CN202387617U - Automatic coating machine - Google Patents
Automatic coating machine Download PDFInfo
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- CN202387617U CN202387617U CN2011203793882U CN201120379388U CN202387617U CN 202387617 U CN202387617 U CN 202387617U CN 2011203793882 U CN2011203793882 U CN 2011203793882U CN 201120379388 U CN201120379388 U CN 201120379388U CN 202387617 U CN202387617 U CN 202387617U
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- 238000000576 coating method Methods 0.000 title abstract description 11
- 239000000463 material Substances 0.000 claims abstract description 61
- 238000005507 spraying Methods 0.000 claims description 36
- 239000007921 spray Substances 0.000 claims description 25
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- 230000000694 effects Effects 0.000 claims description 12
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000004804 winding Methods 0.000 claims description 10
- 230000001360 synchronised effect Effects 0.000 claims description 9
- 230000008878 coupling Effects 0.000 claims description 7
- 238000010168 coupling process Methods 0.000 claims description 7
- 238000005859 coupling reaction Methods 0.000 claims description 7
- 230000000712 assembly Effects 0.000 claims description 5
- 238000000429 assembly Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 238000007599 discharging Methods 0.000 abstract 3
- 239000007858 starting material Substances 0.000 description 8
- 239000003973 paint Substances 0.000 description 5
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- 230000005571 horizontal transmission Effects 0.000 description 3
- 230000008859 change Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007306 turnover Effects 0.000 description 2
- 244000188472 Ilex paraguariensis Species 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
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- 230000007812 deficiency Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000008676 import Effects 0.000 description 1
- 238000011031 large-scale manufacturing process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000013011 mating Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The utility model discloses an automatic coating machine. The automatic coating machine comprises a material feeding device, a coating device, a material discharging device and a material delivery device, and is characterized in that the material feeding device, the coating device and the material discharging device are in sequential arrangement and are thoroughly connected by the material delivery device, an input arm assembly of the material delivery device can revolve back and forth between the material feeding device and the coating device, and an output arm assembly of the material delivery device can revolve back and forth between the material discharging device and the coating device. According to the automatic coating machine disclosed by the utility model, the automation degree is higher, the labor cost can be effectively saved, the production efficiency of coating operation can be increased, the coating operation requirements on parts with different sizes can be adapted just by carrying out simple operation, and the improvement cost of equipment can be saved.
Description
Technical field
The utility model relates to the spraying technology field, relates to a kind of automatic spraying machine by it.
Background technology
Spraying operation is the important step in the commercial production, and it directly determines the presentation quality of industrial products; Spraying operation mainly is that the precoating workpiece is positioned in the paint spray booth; Utilize spray gun in the paint spray booth to liquid state is atomized by it; Make the paint film after the atomizing form paint film attached to surface of the work; The material loading of traditional spraying operation, defeated material and blanking all are by manually-operated, like this will the labor manual work.
In order to save labour turnover; Also there are some automatic spraying operation patterns present stage; It mainly adopts flowing water cycle operation pattern, though can reduce cost of labor to a certain extent, its structure is comparatively complicated; And, cause production efficiency can not satisfy the requirement of large-scale production because automaticity is relatively low.
The utility model content
To the deficiency of prior art, the purpose of the utility model is intended to provide a kind of automatic spraying machine, and it can effectively reduce cost of labor, and has higher production efficiency.
For realizing above-mentioned purpose, the utility model adopts following technical scheme:
Automatic spraying machine comprises feeding device, spray equipment, blanking device, pay-off, and feeding device, spray equipment, blanking device are arranged in proper order, and pay-off runs through connection with its three; Wherein,
Feeding device comprises,
The handgrip assembly, comprise two can be along the handgrip assembly of feeding device short transverse activity, and one of them handgrip assembly can be movable along the length direction of feeding device;
The material loading drive assembly comprises a material loading motor at least, and the output of this material loading motor and handgrip assembly link and can drive the width activity of handgrip assembly along feeding device;
Blanking device comprises,
The blanking frame;
Link along the extension of blanking frame length direction;
Be fixedly connected on the first manipulator assembly on the link;
Being movably connected in also can be along the second movable manipulator assembly of blanking frame length direction on the link;
The blanking transmission mechanism comprises a blanking motor at least, and the output of this blanking motor connects with link and can drive the width activity of link along the blanking frame;
Pay-off comprises,
The feeding frame;
The input arm assembly comprises the first input arm, and the second input arm;
The output arm assembly comprises first output arm that is fixedly connected with the first input arm, and second output arm that is fixedly connected with the second input arm; The first input arm and the second input arm be along the spacing of feeding frame length direction, equates with first output arm and second output arm spacing along feeding frame length direction;
The jacking assembly is between input arm assembly and input arm assembly;
The feeding drive assembly is connected with second output arm and can drives second output arm and moves along the length direction of feeding frame;
The input arm assembly can running back and forth between the transportation tail of material loading drive assembly and spray equipment, and the output arm assembly then can running back and forth between the transportation tail of blanking drive assembly and spray equipment.
Feeding device also comprises a material loading frame; The handgrip assembly also comprise be individually fixed in material loading frame length direction two ends and the slide rail that extends along material loading frame width, at handgrip assembly two ends and respectively with two slide blocks of two slide rails coupling, two along the setting of feeding device short transverse and be slidingly connected at up-down slide bar on two slide blocks respectively, be connected connecting rod between two slide blocks, be connected two up-down slide bar bottoms and lifting motor that the material loading guide rail that extends along the feeding device length direction and output connect with one of them up-down slide bar; Two handgrip assemblies all are connected on the material loading guide rail, and at least one handgrip assembly can slide along the length direction of material loading guide rail.
The handgrip assembly comprises that cylinder part is connected the two-way cylinder on the material loading guide rail and is connected to two-way cylinder two free-ended two handgrips, and two-way cylinder free end can extend along the width of feeding device.
The material loading drive assembly also comprises,
Be positioned at the material loading power transmission shaft of material loading frame width one side, its output with the material loading motor connects;
Two material loading belt wheels, a material loading belt wheel is connected on the material loading power transmission shaft, and another material loading belt wheel is installed in the opposite side of material loading frame width;
The material loading driving-belt of winding on two material loading belt wheels, this material loading driving-belt is fixedly connected with connecting rod.
The blanking transmission mechanism also comprises,
Be connected the blanking power transmission shaft of blanking frame width one upper lateral part through a plurality of bearing blocks, this blanking propeller shaft couplings is extended at the free end of blanking motor and along the length direction of blanking frame;
Two blanking belt wheels, one of them blanking belt wheel is installed in blanking power transmission shaft output, and another blanking belt wheel is installed in the opposite side top of blanking frame width;
The blanking driving-belt of winding on two blanking belt wheels, link are fixedly connected on this blanking driving-belt;
The two blanking guide rails that lay respectively at blanking frame length direction two ends and extend along blanking frame width, the two ends of link are slidingly connected at respectively on the two blanking guide rails.
The first manipulator assembly comprises first vertical cylinder, the first two-way cylinder and two first handgrips; The cylinder part of first vertical cylinder is fixedly connected on the link and its free end can be flexible along the short transverse of blanking frame; Two free ends of the first two-way cylinder can be along the width of blanking frame flexible and its cylinder part be fixed on the free end of first vertical cylinder, two first handgrips are installed in the free end of the first two-way cylinder respectively.
Conveying assembly is set on the link; This conveying assembly comprises drive motors, the rotating rotating shaft that is installed on the link; The output shaft of drive motors and rotating shaft are all extended along the width of blanking frame; And be arranged with a conveyer belt in its two outside, the second manipulator assembly is fixedly connected on the conveyer belt.
The second manipulator assembly comprises second vertical cylinder, the second two-way cylinder and two second handgrips; The cylinder part of second vertical cylinder is fixedly connected on the conveyer belt and its free end can be flexible along the short transverse of frame; Two free ends of the second two-way cylinder can be along the width of frame flexible and its cylinder part be fixed on the free end of second vertical cylinder, two second handgrips are installed in the free end of the second two-way cylinder respectively.
Feed mechanism also comprises arm adjusting assembly, and this arm is regulated assembly and comprised,
Regulate motor, its body part can be in the drive lower edge feeding frame length direction motion of drive assembly;
At least one is connected in the screw mandrel of regulating the motor free end and can moving along feeding frame length direction;
Be set on the screw mandrel and be fixed on second feed screw nut of input on the arm.
Arm is regulated assembly and is comprised,
Two drives;
Synchronous belt, winding is being regulated on motor free end and two drives;
Two screw mandrels are connected on two drives respectively synchronously.
The feeding drive assembly comprises,
Main motor;
Couple axle is connected the free end of main motor synchronously;
Two belt wheel groups, each belt wheel group include two and are installed in the end of couple axle and the belt wheel on the feeding frame respectively;
Two driving-belts are set around respectively on the two belt wheel groups and extend along the length direction of feeding frame;
The two ends of second output arm are connected on two driving-belts;
Arm is regulated assembly and is connected on one of them two driving-belt through a fixture block.
Feeding frame both sides are respectively arranged with a feeding guide along the extension of feeding frame length direction; The first input arm, the second input arm, first output arm and second output arm all extend along feeding frame width; The first input arm is fixedly connected through first connecting rod with first output arm, and the second input arm is fixedly connected through second connecting rod with second output arm; The first input arm, the second input arm, first output arm and second output arm include two cantilevers in correspondence with each other; The outboard end of cantilever is connected with guide wheel assembly; Guide wheel assembly comprises outer guide wheel and inner guide pulley; Feeding guide comprises the interior guide rail that outer guide that the cross section is c-shaped and cross section are the shape of falling C, and outer guide wheel is inlaid in the opening of outer guide, in inner guide pulley is inlaid in the opening of guide rail.
The jacking assembly comprises,
Fixedly the carry arm assembly is fixedly connected on the feeding frame;
Movable carry arm assembly can be movable along feeding frame length direction;
Fixedly carry arm assembly and movable carry arm assembly include free end and can and be connected in the free-ended lifting arm of cylinder along the flexible cylinder of feeding frame short transverse, and the lifting arm is provided with the screens of accepting of accepting workpiece.
The jacking assembly also includes the jacking adjusting part that can drive activity carry arm assembly moves along feeding frame length direction, and this jacking adjusting part comprises,
Motor is regulated in jacking, and its body partial fixing is on the feeding frame;
Turn-screw is connected jacking synchronously and regulates the free end of motor and extend along the length direction of feeding frame;
Feed screw nut, being set on the turn-screw of coupling;
Regulating block is used for movable carry arm assembly is fixed on feed screw nut.
The beneficial effect of the utility model is:
1, automaticity is higher, can effectively save labour turnover, and improves the production efficiency of spraying operation;
2, only need carry out the spraying operation requirement that shirtsleeve operation just can adapt to the different size part, save the scrap build cost.
Description of drawings
Fig. 1 is the structural representation of a kind of automatic spraying machine of the utility model;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural representation of feeding device among Fig. 1;
Fig. 4 is that the A of Fig. 3 is to view;
Fig. 5 is the structural representation of blanking device among Fig. 1;
Fig. 6 is that the B of Fig. 5 is to view;
Fig. 7 is the structural representation of pay-off among Fig. 1;
Fig. 8 is that the C of Fig. 7 is to view;
Fig. 9 is the structural representation of jacking assembly among Fig. 7;
Figure 10 is the vertical view of jacking assembly among Fig. 7;
Figure 11 is the structural representation of Fig. 7 middle guide;
Figure 12 is the structural representation of cantilever among Fig. 1;
Figure 13 is the fixing structural representation of carry arm assembly among Fig. 7;
Figure 14 is the zoomed-in view at E place among Fig. 9.
The specific embodiment
Below, in conjunction with the accompanying drawing and the specific embodiment, the utility model done further describing:
Like Fig. 1, shown in 2, be a kind of automatic spraying machine of the utility model, it comprises feeding device 1, pay-off 4, spray equipment 3, blanking device 2 and output device 5.Feeding device 1, spray equipment 3 and blanking device 2 orders are arranged, and pay-off 4 runs through feeding device 1 spray equipment 3 and blanking device 2.
Like Fig. 3, shown in 4, feeding device 1 comprises frame 110 and is installed in the handgrip assembly and horizontal drive assembly on the frame 110 that the length of the length of frame 110, width, short transverse and feeding device, width, short transverse are consistent.
Above-mentioned handgrip assembly comprises, two slide rails 138, two slide blocks 134, two up-down slide bars 135 and motor 136, wherein; Two slide rails 138 are separately fixed at the two ends of frame 110 length directions, and extend along the width of frame 110, and two slide blocks 134 are installed in respectively on two slide rails 138; And this two slide block 134 is fixedly connected through a connecting rod 137; Thus, the bearing of trend along 110 liang of slide rails 138 of frame that two slide blocks 34 can be synchronous slides (promptly the width along frame 110 slides), and two up-down slide bars 135 extend along the short transverse of frame 110; And slip is inserted on two slide blocks 134 respectively; Between the bottom of two up-down slide bars 135, also be connected with a guide rail 133 along the extension of frame 110 length directions, this guide rail 133 can guarantee two up-down slide bars, 135 synchronization liftings, and the output of motor 136 connects with one of them up-down slide bar 135; Open motor 136, it is up and down along short transverse to drive two up-down slide bars 135.On guide rail 133; Be provided with two handgrip assemblies; One of them handgrip assembly is fixed on an end of guide rail 133, and another then can slide along the length direction of guide rail 133, and the handgrip assembly comprises two-way cylinder 131 and is connected to 131 liang of free-ended two handgrips 130 of two-way cylinder; The cylinder part of two-way cylinder 131 is fixed or is slidingly connected on the guide rail 133 through connecting square tube 132, and its free-ended flexible direction is consistent with the width of frame 110.
Laterally drive assembly comprises motor 120, power transmission shaft 122, two driving-belts 124, and the body part of motor 120 is fixed on frame 110 1 sides through gripper shoe 121, and power transmission shaft 122 is positioned at a side of frame 110 widths and extends along the length direction of frame 110; And power transmission shaft 122 is connected in the free end of motor 120; Two ends at power transmission shaft 122 are connected with belt wheel 123 respectively, at the opposite side of frame 110 corresponding power transmission shafts 122, are provided with two belt wheels 123; Two driving-belt 124 difference windings are on frame 110 widths two belt wheels 123 in correspondence with each other; Starter motor 120 can drive two conveyer belts 124 simultaneously and move along the width of frame 110, and above-mentioned connecting rod 137 is fixedly connected on two driving-belts 124; Can be under driving-belt 124 drive, move along the width of frame 110; In addition, for fear of collision, also be set with a containment vessel 125 in belt wheel outside near motor 136.
Like Fig. 5, shown in 6, blanking device 2 comprises frame 21, and a horizontal transmission mechanism 22 is arranged on frame 21, and frame 21 is the quadra structure.Above-mentioned horizontal transmission mechanism 22 comprises; Motor 2211, a plurality of bearing block 2213, rotating shaft 2214, belt wheel 2221, belt wheel 2223 and driving-belt 2222; The body part of motor 2211 is fixed on the left side crossbeam of frame 21 through supporting base 2212; Rotating shaft 2214 is connected in the output of motor 2211, and extends along the length direction of frame 21, and a plurality of bearing blocks 2213 are fixed on the left side crossbeam of frame 21 side by side; The rotor of these a plurality of bearing blocks 2213 is passed in rotating shaft 2214; Belt wheel 2221 is fixed on an end of rotating shaft 2214, and 2223 of belt wheels are installed in the right side crossbeam of frame 21 and corresponding with belt wheel 2221, and 2222 windings of driving-belt are extended on belt wheel 2221 and belt wheel 2223 and along the width of frame 21.Laterally transmission mechanism 22 also comprises two two guide rails 223 that lay respectively on frame 21 forward and backward two end carriages.
Above-mentioned blanking device also comprises a link 233; This link 233 extends along the length direction of frame 21; Its two ends are separately installed with pulley 2331, and what these two pulleys 2331 mated respectively is installed in two guide rails 223, and link 233 is fixed on the above-mentioned driving-belt 2222.Start above-mentioned motor 2211, can make length direction (be the width of the frame 21) activity of link 233 along guide rail 223.
Be separately installed with manipulator assembly 232 and manipulator assembly 231 at the two ends of above-mentioned link 233; Manipulator assembly 232 is fixed on the rearward end of link 233; Manipulator assembly 231 then is the leading section that is movably connected in link 233; When manipulator assembly 231 was movable along the length direction of link 233, the distance between itself and the manipulator assembly 232 can change.Below introduce above-mentioned manipulator assembly 231 and manipulator assembly 232 respectively in detail:
Manipulator assembly 232 comprises vertical cylinder 2321, two-way cylinder 2322 and two handgrips 2323; Vertically the cylinder part of cylinder 2321 is fixed on the link 233; Free end down; The cylinder part of two-way cylinder 2322 is fixed on the free end of vertical cylinder 2321, and its two free ends can be flexible along the width of frame 21, and two handgrips 2323 are installed in respectively on two free ends of two-way cylinder 2322.
Manipulator assembly 231 comprises vertical cylinder 2311, two-way cylinder 2312 and two handgrips 2313, and manipulator assembly 231 is identical with connecting and composing of manipulator assembly 232, does not here do too much and gives unnecessary details; One motor 2321 and a rotating shaft (figure is signal not) are installed on link 233; Rotating shaft is movably connected on the link 233; The turning cylinder of itself and motor 2321 all extends along the width of frame 21, in the turning cylinder of motor 2321 and this rotating shaft, is arranged with a conveyer belt 2322, and this conveyer belt 2322 is under the drive of motor 2321; Can move along the length direction of frame 21; The cylinder part of above-mentioned vertical cylinder 2311 is fixedly connected on the conveyer belt 2322 through a clamping element 2314, and under the drive of conveyer belt 2322, manipulator assembly 231 can be along length direction (being the length direction of the link 233) motion of frame 21.
Shown in Fig. 7-14; Pay-off 4 comprises frame 47, input arm assembly 41, output arm assembly 42, arm adjusting assembly 43, drive assembly 44, jacking assembly 45; Its mid frame 47 is the cuboid frame structure, and the length direction of frame 47 and the throughput direction of Workpiece coating are consistent, and input arm assembly 41 is installed on the frame 47 with output arm assembly 42; Under the drive of drive assembly 44; Input arm assembly 41 can move between material loading station and spray station back and forth, and under the drive of drive assembly 44, output arm assembly 42 can operation back and forth between spray station and blanking station.
Following mask body is introduced above-mentioned pay-off 4:
Drive assembly 44 comprises motor 441, couple axle 443, and the body of motor 441 is fixed on a side of frame 47, and the bearing of trend of its rotating shaft is consistent with the width of frame 47; Couple axle 443 extends along the width of frame 47, and the one of which end is connected in the rotating shaft of motor 441 synchronously, and this drive assembly 44 also comprises four belt wheels 442 and two belts 444; Four belt wheels 442 are divided into two groups, and the belt wheel 442 at the rear of each group is connected the end of couple axle 443 synchronously, and 442 of belt wheels that are positioned at this group the place ahead are installed on the frame 47; Two belts 444 are distinguished windings on two groups of belt wheels 442, thus, and starter motor 441; Then can drive two belts 444 moves along the length direction of frame 47; Two belts 444 lay respectively at the both sides of frame 47, its two under the drive of motor 441, be synchronized with the movement.
Both sides in frame 47; Be respectively arranged with the guide rail 471 that extends along frame 47 length directions, guide rail 471 comprises outer guide 4711 and interior guide rail 4712, and wherein the cross section of outer guide 4711 is " C " shape; And the cross section of interior guide rail 4712 is down " C " shape, its two be fixed on the frame 47 side longerons; Outer guide 4711 can adopt channel-section steel to make with interior guide rail 4712.
The two ends of input arm 411 and output arm 421 adopt connecting rod 413 to be connected respectively, and input arm 412 adopts connecting rod 423 to be connected respectively with output arm 422 two ends; The two ends of output arm 422 are connected on two belts 444, when motor 441 starts, can drive output arm 422 and input arm 412 and move along the length direction of frame 47.
Arm is regulated assembly 43 and is connected on two belts 444 through a fixture block 448, and the drive that its integral body can be through motor 441 is moved along the length direction of frame 47, and arm is regulated assembly 43 and comprised motor 431, two belt pulleys 434, belt 433, two screw mandrels 435; Motor 431 is fixed on the fixture block 448, and its roller end is connected with a belt pulley 432, and the pivot center of belt pulley 432 is consistent with the length direction of frame 47; What two belt pulleys 434 were all indirect is installed on the fixture block 448, and lays respectively at two upper lateral parts of frame 47, and its two pivot center is parallel with the pivot center of belt pulley 432; Belt 433 windings are on two belt pulleys 434 and belt pulley 432; Two screw mandrels 435 then are connected respectively on two belt pulleys 434 synchronously, are fixedly connected with a nut (figure do not show) respectively at the two ends of output arm 421, and this two nut matees respectively and is socketed on two screw mandrels 435; After motor 431 starts; Can drive screw mandrel 435 and rotate, because the cooperating of screw mandrel 435 and nut, just can drive output arm 421 and move along the length direction of frame 47; Simultaneously, import also movement therewith of arm 411; Simultaneously, when disable motor 431, when motor 441 starts; Motor 441 can drive input arms 412 and output arm 422 motions, and whole arm regulates assembly 43 and also be synchronized with the movement thereupon, and screw mandrel 435 also can drive input arm 421 and was synchronized with the movement with output arm 411 thereupon this moment; That is to say; When disable motor 431, during starter motor 441, input arm 411, input arm 412, output arm 421, output arm 422 will be synchronized with the movement along the length direction of frame 47.
Jacking assembly 45 is between input arm assembly 41 and output arm assembly 42; It comprises fixedly carry arm assembly 451 and movable carry arm assembly 452; Wherein fixedly carry arm assembly 451 overall fixed are on frame 47, and movable carry arm assembly 452 then can be movable along the length direction of frame 47.
Fixedly carry arm assembly 451 comprises cylinder 4512, elevating bracket 4513, hoisting cross beam 4514 and two screens 4515 of mating with workpiece; The cylinder part of cylinder 4512 quilts is installed on the crossbeam 4511 that is fixed on the frame 47; The flexible end of cylinder 4512 is towards the top, and elevating bracket 4513 is fixed on the flexible end of cylinder 4512, and hoisting cross beam 4514 extends along the width of frame 47; And fastener being installed at its two ends, two screens 4515 are separately positioned on two fasteners.Movable carry arm assembly 452 is not done repeat specification here with fixedly carry arm assembly 451 self structure are identical.
Jacking assembly 45 also includes a jacking adjusting part; This jacking adjusting part comprises motor 463, screw mandrel 462, regulating block 464 and feed screw nut 465; Motor 463 is fixedly connected on the frame 47; The bearing of trend of its rotating shaft is consistent with the length direction of frame 47, and screw mandrel 462 is connected in the rotating shaft of motor 463 along the length direction extension and the one of which end of frame 47 synchronously, and what feed screw nut 465 was mated is set on the screw mandrel 462; Regulating block 464 is fixed on the feed screw nut 465, and above-mentioned movable carry arm assembly 452 overall fixed are connected on the regulating block 464; Starter motor 463; Driving screw mandrel 462 rotates; Because screw mandrel 462 and feed screw nut's 465 effects; Can drive regulating block 464 and move, move along the length direction of frame 47, the carry arm of change activity just assembly 452 and the fixing distance between the carry arm assembly 451 thereby drive whole movable carry arm assembly 452 along the length direction of frame 47.
When above-mentioned automatic spraying machine was worked, its feeding device 1 operating principle was following:
In advance a plurality of workpiece are overlayed the below of guide rail 133, and an end of workpiece be positioned at the handgrip assembly that is fixed on the guide rail 133 under, when starting working; According to the size of workpiece, move to the other end top of workpiece with being movably connected in handgrip assembly on the guide rail 133, so that the distance between the two handgrip assemblies adapts to the size of workpiece; Starter motor 136 control up-down slide bars 135 move up and down to appropriate position, and two-way cylinder 131 work on the two handgrip assemblies make handgrip 130 catch the bar that mounts at workpiece two ends; Afterwards, drive, be elevated on the position a little more than flush coater input cantilever by motor 136; This moment, starter motor 120 and rotated through power transmission shaft 122 driving pulleys 123, and belt wheel 123 drives driving-belts 124 motions; 137 motions of driving-belt 124 drivening rods; Make whole handgrip assembly move, workpiece to be sprayed paint is moved to directly over the flush coater cantilever, drive up-down slide bars 135 through motor 36 again along the length direction of slide rail 138; Make the handgrip assembly drop to correct position, workpiece is placed on the cantilever top; Open homonymy handgrip 130 through two-way cylinder 131 then, workpiece is placed on the flush coater cantilever, motor 136 drives up-down slide bar 135 and rises; And through horizontal drive assembly handgrip assembly return; Beginning next round operation, back and forth operation so continuously, guarantee material loading work continue automatically perform.
The operating principle of blanking device 2 is following:
Starter motor 2321 according to the length of workpiece, is regulated the position of manipulator assembly 231, so that the length of the Distance Matching workpiece between manipulator assembly 231 and the manipulator assembly 232; Start two-way cylinder 2322,2312, make handgrip 2323,2313 two ends of grabbing workpiece respectively, afterwards; Start vertical cylinder 2321,2311, workpiece upwards is raised to predetermined altitude, driving link 233 through horizontal transmission mechanism 22; Workpiece is delivered to the finished product district, start two-way cylinder 2322,2312 then, handgrip 2323,2313 and workpiece are broken away from; After accomplishing above-mentioned action, whole blanking device resets, and prepares to carry out next blanking action.
Above-mentioned pay-off 4 operating principles are following:
Under the original state, input arm assembly 41 is positioned at the material loading station, and output arm assembly 42 is positioned at spray station, when starting working; Starter motor 441, it will drive input arm assembly 41 and be synchronized with the movement with output arm assembly 42, and when output arm assembly 42 moved to the blanking station, input arm assembly 41 just in time moved to spray station; At this moment, jacking assembly 45 starts, and the workpiece on the input arm assembly 41 is raised to certain altitude, and workpiece and input arm assembly 41 are broken away from; Begin spraying operation is carried out in the front of workpiece this time, and motor 441 counter-rotatings, drives input arm assembly 41 and get back to original state with output arm assembly 42; After accomplishing the positive spraying of workpiece, workpiece turns over turnback, and the back side of workpiece is placed the top; Back of work is sprayed, and after accomplishing spraying operation, jacking assembly 45 starts; The drive workpiece descends, and workpiece is placed on the output arm assembly 42, at this moment; Motor 441 is just changeing, and drives input arm assembly 41 and 42 motions of output arm assembly, when output arm assembly 42 will spray completion workpiece motion s to blanking station; The precoating workpiece of putting on the input arm assembly 41 places jacking assembly 45 tops again, repeats above-mentioned action, can realize the continuous spraying operation of a plurality of workpiece.
In addition, above-mentioned pay-off 4 can be through shirtsleeve operation to adapt to the conveying of different size workpiece, and concrete is; Under the situation of disable motor 441, open motor 431, drive screw mandrel 435 and rotate; Move with respect to the length direction of output arm 422 thereby drive output arm 421 in frame 47, because because the interlock effect of connecting rod 413, input arm 411 also moves with respect to the length direction of input arm 412 along frame 47 simultaneously; Initial distance between output arm 421 and the output arm 422; Equal with the initial distance between input arm 411 and the input arm 412, therefore, when output arm 421 is synchronized with the movement certain distance with input arm 411; Distance between output arm 421 and the output arm 422, and the distance between input arm 411 and the input arm 412 remains equal.
Above-mentioned automatic spraying machine various piece links mutually; The input arm assembly 41 of pay-off 4 can turn round between feeding device 1 and spray equipment 3 back and forth; Its output arm assembly 42 is the running back and forth between spray equipment 3 and blanking device 2 at interval then, so can be in order and accomplish the spraying operation of a plurality of workpiece fast.
For a person skilled in the art, can make other various corresponding changes and distortion, and these all changes and distortion should belong within the protection domain of the utility model claim all according to the technical scheme and the design of above description.
Claims (14)
1. automatic spraying machine comprises feeding device, spray equipment, blanking device, and pay-off is characterized in that, feeding device, spray equipment, blanking device are arranged in proper order, and pay-off runs through connection with its three; Wherein,
Feeding device comprises,
The handgrip assembly, comprise two can be along the handgrip assembly of feeding device short transverse activity, and one of them handgrip assembly can be movable along the length direction of feeding device;
The material loading drive assembly comprises a material loading motor at least, and the output of this material loading motor and handgrip assembly link and can drive the width activity of handgrip assembly along feeding device;
Blanking device comprises,
The blanking frame;
Link along the extension of blanking frame length direction;
Be fixedly connected on the first manipulator assembly on the link;
Being movably connected in also can be along the second movable manipulator assembly of blanking frame length direction on the link;
The blanking transmission mechanism comprises a blanking motor at least, and the output of this blanking motor connects with link and can drive the width activity of link along the blanking frame;
Pay-off comprises,
The feeding frame;
The input arm assembly comprises the first input arm, and the second input arm;
The output arm assembly comprises first output arm that is fixedly connected with the first input arm, and second output arm that is fixedly connected with the second input arm; The first input arm and the second input arm be along the spacing of feeding frame length direction, equates with first output arm and second output arm spacing along feeding frame length direction;
The jacking assembly is between input arm assembly and input arm assembly;
The feeding drive assembly is connected with second output arm and can drives second output arm and moves along the length direction of feeding frame;
The input arm assembly can running back and forth between the transportation tail of material loading drive assembly and spray equipment, and the output arm assembly then can running back and forth between the transportation tail of blanking drive assembly and spray equipment.
2. automatic spraying machine as claimed in claim 1 is characterized in that, feeding device also comprises a material loading frame; The handgrip assembly also comprise be individually fixed in material loading frame length direction two ends and the slide rail that extends along material loading frame width, at handgrip assembly two ends and respectively with two slide blocks of two slide rails coupling, two along the setting of feeding device short transverse and be slidingly connected at up-down slide bar on two slide blocks respectively, be connected connecting rod between two slide blocks, be connected two up-down slide bar bottoms and lifting motor that the material loading guide rail that extends along the feeding device length direction and output connect with one of them up-down slide bar; Two handgrip assemblies all are connected on the material loading guide rail, and at least one handgrip assembly can slide along the length direction of material loading guide rail.
3. automatic spraying machine as claimed in claim 2; It is characterized in that; The handgrip assembly comprises that cylinder part is connected the two-way cylinder on the material loading guide rail and is connected to two-way cylinder two free-ended two handgrips, and two-way cylinder free end can extend along the width of feeding device.
4. automatic spraying machine as claimed in claim 3 is characterized in that, the material loading drive assembly also comprises,
Be positioned at the material loading power transmission shaft of material loading frame width one side, its output with the material loading motor connects;
Two material loading belt wheels, a material loading belt wheel is connected on the material loading power transmission shaft, and another material loading belt wheel is installed in the opposite side of material loading frame width;
The material loading driving-belt of winding on two material loading belt wheels, this material loading driving-belt is fixedly connected with connecting rod.
5. automatic spraying machine as claimed in claim 1 is characterized in that, the blanking transmission mechanism also comprises,
Be connected the blanking power transmission shaft of blanking frame width one upper lateral part through a plurality of bearing blocks, this blanking propeller shaft couplings is extended at the free end of blanking motor and along the length direction of blanking frame;
Two blanking belt wheels, one of them blanking belt wheel is installed in blanking power transmission shaft output, and another blanking belt wheel is installed in the opposite side top of blanking frame width;
The blanking driving-belt of winding on two blanking belt wheels, link are fixedly connected on this blanking driving-belt;
The two blanking guide rails that lay respectively at blanking frame length direction two ends and extend along blanking frame width, the two ends of link are slidingly connected at respectively on the two blanking guide rails.
6. automatic spraying machine as claimed in claim 5; It is characterized in that; The first manipulator assembly comprises first vertical cylinder, the first two-way cylinder and two first handgrips; The cylinder part of first vertical cylinder is fixedly connected on the link and its free end can be flexible along the short transverse of blanking frame; Two free ends of the first two-way cylinder can be along the width of blanking frame flexible and its cylinder part be fixed on the free end of first vertical cylinder, two first handgrips are installed in the free end of the first two-way cylinder respectively.
7. automatic spraying machine as claimed in claim 5; It is characterized in that; Conveying assembly is set on the link, and this conveying assembly comprises drive motors, the rotating rotating shaft that is installed on the link, and the output shaft of drive motors and rotating shaft are all extended along the width of blanking frame; And be arranged with a conveyer belt in its two outside, the second manipulator assembly is fixedly connected on the conveyer belt.
8. automatic spraying machine as claimed in claim 7; It is characterized in that; The second manipulator assembly comprises second vertical cylinder, the second two-way cylinder and two second handgrips; The cylinder part of second vertical cylinder is fixedly connected on the conveyer belt and its free end can be flexible along the short transverse of frame; Two free ends of the second two-way cylinder can be along the width of frame flexible and its cylinder part be fixed on the free end of second vertical cylinder, two second handgrips are installed in the free end of the second two-way cylinder respectively.
9. automatic spraying machine as claimed in claim 1 is characterized in that, feed mechanism also comprises arm adjusting assembly, and this arm is regulated assembly and comprised,
Regulate motor, its body part can be in the drive lower edge feeding frame length direction motion of drive assembly;
At least one is connected in the screw mandrel of regulating the motor free end and can moving along feeding frame length direction;
Be set on the screw mandrel and be fixed on second feed screw nut of input on the arm.
10. automatic spraying machine as claimed in claim 9 is characterized in that, arm is regulated assembly and comprised,
Two drives;
Synchronous belt, winding is being regulated on motor free end and two drives;
Two screw mandrels are connected on two drives respectively synchronously.
11. automatic spraying machine as claimed in claim 1 is characterized in that, the feeding drive assembly comprises,
Main motor;
Couple axle is connected the free end of main motor synchronously;
Two belt wheel groups, each belt wheel group include two and are installed in the end of couple axle and the belt wheel on the feeding frame respectively;
Two driving-belts are set around respectively on the two belt wheel groups and extend along the length direction of feeding frame;
The two ends of second output arm are connected on two driving-belts;
Arm is regulated assembly and is connected on one of them two driving-belt through a fixture block.
12. automatic spraying machine as claimed in claim 1; It is characterized in that; Feeding frame both sides are respectively arranged with a feeding guide along the extension of feeding frame length direction; The first input arm, the second input arm, first output arm and second output arm all extend along feeding frame width, and the first input arm is fixedly connected through first connecting rod with first output arm, and the second input arm is fixedly connected through second connecting rod with second output arm; The first input arm, the second input arm, first output arm and second output arm include two cantilevers in correspondence with each other; The outboard end of cantilever is connected with guide wheel assembly; Guide wheel assembly comprises outer guide wheel and inner guide pulley; Feeding guide comprises the interior guide rail that outer guide that the cross section is c-shaped and cross section are the shape of falling C, and outer guide wheel is inlaid in the opening of outer guide, in inner guide pulley is inlaid in the opening of guide rail.
13. automatic spraying machine as claimed in claim 1 is characterized in that, the jacking assembly comprises,
Fixedly the carry arm assembly is fixedly connected on the feeding frame;
Movable carry arm assembly can be movable along feeding frame length direction;
Fixedly carry arm assembly and movable carry arm assembly include free end and can and be connected in the free-ended lifting arm of cylinder along the flexible cylinder of feeding frame short transverse, and the lifting arm is provided with the screens of accepting of accepting workpiece.
14. automatic spraying machine as claimed in claim 13 is characterized in that, the jacking assembly also includes the jacking adjusting part that can drive activity carry arm assembly moves along feeding frame length direction, and this jacking adjusting part comprises,
Motor is regulated in jacking, and its body partial fixing is on the feeding frame;
Turn-screw is connected jacking synchronously and regulates the free end of motor and extend along the length direction of feeding frame;
Feed screw nut, being set on the turn-screw of coupling;
Regulating block is used for movable carry arm assembly is fixed on feed screw nut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203793882U CN202387617U (en) | 2011-09-30 | 2011-09-30 | Automatic coating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2011203793882U CN202387617U (en) | 2011-09-30 | 2011-09-30 | Automatic coating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN202387617U true CN202387617U (en) | 2012-08-22 |
Family
ID=46662569
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2011203793882U Expired - Lifetime CN202387617U (en) | 2011-09-30 | 2011-09-30 | Automatic coating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN202387617U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102423736A (en) * | 2011-09-30 | 2012-04-25 | 赵文华 | Automatic spraying machine |
| CN105665213A (en) * | 2016-04-05 | 2016-06-15 | 广东顺德迪峰机械有限公司 | Fully automatic coating equipment |
| CN113399183A (en) * | 2021-07-21 | 2021-09-17 | 太仓三本传动机械有限公司 | Automatic spraying device for plates |
-
2011
- 2011-09-30 CN CN2011203793882U patent/CN202387617U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102423736A (en) * | 2011-09-30 | 2012-04-25 | 赵文华 | Automatic spraying machine |
| CN102423736B (en) * | 2011-09-30 | 2014-06-25 | 赵文华 | Automatic spraying machine |
| CN105665213A (en) * | 2016-04-05 | 2016-06-15 | 广东顺德迪峰机械有限公司 | Fully automatic coating equipment |
| CN113399183A (en) * | 2021-07-21 | 2021-09-17 | 太仓三本传动机械有限公司 | Automatic spraying device for plates |
| CN113399183B (en) * | 2021-07-21 | 2022-08-16 | 太仓三本传动机械有限公司 | Automatic spraying device for plates |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| ASS | Succession or assignment of patent right |
Owner name: FOSHAN WHARTON CNC EQUIPMENT CO., LTD. Free format text: FORMER OWNER: ZHAO WENHUA Effective date: 20131206 |
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| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20131206 Address after: Three, Foshan Road, Nanhai District, Guangdong City, province small 528200 Industrial Zone Patentee after: FOSHAN WHARTON CNC EQUIPMENT CO., LTD. Address before: 528200, Foshan, Guangdong Province Nanhai District Guicheng street, South Road, No. 39, Jiangnan, 1303 homes, Wang Yuan, room 12 Patentee before: Zhao Wenhua |
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| C56 | Change in the name or address of the patentee | ||
| CP03 | Change of name, title or address |
Address after: 528200, Nanhai District, Guangdong City, Foshan province lion Town Village Road, 13 TOYOTA Road, Rong Xing Industrial Zone, workshop 1, first, workshop 1, second floors East Patentee after: FOSHAN WODUN EQUIPMENT TECHNOLOGY CO., LTD. Address before: Three, Foshan Road, Nanhai District, Guangdong City, province small 528200 Industrial Zone Patentee before: FOSHAN WHARTON CNC EQUIPMENT CO., LTD. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20120822 |