CN103396168A - Automatic glazing system - Google Patents

Automatic glazing system Download PDF

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Publication number
CN103396168A
CN103396168A CN2013103500226A CN201310350022A CN103396168A CN 103396168 A CN103396168 A CN 103396168A CN 2013103500226 A CN2013103500226 A CN 2013103500226A CN 201310350022 A CN201310350022 A CN 201310350022A CN 103396168 A CN103396168 A CN 103396168A
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CN
China
Prior art keywords
glaze
glazing
spraying
cupboard
pipeline
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2013103500226A
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Chinese (zh)
Inventor
赵祥启
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tangshan Hexiang Industrial Co Ltd
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Tangshan Hexiang Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
Application filed by Tangshan Hexiang Industrial Co Ltd filed Critical Tangshan Hexiang Industrial Co Ltd
Priority to CN2013103500226A priority Critical patent/CN103396168A/en
Publication of CN103396168A publication Critical patent/CN103396168A/en
Pending legal-status Critical Current

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Abstract

The invention relates to an automatic glazing system. The automatic glazing system comprises pallets and a transmission mechanism, wherein the transmission mechanism comprises a driving system, a transmission shaft and a transmission chain. The glazing system also comprises a glazing cabinet, a glazing device and a rotating device, wherein the glazing cabinet is buckled on a frame, glaze spraying heads are installed at the top of the glazing cabinet, a plurality of glaze spraying pipelines and a glaze receiving pipeline are connected with and controlled by a glaze spraying control system, the glaze spraying pipelines are connected with the glaze spraying heads at the top of the glazing cabinet, a rack is installed on the frame, a gear is connected with the bottom end of a central shaft, the middle part of the central shaft is movably connected with a connecting plate, the top end of the central shaft is connected with the bottom surface of each pallet, and two ends of the connecting plate are connected with the transmission chain. The automatic glazing system is simple in structure, a blank glazing part is isolated from an entire glazing production line, a worker only needs to load and unload blanks in a designated position, and a glazing process can be automatically completed, so that the contact between the worker and glaze is reduced, the body of the worker is prevented from being hurt, the labor intensity of the worker is alleviated, the pollution of glaze to a working environment is alleviated, the working efficiency is improved, and the production cost is lowered.

Description

Automatic System for Spraying Ceramic Glaze
Technical field
The present invention relates to a kind of System for Spraying Ceramic Glaze, specifically a kind of automatic System for Spraying Ceramic Glaze that is completely cut off out in the whole piece glazing line.
Background technology
In the production process of ceramic product, glazing line is important production line of ceramic product.Traditional enameling method is that glazing person accounts for the side at glazing line, aims at blank with the glaze spray gun and carries out manual glaze spraying, in the glazing process, need to carry out the glaze spraying of 360 degree to blank from the station of a plurality of angles.Because glaze has certain toxicity, not only to glazing person's physical effects is large, labor strength is large, and affect the Working environment in whole space, working efficiency is lower.
Summary of the invention
The present invention be directed to the defect of traditional enameling method of mentioning in background technology, a kind of automatic System for Spraying Ceramic Glaze that need not artificial glazing, pallet drive turntable reciprocation cycle and rotate freely is provided.
For achieving the above object, the technical solution used in the present invention is: a kind of automatic System for Spraying Ceramic Glaze, comprise the pallet that carries blank, the transmission rig that is used for conveying tray, this transmission rig is arranged on frame, transmission rig comprises drive system, transmission shaft and transmission chain, this System for Spraying Ceramic Glaze also comprises glazing cupboard, Glazing device, wheelwork, wherein:
Described glazing cupboard is the semiclosed casing of both ends open, and this glazing cupboard spiral-lock is on frame; The top of described glazing cupboard is equipped with a plurality of glaze shower nozzles;
Described Glazing device comprises glaze spraying pipeline, glaze spraying Controlling System and receives the glaze pipeline, the glaze spraying pipeline be connected the glaze pipeline and be connected controlled with the glaze spraying Controlling System; Many the glaze spraying pipeline is connected with the glaze shower nozzle at glazing cupboard top respectively;
Described wheelwork comprises the rack and pinion of engaged transmission, and tooth bar is arranged on frame, and gear is connected with the central shaft bottom, and the central shaft middle part is flexibly connected with web plate, and the central shaft top is fixedly connected with tray bottom surface;
The two ends of described web plate are fixedly connected with transmission chain.
Rack frame is contained on the frame of glazing cupboard bottom.
The glaze spraying Controlling System is connected with electric control box.
The glaze shower nozzle is evenly arranged along the radial and axial a plurality of stations of glazing cupboard respectively.
Every the glaze spraying pipeline is controlled separately glaze spraying.
The glaze segment pipe that goes out of glaze spraying pipeline arrange to be installed along glazing cupboard length direction, be respectively arranged with on this section body be connected with each glaze shower nozzle go out the glaze mouth.
A receipts glaze groove that is obliquely installed is equipped with in the frame bottom, and the least significant end outlet of this collection tank is connected with receipts glaze pipeline.
State uniform a plurality of turntables on transmission chain, the spacing of each turntable equates.
Compare with traditional enameling method, the present invention is simple in structure, blank glazing part is completely cut off from the whole piece glazing production line, the workman only needs base under base on specified location, and the glazing operation is completed automatically, the minimizing workman contacts with glaze, avoid workman's health is damaged, alleviate workman's labour intensity, reduce the pollution of glaze to Working environment, increase work efficiency, reduce production costs. Description of drawings
Fig. 1 is right view of the present invention.
Fig. 2 is front view of the present invention.
In figure: glaze shower nozzle 1, glazing cupboard 2, pallet 3, backplate 4, web plate 5, tooth bar 6, gear 7, drive system 8, transmission shaft 9, frame 10, receive glaze pipeline 11, glaze spraying pipeline 12, glaze spraying Controlling System 13, power wheel 14, transmission chain 15.
Embodiment
The present invention will be further described below in conjunction with drawings and Examples.
Referring to accompanying drawing 1-2, this automatic System for Spraying Ceramic Glaze disclosed in this invention is an independently glazing operation, comprises frame 10, and transmission shaft 9 is equipped with at the two ends of frame frame respectively, and the two ends of transmission shaft are respectively installed with power wheel 14, and transmission chain 15 is sleeved on power wheel and links.The frame outside is equipped with backplate 4.
The box-type glazing cupboard 2 of a both ends open is housed in the upper buckle of whole transmission rig, radial and axially be furnished with respectively a plurality of glaze shower nozzles 1 along it on this glazing cupboard inside top surface, each glaze shower nozzle 1 is all aimed at mobile pallet 3 on the transmission chain of glazing cupboard bottom center position.
A plate 5 is equipped with respectively in the bottom of each pallet 3, and the two ends of web plate 5 are fixed on transmission chain 15 by web member, and pallet and web plate move with transmission chain.Enough spaces are arranged on frame, when guaranteeing that pallet and web plate move with transmission chain, while namely arriving the transmission chain end, with transmission chain, rotate 180 degree, realize to-and-fro movement moving on.The axle head of drive system 8 and transmission shaft is by belt and belt pulley connection for transmission.
A side at whole transmission rig is provided with a glaze spraying Controlling System 13, this glaze spraying Controlling System 13 had both comprised the glaze supply source, the real-time control apparatus that also comprises glaze spraying and receipts glaze, this glaze spraying Controlling System is connected controlled with electric control cabinet, opportunity and the consumption of glaze spraying and receipts glaze are precisely controlled.Many glaze spraying pipeline 12 connects glazing cupboard and glaze spraying Controlling System, the glaze Duan Jun that goes out of every glaze spraying pipeline is arranged on the outer wall of glazing cupboard along glazing cupboard axial restraint, each pipeline go out on the glaze section to be evenly equipped with a plurality of glaze mouths that go out, respectively go out the glaze mouth and be connected with each glaze shower nozzle respectively.The glaze shower nozzle is distributed in the station of a plurality of angles at glazing cupboard top, to guarantee the comprehensive of glaze spraying.Every the glaze spraying pipeline is controlled separately, can individual tubes carry out separately glaze spraying, but also all pipelines glaze spraying simultaneously.
For guaranteeing the homogeneity of blank glazing, be connected with central shaft between pallet and web plate, the central shaft upper end is fixedly connected with tray bottom surface, and the central shaft middle part is flexibly connected with web plate, be that central shaft can drive pallet and freely rotates, the central shaft bottom is set with a gear 7.One section tooth bar 6 is installed on the frame below the glazing cupboard, this tooth bar 6 and gear 7 engaged transmission.Tooth bar can be a whole tooth bar, its length is not less than the length of glazing cupboard, it can be also multistage split tooth bar, correspondence is arranged on the frame of each pallet below respectively, with the meshed transmission gear of pallet bottom, therefore the web plate of each pallet is in the process with the transmission chain operation, gear below web plate all with the tooth bar engaged transmission, therefore realize freely rotating of pallet, at it during by the glazing cupboard, the glaze shower nozzle carries out 360 to it and spends omnibearing sprayings.
Arrange one in the bottom of frame and receive the glaze groove, this collection tank is obliquely installed, and its least significant end is provided with an outlet, and this outlet is connected with receipts glaze pipeline 11, and the glaze that receipts glaze pipeline will reclaim is sent into the glaze supply source and recycled.Oil spout pipeline, glaze spraying Controlling System and receipts glaze pipeline form an enclosed glaze and use recovery system.
Web plate 5 with pallet is fixedly mounted on transmission chain, and the spacing between each pallet equates.The work of base and lower base on the workman only needs to carry out at the two ends of transmission chain, then the operation of glazing is automatically controlled and is completed by Controlling System.

Claims (8)

1. automatic System for Spraying Ceramic Glaze, comprise the pallet that carries blank, the transmission rig that is used for conveying tray, this transmission rig is arranged on frame, transmission rig comprises drive system, transmission shaft and transmission chain, it is characterized in that, this System for Spraying Ceramic Glaze also comprises glazing cupboard, Glazing device, wheelwork, wherein:
Described glazing cupboard is the semiclosed casing of both ends open, and this glazing cupboard spiral-lock is on frame; The top of described glazing cupboard is equipped with a plurality of glaze shower nozzles;
Described Glazing device comprises glaze spraying pipeline, glaze spraying Controlling System and receives the glaze pipeline, the glaze spraying pipeline be connected the glaze pipeline and be connected controlled with the glaze spraying Controlling System; Many the glaze spraying pipeline is connected with the glaze shower nozzle at glazing cupboard top respectively;
Described wheelwork comprises the rack and pinion of engaged transmission, and tooth bar is arranged on frame, and gear is connected with the central shaft bottom, and the central shaft middle part is flexibly connected with web plate, and the central shaft top is fixedly connected with tray bottom surface;
The two ends of described web plate are fixedly connected with transmission chain.
2. automatic System for Spraying Ceramic Glaze according to claim 1, is characterized in that, described rack frame is contained on the frame of glazing cupboard bottom.
3. automatic System for Spraying Ceramic Glaze according to claim 1, is characterized in that, described glaze spraying Controlling System is connected with electric control box.
4. automatic System for Spraying Ceramic Glaze according to claim 1, is characterized in that, described glaze shower nozzle is evenly arranged along the radial and axial a plurality of stations of glazing cupboard respectively.
5. automatic System for Spraying Ceramic Glaze according to claim 1, is characterized in that, every glaze spraying pipeline is controlled separately glaze spraying.
6. automatic System for Spraying Ceramic Glaze according to claim 5, is characterized in that, the glaze segment pipe that goes out of described glaze spraying pipeline arrange to be installed along glazing cupboard length direction, be respectively arranged with on this section body be connected with each glaze shower nozzle go out the glaze mouth.
7. automatic System for Spraying Ceramic Glaze according to claim 1, is characterized in that, a receipts glaze groove that is obliquely installed is equipped with in described frame bottom, and the least significant end outlet of this collection tank is connected with receipts glaze pipeline.
8. automatic System for Spraying Ceramic Glaze according to claim 1, is characterized in that, uniform a plurality of turntables on described transmission chain, and the spacing of each turntable equates.
CN2013103500226A 2013-08-13 2013-08-13 Automatic glazing system Pending CN103396168A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2013103500226A CN103396168A (en) 2013-08-13 2013-08-13 Automatic glazing system

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Application Number Priority Date Filing Date Title
CN2013103500226A CN103396168A (en) 2013-08-13 2013-08-13 Automatic glazing system

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CN103396168A true CN103396168A (en) 2013-11-20

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103848647A (en) * 2014-03-24 2014-06-11 广西北流市智宇陶瓷自动化设备有限公司 Glazing system for green bodies of ceramic pots
CN104119105A (en) * 2014-07-29 2014-10-29 无锡康伟工程陶瓷有限公司 Double-nozzle type semi-automatic glazing device
CN104259063A (en) * 2014-09-05 2015-01-07 深圳市科松电子有限公司 Glaze spraying conveyer line and control method thereof as well as spraying system
CN104788129A (en) * 2015-04-20 2015-07-22 广西北流市智宇陶瓷自动化设备有限公司 Rotary glazing machine for ceramic flowerpot
CN106182369A (en) * 2016-06-30 2016-12-07 苏州志英明建信息科技有限公司 Ceramic product glazing line vacuum compensator
CN106626026A (en) * 2017-01-27 2017-05-10 河南省中瑞机器人科技有限公司 Multi-nozzle glaze spraying robot
CN106738241A (en) * 2016-12-09 2017-05-31 江苏新嘉理生态环境材料股份有限公司 One kind is for three-dimensional base substrate multiaspect Glazing device
CN110524697A (en) * 2019-07-08 2019-12-03 广东工业大学 A kind of toilet seat green body automatic glaze spraying system and its localization method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201062236Y (en) * 2006-11-14 2008-05-21 李劲松 Glazing apparatus
CN202936317U (en) * 2012-12-11 2013-05-15 郭元桐 High-pressure ceramic glaze spraying machine

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201062236Y (en) * 2006-11-14 2008-05-21 李劲松 Glazing apparatus
CN202936317U (en) * 2012-12-11 2013-05-15 郭元桐 High-pressure ceramic glaze spraying machine

Cited By (11)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103848647A (en) * 2014-03-24 2014-06-11 广西北流市智宇陶瓷自动化设备有限公司 Glazing system for green bodies of ceramic pots
CN104119105A (en) * 2014-07-29 2014-10-29 无锡康伟工程陶瓷有限公司 Double-nozzle type semi-automatic glazing device
CN104119105B (en) * 2014-07-29 2016-03-02 无锡康伟工程陶瓷有限公司 The semi-automatic glazing device of twin nipple formula
CN104259063A (en) * 2014-09-05 2015-01-07 深圳市科松电子有限公司 Glaze spraying conveyer line and control method thereof as well as spraying system
CN104259063B (en) * 2014-09-05 2017-06-20 中智科创机器人有限公司 Glaze spraying transmission line and its control method and paint finishing
CN104788129A (en) * 2015-04-20 2015-07-22 广西北流市智宇陶瓷自动化设备有限公司 Rotary glazing machine for ceramic flowerpot
CN106182369A (en) * 2016-06-30 2016-12-07 苏州志英明建信息科技有限公司 Ceramic product glazing line vacuum compensator
CN106738241A (en) * 2016-12-09 2017-05-31 江苏新嘉理生态环境材料股份有限公司 One kind is for three-dimensional base substrate multiaspect Glazing device
CN106626026A (en) * 2017-01-27 2017-05-10 河南省中瑞机器人科技有限公司 Multi-nozzle glaze spraying robot
CN110524697A (en) * 2019-07-08 2019-12-03 广东工业大学 A kind of toilet seat green body automatic glaze spraying system and its localization method
CN110524697B (en) * 2019-07-08 2020-12-11 广东工业大学 Automatic glaze spraying system for toilet bowl blank and positioning method thereof

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Application publication date: 20131120