CN218695234U - Automatic welding system of steel structure robot - Google Patents
Automatic welding system of steel structure robot Download PDFInfo
- Publication number
- CN218695234U CN218695234U CN202222144196.4U CN202222144196U CN218695234U CN 218695234 U CN218695234 U CN 218695234U CN 202222144196 U CN202222144196 U CN 202222144196U CN 218695234 U CN218695234 U CN 218695234U
- Authority
- CN
- China
- Prior art keywords
- top end
- base
- robot
- tail frame
- welding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
Images
Classifications
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model discloses a steel construction robot automatic weld system, include: a base; the robot ground rails are fixedly arranged on the left side and the right side of the top end of the base, the robot ground rail on the left side is arranged along the front-back direction, and the robot ground rail on the right side is arranged along the left-right direction; the rotating base is fixedly arranged at the top end of the robot ground rail; the welding cantilever frame is fixedly arranged at the top end of the rotating base; the welding robot is arranged on one side of the bottom end of the welding cantilever frame; transverse head and tail frame displacement mechanism. This automatic welding system of steel construction robot can carry out nimble welding to the steel construction through cooperating with welding robot, can control the assembly panel through being provided with vertical head and the tail frame displacement mechanism and stabilize the lift from top to bottom, adopts the roller screw structure, and the short distance transmission, the precision is higher to be applicable to the steel construction spare of many specifications and size, welding efficiency is higher.
Description
Technical Field
The utility model relates to the field of welding technology, specifically be a steel construction robot automatic weld system.
Background
Mechanization and automation of the welding process, an important development of modern welding technology, not only marks higher welding production efficiency and better welding quality, but also greatly improves production labor conditions, the manual arc welding process, the main welding actions are to ignite an arc, feed a welding rod to maintain a certain arc length, move the arc forward and extinguish the arc, if these actions are automatically completed by a machine, it is called automatic welding;
the steel structure is a structure composed of steel materials, is one of main building structure types, and mainly comprises steel beams, steel columns, steel trusses and other members made of section steel, steel plates and the like, and adopts the processes of rust removal and rust prevention such as silanization, pure manganese phosphorization, washing and drying, galvanization and the like, all members or parts are usually connected by welding seams, bolts or rivets, and the steel structure is easy to rust because of light dead weight and simple to construct and is widely applied to the fields of large-scale factory buildings, venues, super high-rise buildings and the like, and the common steel structure needs rust removal, galvanization or coating and needs regular maintenance;
the product of treating of steel construction is scattered steel structure, and the robot automatic weld (the manual spot welding of part is accomplished and is carried out the assembly welding again) when carrying out welding operation after the clamping is in place, need use the support frame to support the steel construction in order to make things convenient for welding operation, because treat at present that welding workpiece specification and size are more, welding set, the support frame structure welding efficiency who uses is lower at present.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a steel construction robot automatic weld system to solve the lower problem of prior art kind of welding set, support frame structure welding efficiency.
In order to achieve the above purpose, the utility model provides a following technical scheme: a steel structure robot automatic welding system, comprising:
a base;
the robot ground rails are fixedly arranged on the left side and the right side of the top end of the base, the robot ground rail on the left side is arranged along the front-back direction, and the robot ground rail on the right side is arranged along the left-right direction;
the rotating base is fixedly arranged at the top end of the robot ground rail;
the welding cantilever frame is fixedly arranged at the top end of the rotating base;
the welding robot is arranged on one side of the bottom end of the welding cantilever frame;
the transverse head and tail frame displacement mechanism is arranged on one side of the top end of the base;
and the longitudinal head and tail frame displacement mechanism is arranged on the other side of the top end of the base.
Preferably, in order to support the steel structure, the lateral head-tail frame displacement mechanism includes: the front end and the rear end of one side of the top end of the base are fixedly provided with transverse head and tail frames along the left-right direction; the sliding base is in matched sleeve joint with one side of the top end of the transverse head-tail frame; the other side of the top end of the transverse head-tail frame and the top end of the sliding base are both fixedly provided with a supporting seat; and the supporting plate is fixedly arranged on the inner side of the supporting seat along the horizontal direction.
Preferably, in order to control the sliding base to move smoothly, the transverse head-tail frame displacement mechanism further comprises: the front side and the rear side of the transverse head-tail frame are respectively provided with a sliding groove along the left-right direction, the inner cavity of each sliding groove is inserted with a sliding block, and the sliding blocks are fixedly connected with the inner side of the sliding base; the front side and the rear side of the top end of the sliding base are both fixedly provided with racks along the left-right direction; the front side and the rear side of the top end of the sliding base are fixedly provided with first servo motors; the output end of the first servo motor extends into the inner cavity of the sliding base and is connected with a gear in a parallel key mode, and the gear is meshed with the rack.
Preferably, when the distance between the two supporting seats is adjusted, the first servo motor drives the gear to rotate clockwise around the axis of the gear, so that the gear drives the rack, and the sliding base moves horizontally under the limitation of the sliding chute and the sliding block under the driving of the gear due to the fact that the rack is fixed, so that the distance between the two supporting seats can be adjusted.
Preferably, the height of the two support plates is the same.
Preferably, in order to adjust the height of the mounting plate, the longitudinal head-tail frame displacement mechanism includes: the front end and the rear end of the left side of the top end of the base are both fixedly provided with a support, and the supports are positioned on one side of the robot ground rail; the second servo motor is fixedly arranged at the top end of the support column; the output end of the second servo motor extends into the inner cavity of the support column and is locked with the ball screw through a coupler, and the bottom end of the ball screw is rotatably connected with the bottom end of the inner cavity of the support column through a bearing; the screw rod nut is in threaded connection with the outer wall of the ball screw rod; the guide rods are fixedly arranged on the front side and the rear side of the inner cavity of the strut along the vertical direction; the mounting block is in matched sleeve joint with the outer wall of the guide rod; the connecting rod is fixedly arranged between the outer side of the mounting block and the screw rod nut; and the assembling plate is fixedly arranged on the inner side of the mounting block.
Preferably, the longitudinal head and tail frame displacement mechanisms are two groups, and the robot ground rail is located between the two groups of longitudinal head and tail frame displacement mechanisms.
Compared with the prior art, the beneficial effects of the utility model are that: this automatic welding system of steel structure robot can adjust the interval of two supporting seats through being provided with horizontal head-tail frame displacement mechanism to be used for supporting the steel structure spare of different length, can carry out nimble welding to the steel construction through cooperating with the welding robot, can control the assembly plate through being provided with vertical head-tail frame displacement mechanism and stably go up and down from top to bottom, adopt roller screw structure, the short distance transmission, the precision is higher, thereby be applicable to the steel structure spare of many specifications and size, welding efficiency is higher.
Drawings
Fig. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mounting structure of the supporting seat of the present invention;
FIG. 3 is a left side cross-sectional view of the sliding base of the present invention;
fig. 4 is a schematic front view of the pillar of the present invention.
In the figure: 1. the welding robot comprises a base, 2, a robot ground rail, 3, a rotating base, 4, a welding cantilever frame, 5, a welding robot, 6, a transverse head and tail frame shifting mechanism, 61, a transverse head and tail frame, 62, a sliding base, 63, a supporting seat, 64, a supporting plate, 65, a sliding block, 66, a sliding groove, 67, a rack, 68, a first servo motor, 69, a gear, 7, a longitudinal head and tail frame shifting mechanism, 71, a supporting column, 72, a second servo motor, 73, a ball screw, 74, a screw nut, 75, a guide rod, 76, an installation block, 77, a connecting rod, 78 and an assembly plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be described clearly and completely with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative work belong to the protection scope of the present invention.
Referring to fig. 1-4, the present invention provides a technical solution: a steel structure robot automatic welding system, comprising: base 1, robot ground rail 2, rotating base 3, welding cantilever frame 4, welding robot 5, horizontal head-tail frame displacement mechanism 6 and vertical head-tail frame displacement mechanism 7, the equal fixed robot ground rail 2 that is provided with in the top left and right sides of base 1, it sets up along the fore-and-aft direction to be located left robot ground rail 2, and the robot ground rail 2 that is located the right side sets up along the left and right sides direction, rotating base 3 fixes the top that sets up at robot ground rail 2, rotating base 3 is prior art, can carry out 360 degrees rotatory supports to welding cantilever frame 4, welding cantilever frame 4 is fixed to be set up the top at rotating base 3, welding robot 5 sets up in bottom one side of welding cantilever frame 4, welding robot 5 is prior art, top one side of base 1 is provided with horizontal head-tail frame displacement mechanism 6, vertical head-tail frame displacement mechanism 7 sets up the top opposite side at base 1.
Preferably, the transverse head-tail frame displacement mechanism 6 further includes: the device comprises a transverse head-tail frame 61, a sliding base 62, a supporting seat 63, a supporting plate 64, a sliding block 65, a sliding groove 66, a rack 67, a first servo motor 68 and a gear 69;
in order to support a steel structure, a transverse head-tail frame 61 is fixedly arranged at the front end and the rear end of one side of the top end of the base 1 along the left-right direction, a sliding base 62 is in matched sleeve joint with one side of the top end of the transverse head-tail frame 61, a supporting seat 63 is fixedly arranged at the other side of the top end of the transverse head-tail frame 61 and the top end of the sliding base 62, and a supporting plate 64 is fixedly arranged at the inner side of the supporting seat 63 along the horizontal direction;
in order to enable the sliding base 62 to stably support and slide, sliding grooves 66 are formed in the left and right directions on the front side and the rear side of the transverse head-tail frame 61, a sliding block 65 is inserted into an inner cavity of each sliding groove 66, and the sliding block 65 is fixedly connected with the inner side of the sliding base 62;
in order to control the sliding base 62 to move horizontally, racks 67 are fixedly arranged on the front side and the rear side of the top end of the sliding base 62 along the left-right direction, first servo motors 68 are fixedly arranged on the front side and the rear side of the top end of the sliding base 62, the output ends of the first servo motors 68 extend into the inner cavity of the sliding base 62 and are connected with a gear 69 in a key-on mode, and the gear 69 is meshed with the racks 67.
Further, the two support plates 64 have the same height to allow a smooth support of the steel structure.
Preferably, the longitudinal head-tail frame displacement mechanism 7 further includes: a pillar 71, a second servo motor 72, a ball screw 73, a screw nut 74, a guide rod 75, a mounting block 76, a connecting rod 77, and a mounting plate 78;
in order to control the ball screw 73 to transmit up and down, the front end and the rear end of the left side of the top end of the base 1 are fixedly provided with the support column 71, the support column 71 is positioned at one side of the robot ground rail 2, one side of the inner cavity of the support column 71 is in a through shape, the second servo motor 72 is fixedly arranged at the top end of the support column 71, the output end of the second servo motor 72 extends into the inner cavity of the support column 71 and is locked with the ball screw 73 through a coupler, the bottom end of the ball screw 73 is rotatably connected with the bottom end of the inner cavity of the support column 71 through a bearing, and the screw nut 74 is in threaded connection with the outer wall of the ball screw 73;
in order to limit the ball screw 73 and drive the assembly plate 78 to lift, guide rods 75 are fixedly arranged on the front side and the rear side of the inner cavity of the support column 71 along the vertical direction, an installation block 76 is in fit and sleeve joint with the outer wall of the guide rod 75, a connecting rod 77 is fixedly arranged between the outer side of the installation block 76 and the screw nut 74, and the assembly plate 78 is fixedly arranged on the inner side of the installation block 76.
As a preferred scheme, furthermore, the longitudinal head and tail frame shift mechanisms 7 are two groups, and the robot ground rail 2 is located between the two groups of longitudinal head and tail frame shift mechanisms 7, so as to improve the number of the supported steel structural members, and the welding efficiency is higher.
The detailed connection means is well known in the art, and the following mainly describes the working principle and process, and is as follows.
The method comprises the following steps: when welding is carried out, a long steel structural part is placed on the supporting plate 64, an external power supply of the first servo motor 68 is connected, the first servo motor 68 is controlled to be started, the first servo motor 68 can drive the gear 69 to rotate clockwise around the axis of the first servo motor 68, so that the gear 69 can stir the rack 67, and due to the fact that the rack 67 is fixed, the sliding base 62 can horizontally move under the limitation of the sliding groove 66 and the sliding block 65 under the stirring action of the gear 69, and therefore the distance between the two supporting seats 63 can be adjusted, and the steel structural parts with different lengths can be supported;
step two: the welding robot 5 is controlled to start, the welding robot can move in the X-axis and Y-axis directions under the movement of the robot ground rail 2 and the welding cantilever frame 4, the welding robot 5 can move in a wider range by being provided with the rotating base 3, and a steel structure can be flexibly welded by matching with the transverse head and tail frame 61;
step three: control second servo motor 72 starts, second servo motor 72 can drive ball screw 73 clockwise, so that lead screw nut 74 moves on ball screw 73, thereby can make ball screw 73 drive installation piece 76 through connecting rod 77 and move steadily under the restriction of guide arm 75 and installation piece 76, and then can go up and down to assembly plate 78, the transmission precision is high, use with the steel structure spare of different specifications, the effectual welding efficiency that has improved, be favorable to extensively promoting.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides a steel construction robot automatic weld system which characterized in that includes:
a base (1);
the robot ground rail (2) is fixedly arranged on the left side and the right side of the top end of the base (1);
the rotating base (3) is fixedly arranged at the top end of the robot ground rail (2);
the welding cantilever frame (4) is fixedly arranged at the top end of the rotating base (3);
the welding robot (5) is arranged on one side of the bottom end of the welding cantilever frame (4);
a transverse head and tail frame displacement mechanism (6), wherein the transverse head and tail frame displacement mechanism (6) is arranged on one side of the top end of the base (1);
and the longitudinal head and tail frame displacement mechanism (7) is arranged on the other side of the top end of the base (1).
2. The steel structure robot automatic welding system of claim 1, characterized in that: the transverse head and tail frame displacement mechanism (6) comprises:
the front end and the rear end of one side of the top end of the base (1) are both fixedly provided with the transverse head and tail frame (61) along the left-right direction;
the sliding base (62) is in matched sleeve joint with one side of the top end of the transverse head-tail frame (61);
the other side of the top end of the transverse head-tail frame (61) and the top end of the sliding base (62) are fixedly provided with the supporting seat (63);
and the supporting plate (64) is fixedly arranged on the inner side of the supporting seat (63).
3. The steel structure robot automatic welding system of claim 2, characterized in that: the transverse head and tail frame displacement mechanism (6) further comprises:
the front side and the rear side of the transverse head-tail frame (61) are both provided with sliding grooves (66), the inner cavity of each sliding groove (66) is spliced with the corresponding sliding block (65), and the sliding blocks (65) are fixedly connected with the inner side of the sliding base (62);
the front side and the rear side of the top end of the sliding base (62) are both fixedly provided with racks (67);
the front side and the rear side of the top end of the sliding base (62) are both fixedly provided with a first servo motor (68);
the output end of the first servo motor (68) extends into the inner cavity of the sliding base (62) and is connected with the gear (69) in a parallel key mode, and the gear (69) is meshed with the rack (67).
4. The steel structure robot automatic welding system of claim 3, characterized in that: the heights of the two supporting plates (64) are the same.
5. The steel structure robot automatic welding system of claim 1, characterized in that: the longitudinal head-tail frame displacement mechanism (7) comprises:
the front end and the rear end of the left side of the top end of the base (1) are fixedly provided with the support columns (71);
a second servo motor (72) fixedly arranged at the top end of the support column (71);
the output end of the second servo motor (72) extends into the inner cavity of the support column (71) and is locked with the ball screw (73) through a coupler;
the lead screw nut (74) is in threaded connection with the outer wall of the ball screw (73);
the guide rods (75) are fixedly arranged on the front side and the rear side of the inner cavity of the strut (71) along the vertical direction;
the mounting block (76) is in fit and sleeve joint with the outer wall of the guide rod (75);
a connecting rod (77) fixedly arranged between the outer side of the mounting block (76) and the screw nut (74);
and the assembling plate (78) is fixedly arranged on the inner side of the mounting block (76).
6. The steel structure robot automatic welding system of claim 5, characterized in that: the longitudinal head and tail frame displacement mechanisms (7) are two groups, and the robot ground rail (2) is located between the two groups of longitudinal head and tail frame displacement mechanisms (7).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222144196.4U CN218695234U (en) | 2022-08-15 | 2022-08-15 | Automatic welding system of steel structure robot |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202222144196.4U CN218695234U (en) | 2022-08-15 | 2022-08-15 | Automatic welding system of steel structure robot |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN218695234U true CN218695234U (en) | 2023-03-24 |
Family
ID=85628152
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202222144196.4U Active CN218695234U (en) | 2022-08-15 | 2022-08-15 | Automatic welding system of steel structure robot |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN218695234U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116197567A (en) * | 2023-05-06 | 2023-06-02 | 山东德晟机器人股份有限公司 | Automatic mechanism of borduring of steel grating board |
-
2022
- 2022-08-15 CN CN202222144196.4U patent/CN218695234U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116197567A (en) * | 2023-05-06 | 2023-06-02 | 山东德晟机器人股份有限公司 | Automatic mechanism of borduring of steel grating board |
| CN116197567B (en) * | 2023-05-06 | 2023-08-15 | 山东德晟机器人股份有限公司 | Automatic mechanism of borduring of steel grating board |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109434362A (en) | A kind of working method of H profile steel automatic soldering device | |
| CN218695234U (en) | Automatic welding system of steel structure robot | |
| CN111318738A (en) | Drilling machine for steel bar truss floor support plate | |
| CN108890213A (en) | A kind of H profile steel automatic soldering device | |
| CN113385873B (en) | Steel construction gallows welding process auxiliary assembly | |
| CN115647613B (en) | Four chuck laser pipe cutting machine | |
| CN218225083U (en) | Double-station laser GMAW (gas metal arc welding) composite welding system | |
| CN210334872U (en) | Welding platform for super-huge steel members | |
| CN115647697A (en) | Steel construction butt joint additional strengthening welding process equipment | |
| CN114289961B (en) | Gantry welding platform | |
| CN210209160U (en) | H shaped steel structure fast assembly welding set | |
| CN114310016A (en) | Be used for steel construction fulcrum welding set | |
| CN116604350B (en) | Welding and milling integrated friction stir welding device suitable for box-type pipe component | |
| CN211804541U (en) | H-shaped beam welding device for special component of super-huge boiler steel frame | |
| CN208391301U (en) | A kind of strong production line of Two bors d's oeuveres weldering | |
| CN115041885B (en) | Intelligent welding machine for high-speed rail box girder positioning net | |
| CN116604258A (en) | Automatic welding production line for steel structure | |
| CN212526566U (en) | Beam column welding robot | |
| CN214558223U (en) | Internal stay device for longitudinal joint welding | |
| CN215316506U (en) | Six-axis double-gun welding robot | |
| CN114571159A (en) | Automatic gantry welding device | |
| CN111633196B (en) | Small-size die casting waste material clearance mechanism | |
| CN214185857U (en) | Welding gun mechanism for welding box beam rib plate | |
| CN201086291Y (en) | Tool joint robot unit | |
| CN113770571A (en) | Beam column welding robot |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant |