木材质的门芯，其特征在于，所述松木实木门还包括涂覆在所述门芯外表面的内涂层，涂覆在所述内涂层上的中间层，涂覆在所述中间层上的外涂层；
所述内涂层包括以下重量份的原料：
聚乙烯醇1.2-2.0份，水杨醛1.5-1.8份，丙烯腈-苯乙烯树脂15-20份，珠光粉0.3-0.7份，纳米二氧化硅0.2-0.5份，表面活性剂1.0-1.5份，液晶聚合物0.4-0.8份，氧化锌0.3-0.5份；
所述中间层包括以下重量份的原料：
酞酰亚胺0.5-0.8份，聚甲基丙烯酸甲酯8-10份，琥珀0.2-0.4份，草酸铁钾0.4-0.6份，黄血盐0.2-0.4份，蜜蜡石粉0.5-0.8份，绿草酸钠0.1-0.3份，粘接剂1-3份；
所述外涂层包括以下重量份的原料：
聚硅氧烷0.5-0.7份，石英粉1.5-2.5份，酚醛树脂0.2-0.5份，聚异丁烯0.5-0.8份，刚玉粉0.5-1.0份，有机硅树脂10-12份，石棉纤维0.2-0.4份。
2.如权利要求1所述的防火隔热松木实木门，其特征在于，所述表面活性剂为偶联剂型表面活性剂。
3.如权利要求2所述的防火隔热松木实木门，其特征在于，所述偶联剂型表面活性剂为铝酸酯偶联剂。
4.如权利要求1所述的防火隔热松木实木门，其特征在于，所述粘接剂为活性树脂粘接剂。
5.如权利要求1至4任一所述的防火隔热松木实木门，其特征在于，所述内涂层、中间层、外涂层厚度比为2:1：2～3。
6.如权利要求5所述的防火隔热松木实木门，其特征在于，所述内涂层、中间层、外涂层厚度分别为0.4mm、0.2mm、0.6mm。
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CN200940407Y (zh) * 2006-08-29 2007-08-29 重庆美心(集团)有限公司 具有表面喷绘涂层的门窗板材
CN205100828U (zh) * 2015-11-16 2016-03-23 张勇 耐用型防火隔音门

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CN200940407Y (zh) * 2006-08-29 2007-08-29 重庆美心(集团)有限公司 具有表面喷绘涂层的门窗板材
CN205100828U (zh) * 2015-11-16 2016-03-23 张勇 耐用型防火隔音门

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