CN107199147B - Paint spraying production line for intelligent spraying door plate - Google Patents
Paint spraying production line for intelligent spraying door plate Download PDFInfo
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- CN107199147B CN107199147B CN201710508348.5A CN201710508348A CN107199147B CN 107199147 B CN107199147 B CN 107199147B CN 201710508348 A CN201710508348 A CN 201710508348A CN 107199147 B CN107199147 B CN 107199147B
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- door plate
- servo motor
- driving
- paint
- driven
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0285—Stands for supporting individual articles to be sprayed, e.g. doors, vehicle body parts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0235—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts the movement of the objects being a combination of rotation and linear displacement
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0405—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads
- B05B13/041—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with reciprocating or oscillating spray heads with spray heads reciprocating along a straight line
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Abstract
The invention discloses a paint spraying production line for intelligent paint spraying door plates, which comprises a paint spraying room (101), a rotary table (102), a feeding device (103) and a door plate containing frame (104) which are sequentially arranged from left to right. The beneficial effects of the invention are as follows: the intelligent degree is high, the spraying is uniform, the labor intensity of workers is greatly reduced, the paint spraying efficiency is greatly improved, and the paint spraying is uniform.
Description
Technical Field
The invention relates to the technical field of door plate paint spraying, in particular to a paint spraying production line for intelligent paint spraying door plates.
Background
At present, six faces of a door plate are required to be subjected to paint spraying treatment, the existing paint spraying is operated in an open workshop, and the door plate can be dried on a storage rack in the workshop after paint spraying is finished. The existing paint spraying operation is finished by manpower, and the paint spraying steps are as follows: the front surface of the door plate is sprayed with paint by adopting a paint spray gun, then the periphery of the door plate is sprayed with paint, and finally the door body is turned over by 180 degrees to enable the back surface to face upwards, so that the back surface of the door plate is conveniently sprayed with paint. However, this process of spraying paint by the manual work holds the spray gun and sprays paint in proper order from side to side, and not only paint spraying efficiency is low, and still needs the manual work to overturn the door plant, has still increased workman's intensity of labour moreover, still can appear because artificial maloperation when spraying paint, leads to the inhomogeneous phenomenon of spraying paint. In addition, in the case of the peripheral surface of the paint gate plate, the nozzle of the paint gun cannot reach the lower edge of the peripheral surface, resulting in poor paint spraying effect.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the paint spraying production line of the intelligent paint spraying door plate, which has the advantages of compact structure, high intelligent degree, uniform spraying, great reduction of labor intensity of workers, great improvement of paint spraying efficiency and uniform paint spraying.
The aim of the invention is achieved by the following technical scheme: a paint spraying production line of an intelligent paint spraying door plate comprises a paint spraying room, a rotary table, a feeding device and a door plate accommodating frame which are sequentially arranged from left to right;
the paint spray booth comprises a paint spray booth main body, a paint spray booth is arranged in the paint spray booth main body, transverse guide rails are arranged in the paint spray booth and positioned at the front side and the rear side of the paint spray booth, transverse sliding plates are arranged on the two transverse guide rails, a rack A parallel to the transverse guide rails is also arranged at the rear side of the paint spray booth, a servo motor A is fixedly arranged at the top of the transverse sliding plate positioned on the rear side transverse guide rail, a gear positioned below the transverse sliding plate is arranged on an output shaft of the servo motor A and meshed with the transverse rack A, a supporting beam is arranged between the two transverse sliding plates, a driven pulley is rotatably arranged at the front end of the supporting beam, a servo motor B is fixedly arranged at the rear end of the longitudinal guide rail, a driving pulley is arranged on an output shaft of the servo motor B, a belt is arranged between the driving pulley and the driven pulley, a longitudinal guide rail is arranged at the top of the supporting beam, a longitudinal slide plate positioned between a servo motor B and a driven pulley is arranged on a longitudinal guide rail, the longitudinal slide plate is fixed on the upper half part of a belt, a spray head lifting rotating device is arranged on the longitudinal slide plate, the spray head lifting rotating device comprises a bracket, a servo motor C, L-shaped case and a servo motor D, the bracket is fixed on the top of the longitudinal slide plate, a vertically arranged screw rod is rotatably arranged on the bracket, a servo motor C is fixedly arranged on the top of the bracket, an output shaft of the servo motor C is connected with the screw rod, an L plate is connected onto the screw rod in a threaded manner, a servo motor D is fixedly arranged on the L plate, a cylinder body is connected onto the output shaft of the servo motor D, an L-shaped case is fixedly connected onto the bottom of the cylinder body, a servo motor E is arranged on the top of the L-shaped case, a driving bevel gear positioned in the L-shaped case is rotatably arranged in a horizontal case of the L-shaped case, a driven bevel gear meshed with the driving bevel gear is arranged on the driving shaft A, a driven shaft A is rotatably arranged in a vertical box body of the L-shaped machine box, and a transmission device is arranged between the driven shaft A and the driving shaft A;
the rotary table comprises a horizontal rotating mechanism and a PLC (programmable logic controller), wherein the horizontal rotating mechanism comprises a machine table, a reduction gearbox, a stepping motor and a turntable, the stepping motor and the reduction gearbox are both arranged in the machine table, an output shaft of the stepping motor is connected with an input shaft of the reduction gearbox, an output shaft of the reduction gearbox extends upwards outside the machine table, the turntable is arranged on an output shaft of the reduction gearbox, a rectangular frame is fixedly arranged at the top of the turntable, a door plate overturning group A and a door plate overturning group B are respectively arranged on two long edges of the rectangular frame, the door plate overturning group A extends into a paint spray chamber, the door plate overturning group B is positioned outside the paint spray chamber, the door plate overturning group A consists of a left vertical overturning mechanism and a right vertical overturning mechanism, the left vertical overturning mechanism comprises a rotary cylinder, a main hollow tube and a secondary hollow tube, a driving synchronous pulley B is arranged at the output end of the rotary cylinder, the main hollow tube is fixedly arranged on the rectangular frame, one end of the main hollow tube extends outside the rectangular frame, a driving shaft B is rotatably arranged on the extending part of the main hollow tube, one end of the driving shaft B extends into a secondary hollow tube, the extending end of the main hollow tube is arranged in the secondary hollow tube, the driving synchronous pulley B is arranged between the driving synchronous pulley B and the driving hollow pulley B is arranged on the secondary hollow tube B; the auxiliary hollow pipe is internally provided with driven shafts B at two ends of the auxiliary hollow pipe in a rotating way, two driven shafts B are positioned at the left side and the right side of the driving shaft B, one end of each driven shaft B extends outside the auxiliary hollow pipe, a bracket is rotatably arranged on the extending part of each driven shaft B, the top of each driven shaft is provided with an upward V-shaped opening, and a transmission mechanism is arranged in the auxiliary hollow pipe and between the driving shaft B and the driven shafts B;
the feeding device comprises a portal frame, a square frame, a left square tube, a right square tube and two I-shaped steels which are mutually parallel, wherein the I-shaped steels are positioned on the right side of a spray booth main body, a plurality of rollers are rotatably arranged in the square tubes through rotating shafts, the rollers are placed at the tops of the I-shaped steels, a driving motor is fixedly arranged on the right square tube, an output shaft of the driving motor is connected with the rotating shaft of any roller on the right square tube, the portal frame is arranged between the two square tubes, a supporting seat is arranged at the top of the portal frame, a horizontal motor is fixedly arranged on one side surface of the supporting seat, and a gear positioned on the other side surface of the supporting seat is arranged on the output shaft of the horizontal motor; the square frame is positioned below the supporting seat, a rack B meshed with the gear is fixedly arranged on the square frame, and two round bar clamping mechanisms are arranged on two short sides of the square frame;
the door plant holds the frame and is located the right side of I-steel, and the door plant holds the frame and includes chassis and stand, has set firmly two stands on the top surface on chassis, and the left side of two stands just has set gradually many corbels along its length direction, and two V-arrangement grooves have been seted up at the top of corbel.
The transmission device comprises a driving synchronous pulley A, a driven synchronous pulley A and a synchronous belt A which are positioned in an L-shaped chassis, wherein the driving synchronous pulley A is arranged on the driving shaft A, the driven synchronous pulley A is arranged on the driven shaft A, and the synchronous belt A is arranged between the driving synchronous pulley A and the driven synchronous pulley A.
The driving mechanism comprises a driving sprocket, a driven sprocket and a chain which are positioned in the auxiliary hollow tube, wherein the driving sprocket is arranged on the driving shaft B, the driven sprocket is arranged on the driven shaft B, and the chain is arranged between the driving sprocket and the driven sprocket.
The left vertical turnover mechanism and the right vertical turnover mechanism are symmetrically arranged.
The round bar clamping mechanism comprises a shell, an L-shaped connecting rod and a vertical cylinder arranged in the shell, wherein the shell is fixedly arranged on the short side of the square frame, the two sides of the shell are hinged with the L-shaped connecting rod through pins, one end of the L-shaped connecting rod is hinged on a piston rod of the vertical cylinder, and the other end of the L-shaped connecting rod is hinged with a chuck.
The production line also comprises a PLC controller, wherein the PLC controller is electrically connected with the stepping motor, the servo motor, the horizontal motor, the air cylinder and the driving motor.
The invention has the following advantages: the invention has compact structure, high intelligent degree, uniform spraying, greatly reduced labor intensity of workers, greatly improved paint spraying efficiency and uniform paint spraying.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
FIG. 2 is a schematic view of a spray booth;
FIG. 3 is an enlarged partial view of the portion I of FIG. 2;
FIG. 4 is a schematic view of a structure of a spray head lifting and rotating device;
FIG. 5 is a schematic view of the structure of an L-shaped chassis;
FIG. 6 is a schematic structural view of a turntable;
fig. 7 is a schematic structural view of a left vertical tilting mechanism in the door panel tilting group a;
FIG. 8 is a schematic view of the structure of FIG. 7 with the primary hollow tube and the secondary hollow tube omitted;
FIG. 9 is a schematic view of the mounting of the loading device and the door panel holding rack;
FIG. 10 is an enlarged partial view of section II of FIG. 9;
FIG. 11 is a schematic structural view of a round bar clamping mechanism;
FIG. 12 is a schematic view of a structure with a round bar door panel installed;
FIG. 13 is a top view of FIG. 1;
in the figure, a 1-spray booth main body, a 2-transverse guide rail, a 3-transverse slide plate, a 4-rack A, a 5-servo motor A, a 7-support beam, an 8-servo motor B, a 9-belt, a 10-longitudinal guide rail, an 11-longitudinal slide plate, a 12-spray booth lifting and rotating device, a 13-bracket, a 14-servo motor C, a 15-L-shaped case, a 16-servo motor D, a 17-screw rod, a 18-L plate, a 19-cylinder, a 20-servo motor E, a 21-driving bevel gear, a 22-driving shaft A, a 23-driven bevel gear, a 24-driven shaft A, a 25-driving synchronous pulley A, a 26-driven synchronous pulley A, a 27-synchronous belt A, a 28-machine table and a 29-reduction gearbox, 30-stepper motor, 31-turntable, 32-rectangular frame, 33-left vertical tilting mechanism, 34-right vertical tilting mechanism, 35-rotary cylinder, 36-main hollow tube, 37-auxiliary hollow tube, 38-driving synchronous pulley B, 39-driving shaft B, 40-driven synchronous pulley B, 41-synchronous belt B, 42-driven shaft B, 43-bracket, 44-V-shaped opening, 45-driving sprocket, 46-driven sprocket, 47-chain, 48-portal frame, 49-square frame, 50-left tube, 51-right tube, 52-driving motor, 53-supporting seat, 54-horizontal motor, 55-rack B, 56-round bar clamping mechanism, 57-shell, 58-L-shaped connecting rod, 59-vertical cylinders, 60-pins, 61-chucks, 62-I-steel, 63-chassis, 64-upright posts, 65-supporting beams, 66-V-shaped grooves, 67-round bars, 68-door plates, 101-paint spray booths, 102-rotary tables, 103-feeding devices and 104-door plate containing frames.
Detailed Description
The invention is further described below with reference to the accompanying drawings, the scope of the invention not being limited to the following:
as shown in fig. 1-13, a paint spraying production line for intelligent paint spraying door panels comprises a paint spraying room 101, a rotary table 102, a feeding device 103 and a door panel accommodating frame 104 which are sequentially arranged from left to right;
the paint spray booth 101 comprises a paint spray booth main body 1, a paint spray booth is arranged in the paint spray booth main body 1, transverse guide rails 2 are arranged in the paint spray booth and positioned at the front side and the rear side of the paint spray booth, transverse sliding plates 3 are arranged on the two transverse guide rails 2, racks A4 parallel to the transverse guide rails 2 are also arranged in the paint spray booth and positioned at the rear side of the paint spray booth, a servo motor A5 is fixedly arranged at the top of the transverse sliding plates 3 positioned on the rear side of the transverse guide rails 2, a gear positioned below the transverse sliding plates 3 is arranged on an output shaft of the servo motor A5, the gear is meshed with the transverse racks A4, a supporting beam 7 is arranged between the two transverse sliding plates 3, a driven pulley is rotatably arranged at the front end of the supporting beam 7, a servo motor B8 is fixedly arranged at the rear end of a longitudinal guide rail 10, a driving pulley is arranged on an output shaft of the servo motor B8, a belt 9 is arranged between the driving pulley and the driven pulley, the top of the supporting beam 7 is provided with a longitudinal guide rail 10, the longitudinal guide rail 10 is provided with a longitudinal slide plate 11 positioned between a servo motor B8 and a driven pulley, the longitudinal slide plate 11 is fixed on the upper half part of a belt 9, the longitudinal slide plate 11 is provided with a spray head lifting and rotating device 12, the spray head lifting and rotating device 12 comprises a bracket 13, a servo motor C14, an L-shaped case 15 and a servo motor D16, the bracket 13 is fixed on the top of the longitudinal slide plate 11, the bracket 13 is rotatably provided with a vertically arranged screw rod 17, the servo motor C14 is fixedly arranged on the top of the bracket 13, an output shaft of the servo motor C14 is connected with the screw rod 17, an L-shaped plate 18 is fixedly arranged on the L-shaped plate 18, a cylinder 19 is connected on the output shaft of the servo motor D16, the bottom of the cylinder 19 is fixedly connected with the L-shaped case 15, the top of the L-shaped case 15 is provided with a servo motor E20, the input shaft of the servo motor E20 is connected with a driving bevel gear 21 positioned in the L-shaped case 15, a driving shaft A22 is rotatably arranged in a horizontal case body of the L-shaped case 15, a driven bevel gear 23 meshed with the driving bevel gear 21 is arranged on the driving shaft A22, a driven shaft A24 is rotatably arranged in a vertical case body of the L-shaped case 15, two ends of the driven shaft A24 extend outside the L-shaped case 15, one extending end is connected with a paint spraying head, and a transmission device is arranged between the driven shaft A24 and the driving shaft A22;
when the servo motor A24 is controlled to rotate positively and negatively, the servo motor A24 drives the gear to rotate, the gear moves along the rack A4, the transverse sliding plate 3 moves along the transverse guide rail 2 in the X direction, and the paint spray head lifting and rotating device 12 on the support beam 7 is further driven to move in the X direction. When the servo motor B8 is controlled to rotate positively and negatively, the servo motor B8 drives the driving belt pulley to rotate, so that the longitudinal sliding plate 11 connected with the belt 9 moves along the longitudinal guide rail 10 in the Y direction, and further drives the paint spraying head lifting and rotating device 12 to move in the X direction. When the servo motor C14 is controlled to rotate positively and negatively, the L plate 18 on the screw rod 17 moves in the Y direction, so that the paint spraying head is driven to move in the Z direction. When the servo motor D16 is controlled to rotate, the servo motor D16 drives the cylinder 19 to rotate, and further the paint spray head rotates around the axis of the cylinder 19. In addition, the PLC can control the servo motor E20 to rotate positively and negatively, namely, the servo motor E20 drives the driving bevel gear 21 to rotate, the driving bevel gear 21 drives the driven bevel gear 23 to rotate, the driven bevel gear 23 drives the driving shaft A22 to rotate, the driving shaft A22 drives the driving synchronous pulley A25 to rotate, the driving synchronous pulley A25 drives the driven synchronous pulley A26 to rotate through the synchronous belt A27, the driven synchronous pulley A26 drives the driven shaft A24 to rotate, and the driven shaft A24 drives the paint spraying head to swing by taking the driven shaft A24 as an axis.
The rotary table 102 comprises a horizontal rotating mechanism and a PLC controller, the horizontal rotating mechanism comprises a machine table 28, a reduction gearbox 29, a stepping motor 30 and a rotary table 31, the stepping motor 30 and the reduction gearbox 29 are both arranged in the machine table 28, an output shaft of the stepping motor 30 is connected with an input shaft of the reduction gearbox 29, an output shaft of the reduction gearbox 29 extends upwards outside the machine table 28, the rotary table 31 is arranged on an output shaft of the reduction gearbox 29, a rectangular frame 32 is fixedly arranged at the top of the rotary table 31, a door plate overturning group A and a door plate overturning group B are respectively arranged on two long sides of the rectangular frame 32, the door plate overturning group A stretches into a paint spray chamber, the door plate overturning group B is positioned outside the paint spray chamber, the door plate overturning group A consists of a left vertical overturning mechanism 33 and a right vertical overturning mechanism 34, the left vertical overturning mechanism 33 comprises a rotary cylinder 35, a main hollow pipe 36 and an auxiliary hollow pipe 37, a driving synchronous pulley B38 is arranged at the output end of the rotary cylinder 35, the main hollow pipe 36 is fixedly arranged on the rectangular frame 32, one end of the main hollow pipe 36 extends outside the rectangular frame 32, a driving pulley B39 is rotatably arranged on the extending part of the rectangular frame 39, a driven pulley B is arranged at the end of the main hollow pipe B and extends into the hollow pipe B and is positioned inside the hollow pipe 40B, and the driven synchronous pulley B is arranged at the hollow pipe B and is positioned at the hollow end of the hollow pipe 37; the driven shafts B42 are rotatably arranged in the auxiliary hollow tube 37 at two ends of the auxiliary hollow tube 37, the two driven shafts B42 are positioned at the left side and the right side of the driving shaft B39, one end of each driven shaft B42 extends outside the auxiliary hollow tube 37, a bracket 43 is rotatably arranged on the extending part of each driven shaft B42, a V-shaped opening 44 which is upwards arranged is formed in the top of each driven shaft 43, and a transmission mechanism is arranged in the auxiliary hollow tube 37 and positioned between the driving shaft B39 and the driven shaft B42;
the feeding device 103 comprises a portal frame 48, a square frame 49, a left square pipe 50, a right square pipe 51 and two I-beams 62 which are mutually parallel, wherein the I-beams 62 are positioned on the right side of the spray booth main body 1, a plurality of rollers are rotatably arranged in the square pipes through rotating shafts, the rollers are arranged at the tops of the I-beams 62, a driving motor 52 is fixedly arranged on the right square pipe 51, an output shaft of the driving motor 52 is connected with the rotating shaft of any roller on the right square pipe 51, the portal frame 48 is arranged between the two square pipes, a supporting seat 53 is arranged at the top of the portal frame 48, a horizontal motor 54 is fixedly arranged on one side surface of the supporting seat 53, and a gear positioned on the other side surface of the supporting seat 53 is arranged on an output shaft of the horizontal motor 54; the square frame 49 is positioned below the supporting seat 53, a rack B55 meshed with a gear is fixedly arranged on the square frame 49, and two round bar clamping mechanisms 56 are arranged on two short sides of the square frame 49;
the door plant holds frame 104 and is located the right side of I-steel 62, and door plant holds frame 104 and includes chassis 63 and stand 64, has set firmly two stands 64 on the top surface of chassis 63, and the left side of two stands 64 and along its length direction have set gradually a plurality of corbels 65, and two V-arrangement grooves 66 have been seted up at the top of corbel 65.
The transmission device comprises a driving synchronous pulley A25, a driven synchronous pulley A26 and a synchronous belt A27 which are positioned in the L-shaped chassis 15, wherein the driving synchronous pulley A25 is arranged on a driving shaft A22, the driven synchronous pulley A26 is arranged on a driven shaft A24, and the synchronous belt A27 is arranged between the driving synchronous pulley A25 and the driven synchronous pulley A26.
The transmission mechanism comprises a driving sprocket 45, a driven sprocket 46 and a chain 47 which are positioned in the auxiliary hollow tube 37, wherein the driving sprocket 45 is arranged on the driving shaft B39, the driven sprocket 46 is arranged on the driven shaft B42, and the chain 47 is arranged between the driving sprocket 45 and the driven sprocket 46.
The left vertical turnover mechanism 33 and the right vertical turnover mechanism 34 are symmetrically arranged.
The round bar clamping mechanism 56 comprises a shell 57, an L-shaped connecting rod 58 and a vertical air cylinder 59 arranged in the shell 57, wherein the shell 57 is fixedly arranged on the short side of the square frame 49, the L-shaped connecting rod 58 is hinged to two sides of the shell 57 through pins 60, one end of the L-shaped connecting rod 58 is hinged to a piston rod of the vertical air cylinder 59, and the other end of the L-shaped connecting rod is hinged to a chuck 61.
The production line also includes a PLC controller electrically connected to the stepper motor 30, servo motor, horizontal motor 54, cylinder and drive motor 52.
The working process of the invention is as follows:
s1, drilling two blind holes on the left and right short sides of a door plate 68, and inserting round bars 67 into the four blind holes to assemble the door plate, as shown in FIG. 12; the assembled door plate 68 is placed between the two opposite supporting beams 65, and the four round bars 67 are respectively placed in the four V-shaped grooves 66, so that the door plate 68 can be supported by the two opposite supporting beams 65;
s2, clamping the door plate: when the square frame 49 moves to the clamping station, the horizontal motor 54 is controlled to rotate positively, the horizontal motor 54 drives the gear to rotate, the gear drives the rack B55 to move downwards, the square frame 49 is further driven to move downwards, two round bar clamping mechanisms 56 on the left short side of the square frame 49 extend to two round bars 67 on the left short side of the door plate 68 respectively, namely the round bars 67 are positioned between two chucks 61 of the round bar clamping mechanisms 56, meanwhile, the two round bar clamping mechanisms 56 on the right short side of the square frame 49 extend to two round bars 67 on the right short side of the door plate 68 respectively, finally, the piston rod of the vertical cylinder 59 is controlled to retract, the L-shaped connecting rod 58 rotates around the pin 60 to further drive the chucks 61 to rotate, and the two chucks 61 clamp the round bars 67, so that the door plate is clamped;
s3, transferring the door plate: firstly, the horizontal motor 54 is controlled to rotate reversely, the horizontal motor 54 drives a gear to rotate reversely, the gear drives the rack B55 to move upwards, the square frame 49 is driven to move upwards, the door plate 68 is lifted, and the horizontal motor 54 is closed when the door plate reaches a certain height; then the driving motor 52 is controlled to rotate reversely, the feeding device moves leftwards along the I-steel 62 under the action of the torque output by the driving motor 52, when the door plate moves to the position right above the door plate overturning group B, the piston rod of the vertical cylinder 59 is controlled to extend, the clamping head 61 is separated from the round rod 67, four round rods 67 on the door plate 68 fall into four V-shaped openings 44 of the door plate overturning group B respectively, two brackets 43 of the door plate overturning group B support the door plate to be sprayed, and finally the transfer of the door plate is realized;
s4, starting the stepping motor 30, and transmitting the torque of the stepping motor 30 to the turntable 31 after being decelerated by the reduction gearbox 29, wherein the turntable 31 drives the rectangular frame 32 to rotate 180 degrees so as to rotate the door plate into a paint spray chamber of the paint spray booth;
s5, paint spraying on the front surface of the door plate: the servo motor C14 is controlled by the PLC to rotate positively, the L plate 18 moves upwards along the screw rod 17, and the servo motor C14 is closed after the paint spray head moves above the door plate; then servo motor A24, servo motor B8, servo motor D16 and servo motor E20 start through PLC controller control, start the paint spraying apparatus that is located the paint spray booth and is connected with the paint spray head simultaneously, the paint of output on the paint spraying apparatus is spouted from the paint spray head, and the paint of spraying paint directly coats in the door plant surface, has finally realized the front spraying paint at the door plant. The paint spraying head moves in the X direction under the action of the servo motor A24, moves in the Y direction under the action of the servo motor B8, rotates around the axis of the cylinder 19 under the action of the servo motor D16, and swings back and forth around the driven shaft B42 under the action of the servo motor E20, so that the thickness of a paint layer after paint spraying is more uniform, the surface of the paint layer is smoother, and the paint on one surface is quickly sprayed;
s6, paint spraying on the back surface of the door plate: the rotary cylinder 35 of the door plate overturning group B is controlled by the PLC to be started, the rotary cylinder 35 drives the driving synchronous pulley B38 to rotate, the driving synchronous pulley B38 drives the driven synchronous pulley B40 to rotate through the synchronous belt B41, so that the driving shaft B39 is driven to rotate, the driving shaft B39 drives the auxiliary hollow tube 37 to overturn 180 degrees, meanwhile, the driving shaft B39 drives the driving sprocket 45 to rotate, and the driving sprocket 45 drives the driven shaft B42 to rotate through the driven sprocket 46, so that under the conditions of the rotary motion of the auxiliary hollow tube 37 and the rotation of the driven shaft B42, the door plate is immediately overturned after the front painting of the door plate is finished, the back face of the door plate faces upwards, and the back painting is convenient to carry out. In the step, the sprayed surface is in a suspended state, so that the sprayed surface is well protected and the spraying quality is improved compared with the traditional spraying method. In addition, the rotary table realizes that the back paint spraying station is immediately carried out after the front paint spraying of the door plate, and does not need to be dried, so that the paint spraying efficiency is greatly improved;
s7, spraying long side surfaces of the door plate: after the step S6 is finished, all the servo motors are turned off, then the servo motor A24 and the servo motor B8 are controlled by a PLC to do forward and backward rotation, after the paint spray head is positioned outside the long side face of the door plate, the servo motor A24 and the servo motor B8 are turned off, then the servo motor D16 is controlled to be started, after the paint spray head faces the long side face of the door plate, the servo motor D16 is turned off, and then the servo motor C14 and the servo motor A24 are controlled to do forward and backward rotation, so that the paint spray head does X-direction and Z-direction movement, and even spraying of the long side face of the door plate is realized;
s8, spraying the short side surface of the door plate: after the step S7 is finished, all the servo motors are turned off, then the servo motor A24 and the servo motor B8 are controlled by a PLC to do forward and backward rotation, after the paint spray head is positioned outside the short side surface of the door plate, the servo motor A24 and the servo motor B8 are turned off, then the servo motor D16 is controlled to be started, after the paint spray head faces the short side surface of the door plate, the servo motor D16 is turned off, and then the servo motor C14 and the servo motor B8 are controlled to do forward and backward rotation, so that the paint spray head does Y-direction and Z-direction movement, and uniform spraying of the short side surface of the door plate is realized; finally, paint spraying on the front surface, the back surface and the peripheral surface of the door plate is realized;
s9, in the process of spraying paint on the door plate, the door plate overturning group A is used for feeding outside a paint spray booth, so that continuous paint spraying is realized, paint spraying efficiency is improved, overturning or manual spraying of workers is not needed, labor intensity of workers is greatly relieved, and paint spraying efficiency is further greatly improved.
Claims (6)
1. The intelligent paint spraying production line comprises a paint spray booth (101), a rotary table (102), a feeding device (103) and a door plate accommodating frame (104) which are sequentially arranged from left to right;
the paint spray booth (101) comprises a paint spray booth main body (1), a paint spray booth is arranged in the paint spray booth main body (1), transverse guide rails (2) are arranged in the paint spray booth and are positioned at the front side and the rear side of the paint spray booth, transverse sliding plates (3) are arranged on the two transverse guide rails (2), rack A (4) parallel to the transverse guide rails (2) are arranged at the rear side of the paint spray booth, a servo motor A (5) is fixedly arranged at the top of the transverse sliding plates (3) on the rear side of the transverse guide rails (2), a gear positioned below the transverse sliding plates (3) is arranged on an output shaft of the servo motor A (5), the gear is meshed with the transverse toothed bars A (4), a driven pulley is rotatably arranged at the front end of the supporting beam (7), a servo motor B (8) is fixedly arranged at the rear end of the longitudinal guide rail (10), a driving pulley is arranged on an output shaft of the servo motor B (8), a belt (9) is arranged between the driving pulley and the driven pulley, a longitudinal guide rail (10) is arranged on the top of the supporting beam (7), a longitudinal guide rail (10) is arranged on the top of the driving pulley (8), a longitudinal lifting device is arranged between the driving pulley B and the driving pulley (8) and the driven pulley (11), a longitudinal lifting device (11) is arranged on the longitudinal lifting device (11), the paint spray head lifting rotating device (12) comprises a bracket (13), a servo motor C (14), an L-shaped case (15) and a servo motor D (16), wherein the bracket (13) is fixed at the top of a longitudinal sliding plate (11), a screw rod (17) which is vertically arranged is rotatably arranged on the bracket (13), the servo motor C (14) is fixedly arranged at the top of the bracket (13), an output shaft of the servo motor C (14) is connected with the screw rod (17), an L plate (18) is connected with the screw rod (17) in threaded connection, a servo motor D (16) is fixedly arranged on the L plate (18), a cylinder body (19) is connected on the output shaft of the servo motor D (16), the bottom of the cylinder body (19) is fixedly connected with the L-shaped case (15), a servo motor E (20) is arranged at the top of the L-shaped case (15), a driving bevel gear (21) which is arranged in the L-shaped case (15) is rotatably arranged on the input shaft of the L-shaped case (20), a driving shaft A (22) is rotatably arranged in the horizontal case body, a driven bevel gear (23) which is meshed with the driving bevel gear (21) is arranged on the driving shaft A (22), a driven shaft (24) is rotatably arranged in the L-shaped case (15), a transmission device is arranged between the driven shaft A (24) and the driving shaft A (22);
the rotary table (102) comprises a horizontal rotating mechanism and a PLC controller, the horizontal rotating mechanism comprises a machine table (28), a reduction gearbox (29), a stepping motor (30) and a rotary table (31), the stepping motor (30) and the reduction gearbox (29) are both arranged in the machine table (28), an output shaft of the stepping motor (30) is connected with an input shaft of the reduction gearbox (29), an output shaft of the reduction gearbox (29) extends upwards outside the machine table (28), the rotary table (31) is arranged on the output shaft of the reduction gearbox (29), a rectangular frame (32) is fixedly arranged at the top of the rotary table (31), a door plate overturning group A and a door plate overturning group B are respectively arranged on two long sides of the rectangular frame (32), the door plate overturning group A extends into a paint spray chamber, the door plate overturning group B is arranged outside the paint spray chamber, the door plate overturning group A consists of a left vertical overturning mechanism (33) and a right vertical overturning mechanism (34), the left vertical overturning mechanism (33) comprises a rotary cylinder (35), a main hollow tube (36) and a secondary hollow tube (37), an output end of the rotary cylinder (35) is fixedly provided with a driving pulley B (36) and is fixedly arranged at one end of the main hollow tube (32) and extends outside the main hollow tube (32), one end of a driving shaft B (39) extends outside the main hollow tube (36) and the extending end of the driving shaft B extends into the auxiliary hollow tube (37), a driven synchronous pulley B (40) positioned in the main hollow tube (36) is arranged on the driving shaft B (39), and a synchronous belt B (41) is arranged between the driven synchronous pulley B (40) and the driving synchronous pulley B (38); driven shafts B (42) are rotatably arranged in the auxiliary hollow tube (37) and positioned at two ends of the auxiliary hollow tube, two driven shafts B (42) are positioned at the left side and the right side of the driving shaft B (39), one end of each driven shaft B (42) extends outside the auxiliary hollow tube (37) and is rotatably provided with a bracket (43) on the extending part of the driven shaft B, the top of each bracket (43) is provided with a V-shaped opening (44) which is upwards arranged, and a transmission mechanism is arranged in the auxiliary hollow tube (37) and positioned between the driving shaft B (39) and the driven shaft B (42);
the feeding device (103) comprises a portal frame (48), a square frame (49), a left square tube (50), a right square tube (51) and two I-beams (62) which are arranged in parallel, wherein the I-beams (62) are positioned on the right side of a spray booth main body (1), a plurality of rollers are rotatably arranged in the square tubes through rotating shafts, the rollers are arranged at the tops of the I-beams (62), a driving motor (52) is fixedly arranged on the right square tube (51), an output shaft of the driving motor (52) is connected with a rotating shaft of any roller on the right square tube (51), the portal frame (48) is arranged between the two square tubes, a supporting seat (53) is arranged at the top of the portal frame (48), a horizontal motor (54) is fixedly arranged on one side surface of the supporting seat (53), and a gear positioned on the other side surface of the supporting seat (53) is arranged on the output shaft of the horizontal motor (54); the square frame (49) is positioned below the supporting seat (53), a rack B (55) meshed with the gear is fixedly arranged on the square frame (49), and two round bar clamping mechanisms (56) are arranged on two short edges of the square frame (49);
the door plant holds frame (104) and is located the right side of I-steel (62), and door plant holds frame (104) including chassis (63) and stand (64), has set firmly two stands (64) on the top surface of chassis (63), and the left side of two stands (64) and along its length direction have set gradually many corbels (65), and two V-arrangement grooves (66) have been seted up at the top of corbel (65), its characterized in that: the method comprises the following steps:
s1, drilling two blind holes on the left and right short side surfaces of a door plate (68), and inserting round bars (67) into the four blind holes to assemble the door plate; the assembled door plate (68) is placed between the two opposite supporting beams (65), and the four round bars (67) are respectively placed in the four V-shaped grooves (66), so that the door plate (68) can be supported by the two opposite supporting beams (65);
s2, clamping the door plate: when the square frame (49) moves to the clamping station, the horizontal motor (54) is controlled to rotate positively, the horizontal motor (54) drives the gear to rotate, the gear drives the rack B (55) to move downwards, the square frame (49) is further driven to move downwards, two round bar clamping mechanisms (56) on the left short side of the square frame (49) extend to two round bars (67) on the left short side of the door plate (68) respectively, namely the round bars (67) are positioned between two chucks (61) of the round bar clamping mechanisms (56), the two round bar clamping mechanisms (56) on the right short side of the square frame (49) extend to two round bars (67) on the right short side of the door plate (68) respectively, finally the piston rod of the vertical cylinder (59) is controlled to retract, the L-shaped cylinder (58) rotates around the pin (60), and the chucks (61) are further driven to rotate, so that the two chucks (61) clamp the door plate (67) is clamped;
s3, transferring the door plate: firstly, controlling the horizontal motor (54) to rotate reversely, driving the gear to rotate reversely by the horizontal motor (54), driving the rack B (55) to move upwards by the gear, driving the square frame (49) to move upwards, lifting the door plate (68), and closing the horizontal motor (54) when the door plate reaches a certain height; then the driving motor (52) is controlled to rotate reversely, under the action of the torque output by the driving motor (52), the feeding device moves leftwards along the I-shaped steel (62), when the door plate moves to the position right above the door plate overturning group B, the piston rod of the vertical cylinder (59) is controlled to extend, the clamping head (61) is separated from the round rod (67), four round rods (67) on the door plate (68) respectively fall into four V-shaped openings (44) of the door plate overturning group B, and the two brackets (43) of the door plate overturning group B lift the door plate to be sprayed with paint, so that the transfer of the door plate is finally realized;
s4, starting a stepping motor (30), transmitting the torque of the stepping motor (30) to a rotary table (31) after being decelerated by a reduction gearbox (29), and enabling the rotary table (31) to drive a rectangular frame (32) to rotate 180 degrees so as to enable a door plate to rotate into a paint spray chamber of a paint spray booth;
s5, paint spraying on the front surface of the door plate: the servo motor C (14) is controlled by the PLC to rotate positively, the L plate (18) moves upwards along the screw rod (17), and the servo motor C (14) is closed after the paint spray head moves above the door plate; then, a PLC controller is used for controlling a servo motor A (5), a servo motor B (8), a servo motor D (16) and a servo motor E (20) to start, and simultaneously, a paint spraying device which is positioned in a paint spraying chamber and connected with a paint spraying head is started, paint produced on the paint spraying device is sprayed out from the paint spraying head, and paint sprayed is directly coated on the surface of a door plate, so that paint is sprayed on the front surface of the door plate;
s6, paint spraying on the back surface of the door plate: the rotary cylinder (35) of the door plate overturning group B is controlled by the PLC to start, the rotary cylinder (35) drives the driving synchronous pulley B (38) to rotate, the driving synchronous pulley B (38) drives the driven synchronous pulley B (40) to rotate through the synchronous belt B (41), so that the driving shaft B (39) is driven to rotate, the driving shaft B (39) drives the auxiliary hollow tube (37) to overturn 180 degrees, meanwhile, the driving shaft B (39) drives the driving sprocket (45) to rotate, and the driving sprocket (45) drives the driven shaft B (42) to rotate through the driven sprocket (46), so that the door plate is overturned immediately after the front paint spraying of the door plate is finished under the conditions of the rotary motion of the auxiliary hollow tube (37) and the rotation of the driven shaft B (42), and the back face of the door plate is convenient to paint;
s7, spraying long side surfaces of the door plate: after the step S6 is finished, all the servo motors are closed, and then the servo motor A (5) and the servo motor B (8) are controlled by a PLC (programmable logic controller) to perform forward and backward rotation, after the paint spray head is positioned outside the long side face of the door plate, the servo motor A (5) and the servo motor B (8) are closed, then the servo motor D (16) is controlled to start, after the paint spray head faces the long side face of the door plate, the servo motor D (16) is closed, and then the servo motor C (14) and the servo motor A (5) are controlled to perform forward and backward rotation, so that the paint spray head performs X-direction and Z-direction movements, and uniform spraying of the long side face of the door plate is realized;
s8, spraying the short side surface of the door plate: after the step S7 is finished, all the servo motors are closed, and then the servo motor A (5) and the servo motor B (8) are controlled by a PLC (programmable logic controller) to perform forward and backward rotation, after the paint spray head is positioned outside the short side surface of the door plate, the servo motor A (5) and the servo motor B (8) are closed, then the servo motor D (16) is controlled to start, and after the paint spray head faces the short side surface of the door plate, the servo motor D (16) is closed, and then the servo motor C (14) and the servo motor B (8) are controlled to perform forward and backward rotation, so that the paint spray head performs Y-direction and Z-direction movement, and uniform spraying of the short side surface of the door plate is realized;
s9, in the process of spraying paint on the door plate, the door plate overturning group A is used for feeding materials outside a paint spray booth, so that continuous paint spraying is realized.
2. The paint spraying method for the intelligent spraying door panel according to claim 1, wherein the method comprises the following steps: the transmission device comprises a driving synchronous pulley A (25), a driven synchronous pulley A (26) and a synchronous belt A (27), wherein the driving synchronous pulley A (25) is arranged in an L-shaped chassis (15), the driving synchronous pulley A (25) is arranged on a driving shaft A (22), the driven synchronous pulley A (26) is arranged on a driven shaft A (24), and the synchronous belt A (27) is arranged between the driving synchronous pulley A (25) and the driven synchronous pulley A (26).
3. The paint spraying method for the intelligent spraying door panel according to claim 1, wherein the method comprises the following steps: the transmission mechanism comprises a driving sprocket (45), a driven sprocket (46) and a chain (47), wherein the driving sprocket (45), the driven sprocket (46) and the chain (47) are positioned in the auxiliary hollow tube (37), the driving sprocket (45) is arranged on the driving shaft B (39), the driven sprocket (46) is arranged on the driven shaft B (42), and the chain (47) is arranged between the driving sprocket (45) and the driven sprocket (46).
4. The paint spraying method for the intelligent spraying door panel according to claim 1, wherein the method comprises the following steps: the left vertical turnover mechanism (33) and the right vertical turnover mechanism (34) are symmetrically arranged.
5. The paint spraying method for the intelligent spraying door panel according to claim 1, wherein the method comprises the following steps: the round bar clamping mechanism (56) comprises a shell (57), an L-shaped connecting rod (58) and a vertical cylinder (59) arranged in the shell (57), wherein the shell (57) is fixedly arranged on the short side of the square frame (49), the L-shaped connecting rod (58) is hinged to two sides of the shell (57) through pins (60), one end of the L-shaped connecting rod (58) is hinged to a piston rod of the vertical cylinder (59), and the clamping head (61) is hinged to the other end of the L-shaped connecting rod.
6. The paint spraying method for the intelligent spraying door panel according to claim 1, wherein the method comprises the following steps: the production line also comprises a PLC controller, wherein the PLC controller is electrically connected with the stepping motor (30), the servo motor, the horizontal motor (54), the air cylinder and the driving motor (52).
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| CN201710508348.5A CN107199147B (en) | 2017-07-25 | 2017-07-25 | Paint spraying production line for intelligent spraying door plate |
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| CN107199147B true CN107199147B (en) | 2023-04-25 |
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